Alto-Shaam 1000-BQ2-192, 1000-BQ2-96, 1000-BQ2-128 User Manual

W164 N9221 Water Street • P.O. Bo x 450 • M en om on ee Fa ll s, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

US A/CA NA DA FAX: 262.251.7067 • 800.329.8744 U.S .A . ONLY

www.alto-shaam.com

B a n q u e t C a r t s

E l e c t r i c

Models:

1000-BQ2/96

1000-BQ2/128

1000-BQ2/96

1000-BQ2/192

1000-BQ2/128

• INSTALLATION

• OPERATION

P RIN T E D IN U. S . A .

• MAI NTENANCE

MN- 2 87 11 • 0 9/0 8

D E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.

N O T E: All claims for warranty must include the

full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

N O T E: Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

1. This appliance is intended to cook, hold or

process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E : Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

SAF E TY PROCE D URES AND PREC AUTI O NS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

This appliance, complete with unattached items

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

D A N G E R

MPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

and accessories, may be delivered in one or more packages, Check to insure that all the following items have been received as standard with each unit:

Item BQ2/96 BQ2/128 BQ2/192 Shelves 448 Shelf Clips 448 Shelf Slides 8816

This appliance is designed for the purpose of maintaining hot foot at a temperature for safe consumption. It must be used on a level surface in a location that will permit the the banquet cart to function for its intended purpose and allow adequate access for proper cleaning and maintenance.

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

The unit must not be installed in any area where it may be affected by steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

C L E A R A N C E REQ U I R E M E N T S

Full perimeter bumper accommodates all clearance requirements.

WE IGHT • 1000- BQ2/9 6

NE T 392 lb (178 kg)

SHIP 450 lb (204 kg)

CARTON 77" X 44" X 35" D I M E N S I O N S:

(H x W x D)

WE IGHT • 1000- BQ2/1 28

NE T 454 lb (206 kg)

SHIP 520 lb (236 kg)

CARTON 77" X 52" X 35" D I M E N S I O N S:

(H x W x D)

WE IGHT • 1000- BQ2/1 92

NE T 653 lb (296 kg)

SHIP 760 lb (345 kg)

CARTON 77" X 74" X 35"

D I M E N S I O N S:

(H x W x D)

(1956mm x 1118mm x 889mm)

(1956mm x 1321mm x 889mm)

(1956mm x 1880mm x 889mm)

210.0

59-1/16" (1500mm)

28-7/16" (722mm)

6-3/16"

(156mm)

Electrical Connection 2-1/8" (54mm) From Top

67-1/2" (1714mm)

37-9/16" (954mm)

0-7/16" (773mm)

30" (762mm)

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8-1/16" (204mm)

2-1/8" (54mm)

I N S T A L L A T I O N

30-7/16" (773mm)

210.0

59-1/16" (1499mm)

28-7/16" (722mm)

45-7/16" (1154mm)

67-1/2" (1714mm)

8-1/16" (204mm)

30" (762mm)

6-1/4"

(158mm)

lectrical Connection 2-1/8" (54mm) From Top

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2-1/8" (54mm)

58-7/8" (1494mm)

210.0

23-1/4" (590mm)

Electrical Connection 2-1/8" (54mm) From Top

67-1/2" (1714mm)

68-11/16" (1744mm)

8-1/16" (204mm)

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30-7/16" (773mm)

30-1/16" (762mm)

2-1/8" (54mm)

O U T S I D E D I M E N S I O N S

1000-BQ2/96

Max. Load Capacity

240 lbs. (109 kg)

240 qts. (304 lt)

1000-BQ2/128

Max. Load Capacity

320 lbs. (145 kg)

240 qts. (304 lt)

1000-BQ2/192

Max. Load Capacity

480 lbs. (218 kg)

480 qts. (608 lt)

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

Model 1000-

Opt ions and Accessor ies

Plate Carriers, Chrome Plated (E

Uncovered "P" Carriers . . . . . . . . . . . . . . . . . . . . . . . . .DC-2868

Plate Diameter: Max. 10" (254mm) Min. 7-3/4" (197mm) Vertical rung spacing: 2-5/8" (67mm)

Covered "C" Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . .DC-2869

Plate Diameter: Max. 9-3/4" (248mm) Min. 7-3/4" (197mm) Vertical clearance between top and bottom carrier: 11-5/8" (295mm)

Uncovered "EP" Carriers . . . . . . . . . . . . . . . . . . . . . . . .DC-23580

Plate Diameter: Max. 12-1/2" (318mm) Min. 9-1/2" (241mm) Vertical rung spacing: 2-5/8" (67mm)

Covered "EC" Carriers . . . . . . . . . . . . . . . . . . . . . . . . . .DC-23676

Plate Diameter: Max. 12-1/2" (318mm) Min. 9-1/2" (241mm) Vertical clearance between top and bottom carrier: 11-5/8" (295mm)

Shelf & Shelf Supports (for each extra shelf) . . . . . . . . . .1061/11533

Wire Shelf, Chro me Plated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SH-2835 SH-22727 SH-2835

ACH HOLDS FOUR

REPLATED MEALS

(4) P

)

Model 1000-

BQ2/96 Capacity

24 carriers

96 Preplated Meals

24 carriers

96 Preplated Meals

16 carriers

64 Preplated Meals

16 carriers

64 Preplated Meals

BQ2/128

Capacity

32 carriers

128 preplated meals

32 carriers

128 preplated meals

24 carriers

96 preplated meals

24 carriers

96 preplated meals

Model 1000-

BQ2/192

Capacity

48 carriers

192 preplated meals

48 carriers

192 preplated meals

32 carriers

128 preplated meals

32 carrriers

128 preplated meals

I N S T A L L A T I O N

D A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

D A N G E R

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

D A N G E R

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

E L E C T R I C A L

1. An identification tag is permanently mounted on

the cabinet.

2. Plug cabinet into a properly grounded receptacle ONLY, positioning the unit so the power supply cord is easily accessible in case of an emergency.

3. If necessary, a proper receptacle or outlet configuration as required for this unit, must be installed by a licensed electrician in accordance with applicable, local electrical codes.

NOTE:

230V units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

The appliance must be connected to an electrical circuit that is protected by an external GFCI outlet.

EL ECTRI CAL

OLTAGE PHASECYCLE

125 1 50/60 12.8 1.6 NEMA 5-15P

208-240 (AGENCY)1 50/60 6.5 1.6 NEMA 6-15P

at 208 1 50/60 5.9 1.2 15A - 250V PLUG at 240 1 50/60 7.0 1.6

230 1 50/60 6.5 1.5

EL ECTRI CAL • 1 000-B Q2/12 8

VOLTAGE PHASECYCLE/ HZ AMPS kW CORD & PLUG INCLUDED

125 1 50/60 18.4 2.30 NEMA 5-20P

208-240 (AGENCY)1 50/60 8.3 2.0 NEMA 6-15P

208 1 50/60 7.6 1.6 15A - 250V PLUG 240 1 50/60 8.7 2.1

230 1 50/60 8.4 1.95

ELECTRICAL • 10 00-BQ 2/1 92

VOLTAGE PHASECYCLE/ HZ AMPS kW CORD & PLUG INCLUDED

125 1 50/60 NEMA L5-20P

POWER SWITCH IN LOW POSITION 16.0 2.0 20A- 125V PLUG

POWER SWITCH IN HIGH POSITION

208-240 (AGENCY)1 50/60 12.5 3.0 NEMA 6-15P

at 208 1 50/60 12.3 2.5 15A - 250V PLUG at 240 1 50/60 14.2 3.4

230 1 50/60 13.0 3.0

Z AMPS

/ H

24.0

kW C

MAX

3.0 NEMA L5-30P

ORD

15A- 125V PLUG

LUG INCLUDED

& P

CEE 7/7

220-230V

20A- 125V PLUG

220-230V

30A - 125V PLUG

220-230V

PLUG

CEE 7/7

PLUG

CEE 7/7

PLUG

O P E R A T I O N

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S T A R T- U P

Before operating the unit, clean both the interior and exterior of the unit with a clean, damp cloth and mild soap solution. Rinse carefully. Clean and install the shelf slides and shelves.

Become familiar with the operation of the controls. Read this manual and keep it in a secure location.

The appliance is equipped with a special heating cable. Through this Halo Heat concept, the heating cable is mounted against the walls of the unit to provide an evenly applied heat source controlled by a thermostat. The design and operational characteristics of the unit eliminate the need for a moisture pan or a heat circulating fan. Through even heat application, the quality of food products is maintained up to several hours or more.

S T A R T - U P. . . .

1. Connect the electric cord to an appropriate

power outlet.

2. Close the compartment vents located on the inside of each compartment door.

3. Press the power ON for the appropriate compartments. The power button will illuminate.

4. Rotate the control knob to the desired holding temperature. The temperature will be displayed on the digital display.

5. The temperature display light will illuminate when the inside air reaches the desired holding temperature.

TO TO GGL E BETWEEN FAHRE NHE IT AND C ELS IUS

The factory default is Fahrenheit. To change to Celsius:

1. With the control OFF (i.e. temperature setting in

the OFF position), press and hold the Temperature Display button for 5 seconds.

2. The control will show “degC” for 3 seconds to verify selection and then show the temperature. (Set Point or Actual, whichever the user has selected) in ºC.

3. Repeat to toggle to Fahrenheit.

Note: With a power failure, factory test, etc., the control will retain the ºC or ºF setting selected by the user when power is restored.

Digital

Display

Temp

Display

Light

Temperature

Control Knob

On/Off Power Switch

O P E R A T I O N

H O L D I N G P R O C E D U R E

1. Prehe at at 20 0°F for 30 minutes.

Allow a minimum of 30 minutes for preheating

efore loading the banquet cart with product.

2. Load the cart with h ot foo d only.

The purpose of the banquet cart is to maintain hot

food at proper serving temperature. Only hot

food should be placed into the banquet cart.

Before loading the cart with food, use a food

thermometer to make certain all products

have reached an internal temperature range of

140° to 160°F (60° to 71°C). Any food product not

within the proper temperature range should be

heated before loading into the banquet cart. For

best results, use a Halo Heat Low Temperature

Cooking and Holding Oven set at 250° to 275°F

(121° to 135°C), or a Combitherm oven, to bring

the product within the correct temperature range.

3. Load cov ered pla tes or carriers into

the b anq uet cart .

After the food has reached proper serving

temperature:

A. Use HEATED plates only.

B. Load each series of four (4) plates into the

banquet cart as soon as assembled and as

quickly as possible to retain maximum heat.

C. Load the plates in the upper section of the

banquet cart first.

D. Securely close the doors of the banquet cart

after loading each series of plates.

E. When loading the upper section of the banquet

cart, the door on the lower section should

remain closed.

F. When loading the lower section of the banquet

cart, the door on the upper section should

remain closed.

4. R ese t the thermo sta t to desired

te mpe rat ure.

After the cart has been completely filled with

product, check to make certain the doors are

securely closed, and reset the thermostat to to the

desired holding temperature or the suggested

180°F (82°C).

The proper temperature range for the products

being held, and whether or not to open or close

the door vents, will depend on the type and

quantity of product. When holding food for

prolonged periods, it is advisable to periodically

check the internal temperature of each item with

a food thermometer to assure maintenance of the

proper temperature range of 140° to 160°F

(60° to 71°C).

5. Unload c ove red p lat es, tray s or plate

carri ers as need ed.

A. Unload the items from the lower section of

the cart first, and work up toward the top

of the cart.

B. When unloading the lower section of the

banquet cart, the door on the upper section

should remain closed.

C. When unloading the upper section of the cart,

the door on the lower section should remain

closed.

D. Securely close the doors of the cart after each

product removal.

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