Alpha Te43 User Manual

Installation & Operation M anual

Te43 Outdoor Auxiliary Enclosure

This page is intentionally left blank.

Alpha Technologies Ltd. 057-104-B0 Rev D WC

Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved.

Te43 Outdoor Auxiliary Enclos ure
057-104-20-101

The following documents and drawings are included in this manual to provide the necessary information required for
routine operation and fault diagnosis o the system:

Specifications: 029-030-B2
CSA/NRTL Equivalence 048-554-10
Safety and Installation Instructions 057-104-C0
Schematic 747-612-05
Outline drawings 057-104-06

Cust Connect, Intfc Kit, Te41 to Te40 w Cabl 747-602-08

Cust Connect, Intfc Kit, Te40 to Te40 w Cabl 747-603-08

Cust Connect, Intfc Kit, Te41 to Te40 w/o Cabl 747-607-08

Cust Connect, Interface Kit, Nokia Bridge 747-595-08

Cust Assy, Kit, 9” Top Extension 747-531-F0

Cust Assy, Kit, Plinth w/ Mounting Hard ware 747-592-F0

Cust Assy, Kit, 4x Cable Boot for Top Ext 747-627-F0

Alpha Technologies Ltd. 057-104-B0 Rev D WC

Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved.

Burnaby, British Columbia. Telephone: [phone] Fax: [phone].

Alpha Technologies Ltd.

Important Safety Instructions

Save These Instructions

This section contains important instructions that must be followed during the installation and maintenance of the

equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this

manual for future reference.

All electrical connections must be performed by licensed electricians only. Installation of the power supply and

batteries must be performed by, or under the direct supervision of, service personnel knowledgeable of the

required electrical and battery safety procedures.

If instructions in this manual conflict with the local electrical codes, follow the local codes.

The following safety symbols are found throughout this manual. Carefully read all information and abide by the

instructions:

DANGEROUS VOLTAGE
This symbol indicates a dangerous voltage
exists in this area of the product.

GAS HAZARD
This symbol indicates a gas hazard
exists in the area of vented batteries.

The following warning levels are used in conjunction with the symbols:

DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Mechanical safety

Keep hands and tools clear of fans. Fans are thermostatically controlled and switch on automatically.

Power supplies can reach extreme temperatures under load.

Use caution around sheet metal components and sharp edges.

NO MATCHES OR OPEN FLAMES
This symbol indicates a fire or explosive hazard
exists in the area of the product.

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Alpha Technologies Ltd.

Electrical safety

WARNING: Hazardous voltages are present at the input of power systems. The DC output from rectifiers

and batteries, though not dangerous in voltage, has a high short-circuit current capacity that may cause

severe burns and electrical arcing.

Before working with any live battery or power system, follow these precautions:

 Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.

 Wear safety glasses with side shields at all times during the installation.

 Use OSHA approved insulated hand tools.

DANGER: Lethal voltages are present within the power system. Always assume that an electrical

connection or conductor is energized. Check the circuit with a voltmeter with respect to the grounded

portion of the enclosure (both AC and DC) before performing any installation or removal procedure.

Do not work alone under hazardous conditions.

A licensed electrician is required to install permanently wired equipment. Input voltages can range up to

240 Vac. Ensure that the utility power is disconnected and locked out before performing any installation

or removal procedure.

Ensure that no liquids or wet clothes come into contact with internal components.

Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power is

disconnected.

Battery safety

Servicing and connection of batteries must be performed by, or under the direct supervision of, personnel

knowledgeable of batteries and the required safety precautions.

Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all

metallic objects from your hands and neck.

Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.

Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive harm. Battery

post terminals and related accessories contain lead and lead compounds. Wash your hands after handling

batteries.

WARNING: Follow battery manufacturer’s safety recommendations when working around battery

systems.

WARNING: Do not smoke or introduce an open flame when batteries (especially vented batteries) are

charging. When charging, batteries vent hydrogen gas, which can explode.

Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult the battery

manufacturer for recommended local authorized recyclers.

Post installation weather proofing

After installing the conduits and removing any knockouts to accommodate conduit locations, ensure that any gaps

between the conduit fittings and the shroud are sealed. Apply a weatherproof caulking to gaps to prevent wind

driven rain from reaching the electrical equipment.

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Table of contents

1 Introduction ............................................................................................................................ 4

1.1 Scope of manual ................................................................................................ ........................ 4

1.2 Product overview ........................................................................................................................ 4

1.3 Recommended pre-installation training ...................................................................................... 4

1.3.1 Cordex controller operation ............................................................................................... 4

1.3.2 Enclosure installation ........................................................................................................ 4

2 Features ................................................................................................................................. 5

2.1 Equipment compartment ................................................................ ............................................ 5

2.2 Equipment mounting rails ........................................................................................................... 5

2.3 Heating, ventilating, and air conditioning (HVAC) ....................................................................... 7

2.4 Security ...................................................................................................................................... 8

2.5 Rear access panel ..................................................................................................................... 9

2.6 Removable solar shield and hatch plate ..................................................................................... 10

3 Transportation and storage .................................................................................................... 11

3.1 Packaging .................................................................................................................................. 11

3.2 Storage ...................................................................................................................................... 11

3.3 Site Considerations .................................................................................................................... 11

3.4 Inspection................................................................................................................................... 11

4 Installation .............................................................................................................................. 12

4.1 Pre-installation considerations .................................................................................................... 12

4.1.1 Site selection ..................................................................................................................... 12

4.1.2 Enclosure support ............................................................................................................. 12

4.1.3 Base layout dimensions .................................................................................................... 13

4.1.4 Concrete slab .................................................................................................................... 14

4.1.5 Steel platform .................................................................................................................... 15

4.2 Installation component requirements .......................................................................................... 16

4.3 Installation tools and equipment ................................................................................................. 17

4.3.1 Tools Required .................................................................................................................. 17

4.3.2 Lifting equipment requirements ......................................................................................... 17

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4.4 Enclosure installation ................................................................................................................. 18

4.4.1 Enclosure preparation ....................................................................................................... 18

4.4.2 Lifting preparation ............................................................................................................. 18

4.4.3 Mounting the enclosure ..................................................................................................... 19

4.4.4 Installing multiple enclosures side-by-side......................................................................... 19

4.4.5 Enclosure-to-enclosure interface ....................................................................................... 20

4.4.6 Top hat installation ............................................................................................................ 21

4.4.7 Enclosure compartment integrity ....................................................................................... 21

4.5 Grounding .................................................................................................................................. 22

4.5.1 Site ground wire entry ................................................................................................ ....... 22

4.5.2 Master ground bus (MGB) ................................................................................................. 22

4.5.3 Enclosure chassis ground ................................................................................................. 22

4.6 Air conditioner connections ........................................................................................................ 23

5 Test and commissioning ........................................................................................................ 24

5.1.1 Environmental/intrusion ..................................................................................................... 24

5.2 Final cleanup .............................................................................................................................. 24

6 Maintenance .......................................................................................................................... 25

6.1 General maintenance schedule .................................................................................................. 25

6.2 Air conditioner ............................................................................................................................ 25

6.2.1 Air conditioner settings ...................................................................................................... 25

6.2.2 Air conditioner filter ........................................................................................................... 25

6.2.3 High temperature alarms and air conditioner failures ........................................................ 25

7 HVAC default settings ............................................................................................................ 26

7.1 Air Conditioner/heater ................................................................................................................ 26

7.2 Temperature alarms ................................................................................................................... 26

8 Alpha conventions ................................................................................................................. 27

8.1 Numbering system ..................................................................................................................... 27

8.2 Acronyms ................................................................................................................................... 27

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List of figures

Figure 1 – Tempest Te43 Outdoor Battery Enclosure............................................................................... 4

Figure 2 – Miscellaneous compartment features ................................................................ ...................... 5

Figure 3 – Alarm block ............................................................................................................................. 6

Figure 4 – Miscellaneous enclosure features ........................................................................................... 7

Figure 5 – Front door handle security ....................................................................................................... 8

Figure 6 – Top cover and rear panel intrusion alarm switch ..................................................................... 8

Figure 7 – 24” top panel ........................................................................................................................... 9

Figure 8 – Other panels ............................................................................................................................ 9

Figure 9 – Base layout drawing and mounting hole location for Te43 ....................................................... 13

Figure 10 – Concrete anchor bolt fastening detail .................................................................................... 14

Figure 11 – Installation on steel platform .................................................................................................. 15

Figure 12 – Example of an insulated tool kit ............................................................................................. 17

Figure 13 – Secure hooks in eyebolts ...................................................................................................... 18

Figure 15 – Gasket on lower side panel ................................................................................................... 20

Figure 14 – Typical enclosure-to-enclosure mounting .............................................................................. 20

Figure 16 – Enclosure ground connections .............................................................................................. 22

Figure 17 – Battery enclosure air conditioner connections ....................................................................... 23

Alpha Technologies Ltd. 057-104-C0 Rev B WC

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Figure 1 – Tempest Te43 Outdoor Auxiliary Enclosure

1 Introduction

1.1 Scope of manual

 This instruction manual covers features, installation, startup, and maintenance of the Alpha Technologies’

Tempest Te43 Outdoor Auxiliary Enclosure.

 Enclosure specifications are found in Alpha document #029-030-B2.

 Operation instructions for the system controller and related modules are provided in separate component

manuals.

 Separate manuals are provided for batteries and other accessory equipment, such as HVAC.

 Images contained in this document are for illustrative purposes only and may not exactly match your unit.

1.2 Product overview

The Te43 Outdoor Auxiliary Enclosure is designed to be

used in conjunction with Alpha power enclosures (Te4x) or

other stand-alone equipment.

A Te43 system typically includes:

 Zone 4 seismic enclosure design

 AC junction box for HVAC equipment

 Mates with Alpha outdoor power enclosure Te41

 Front access, side-to-side inter-bay mating

 Alarm interface

1.3 Recommended pre-installation training

1.3.1 Cordex controller operation

Go to http://www.argus.ca/web2/training-center.html and then find “Alpha Courses and Training” under Technical

Support Documents.

1.3.2 Enclosure installation

Courses are available on an “as needed” basis. Contact the factory for details.

Free emergency technical support:

North America 1-888-462-7487; Outside North America [phone]

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Air conditioner utility box

High/low temperature
alarm thermostats

GFCI outlet

Master ground bar

Spare utility box

Figure 2 – Miscellaneous compartment features

2 Features

2.1 Equipment compartment

The air-conditioned auxiliary enclosure is equipped with alarm wiring, an AC load termination for the air

conditioner, a GFCI outlet, and a master ground bar.

2.2 Equipment mounting rails

Four rails are installed in the enclosure. The rails are adjustable to a width of 19" or 23" (standard) and are also

adjustable front-to-back.

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Figure 3 – Alarm block

Alarm block

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Three-point door latch

Figure 4 – Miscellaneous enclosure features

HVAC exhaust

HVAC controls

HVAC intake

2.3 Heating, ventilating, and air conditioning (HVAC)

An air conditioner/heater package is mounted on the front door of the enclosure. It provides cooling/heating for

the batteries and customer equipment. Refer to the HVAC manual supplied with the unit for operation and

maintenance details.

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Once closed, the front door handle
can be secured with a padlock

Top cover intrusion alarm switch

Rear panel intrusion alarm switch

One per panel

Switches can be offset-mounted

Figure 5 – Front door handle security

Figure 6 – Top cover and rear panel intrusion alarm switch

2.4 Security

The front door can be padlocked:

Alpha Technologies Ltd. 057-104-C0 Rev B WC

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Pull on strap to release
top 24”rear panel, then
lift the panel up and out
of the enclosure.

Remove each set of wing
nuts, one on each side, to
release the other panels.

Figure 7 – 24” top panel

Figure 8 – Other panels

2.5 Rear access panel

There are four removable rear access panels, one top 8” panel and three 24” panels below. The 24” panel directly

below the 8” top panel is a slam latch panel. The top 8” panel and the lower two 24” panels use internal wing-

studs that must be removed to lift off the panels.

When installing the rear panels, first install the lower panel, then the next one up, then the top 8” panel, and finally

the top 24” slam latch rear panel.

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Remove eyebolts

Remove solar shield exposing hatch plate

To release hatch plate, pull the latch
ring toward the rear of the enclosure
in the direction shown by the large
arrow

2.6 Removable solar shield and hatch plate

To re-install, ensure the slam latch on the hatch plate is fully engaged.

Re-install the solar shield by re-installing the eyebolts.

Alpha Technologies Ltd. 057-104-C0 Rev B WC

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3 Transportation and storage

3.1 Packaging

The enclosure and components are shrink wrapped and shipped on individual pallets. The enclosures and

components must not be stacked on top of each other.

The pallet is approximately 0.15 m H x 1.22 m W x 1.22 m D (6" H x 48" W x 48" D). The overall height including

the pallet and enclosure is approximately 2.3 m (91").

Batteries are shipped on a separate pallet and packaged according to the manufacturer’s guidelines. Packaging

assemblies and methods have been tested to International Safe Transit Association standards.

3.2 Storage

The weight of the enclosure is written in the specifications. The equipment pallet can be moved using a forklift.

3.3 Site Considerations

The site should be ready for the enclosure installation before the enclosure arrives. A lift truck or crane is required

to lift and position the enclosure and its components. Make sure that there are no potential obstructions in the

transport path. Use safe lifting practices.

3.4 Inspection

Before unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and

inspect the exterior for damage. Continue the inspection for potential internal damage. Contact the carrier

immediately if internal damage is detected. Then contact Alpha Technologies for advice on the consequence of

any damage.

Verify that you have all the required parts before proceeding with the installation.

Call Alpha Technologies if you have any questions: 1-888-462-7487

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4 Installation

4.1 Pre-installation considerations

The information in this section is intended to be used as a guideline only. There may be site-specific requirements

and other factors that may require different procedures. For example, your jurisdictional codes and construction

covenants may require different procedures than those in this manual.

4.1.1 Site selection

The Te43 has been designed as an outdoor power system enclosure. The most common mounting structures are:

 An at-grade concrete slab.

 A steel platform.

 An existing structure, such as a rooftop.

The mounting structure must be strong enough to support a fully equipped enclosure. Existing structures may

need to be reinforced. The mounting site must be built in accordance with local building practices and codes.

Consider the following before selecting a mounting site:

 The Alpha Te43 enclosure is designed for front, rear, and if necessary top access. Only front access is

required for maintenance.

 Avoid areas that may be subjected to hot air exhaust from nearby equipment or buildings.

 Find out if your intended area is subjected to architectural controls or environmental restrictions.

 Avoid areas that are prone to flooding.

4.1.2 Enclosure support

The empty enclosure weighs approximately 450 lb and has a base area of 6.25 ft². The supporting structure must

have a loading capacity capable of supporting this weight (72 lb/ ft²) plus the additional weight of all the equipment

installed inside the enclosure.

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Figure 9 – Base layout drawing and mounting hole location for Te43

4.1.3 Base layout dimensions

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Figure 10 – Concrete anchor bolt fastening detail

4.1.4 Concrete slab

Cast-in-place or pre-cast concrete slabs can be used.

Place the enclosure on the concrete slab. Use the enclosed Hilti HSL heavy-duty expansion anchor bolts or

approved equivalents to secure the enclosure. Follow the specific recommendations from the fastener

manufacturer to ensure that the securing device achieves its full structural capacity. Take into account the

embedment depth and clear edge distances. Refer to the following figure.

Alternate mounting systems that are not provided directly with the enclosure must be reviewed by a registered

professional engineer that is qualified to practice within the jurisdiction where the enclosure is being installed.

An alternate mounting system could for example use a chemical anchoring system such as Hilti’s HY150 for

concrete or HY20 for masonry along with suitable threaded rods and inserts from the manufacturer. Follow the

manufacturer’s recommendations to determine the spacing and placement of the threaded rods.

The supporting structure must be designed to support a fully equipped enclosure. The concrete slab and any

existing structures must be properly reinforced to support the floor loading. The mounting site must be designed

and installed in accordance with local building practices and codes.

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Figure 11 – Installation on steel platform

4.1.5 Steel platform

Use 1.27 cm (½”) diameter A325 structural bolts in conjunction with a backing plate/clasp to grip the underside of

the grating. Once the enclosure is in place, secure the bolts on the inside using appropriate washers and bolts.

See the following figure:

CAUTION: Installation on a wood base is not recommended. The compressive strength of the base

material would not be able to maintain the load during a Type 4 seismic event.

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Roxtec seal port 9 way assembly
including boot, mounting collar and
hardware

Alpha part number: 037-193-20-000
Can be used for cable entry into the Te43 enclosure wherever there are 3” knockouts.

See

www.roxtec.com for additional

information

4.2 Installation component requirements

Concrete and metal grating mounting hardware is not supplied with the enclosure.

AC electrical conduit, cable and fittings are not supplied with the enclosure.

External DC conduit, cable and fittings are not supplied with the enclosure.

A cable entry port fitting is available as an option:

For multiple enclosure installations an interface kit is required.

Power to battery: 747-602-20

Battery to battery: 747-603-20

Power to battery without cables: 747-607-20.

Alpha Technologies Ltd. 057-104-C0 Rev B WC

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Figure 12 – Example of an insulated tool kit

4.3 Installation tools and equipment

4.3.1 Tools Required

Insulated tools are essential for DC power system installation. Use this list as a guide:

 Electric drill with hammer action

 Digital voltmeter equipped with test leads

 Lap top computer with Cordex communication software (not required for initial installation and test)

 Various crimping tools and dies, to match lugs used in installation

 Torque wrench: ¼" drive, 0-150 in-lb for battery post connections

 Torque wrench: 3/8" drive, 0-100 ft-lb for system connections

 Insulating canvases as required (2' x 2', 1' x 1', 3' x 3', etc.)

 Insulated hand tools:

-Combination wrenches -Ratchet and socket set

-Various screwdrivers -Electricians knife

-Fine tipped slot screwdrivers (“tweaker”) -Cable cutters

 Cutters and wire strippers (#14 to #22 AWG) [2.5 – 34 mm2].

4.3.2 Lifting equipment requirements

 Hoist or crane capable of lifting 1814 kg (4000 lb)

 The forklift should have a rated lifting capacity of 1814 kg (4000 lb) with a minimum fork length of 36”

 Four wire-rope slings at least 1.22 m (4') long with a capacity of 907 kg (2000 lb) each.

 Four clevises.

 Minimum 1.59 cm (5/8”) diameter rope to use as a tagline to guide the enclosure while lifting.

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Figure 13 – Secure hooks in eyebolts

4.4 Enclosure installation

4.4.1 Enclosure preparation

Remove the protective covering from the system. The doors are designed to be locked with a pad-lock and are

secured with tie-wraps for shipping. Cut the tie-wraps and open the doors. The inside of the enclosure contains

the installation hardware.

Inspect the packing slip to verify that you have received all the equipment that you ordered.

 All documentation is packed inside the equipment compartment.

 Inspect all moving parts, hardware, connectors, and other equipment.

 Report any damage to the shipper and Alpha Technologies.

 Remove and properly dispose of all packaging.

 Remove the rear panels to access the rear mounting bolts.

 Remove the four bolts that secure the enclosure to the pallet. These bolts are accessible from the inside of

the enclosure and are located in the corners of the enclosure. The enclosure is now ready for lifting.

4.4.2 Lifting preparation

WARNING: Follow all local safety practices and guidelines while lifting the enclosure. All personnel

involved with lifting and placing the enclosure must wear head, eye protection, gloves when required.

Only properly trained and certified personnel should operate the crane. Only properly trained and

certified personnel should operate the forklift.

Make sure that the lifting eyes are securely fastened before lifting. Ensure that the clevises are correctly installed

and that the enclosure is approximately level when it is lifted. This will simplify the enclosure placement.

Close and latch the enclosure front door. The rear panels do not need to be installed.

Place the enclosed rubber mat onto the slab or platform. Orient the mat so that the mounting holes line up.

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4.4.3 Mounting the enclosure

Concrete slab

Use the tagline to guide the enclosure as it is lifted. As the enclosure is lowered, align the mounting bolts and

drop the enclosure into place.

CAUTION: Follow all local safety practices and guidelines while lifting the enclosure. As the enclosure is

lowered, ensure that it remains as level as possible and lines up with the anchoring bolt locations. Ensure

the rubber mat is in the proper position. If the rubber mat is “ribbed”, the ribs should be against the

concrete. Open the door and proceed with leveling the enclosure and securing it into place.

Steel platform

If the steel platform is located at ground level, the procedures are the same as those for the concrete slab.

Roof mounting

CAUTION: The mounting platform must be installed before the enclosure can be installed. All grounding must be

in place before the installation.

Place the enclosure onto the roof using either a freight elevator with access to the roof, or a crane or hoist on the

roof.

Do not remove the enclosure from its pallet until it is on the roof and is ready to be placed.

4.4.4 Installing multiple enclosures side-by-side

If two or more enclosures are to be installed adjacent to one another, install the environmental components of the

interface kit before bolting the enclosures into place.

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Knock out enclosure-to­enclosure holes. Bolt
enclosures together in the
top corners. Tighten the
bolts to the appropriate
torque.

Install “Nokia interface”

type gasket around conduit
openings

Figure 14 – Gasket on lower side panel

Figure 15 – Typical enclosure-to-enclosure mounting

4.4.5 Enclosure-to-enclosure interface

The cable bridge kit between the enclosures can be mounted either on the left or right side of the enclosures.

 This kit must be installed before installing adjacent enclosure.

 See the enclosed drawings for the interface kit assembly.

 Remove the knockouts on the lower rear side panels.

 Apply a gasket around the opening used for cable routing.

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Remove solar shield and mounting

hardware including standoffs

Install top hat and fasten with eyebolts

Install standoffs on top edge of top hat

Prepare and install the hatch panel

Add Roxtec cable entry boots or conduits

If aligned with other top hats,

install feed through fittings

Bolt the solar shield onto the enclosure

4.4.6 Top hat installation

A top hat is an optional structure. See enclosed drawings for the top hat kit assembly. Install the top hat kit before

installing adjacent enclosures.

4.4.7 Enclosure compartment integrity

The Te43 enclosure compartment is air conditioned.

Use gaskets, boots, and other sealing materials to minimize air exchange between compartments and

enclosures. This will reduce the air conditioner loading.

Similarly use gaskets, boots, and other sealing materials to prevent water from entering the enclosures. See the

enclosed drawings for more details.

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External chassis ground
connected to site ground.
There are two connection
points, one at the front of the
enclosure, and one at the
rear. Only one connection is
required with an exothermic
connection.

Ground wire that connects
the site ground to the
master ground bar

Figure 16 – Enclosure
ground connections

Ground studs

MGB

4.5 Grounding

DANGER: An enclosure that is not properly grounded presents an electrical hazard.

A proper grounding system that meets or exceeds the specifications of the equipment must be designed and

installed prior to or in conjunction with the construction of the mounting pad. The ground system must be bonded

to the enclosure to ensure a “common” or “single-point” ground.

Examples of grounds:

New builds – a buried ground ring with a bare, solid conductor going to ground rods.

Rooftop – a connection to the building’s steel structure, water pipes, etc.

Refer to local codes and practices for proper acceptable grounding arrangements. Only a licensed electrician

should install the grounding system. Use a dedicated ground rod for the AC panel.

CAUTION: Do not route AC and DC wiring in the same conduit.

4.5.1 Site ground wire entry

External ground studs are located at the bottom front and rear

of the enclosure. Use these to make the site ground wire

connections. Terminate either the front or rear connection to

the external ground ring with an exothermic connection. A

minimum of #2 AWG solid wire is required.

4.5.2 Master ground bus (MGB)

The master (main) ground bus is located at the lower left front corner of the enclosure. Terminate the MGB to the

external ground ring with an exothermic connection. A minimum of #2 AWG solid wire is required.

4.5.3 Enclosure chassis ground

The enclosure chassis ground is pre-installed at the factory. It is connected to the enclosure frame and equipment

racks and is terminated to the MGB inside the enclosure.

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Only a licensed
electrician should
connect the AC
input power to the
enclosure

Figure 17 – Battery enclosure air conditioner connections

4.6 Air conditioner connections

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5 Test and commissioning

5.1.1 Environmental/intrusion

Check the operation of all enclosure features, such as the air conditioning unit settings, the high/low temperature

alarms and the intrusion alarm.

5.2 Final cleanup

Vacuum clean all metal filings and other debris from inside and around the enclosure.

Ensure that:

 All cables and conduit are neatly secured.

 Access panels are installed correctly.

 All connections are tight.

 All breakers are on and the system is running without any alarms.

 Enclosure is locked and secure.

Alpha Technologies Ltd. 057-104-C0 Rev B WC

Burnaby, British Columbia. Telephone: [phone] Fax: [phone]. Page 25 of 27

Description

Interval

Clean ventilation openings

1-6 months

Inspect all cable connections, re-torque if necessary

1 year

Verify alarm/control settings

1 year

Verify alarm relay operation

1 year

Clean HVAC filter

2-6 months

6 Maintenance

The equipment requires regular maintenance. The maintenance should be done by qualified service personnel

only.

WARNING: HIGH VOLTAGE AND SHOCK HAZARD.

Use extreme care when working inside the enclosure/shelf while the system is energized. Do not make

contact with live components or parts. Static electricity may damage circuit boards, including RAM chips.

Always wear a grounded wrist strap when handling or installing circuit boards.

6.1 General maintenance schedule

6.2 Air conditioner

6.2.1 Air conditioner settings

The air conditioner is pre-programmed with default settings at the factory. Refer to the air conditioner manual if

you need to adjust these settings.

6.2.2 Air conditioner filter

Air conditioners often fail due to lack of maintenance, specifically dirty filters. Implement a structured filter

inspection/maintenance schedule to avoid unnecessary air conditioner failures.

6.2.3 High temperature alarms and air conditioner failures

The air conditioner is not always thoroughly tested at the factory. If the air conditioner fails to switch on when it

should, refer to the air conditioner manual and check the temperature settings.

If the air conditioner appears to be working properly but the “Hi-Temp” alarm is on, check that the enclosure's Hi-

Temp alarm thermostat is correctly set.

Alpha Technologies Ltd. 057-104-C0 Rev B WC

Burnaby, British Columbia. Telephone: [phone] Fax: [phone]. Page 26 of 27

Description

Setting

Cooling system ON temperature

80F (26.6C)

Heating system ON temperature

60F (15.5C)

HVAC fail alarm (dirty filter, broken condenser, etc.)

300 psi, reset at 225 psi

Compartment thermostat

Setting

High temperature alarm (blue)

45C (113F)

Low temperature alarm (red)

-15C (5F)

7 HVAC default settings

Refer to the air conditioner manual for operation and maintenance details.

7.1 Air Conditioner/heater

7.2 Temperature alarms

Alpha Technologies Ltd. 057-104-C0 Rev B WC

Burnaby, British Columbia. Telephone: [phone] Fax: [phone]. Page 27 of 27

Acronym

Definition

AC

Alternating current

AWG

American wire gauge

BTU

British thermal unit

CSA

Canadian Standards Association

CX

Cordex™ series; e.g., CXC for Cordex System Controller

DC

Direct current

GFCI

Ground fault circuit interrupter

HVAC

Heating, ventilating, and air conditioning

MGB

Master ground bus

NEMA

National Electrical Manufacturers Association

RAM

Random access memory

RU

Rack unit (1.75”)

UL

Underwriters Laboratories

VRLA

Valve regulated lead acid

8 Alpha conventions

8.1 Numbering system

Alpha Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three

digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence

in which the product number was allocated in a particular category. The last two digits indicate the type of

drawing, for example:

“-06” Outline Drawing

“-08” Customer Connections

“-20” Main Assembly

Alpha Technologies uses an eight-digit part numbering system for all components and sub assemblies. Each part

is covered by its own unique number. Due to the quantity, categories will not be listed within this manual.

8.2 Acronyms

The following acronyms are used in this manual:

Specifications for Alpha Te43 Auxiliary Enclosure

Electrical

Input Voltage: 120Vac, 60Hz single phase (for air conditioner and CFGI receptacle)

Feeder Breaker: 15A recommended

Mechanical

Dimensions: 2134mm H x 762mm W x 762mm D

(84" H x 30" W x 30" D)

Weight: 205 kg (450 lb.)

Mounting: Pad or platform

HVAC: Air conditioner with 500-W built-in heater

Enclosure: Aluminum, 5052-H32

Environmental

Operating Temperature: -40 to +46°C

(-40 to 115°F)

Storage Temperature: -40 to +85°C

(-40 to +185°F)
Humidity: 0 to 95% non-condensing
Elevation: -50 to 4000 meters operating

(-164 to 13,123 feet)
Weather Tightness: NEMA Type 3R

Regulatory Approvals

Enclosure Ratings: CSA/UL Type 3R

IEC enclosure designation IP56

See also Environmental (above)
Telcordia: Compliance to GR-487, consult factory for detailed compliance information
Product Safety: CSA/UL 60950

The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.

Alpha Technologies Ltd. 029-030-B2 Rev B WC

Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA is a registered trademark of Argus Technologies Ltd. All Rights Reserved.

1

2

3

4

5

6

REVISION

LTR

DESCRIPTION

DATE APPD

AIR CONDITIONER AND GFCI WIRING:

A A

BLK
WHT
GRN

8
9

10

TO TB9

N.C.

TO TB10

COM

TO TB11

N.O.

WIRE NUTS

TO ALARM WIRING TERMINAL BLOCKS
(REFER TO SHEET 2)

LINE

NEU

GND

120V SINGLE PHASE AC INPUT POWER FEED

(CUSTOMER SUPPLIED CONNECTION)

BLU - #18 AWG

4000 BTU/Hr AIR CONDITIONER

RETURN AIR

EXT. OUTPUT LEAD

(STATUS ALARM)

NOTE

DEFAULT SETPOINTS:
A/C: 27C (80F)
HEATER: 18C (65F)

AC POWER INPUT
120VAC, 60 Hz

B B

SUPPLY AIR

N.C.

COM

N.O.

LINE

NEU

GND

BLU - #18 AWG
RED - #18 AWG
YEL - #18 AWG

BRN - #16 AWG
BLU - #16 AWG
GRN - #16 AWG

BLK - #14 AWG
WHT - #14 AWG
GRN - #14 AWG

ORG

YEL

GRN - #14 AWG

LINE

NEU

GND

120V SINGLE PHASE AC INPUT POWER FEED

(CUSTOMER SUPPLIED CONNECTION)

RED - #18 AWG
YEL - #18 AWG

ORG

BONDING
SCREW

'UTILITY BOX'

BLK

J3

WHT

'WHT'

NEU

C C

GRN

YEL

BONDING
SCREW

GRN

GFCI AC RECEPTACLE

LINE
TERMINALS

HOT

TEST

RESET

J4

GND

15A/125V

'UTILITY BOX'

3:11:54 PM

Time:

2009/05/12

Date:

74761205PA_SHEET1.SCHDOC

File:

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN
DRAWN

J.K
J.K

09/05
09/05

MATERIAL

CHECKED

D D

NOTES:

1.) USE 14/3 SJ FLEXIBLE CORD FOR WIRING UNLESS OTHERWISE INDICATED.

APPROVED

TOLERANCES

Title

SCHEMATIC, ENCLOSURE, 84",
4K BTU A/C, V3 AUX

FINISH

SCALE

ISSUE
DATE

SIZE DWG NO.

TYPE

C

S5

1

2

3

4

5

747-612-05

Sheet of

6

1

2

Rev

P/A

1

2

3

4

5

LTR DESCRIPTION DATE APPD

6

REVISION

ENCLOSURE TEMPERATURE & INTRUSION ALARM WIRING:

ALARM WIRING TERMINAL BLOCK

LOW TEMPERATUREHIGH TEMPERATURE

A A

DEFAULT SETTINGS:

HIGH TEMP = 45C (113F)
LOW TEMP = -15C (5F)

B B

ALARM THERMOSTAT ALARM THERMOSTAT

50 C

30 C 70 C

3 4

15 C

- 5 C 35 C

REDBLU

1 21 2

1 2

RED - #22 AWG
BLK - #22 AWG
YEL - #22 AWG
GRN - #22 AWG

P/N 877-673-20

FROM A/C ALARM
OUTPUT
(REFER TO SHEET 1)

N.C.

COM

N.O.

RED - #22 AWG
BLK - #22 AWG
YEL - #22 AWG
GRN - #22 AWG
RED - #22 AWG
BLK - #22 AWG

8
9
10

* REFER TO TABLE 1 FOR ALARMS

1

TB1 'ENCLOSURE LOW TEMP' ALARM (N.C.)

2

TB2

3

TB3

4

TB4

5

TB5

6

TB6

NOT USED
NOT USED

BLU - #18 AWG
RED - #18 AWG
YEL - #18 AWG

NOT USED

TB7
TB8
TB9
TB10
TB11
TB12

TABLE 1 - ENCLOSURE OUTPUT ALARMS

SIGNAL DESCRIPTIONTB POS

TB1
TB2
TB3
TB4
TB5
TB6
TB7

TB8
TB9
TB10
TB11
TB12

'ENCLOSURE LOW TEMP' ALARM (COM)
'ENCLOSURE HIGH TEMP' ALARM (N.O.)
'ENCLOSURE HIGH TEMP' ALARM (COM)
'ENCL. INTRUSION' ALARM (N.C.)
'ENCL. INTRUSION' ALARM (COM)
NOT USED
NOT USED
'AIR CONDITIONER STATUS' ALARM (N.C.)
'AIR CONDITIONER STATUS' ALARM (COM)
'AIR CONDITIONER STATUS' ALARM (N.O.)
NOT USED

ENCLOSURE GROUND BAR TERMINATIONS:

12 12

P/N 877-674-20

C C

24" X 30" (BOTTOM) REAR
PANEL INTRUSION
ALARM SWITCH

P/N 538-043-10
(12 PL)

6

D D

5

1

SW3

(OPEN)(COM)

QUICK CONNECTS
MALE: P/N 538-167-10
FEMALE: P/N 538-166-10
(6 PL)

MF

RED - #22 AWG

BLK - #22 AWG

24" X 30" (MID) REAR

24" X 30" (UPPER) REAR
PANEL INTRUSION PANEL INTRUSION
ALARM SWITCH

BLK - #22 AWG BLK - #22 AWG

16 15 14 13 17

RED - #22 AWG RED - #22 AWG RED - #22 AWG RED - #22 AWG RED - #22 AWG

SW2 SW1

2

ALARM SWITCH

BLK - #22 AWG BLK - #22 AWG

(OPEN)(COM)(OPEN)(COM)

3

8" X 30" (UPPER) REAR
PANEL INTRUSION
ALARM SWITCH

SW4

(OPEN)(COM)

4

SOLAR SHIELD
INTRUSION
ALARM SWITCH

SW5

(OPEN)(COM)

BLK - #22 AWG

GRN - #6 AWG FLEX

FRONT DOOR
INTRUSION
ALARM SWITCH

SW6

(OPEN)(COM)

5

RED - #22 AWG

5

TO EQUIPMENT RACK

GND

TO EXTERNAL SITE GROUND

GND

(CUSTOMER CONNECTION)

Time:
Date:
File:

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

Title

ISSUE
DATE

SIZE

B

3:11:54 PM
2009/05/12
74761205PA_SHEET2.SCHDOC

SCHEMATIC, ENCLOSURE,
4K BTU A/C, V3 AUX

Sheet

TYPE

DWG NO.

S5

747-612-05

6

2 2

of

Rev

P/A

DESCRIPTION

LTR

ADDED TE43P OUTLINE

P/B

REVISIONS

DWN

RP

DATE
10/04

CHKD

DX

APPD

JK

TYP

28.40

721.4

TYP

1.60

40.6

TYP

TYP

TYP

TYP

TYP

TYP

TYP

24.00

21.00

18.00

15.00

12.00

9.00

6.00

0

762.0 30.00

609.6

533.4

457.2

A

381.0

304.8

228.6

152.4

AAA

287.0 11.30

2365.4 93.13

2224.8

87.59

TYP

2188.8 86.17

6.50

9.00

0

165.0

228.6

381.0 15.00

533.4 21.00

596.8 23.50

762.0 30.00

AA A

2221.6 87.47

2136.8 84.13

2067.1 81.38

1249.2 49.18

A

A

A

1884.3

1782.7

1985.9

78.19

74.19

70.19

TYP

TYP

TYP

2020.4 79.54

1283.8 50.54

639.6 25.18

33.0 1.30
0

91.3KO3.59

FOR TRADESIZE

3" CONDUIT (A)

A

A

A

802.6

665.5

31.60

26.20

TYP

TYP

A

A

139.5

0

101.6

5.49

4.00

TYP

0

ITEM

QTY

0 0

TYP

26.25

666.8

TYP

3.75

95.3

DESIGN

DRAWN

CHECKED

APPROVED

NAME

RP

KL

RP

JK

DATE

2009/09

2009/09

2009/09

2009/09

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX

ENCLOUSURE

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

6/24/2009 ALPHA TECHNOLOGIES

SHEET

057-104-06

NTS

1 4

OF

REV

P/B

711.2 28.00

25.4 1.00

SLOTTED MOUNTING HOLES MATCH

NOKIA ENCLOSURE FOOTPRINT

(NOT SEISMIC COMPLIANT)

619.8 24.40

71.1 2.80

609.6 24.00

76.2 3.00

693.2 27.29

USE THESE HOLES FOR SEISMIC

15.9 [0.63] 4PL

CONCRETE PAD MOUNTING:

USE HILTI HSLB-M12/25

(ALPHA P/N 6600004) OR EQUIVALENT

PLATFORM MOUNTING:

USE APPROPRIATE MOUNTING HARDWARE

640.1 25.20

61.0 2.40

FRONT

706.1 27.80

BASE LAYOUT

TOP VIEW

576.6 22.70

92.7 3.65

27.9 1.10

1048.3 41.27

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX

ENCLOUSURE

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

6/24/2009 ALPHA TECHNOLOGIES

SHEET

057-104-06

NTS

2 4

OF

REV

P/B

TE43P

1905.5 75.02

TYP

27.40

696.0

TYP

1.60

0

40.7

2062.1 81.18

1757.3 69.18

1711.5 67.38

474.7 18.69

390.7 15.38

352.6 13.88

47.8 1.88

0

0

TYP

0

TYP

9.46

240.2

30.57

776.5

5.05

128.3

256.8 10.11

663.8 26.13

0

6.47

164.4

0

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

NTS

OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX

ENCLOUSURE

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

6/24/2009 ALPHA TECHNOLOGIES

057-104-06

SHEET

3 4

OF

REV

P/B

1701.2 66.98

711.2 28.00

25.4 1.00

838.5 33.01

609.6 24.00

SLOTTED MOUNTING HOLES MATCH

NOKIA ENCLOSURE FOOTPRINT (NOT

SEISMIC COMPLIANT)

576.6 22.70

619.8 24.40

71.1 2.80

640.1 25.20

1021.2 40.20

76.2 3.00

693.1 27.29

92.7 3.65

USE THESE HOLES FOR SEISMIC

15.9 [0.63] 4PL

CONCRETE PAD MOUNTING:

USE HILTI HSLB-M12/25

(ALPHA P/N 6600004) OR EQUIVALENT

PLATFORM MOUNTING:

USE APPROPRIATE MOUNTING HARDWARE

FRONT

706.1 27.80

BASE LAYOUT

TOP VIEW

61.0 2.40

27.9 1.10

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

OUTLINE DRAWING, Te43
84" POWER SYSTEM AUX

ENCLOUSURE

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

6/24/2009 ALPHA TECHNOLOGIES

SHEET

057-104-06

NTS

4 4

OF

REV

P/B

©

DESCRIPTIONLTR APPDDATEDWN CHKD

©

REVISIONS

ADD NOTEP/B

ME10/01KL JK

SIDE KNOCKOUT REMOVAL, PANEL CHANGE &

GASKET INSTALLATION:

NOTE: ONLY REMOVE KNOCK OUTS ON

P/B

REMOVE TOP CORNER KNOCKOUTS ON FACING

SIDES OF BOTH ENCLOSURES (2 PER SIDE)

FACING SIDES OF BOTH ENCLOSURES

TO

ACCEPT BOLTING HARDWARE

REMOVE EXISTING TOP ACCESS BLANK PANEL ON
POWER ENCLOSURE. INSTALL REPLACEMENT PANEL
(ITEM 5) WITH 4 MOUNTING SCREWS (ITEM 17). MOUNT
PANEL ON INSIDE POSITIONED TOWARDS THE FRONT
WITH OPENING FOR CABLES AT REAR. INSTALL SEALING
GASKET (ITEM 6) AROUND TOP ACCESS OPENING ON
POWER ENCLOSURE SIDE ONLY. REMOVE TOP ACCESS
PANEL FROM FACING SIDE OF BATTERY ENCLOSURE.

POWER AND BATTERY ENCLOSURE

SETUP & PREPARATION:

CUT AWAY A SMALL SECTION FROM

INNER WALL INSULATION IN THE UPPER

CORNERS OF BOTH ENCLOSURES AS SHOWN

FOR 3/8" HARDWARE INSTALLATION.

A

76 3.0

64 [2.5]

DETAIL A - INSIDE VIEW

INSULATION CUT DETAIL

REMOVE SIDE ACCESS CABLE KNOCKOUTS ON
FACING SIDES OF BOTH ENCLOSURES.
INSTALL SEALING GASKET (ITEM 6) AROUND
K.O. OPENINGS ON POWER ENCLOSURE SIDE ONLY.

RIGHT SIDE VIEW

POWER ENCLOSURE SHOWN

KNOCK OUTS REQUIRED TO BE

REMOVED MAY BE LOCATED ON THE

LEFT SIDE PANEL DEPENDING ON THE

ENCLOSURE CONFIGURATION

P/B

MOVE BATTERY ENCLOSURE INTO

POSITION LINING UP NEXT TO

POWER ENCLOSURE

B

BATTERY ENCLOSURE

(MAY BE LOCATED ON THE OTHER

SIDE OF POWER ENCLOSURE

DEPENDING ON CONFIGURATION)

REAR VIEW

POWER ENCLOSURE

P/B

127 5.0

279 11.0

382 15.1

EXISTING
CUT LINES

INSULATION CUT DETAIL

NAME DATE

DESIGN 2009/04

DRAWN

CHECKED

APPROVED

ME

SDW

JK

ME

DETAIL B - INSIDE VIEW

CUT AWAY A SMALL SECTION OF INNER
WALL INSULATION IN AREA OF SIDE
ACCESS CABLE KNOCKOUTS ON
BOTH ENCLOSURES AS SHOWN FOR
CHASE NIPPLE INSTALLATION.

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

CUSTOMER CONNECTION,

KIT, INTERFACE, w/ CBL

SET, PWR TO BATT, Te4x

2009/05

2009/06

2009/06

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

4/30/2009 ALPHA TECHNOLOGIES

SHEET

747-602-08

ITEM

QTY

NTS

OF

1 5

REV

P/B

©

JOINING OF POWER & BATTERY ENCLOSURES:

©

3/8" BOLT INSTALLATION

SEALING

NUT WASHER

2021

2

SEALING
WASHER

20

2

BOLT

19

22

DETAIL A

LOCK NUT CHASE NIPPLE

14

2

13

2

CABLE TIE-OFF BAR

INSTALLATION

MOUNT IN HOLE #5

(FROM TOP)

C

A

18

4

2

1

DETAIL C

CHASE NIPPLE FITTING

INSTALLATION

DETAIL B

B

REAR VIEW - PANELS REMOVED

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

CUSTOMER CONNECTION,

KIT, INTERFACE, w/ CBL

SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

4/30/2009 ALPHA TECHNOLOGIES

SHEET

747-602-08

NTS

OF

2 5

REV

P/B

©

POWER ENCLOSURE (Te41) TO BATTERY ENCLOSURE (Te40)

©

INTERFACE CABLE ROUTING & CONNECTIONS:

ROUTE INTERFACE CABLES FROM POWER ENCLOSURE THROUGH

CHASE NIPPLE FITTINGS INTO BATTERY ENCLOSURE AND UP TO

THE BATTERY CHARGE TERMINATION PANEL.

B

A

D

REAR SYSTEM OUTPUT BUS BAR

INSULATING COVERS

(+24V SYSTEM SHOWN)

TEMPORARILY REMOVE INSULATING COVERS
ON SYSTEM BUS BARS TO MAKE INTERFACE
CABLE CONNECTIONS. RE-INSTALL COVERS
ONCE CABLE CONNECTIONS ARE COMPLETED.

KEEP ALL INTERFACE CABLES AWAY FROM
REAR SECTION OF EQUIPMENT SLIDES.
USE CABLE TIES PROVIDED TO ATTACH
INTERFACE CABLES TO SIDES OF EQUIPMENT
RACK CHANNELS AS NECESSARY.

Te40 BATTERY

ENCLOSURE

REAR VIEW

FRONT VIEW

C

Te41 POWER ENCLOSURE

OBSERVE PROPER BUS POLARITY

-

FOR +24V SYSTEMS

FOR -48V SYSTEMS

+

ON THIS SIDE:

CUSTOMER EQUIPMENT SLIDES

REAR SYSTEM OUTPUT BUS

BAR CABLE ROUTING PATH

REAR SYSTEM OUTPUT BUS BAR

LUG CONNECTIONS

DETAIL A - POWER ENCLOSURE SYSTEM

OUTPUT BUS BAR CABLING & CONNECTIONS

OBSERVE PROPER BUS POLARITY ON THIS SIDE:

+

FOR +24V SYSTEMS

FOR -48V SYSTEMS

-

CONNECT INTERFACE CABLE LUGS BACK
TO BACK ONTO SYSTEM OUTPUT BUS BARS
USING 3/8" HARDWARE SUPPLIED IN KIT.

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

CUSTOMER CONNECTION,

KIT, INTERFACE, w/ CBL

SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

4/30/2009 ALPHA TECHNOLOGIES

SHEET

747-602-08

NTS

OF

3 5

REV

P/B

©

POWER ENCLOSURE (Te41) TO BATTERY ENCLOSURE (Te40)

©

INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:

NEATLY STRAP INTERFACE CABLES
TO TIE-OFF BAR USING CABLE TIES
(ITEM 36 & 37) PROVIDED IN KIT.CABLE TIE-OFF BAR

INTO BATTERY ENCLOSURE

DRAPE INTERFACE CABLES DOWN

USE CABLE TIES PROVIDED TO NEATLY

DRESS/BUNDLE CABLES TOGETHER.

FROM CABLE TIE-OFF BAR.

FROM POWER ENCLOSURE

NEATLY ROUTE CABLES THROUGH
BO

TH CHASE NIPPLE FITTINGS.
PUT NEGATIVE CABLES THROUGH
TOP NIPPLE AND POSITIVE CABLES
THROUGH BOTTOM NIPPLE TO
KEEP CABLES ORGANIZED.

CONNECT X2 #4/0 AWG

(-) CABLES (LUGS BACK

TO BACK) FROM Te41

OBSERVE PROPER BUS POLARITY ON THIS SIDE!

DETAIL B - REAR BATTERY CHARGE TERMINATION

PANEL CABLE ROUTING

CONNECT X2 #4/0 AWG
(-

) CABLES FROM Te41

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON

CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.

ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.

USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORE

CONNECTING BATTERIES AND APPLYING POWER TO THE SYSTEM.

DETAIL C - FRONT BATTERY CHARGE

TERMINATION PANEL CONNECTIONS

(+24V SYSTEM SHOWN)

BATTERY CHARGE
TERMINATION PANEL

DETAIL D - REAR CABLE ROUTING BETWEEN ENCLOSURES

OBSERVE PROPER BUS POLARITY ON THIS SIDE!

CONNECT X4 #4/0 AWG
(+) CABLES FROM Te41

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

CUSTOMER CONNECTION,

KIT, INTERFACE, w/ CBL

SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

12/27/2009 ALPHA TECHNOLOGIES

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

[

0.5

747-602-08

SCALE:

SHEET

NTS

OF

4 5

REV

P/B

©

AIR CONDITIONER & AC LOADCENTER AC POWER CONNECTIONS:

©

UTLIITY BOX

Te40 AIR CONDITIONER UTILITY BOX WIRING

CONNECT A SEPARATE POWER CABLE TO THE EXISTING AIR CONDITIONER
AC WIRING INSIDE UTILITY BOX AND ROUTE IT THROUGH BOTH
ENCLOSURES INTO THE Te41 UPPER COMPARTMENT TO THE
INTERNAL AC LOADCENTER.

Te41 UPPER COMPARTMENT INTERNAL AC LOADCENTER WIRING

(ONLY INCLUDED FOR ENCLOSURES NOT EQUIPPED WITH AN EXTERNAL LOADCENTER)

CONNECT THE POWER CABLE COMING FROM Te40 AIR CONDITIONER AC POWER
CONNECTION UTILITY BOX TO A 15A 120VAC RATED 1 POLE FEEDER BREAKER
INSTALLED IN LOADCENTER.

FOR ENCLOSURES WITH AN EXTERNAL LOADCENTER, CONNECT THE POWER CABLE
DIRECTLY TO A 15A 120VAC RATED 1 POLE FEEDER BREAKER INSTALLED IN LOADCENTER.

INTERNAL AC LOADCENTER

Te40 AIR CONDITIONER AC POWER CONNECTION TO Te41

Te41 AC LOADCENTER AIR CONDITIONER

AC POWER CONNECTION FROM Te40

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

NTS

CUSTOMER CONNECTION,

KIT, INTERFACE, w/ CBL

SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

12/27/2009 ALPHA TECHNOLOGIES

SHEET

747-602-08

OF

5 5

REV

P/B

LTR

DESCRIPTION

REVISIONS

DWN

DATE

CHKD

APPD

SIDE KNOCKOUT REMOVAL, PANEL CHANGE

& GASKET INSTALLATION

REMOVE TOP CORNER KNOCKOUTS ON FACING

SIDES OF BOTH ENCLOSURES (2 PER SIDE)

TO ACCEPT BOLTING HARDWARE

REMOVE THE TOP ACCESS BLANK PANEL ON EXISTING
BATTERY ENCLOSURE. INSTALL REPLACEMENT PANEL
(ITEM 5) WITH 4 MOUNTING SCREWS (ITEM 17). MOUNT
PANEL ON INSIDE POSITIONED TOWARDS THE FRONT
WITH OPENING FOR CABLES AT REAR. INSTALL SEALING
GASKET (ITEM 6) AROUND TOP ACCESS OPENING ON
SIDE OF EXISTING BATTERY ENCLOSURE. REMOVE TOP
ACCESS PANEL FROM LEFT SIDE OF 2nd BATTERY
ENCLOSURE.

:

ENCLOSURE SETUP & PREPARATION

CUT AWAY A SMALL SECTION FROM

INNER WALL INSULATION IN THE UPPER

CORNERS OF BOTH ENCLOSURE AS SHOWN

FOR 3/8" HARDWARE INSTALLATION.

A

:

75 [3.0]

64 [2.5]

INSULATION CUT DETAIL

127 5.0

279 11.0

DETAIL A - INSIDE VIEW

DETAIL B - INSIDE VIEW

REMOVE SIDE ACCESS CABLE KNOCKOUTS ON
FACING SIDES OF BOTH ENCLOSURES. INSTALL
SEALING GASKET (ITEM 6) AROUND K.O. OPENINGS
ON SIDE OF EXISTING BATTERY ENCLOSURE.

RIGHT SIDE VIEW

EXISTING BATTERY ENCLOSURE

SHOWN

ALIGN 2nd Te40 BATTERY ENCLOSURE WITH

INSTALLED Te40 BATTERY ENCLOSURE

B

EXISTING Te40 ENCLOSURE

2nd Te40 ENCLOSURE

REAR VIEW

INSULATION CUT DETAIL

DESIGN

DRAWN

CHECKED

APPROVED

413 16.3

EXISTING
CUT LINES

NAME

JK

SDW

JK

ME

CUT AWAY A SMALL SECTION OF INNER
WALL INSULATION IN AREA OF SIDE
ACCESS CABLE KNOCKOUTS ON
BOTH ENCLOSURES AS SHOWN FOR
CHASE NIPPLE INSTALLATION.

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

DATE

2009/05

2009/05

2009/06

2009/06

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

ISSUE
DATE

TYPE

SIZE

B

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

SHEET

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

747-603-08

ITEM

QTY

NTS

1 7

OF

REV

P/A

JOINING OF BATTERY & BATTERY ENCLOSURES

:

3/8" BOLT INSTALLATION

LOCK NUT

14

CABLE TIE-OFF

BAR INSTALLATION

MOUNT IN HOLE #5

(FROM TOP)

4

1

18

2

DETAIL D

NUT

21

2

SEALING
WASHER

20

2

SEALING
WASHER

20219

BOLT

2

18

4

MOUNT IN HOLE #5
(FROM TOP)

2

1

DETAIL C

A

DETAIL A

13

CHASE NIPPLE

2

2

C D

CHASE NIPPLE FITTING

INSTALLATION

DETAIL B

B

REAR VIEW - PANELS REMOVED

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-603-08

NTS

2 7

OF

REV

P/A

BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS

:

* SEE NEXT SHEETS FOR FURTHER DETAILS.

A

B

C

D

FRONT VIEW

REAR VIEW

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-603-08

NTS

3 7

OF

REV

P/A

BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D

EXISITNG Te41 TO Te40
CABLE CONNECTIONS

CONNECT X2 #4/0 AWG
(-) CABLES TO 2ND Te40

:

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON
CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.
ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.
USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORE CONNECTING
BATTERIES AND APPLYING POWER TO THE SYSTEM.

EXISTING Te41 TO Te40

CABLE CONNECTIONS

CONNECT X2 #4/0 AWG (+) CABLES
(LUGS BACK TO BACK) TO 2nd Te40

OBSERVE PROPER BUS POLARITY ON THIS SIDE!

BATTERY CHARGE
TERMINATION PANEL

DETAIL B - FRONT BATTERY CHARGE
TERMINATION PANEL CONNECTIONS

ON EXISTING Te40 ENCLOSURE

(+24V SYSTEM SHOWN)

OBSERVE PROPER BUS POLARITY ON THIS SIDE!

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-603-08

NTS

4 7

OF

REV

P/A

BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D

CONNECT X2 #4/0 AWG
(-) CABLES

:

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON
CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.
ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.
USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORE CONNECTING
BATTERIES AND APPLYING POWER TO THE SYSTEM.

CONNECT X2 #4/0 AWG
(+) CABLES

OBSERVE PROPER BUS POLARITY ON THIS SIDE!

BATTERY CHARGE
TERMINATION PANEL

DETAIL A - FRONT BATTERY CHARGE
TERMINATION PANEL CONNECTIONS

ON 2nd Te40 ENCLOSURE

(+24V SYSTEM SHOWN)

OBSERVE PROPER BUS POLARITY ON THIS SIDE!

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-603-08

NTS

5 7

OF

REV

P/A

BATTERY ENCLOSURE (Te40) TO BATTERY ENCLOSURE (Te40)
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D

:

CABLE TIE-OFF

BAR

NEATLY STRAP INTERFACE CABLES
TO TIE-OFF BAR USING CABLE TIES
(ITEM 36 & 37) PROVIDED IN KIT.

ROUTE INTERFACE CABLES FROM EXISTING

Te40 ENCLOSURE CHARGE TERMINATION PANEL

THROUGH CHASE NIPPLE FITTINGS TO 2nd Te40

ENCLOSURE CHARGE TERMINATION PANEL

AS SHOWN.

2nd Te40 ENCLOSURE

EXISTING Te40 ENCLOSURE

DETAIL C - REAR BATTERY CHARGE TERMINATION PANEL

CABLE ROUTING (TYP.)

DETAIL D - REAR BATTERY INTERFACE

CABLE ROUTING

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-603-08

NTS

6 7

OF

REV

P/A

AIR CONDITIONER AC POWER CONNECTION

UTLIITY BOX

:

Te40 AIR CONDITIONER UTILITY BOX WIRING

CONNECT A SEPARATE POWER CABLE TO THE EXISTING AIR CONDITIONER
AC WIRING INSIDE THE UTILITY BOX AND ROUTE IT OUT THROUGH
THE ENCLOSURE(S) TO A SEPARATE AC POWER SUPPLY FEED.

NOTE

:

THE AIR CONDITIONER UNIT MUST BE SUPPLIED FROM A SEPARATE
AC SOURCE PROTECTED BY A 15A 120VAC RATED 1 POLE CIRCUIT BREAKER
AHEAD OF IT.

THIS CONNECTION CAN ALSO BE MADE TO THE OPTIONAL EXTERNAL
AC LOADCENTER ON THE Te41 POWER ENCLOSURE IF INSTALLED.

Te40 AIR CONDITIONER AC POWER WIRING

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

CUSTOMER CONNECTION,

KIT, INTRFC, w/ CBL SET,

BATT TO BATT, Te4x

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-603-08

NTS

7 7

OF

REV

P/A

©

76 3.0

©

4 18

1

MOUNT IN HOLE #5
FROM TOP

2

POWER AND BATTERY ENCLOSURE

SETUP & PREPARATION

PREPARATION OF BATTERY ENCLOSURE Te40:

SIDE KNOCKOUT REMOVAL, PANEL CHANGE, INSULATION

CUTOUT & TIE-OFF BAR INSTALLATION

CUT AWAY A SMALL SECTION FROM
INNER WALL INSULATION IN THE UPPER
CORNERS OF BOTH ENCLOSURES AS SHOWN
FOR 3/8" HARDWARE INSTALLATION.

REMOVE TOP CORNER KNOCKOUTS ON FACING

SIDES OF BOTH ENCLOSURES (2 PER SIDE)

REMOVE EXISTING TOP ACCESS BLANK PANEL ON

BATTERY ENCLOSURE. INSTALL REPLACEMENT PANEL

(ITEM 5) WITH 4 MOUNTING SCREWS (ITEM 17). MOUNT

PANEL ON INSIDE POSITIONED TOWARDS THE FRONT

WITH OPENING FOR CABLES AT REAR.

DESCRIPTIONLTR APPDDATEDWN CHKD

ADD TE21 INSTALLATIONA

TO ACCEPT BOLTING HARDWARE

REVISIONS

ME10/04KL JK

BATTERY ENCLOSURE

REAR VIEW - PANELS REMOVED

KO REQUIRE TO BE REMOVED

MAY BE LOCATED ON THE

OTHER SIDE DEPENDING ON THE

ENCLOSURE CONFIGURATION

64 2.5

5.0127

279 11.0

396 15.6

EXISTING
CUT LINES

INSULATION CUT DETAIL

CUT AWAY A SMALL SECTION OF INNER
WALL INSULATION IN AREA OF SIDE
ACCESS CABLE KNOCKOUTS ON
INSIDE OF BOTH ENCLOSURES FOR
CHASE NIPPLE INSTALLATION.

INSULATION CUT DETAIL

NOTE: ONLY REMOVE KNOCK OUTS ON
FACING SIDE OF BATTERY ENCLOSURE

REMOVE SIDE ACCESS CABLE KNOCKOUTS ON

FACING SIDE OF BATTERY ENCLOSURE ONLY.

NAME DATE

DESIGN 2009/05

DRAWN

CHECKED

APPROVED

JK

SDW

JK

ME

2009/05

2009/06

2009/06

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

CUSTOMER CONNECTION,

KIT, INTERFACE, w/o CBL
SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

4/30/2009 ALPHA TECHNOLOGIES

SHEET

747-607-08

ITEM

QTY

NTS

OF

1 3

REV

A

©

PREPARATION OF POWER ENCLOSURE Te41:

©

GASKET INSTALLATION, KNOCK OUT REMOVAL

NOTE: ONLY REMOVE KNOCK OUTS ON FACING

SIDE OF POWER ENCLOSURE

REMOVE TOP CORNER

KNOCKOUTS ON FACING

SIDES OF BOTH

ENCLOSURES (2 PER SIDE)

TO ACCEPT BOLTING

HARDWARE.

REMOVE EXISTING TOP
ACCESS BLANK PANEL ON
POWER ENCLOSURE.
INSTALL SEALING
GASKET (ITEM 6) AROUND
TOP ACCESS OPENING ON
POWER ENCLOSURE SIDE
ONLY.

POWER AND BATTERY ENCLOSURE

SETUP & PREPARATION

JOINING OF POWER (Te41) &
BATTERY (Te40) ENCLOSURES:

21

20

1

1

2 PL

20

19

1

1

RIGHT SIDE VIEW

POWER ENCLOSURE SHOWN

KNOCK OUTS REQUIRED TO BE

REMOVED MAY BE LOCATED ON THE

LEFT SIDE PANEL DEPENDING ON THE

ENCLOSURE CONFIGURATION

REMOVE SIDE ACCESS CABLE
KNOCKOUTS AND CUT AWAY A SMALL
SECTION OF INNER WALL INSULATION
IN AREA OF SIDE ACCESS CABLE
KNOCKOUTS ON FACING SIDE OF
POWER ENCLOSURE FOR CHASE
NIPPLE INSTALLATION.
INSTALL SEALING GASKET (ITEM 6)
AROUND K.O. OPENINGS ON POWER
ENCLOSURE SIDE ONLY.

MOVE BATTERY ENCLOSURE INTO

POSITION LINING UP NEXT TO

POWER ENCLOSURE

BATTERY ENCLOSURE

(MAY BE LOCATED ON THE OTHER

SIDE OF POWER ENCLOSURE

DEPENDING ON CONFIGURATION)

REAR VIEW

POWER ENCLOSURE

14

1

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

CUSTOMER CONNECTION,

KIT, INTERFACE, w/o CBL
SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

4/30/2009 ALPHA TECHNOLOGIES

SHEET

747-607-08

13

1

NTS

OF

2 3

REV

A

©

PREPARATION OF POWER ENCLOSURE Te21:

©

GASKET INSTALLATION, KNOCK OUT & PANEL REMOVAL

NOTE: ONLY REMOVE KNOCK OUTS & PANEL ON FACING

SIDE OF POWER ENCLOSURE

REMOVE TOP CORNER

KNOCKOUTS ON FACING

SIDES OF BOTH

ENCLOSURES (2 PER SIDE)

TO ACCEPT BOLTING

HARDWARE.

REMOVE EXISTING TOP
ACCESS BLANK PANEL ON
POWER ENCLOSURE.
INSTALL SEALING
GASKET (ITEM 9) AROUND
TOP ACCESS OPENING ON
POWER ENCLOSURE SIDE
ONLY.

POWER AND BATTERY ENCLOSURE

SETUP & PREPARATION

20

21

1

1

2 PL

JOINING OF POWER (Te21) &
BATTERY (Te40) ENCLOSURES:

20

19

1

1

INSTALL GROMMET

(ITEM 16) AROUND

REMOVED KO ON

BATTERY

ENCLOSURE

RIGHT SIDE VIEW

POWER ENCLOSURE SHOWN

KNOCK OUTS REQUIRED TO BE

REMOVED MAY BE LOCATED ON THE

LEFT SIDE PANEL DEPENDING ON THE

ENCLOSURE CONFIGURATION

REMOVE SIDE ACCESS CABLE
KNOCKOUTS PANEL ON
FACING SIDES OF POWER
ENCLOSURE.
INSTALL SEALING GASKET
(ITEM 8) AROUND
PANEL OPENINGS ON POWER
ENCLOSURE SIDE ONLY.

REAR PANEL REMOVED

MOVE BATTERY ENCLOSURE INTO

POSITION LINING UP NEXT TO

POWER ENCLOSURE

22833831

8

Te 21 BATTERY TERMINATION
ADAPTER BARS INSTALLATION

7

33231219

1

2

POWER ENCLOSURE

BATTERY ENCLOSURE

(MAY BE LOCATED ON THE OTHER

SIDE OF POWER ENCLOSURE

DEPENDING ON CONFIGURATION)

REAR VIEW

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

[

0.5

CUSTOMER CONNECTION,

KIT, INTERFACE, w/o CBL
SET, PWR TO BATT, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

4/30/2009 ALPHA TECHNOLOGIES

747-607-08

SCALE:

SHEET

NTS

OF

3 3

REV

A

LTR

DESCRIPTION

REVISIONS

DWN

DATE

CHKD

APPD

5

1

14

1

2PL

9

1

1

1

14

1

6PL

29

18

1

1

6PL

ARGUS Te4x POWER SYSTEM

29

18

1

1

6PL

ITEM

QTY

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

DATE

2009/05

2009/05

2009/05

2009/05

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

KIT, BRIDGE INTERFACE,

NOKIA, Te4x

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

5/21/2009 ARGUS TECHNOLOGIES

SHEET

747-595-08

NTS

1 1

OF

REV

P/A

NOKIA CABINET UPPER SECTION

DESIGN

DRAWN

CHECKED

APPROVED

NAME

RP

KL

RP

JK

©

DESCRIPTIONLTR APPDDATEDWN CHKD

©

REDESIGNEDP/B
ADD 5, 6, UPDATE 1, 2P/C

REVISIONS

RP09/06KL JK
RP09/09KL JK

3/8" HEX SCREW

PART OF ITEM 2

3/8" SEAL WASHER

PART OF ITEM 2

STEP #1

65

1

1

3/8" SEAL WASHER

PART OF ITEM 2

3/8" NUT

PART OF ITEM 2

GASKETS (ITEM 5 & 6) MUST INTERLOCK
WHEN ADHERE TO THE BOTTOM OF TOP
EXTENSION AS SHOWN AT 4 PLACES

4 PL

STEP #2

NOTE: INSTALL HATCH PLATE BEFORE
TOP EXTENSION AS HATCH PLATE IS NOT
REMOVABLE WITH TOP EXTENSION INSTALLED

STEP #5

ITEM

QTY

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

NAME DATE

1

STEP #3

1

2

STEP #4

1

DESIGN 2009/05

DRAWN

CHECKED

APPROVED

RP

RP

SY

JK

2009/05

2009/05

2009/05

ISSUE
DATE

SIZE

B

TYPE

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

0.5

[

SCALE:

DWG, ASSY SEQUENCE,

TOP EXTENSION, 9",

ENCLR

SHEET

1 1

DWG NO.

D2

6/17/2009 ARGUS TECHNOLOGIES

747-531-F0

NTS

OF

REV

P/C

©

KIT, PLINTH,

W/ MOUNTING HARDWARE,

ITEM

©

PART

NO.

NUMBER

1 615-311-R8

5 634-092-10

9 633-159-10

10 633-615-10

14 631-170-10

20 570-026-10

DESCRIPTION QTY.

ASSY, PLINTH, 30"X30",

STL, EXT GRAY

Nut,1/2"-13,Hex,3/4"

AF,7/16" Thk,SSt

WASHER, LOCK, HELICAL

SPRING, 1/2" BOLT, SST

WASHER, FLAT, 1/2", 1.25"

OD, 0.084"THK, SST

SCREW, CAP, 1/2-13X2",

HEXHEAD, SST

PLUG, PLINTH END, 6"X4",

PLASTIC

DESCRIPTIONLTR APPDDATEDWN CHKD

1

4

4

8

4

4

1410

9

1

1

1

REVISIONS

4 PL

20

1

4 PL

10

1

4 PL

ITEM

QTY

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

2010/01

2010/01

2010/01

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

1

[ 0.040]

0.5

[ 0.020]

0.05 0.002]

[

0.5

4"H X 30" W X 30"D

ISSUE
DATE

TYPE

SIZE

DWG NO.

D2

B

1/20/2010 ALPHA TECHNOLOGIES

SCALE:

SHEET

1 1

747-592-F0

NTS

OF

REV

A

5

1

1

1

DESIGN 2010/01

DRAWN

CHECKED

APPROVED

NAME DATE

JK

KL

RP

JK

7.06

LTR

DESCRIPTION

REVISIONS

DWN

DATE

CHKD

APPD

120.5

4.74

214.8

8.46

425.3 16.74

0

179.2

389.7 15.34

484.0 19.06

0

7

REF. 615-360-C8/PA

16

A

A

A

A

A

A

A

A

6

16

5

16

A

A

A

A

519.6 20.46

A A

HOLES LOCATION

A A

1

4

2

4

DESIGN

DRAWN

CHECKED

APPROVED

NAME

DX

DX

RP

JK

DATE

2009/06

2009/06

2009/06

2009/06

4.9 [0.19] 16

A

LTR

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAIN

THE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

UNITS: mm [in]
X [X.X]
X.X [X.XX]
X.XX [X.XXX]
ANGULAR:

TITLE:

KIT,4X CABLE BOOT,TOP

DESCRIPTION

FINISHED HOLE LEGEND

1

[ 0.040]

0.5

[ 0.020]

0.05

0.5

[ 0.002]

SCALE:

EXT,TE4X

ISSUE
DATE

SIZE

B

TYPE

DWG NO.

D2

2009 ARGUS TECHNOLOGIES

SHEET

747-627-F0

NTS

1 1

OF

REV

P/A

QTY

Warranty

Alpha Technologies Limited (ATL) warrants its products to be free from defects in material and workmanship
for a period of two (2) years from the date of purchase. ATL obligation under this warranty is limited to the
repair or replacement, at its sole discretion, at the ATL factory or ATL Authorized Service Center, of any de­fective product. This warranty does not cover any failure of the unit caused in whole or in part by any cause
or causes external to the unit. Repair or replacement does not extend the original warranty period. Parts
furnished under this warranty may be new or factory-remanufactured.

Registration

This warranty is only available to the original end user of the product. Registering the product will automatical­ly increase the length of the original warranty by 3 months at no additional cost. Please register your product
online at www.alpha.com/productregistration.

Extended Warranty

Registered purchasers may extend the warranty period for up to 3 additional years at any time during the
original warranty period at the then prevailing rate of ATL for such warranty extension. Registered purchasers
may be eligible to purchase other units, accessories, parts or services at discounted rates, including battery
upgrade or replacement, during the coverage period. Please contact us at 1-800-667-8743 to discuss your
service needs.

Limitation of Liability

This warranty is the purchaser’s sole remedy and is expressly in lieu of any other warranty, expressed or
implied, including any implied warranty of merchantability or fi tness for purpose.

In no event shall ATL be liable for any indirect, incidental, special or consequential damages. In no case will
the liability of ATL under this warranty exceed the value of the unit provided.

Alpha Technologies Ltd.

7700 Riverfront Gate
Burnaby, BC V5J 5M4
Canada
Tel: [phone]
Fax: [phone]
Toll Free: [phone]

Alpha Technologies Inc.

3767 Alpha Way
Bellingham, WA 98226
United States
Tel: [phone]
Fax: [phone]

Alpha Industrial Power Inc.

1075 Satellite Blvd NW,
Suite 400
Suwanee, GA 30024
United States
Tel: [phone]
Fax: [phone]

Alpha Energy

1628 W Williams Drive
Phoenix, AZ 85027
United States
Tel: [phone]
Fax: [phone]

Alpha Technologies Europe Ltd.

Twyford House Thorley
Bishop’s Stortford
Hertfordshire, CM22 7PA
United Kingdom
Tel: [phone]
Fax: [phone]

Alpha Technologies

Unit 504, 5/F,
Fourseas Building
No 208-212 Nathan

Road
Kowloon, Hong Kong
Tel: [phone]
Fax: [phone]

Alpha Technologies GmbH

Hansastrasse 8
D-91126
Schwabach, Germany
Tel: [phone]
Fax: [phone]

Alphatec Ltd.

339 St. Andrews St.
Suite 101 Andrea Chambers
P.O. Box 56468
3307 Limassol, Cyprus
Tel: [phone]
Fax: [phone]

Alpha Inno

vations Brasil

Avenida Ibirapuera,
2120 – Cj 76
Moema - 04028-001
Santos S P, Brazil
Tel: [phone]
Fax: [phone]

Technologies Argus
First de Mexico

Anatole France Num. 17
Colonia Polanco
11560, México D.F.
Tel: [phone]

Alpha TEK ooo

Khokhlovskiy Pereulok 16
Stroenie 1, Office 403
Moscow, 109028
Russia
Tel: [phone]
Fax: [phone]

Alphatec Baltic

S. Konarskio Street 49-201
Vilnius, LT-03123
Lithuania
Tel: [phone]
Fax: [phone]

Visit us at www.alpha.ca

Due to continuing product development, Alpha Technologies reserves the right to change specifications without notice.
Copyright © 2010 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies.