Alpha PowerAgent SC3 User Manual

PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2
Installation and Operation
PowerAgent™ SC3 Site Controller
Installation and Operation
DRAFT
Phoenix Broadband Technologies, LLC 10/28/2010
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
Table of Contents
1 Important Information ................................................................................................ 4
1.1 Revision History.............................................................................................................. 4
1.2 Safety Notes ..................................................................................................................... 4
1.3 Important Symbols ......................................................................................................... 5
1.4 Definition of Terms......................................................................................................... 5
1.5 Contact Information ....................................................................................................... 6
2 System Overview .......................................................................................................... 7
2.1 Sensor Description .......................................................................................................... 8
2.1.1 “High Voltage” and “Low Voltage” Sensors.......................................................................... 8
2.1.2 Sensor Selector Guide............................................................................................................. 9
2.2 Site Controller Description .......................................................................................... 11
2.3 Accessories..................................................................................................................... 12
2.3.1 Cable Kits ............................................................................................................................. 12
2.3.2 Power Transformer ............................................................................................................... 13
2.3.3 Rack Mount Bracket ............................................................................................................. 13
3 Initial Bench Evaluation........................................................................................... 14
4 Sensor Installation .................................................................................................... 16
5 Site Controller Installation ....................................................................................... 16
5.1 Powering ........................................................................................................................ 16
5.2 Network Connections.................................................................................................... 17
5.3 Connecting Battery Sensors ......................................................................................... 17
5.4 Connecting RIMs and ROMs ...................................................................................... 17
5.5 Connecting Current Sensors........................................................................................ 17
5.6 Setting the IP Address .................................................................................................. 18
5.7 Configuring the Site Controller................................................................................... 18
5.7.1 Direct USB Connection ........................................................................................................ 19
5.7.2 USB Port Selection ............................................................................................................... 19
5.8 Accessing the Setup Menu............................................................................................ 20
5.8.1 Ethernet Crossover Cable Method........................................................................................ 20
5.8.2 Router Method ...................................................................................................................... 20
5.8.3 Running the Site Controller Telnet Setup............................................................................. 21
5.9 Site Controller Setup Menu ......................................................................................... 22
5.9.1 Setting the IP Address (0) ..................................................................................................... 23
5.9.2 Web Passwords (1) ............................................................................................................... 24
5.9.3 SNMP Agent Configuration (3)............................................................................................ 25
5.9.4 HMS Defaults (4) ................................................................................................................. 25
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
5.9.5 Email Setup (5) ..................................................................................................................... 26
5.9.6 Time Server Configuration (6) ............................................................................................. 28
5.9.7 Restore Factory Defaults (7) ................................................................................................. 29
5.9.8 Exit (8).................................................................................................................................. 29
5.9.9 Save and Exit (9) .................................................................................................................. 29
5.9.10 Erase All String and Jar Data (13) ........................................................................................ 29
5.9.11 Reset All Sensors (14) .......................................................................................................... 29
5.9.12 Erase String (15) ................................................................................................................... 29
5.9.13 Erase RIM/ROM Flash (16) ................................................................................................. 29
5.10
Web Server................................................................................................................. 30
5.10.1 Accessing the Web Server .................................................................................................... 30
5.10.2 Ports...................................................................................................................................... 30
6 Navigating the Web Pages ........................................................................................ 31
6.1 Overview Display .......................................................................................................... 32
6.2 Single String Display..................................................................................................... 33
6.3 Single Jar Display ......................................................................................................... 35
6.4 RIM and ROM Main Display ...................................................................................... 37
6.5 Provisioning................................................................................................................... 38
6.5.1 Provisioning Site Settings ..................................................................................................... 39
6.5.2 Provisioning String Settings ................................................................................................. 41
6.5.3 Provisioning Jar Settings ...................................................................................................... 43
6.5.4 Provisioning the Sensor Calibration ..................................................................................... 45
6.5.4.1 Calibrating using an Instrument........................................................................................ 45
6.5.4.2 Setting the Calibration ...................................................................................................... 46
6.5.4.3 Provisioning the Baseline ................................................................................................. 47
6.5.4.4 Baselining using the Present Measurement ...................................................................... 47
6.5.4.5 Baselining using Manufacturer’s Specifications............................................................... 47
6.5.4.6 Setting a Baseline ............................................................................................................. 47
6.5.5 Provisioning Analog Alarms ................................................................................................ 49
6.5.6 Provisioning Discrete Alarms............................................................................................... 50
6.5.7 Provisioning The ROM......................................................................................................... 51
7 SNMP......................................................................................................................... 52
7.1.1 MIBs ..................................................................................................................................... 53
7.1.2 Community Strings ............................................................................................................... 54
7.1.3 Traps ..................................................................................................................................... 54
7.1.4 MIB Browsers....................................................................................................................... 54
8 Updating Firmware ................................................................................................... 55
9 Summary of Port Usage ............................................................................................ 56
10 Resolving Common Problems................................................................................ 57
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
1 Important Information
1.1 Revision History
Release Date Revision Description
Rev 1 04/27/2010 Draft for review, Firmware version 4.04, Web version 1.1 Rev 2 05/12/2010 On going revisions, Firmware version 4.10, Web version 1.3
1.2 Safety Notes
High currents and voltages may be present on the equipment terminals and on the
interior of the equipment. Make sure you understand and observe all appropriate safety codes and regulations. Follow prudent electrical safety practices when installing or servicing the equipment. Installation, maintenance and servicing of the equipment should only be performed by qualified, trained and authorized personnel.
Before installation, take measurements with a Volt Meter to ensure that no jar post in the
system has lethal AC or DC voltages relative to earth ground.
Except as explained in this manual, there are no user-serviceable parts inside the
PowerAgent Battery Monitoring System components. Opening the equipment could expose you to dangerous voltages and void the product warranty. All product servicing should be referred to factory-authorized personnel.
Use only interconnection cables supplied or authorized by Phoenix Broadband
Technologies. Use of user-made interconnection cable assemblies could result in damage to equipment and potential safety hazards and voiding of equipment warranties.
Do not exceed the voltage specifications of the product.
Make sure the equipment is grounded properly.
The equipment should be protected from liquids, moisture, explosive, and corrosive
vapors.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2
CAUTION!
NOTE:
Installation and Operation
1.3 Important Symbols
The following symbols are used in this document.
The use of CAUTION indicates safety information intended to prevent damage and/or injury
A NOTE to provide additional information to help complete a specific task or procedure
1.4 Definition of Terms
Admittance – The inverse of Impedance in units of Siemens. Admittance is a measure of how easily a circuit or device will allow a current to flow. Resistance is a measure of the opposition of a circuit to the flow of a DC current, while impedance takes in to account not only the resistance but AC effects (known as reactance) as well. Likewise, admittance is not only a measure of the ease with which a DC current can flow (conductance, the inverse of resistance), but also takes in to account the AC effects of susceptance (the inverse of reactance).
Battery – A collection of jars connected in series. A battery is sometimes referred to as a Battery String or String in this document.
Cell – A collection of plates connected to a single positive and single negative terminal immersed in electrolyte in a single container. The cell may have multiple positive and negative connections but they connect to a single set of plates. A lead acid cell produces approximately 2.1 volts.
Jar – A collection of one or more cells connected in series in a single housing. A 12 volt jar contains 6 cells. A Jar is commonly and incorrectly referred to as a battery.
P-Bus – A Phoenix proprietary communications interface and protocol used to connect devices to the Site Controller for the purpose of providing additional input, output, and measurement capability.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
1.5 Contact Information
If you have any questions about the installation or use of the equipment described in this manual, contact Phoenix Broadband Technologies (PBT) at (215) 997-6007 or
customerservice@phoenixbroadband.com.
When contacting Phoenix Broadband please have the following information available:
1. Site Controller Model Number and firmware version (from the Site Controller Web Page).
2. Battery Sensor Model Number, hardware version and firmware version. The version numbers are shown on the Site Controller single Jar Web Page.
3. The Battery and String Voltage.
4. The battery model number.
5. UPS or DC power plant.
6. If a UPS the manufacturer and model number.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
2 System Overview
Network
Conn ectivity
MasterA gent
Site
Contro ller
Up To 6 Batter y
Batte ryAgent
Sensor
Units
Batt ery String # 1 Batt ery String # 2
String s
RJ-11
“Dai sy Chain ”
area network. The Sensor modules are designed for use with 2 or 12 volt jars in DC power plants and UPS power systems up to 600 volts DC and with several choices of mounting brackets for different post configurations.
Each sensor in a PowerAgent
TM
Battery Management System measures its associated cell or jar’s terminal voltage, post or case temperature, and internal cell impedance (admittance). Multiple sensors within a string of monitored jars are interconnected in a “daisy-chain” utilizing CAT-5 cabling and RJ­45 connectors. Each daisy-chain of sensors is connected via another CAT-5 cable to one of the six string ports on the Site Controller. Each site controller can manage up to six strings of batteries with a maximum of 40 batteries in any string and a site total of 240 batteries. The site controller has extensive user-definable set-up capabilities, including labels for every monitored jar and alarm thresholds for voltage, temperature and admittance on each individual jar.
The site controller has several user interface mechanisms built-in, including a configurable web server that displays site, string, and individual jar information, as well as an SNMP (Simple Network Management Protocol) interface that allows any SNMP compliant management software to collect data and perform jar tests. Other features of the site controller include a password protected Telnet port for remotely configuring the unit, A DHCP (Dynamic Host Configuration Protocol) client that automatically obtains an IP (internet protocol) address from a DHCP server, and TFTP (Trivial File Transfer Protocol) server for uploading firmware changes remotely.
The Phoenix Broadband Technologies (PBT) PowerAgent TM Battery Management System is a comprehensive solution for remotely monitoring the state of health for individual cells or jars within the battery bank of a UPS or DC power plant system.
The system consists of a series Sensor modules which are electrically and mechanically affixed to the terminal posts of the jars being monitored, and a PowerAgent TM Site Controller unit which collects readings from the individual sensors and makes the information available for management purposes via an Ethernet local
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
2.1 Sensor Description
Sensor modules are small, inexpensive units designed to mount in close mechanical, electrical, and thermal proximity to the monitored jar’s terminal posts. The sensor takes a very small amount of “idling” power from the monitored jar (typically less than 10ma). Internally, a programmable microcontroller chip provides an optically isolated communications interface for the site control unit. Sensors are connected to the Site Controller using a CAT5 cable daisy chain.
The sensor continuously monitors the voltage and temperature of the jar. At user-defined intervals, the microcontroller generates a digitally synthesized AC test signal of approximately 0.5 to 6.0 amps (depending on sensor type) which drives the jar’s terminals for testing purposes. This test current causes a small AC voltage, proportional to jar impedance, to be superimposed on the jar’s DC terminal voltage. This AC voltage is separated from the DC terminal voltage and amplified inside the sensor module. It is then fed to an analog-to-digital converter inside the microcontroller chip. The microcontroller digitally samples the AC waveform and performs a DSP (digital signal processing) algorithm that filters out noise and measures the amplitude of the AC signal. These measurements and subsequent calculations determine the jar’s internal AC impedance, which is the basis for Admittance measurements.
Mechanically, the sensor consists of a nickel-plated copper mounting bracket which fits on the jar’s negative terminal post, a short wire terminated in terminal lug that connects to the jar’s positive terminal post, and an electronics assembly that contains the test signal generation and measurement circuitry. Sensors with two wires are also available.
The sensors with brackets have the advantage of being able to more accurately measure the temperature of the electrolyte in the cell. The two wire sensors have the advantage of working with a wide variety cell and jar mechanical configurations that could requires several different bracket types. Refer to the Sensor Selector Guide later in this section for more details.
Each sensor is shipped with a 1 foot CAT5 cable to connect the sensor to the daisy chain. This cable is the proper length for most applications. Longer cables are available from PBT.
2.1.1 “High Voltage” and “Low Voltage” Sensors
Sensors are typically used in DC power plant and UPS applications. DC power plant applications commonly utilize two volt cells and twelve volt jars wired in series with total nominal string voltages typically ranging from 24 to 48 VDC nominal. In many UPS systems, voltages can be significantly higher (480 volts or more). Because of the specific requirements of high voltage systems, Phoenix Broadband has developed two types of sensors to accommodate each environment.
When working in environments where string voltages are greater than 64 VDC, always use the High Voltage sensors. “High voltage” (HV) sensors are completely optically isolated from the
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2
PBT
-
PA
-
BS1
-12-2
Installation and Operation
controller and each other, with no string-level voltages present in the interconnecting CAT5 cables. This architecture was designed to ensure safety and prevent damage. For environments where string voltages are 64 VDC and lower Low Voltage sensors are appropriate, however either sensor (High or Low voltage) can be used low voltage strings.
CAUTION: Installing Low Voltage sensors on a high voltage string will damage the sensors and may present a shock hazard.
Both sensor types will be auto-discovered by the controller. The Low Voltage sensor has the advantage that its position in the string is automatically discovered. This means the sensors can be connected in any order and the controller will automatically discover upon which cell or jar the sensor was installed. High Voltage sensors have an address. The address and cell or jar number must be recorded when the sensor is installed. These addresses are then entered into the Site Controller Web page so that the ordering of the cells or jars will be correct.
High Voltage and Low Voltage sensor should not be mixed in the same string.
Each sensor has a bi-color red/green LED that indicates the operational state of the sensor and its communications status with the site controller. Each sensor is also is internally fused so that improper connection to the jar will not damage the jar, the jar cabling, or the sensor. Again, the sensors are fully optically isolated from the site controller.
2.1.2 Sensor Selector Guide
Selecting a sensor requires first determining if a Low or High voltage sensor is required. Then a jar voltage is selected, either 2 or 12 volts. Finally the bracket style is selected. The sensor model number is constructed as shown below.
String Voltage
-BS1- Low Voltage (< 64 Volts)
-BS2- High Voltage (> 64 Volts)
-BS1B- Series B Low Voltage
-BS2B- Series B High Voltage
-BS3B- Series B Low Voltage, High Current
Jar Voltage
-2- 2 Volt Jars
-12- 12 Volt Jars
Series B sensors should be used for all new installations, they offer improved noise immunity and an enhanced feature set including battery balancing. These sensors require a B series SiteController.
When selecting a bracket be sure to consider the clearance above the jar. This is particularly important when the jars are installed in a cabinet as is typical with most UPSs. Be sure there is enough space for the CAT-5 cables to exit the sensor without kinking.
Bracket Type
-1 L Bracket
-2 Z Bracket
-3 Front Mount Bracket
-4 2 Wire Sensor
-5 12 mm Z Bracket
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
Type 1 Bracket This bracket commonly referred to as the “L” bracket, is typically used on Jar terminals where the sensor must stand up from the jar. An example is the vertical blade type terminal where the bolt is parallel to the top of the Jar.
The maximum bolt size for the terminal and bracket is 5/16 inch.
Type 2 Bracket This bracket, commonly referred to as the “Z” bracket, is typically used jars that are connected together with straps. It is also used when the jar cables are secured by bolts that extend into the jar. The maximum bolt size for the terminal and bracket is 5/16 inch.
Type 3 Bracket This bracket, commonly referred to as the “Front Mount” bracket, is used front terminal Jars. While specifically designed for the Marathon, the bracket will fit most front terminal Jars. This bracket was designed for a M6 (6 mm) bolt.
Type 4 Bracket This bracket is not a bracket at all but a sensor with two wire connections. This is the universal sensor that will work with most jars. The maximum bolt size for the terminals is 5/16 inch. The one disadvantage of this sensor is that it does not directly measure
the jar post (electrolyte) temperature like the bracketed sensors. When the sensor is mounted to the top of the jar, and not in the direct cooling air flow, the sensor will read the approximate jar case temperature. The sensor is equipped with a self adhesive industrial velcro strip for fastening the sensor to the jar.
Type 5 Bracket This bracket is similar to the Type 2 bracket but is designed for a larger bolt. The maximum bolt size for the terminal and bracket is ½ inch or M12 (12mm). Because of the higher torque required for the larger bolt this bracket has a round hole rather than a slot. This prevents distorting the bracket when tightening the bolt.
Contact PBT if none of these brackets fit your requirements.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
2.2 Site Controller Description
The Site Controller is a small, rack-mountable unit that monitors the sensor modules and makes the data collected by them available via a local area network or the internet. The SC3 Site Controller has 6 string ports for connection to strings of up to 40 jars each for a total capacity of 240 jars. Two P-Bus ports provide expansion capability for connection to current sensors, RIMs and ROMs for additional input and output capability. A USB setup port allows direct connection to a PC for configuration. A USB thumb drive provides storage of logged data and additional USB ports provide expansion capability.
The SC3 Site Controller has most of the connections on the rear panel and indicators on the front panel.
The SC3 Site Controller can be powered directly from a battery string voltage of 24-48VDC, or it can be powered from an optional small wall-mount 24VDC wall transformer. The voltage range is 18 to 65 VDC and power consumption is about 5 watts, with current draw dependent on the input voltage. Power is supplied to the unit via a rear-panel screw-type terminal block. The power supply input is floating. The terminal block also provides a chassis ground connection.
A Front panel USB connection provides access to configure the Site Controller IP address and other parameters during installation. Setup can also be performed over the network connection.
The site controller has six RJ-45 connectors on the rear panel for interfacing to up to six strings of monitored jars. Each string has a front panel indicator. The LED lights when the string is being polled. A green LED indicates everything is normal, a red LED indicates abnormal conditions within that string.
An Rear Panel Ethernet connection provides a TCP/IP (internet protocol) interface to a local area network or to the internet. A built-in web server is accessible via this interface, with no need for any software other than a common PC web browser. More sophisticated monitoring and control
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
of the site controller can be performed remotely using any SNMP-capable network management software system. These systems are described in additional detail in the SNMP section of this Manual.
Upon power-up, the site controller automatically begins a search sequence to determine which of its string ports are attached to battery sensors and discovers each sensor module.
When a string of High Voltage sensors is discovered, the controller discovers the factory­programmed address of the sensor module as part of this discovery process. The HV sensor is also assigned to one of the jars in the string, but the user can change these assignments after installation is complete.
When a string of Low Voltage sensors is discovered the controller automatically discovers each sensor and its correct position in the string (no factory programmed address is necessary with low voltage sensors).
Once the “auto-discovery” process is finished, the site controller can individually address each sensor, collect its readings, and display those reading in the hierarchical web page display. Except for the final user assignment of High Voltage sensors to jars, this process is ‘plug & play’. All sensor assignments and configuration information are saved in non-volatile memory, so the system automatically reconfigures itself if power is lost or if the system is turned off for maintenance.
The site controller can be mounted in any small, inconspicuous location that is available, or it can be rack-mounted in a standard 19” (or 23” with adapter ears) equipment rack by using the optional rack-mount bracket. One rack bracket can hold one or two site control units. Rubber feet, screws for mounting the site controller to the rack bracket, and extra sensor fuses are included with the Site Controller.
2.3 Accessories
Various optional accessories are available to aid in the system installation.
2.3.1 Cable Kits
A Cable kits provides the cables necessary to connect a string of jars to the site controller. Each string requires a Cable Kit. The Cable Kit contains the cables most commonly required to
connect the string of jars. Cable Kits are
Cable Kit Model Number Jars per string
PBT-PAC-BMS-04 4 PBT-PAC-BMS-12 12 PBT-PAC-BMS-20 20 PBT-PAC-BMS-24 24 PBT-PAC-BMS-30 30 PBT-PAC-BMS-40 40
NOTE: We strongly recommend that you order the appropriate Cable Kit for each string and not make your own sensor cables. A single improperly made cable can destroy an entire string of sensors.
Phoenix Broadband Technologies, LLC 10/28/2010
available for common string sizes. Contact PBT for any special requirements. The Cable Kit contains the cables most commonly required to connect the string of jars.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
2.3.2 Power Transformer
The Site Controller is normally powered from the Rectifier or UPS battery charger (24 to 60 VDC). In cases where this power is not available a 24 VDC wall mount transformer is required to power the Site Controller. This transformer can be ordered from PBT as model number WT-3.
2.3.3 Rack Mount Bracket
A bracket that mounts up to 2 Site Controller in a 1U space in a 19” rack is available by ordering model PBT-RK-1.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
3 Initial Bench Evaluation
If the user has no previous experience with the PowerAgent TM Battery Management System, it is recommended that a small local test and evaluation of the system components be set up prior to field deployment of the equipment. This approach can save a significant amount of time before connecting to a much larger network. It will allow you to verify proper operation of the site controller’s web server; telnet configuration, and DHCP client without having to troubleshoot larger network issues (firewalls, router, and connectivity etc.).
NNeettwwoorrkk RRoouutteerr
EEtthheerrnneett ccaabblleess
SSeennssoorr DDaaiissyy cchhaaiinn CCAATT 55 ccaabblleess
BBMMSS ccoonnttrroolllleerr
The above diagram shows a low cost networking router (D-Link™, NetGear™, or other) connected to a laptop/Desktop and the Site Controller. In this scenario the installation steps are as follows:
1. Power up router
2. Power up laptop and connect laptop to router
3. Verify that the laptop has acquired an IP address from the router (view the router’s configuration web page and write the address down)
4. Connect controller to router (via Ethernet connection)
5. Power up controller (upon power up, the controller will seek an IP address from the router)
6. Connect sensors to the each other (via CAT 5 cables daisy chained from sensor to sensor)
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
7. Connect last sensor in the daisy chain to one of the six controller’s sensor input ports
8. View the router’s web page to determine which IP address has been given to the controller (write it down)
9. Type the IP address of the controller into your laptop’s web browser and verify that the web page displays properly. Verify that all sensors have been auto-discovered. Verify that the parameter information displayed in the web page appears reasonable
10. Verify telnet connectivity by connecting to the controller via telnet (remember Phoenix Broadband uses port 9999 for our telnet connection)
11. If you are using an SNMP manager, verify proper SNMP operation (gets, sets & traps)
This bench evaluation can also be performed using the free Lookout software described in the SNMP section of this manual.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
4 Sensor Installation
Refer to the Battery Management System Manual (700-000006-02) for detailed information before installing the battery sensors.
CAUTION! Lethal voltages may be present on the battery strings. If you are not sure of what you are doing leave the installation to a certified technician. Read the sensor installation instructions carefully.
CAUTION! Be sure to disconnect the Rectifier or Charger before installing the Sensors. Failure to do so could result in sensor damage.
5 Site Controller Installation
NOTE: Before any sensor strings are connected to the Site Controller, it should be
mounted (either in a rack or shelf), connections should be made to the network (Ethernet connection) and it should be powered up and checked out for network connectivity.
Select a location for the Site Controller. The location should be central to the strings being monitored. It should be dry and free of corrosive or explosive vapors.
The maximum cable length between the SC3 Site Controller and the battery string varies with the number of battery sensors on the string. With 40 sensors a maximum total cable length of 200 feet is recommended. This includes the sensor to sensor cables. With 24 sensors this increases to 300 feet.
Mount the Site Controller in an equipment rack using the optional rack mount bracket, or place the Site Controller on a shelf.
5.1 Powering
Connect a source of 18 to 65 volts DC to the rear panel power connector. This can be DC power from a DC power plant or it can be 24 VDC from the optional WT-3 plug-in transformer. For UPS installations the Site Controller should be powered from the WT-3 or other DC source. The WT-3 should be plugged into a outlet that is running on the UPS. Never power the Site Controller from UPS batteries. The SC3 Site Controller can also be powered from low voltage AC. Consult PBT for the voltage range limitations. There is a power input fuse inside the Site Controller. It is extremely rare for this fuse to blow.
The power supply input is floating on the SC3 Site Controller. To ground the Site Controller connect the center ground pin on the power connector to an earth ground.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
5.2 Network Connections
Connect the rear panel Ethernet connector to the network through a hub or switch. On a managed switch, make sure that the switch port has been enabled.
Set the IP Address of the Site Controller as described in the following section.
Verify network communications by accessing the Web page and telnet setup menu over the network.
5.3 Connecting Battery Sensors
Connect the cable from the battery sensor daisy-chain to an available “BATTERY STRINGS” connector on the Site Controller rear panel.
NOTE: We strongly recommend that you order the appropriate Cable Kit for each string and not make your own sensor cables. A single improperly made cable can destroy an entire string of sensors.
The site controller will begin to auto-discover the sensors connected in each of the daisy-chains. You will notice the String LEDs on the front panel flashing in sequence left to right. This indicates that the controller is polling each string and looking for sensors on that string. Once a string has been discovered it will be visible in the Web page.
5.4 Connecting RIMs and ROMs
RIMs and ROMS are connected to one of the P-BUS connectors on the rear of the Site Controller using CAT-5 cables. Up to 200 feet of cable can be connected each of the two P-BUS ports. Up to 4 RIMs and 4 ROMs can be connected to each P-Bus port, for a total of 8 RIMs and 8 ROMs. Refer to the RIM and ROM installation manual for information on mounting and configuring the RIM and ROM.
5.5 Connecting Current Sensors
Up to 6 Current Measurement Interfaces (CMI) can be connected to P-BUS port A. These 6 units correspond to the 6 strings. Each CMI must be set to a unique addresses, from 1 to 6. The Addresses correspond to the 6 strings. For example; current measurements made on CMI address 2 are displayed with string 2.
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PowerAgent TM SC3 Site Controller Document # 700-000014-01 Rev 2 Installation and Operation
5.6 Setting the IP Address
In order to communicate over the network, the Site Controller must be assigned an IP address.
There are several ways the IP address can be assigned.
You can pre-configure your DHCP server to assign a reserved IP address to the Site Controller based on the Site Controller MAC Address. The MAC address is printed on the Site Controller label. This method is commonly used for field installations.
You can let your DHCP server assign an address and then interrogate the DHCP server to determine what address was used. This technique works well in the lab environment where the DHCP server may be in a router. This method is not very practical for field installations since the IP address can change if the Site Controller resets or the DHCP server decides there is a reason to change the address.
You can program a static IP address in the Site Controller using a temporary connection to a router with a built-in DHCP server and the Site Controller Telnet configuration port.
You can program a static IP address in the Site Controller directly using the USB interface and a PC as described in the next section.
You can program a static IP address in the Site Controller using an Ethernet Crossover cable and a PC as described in the next section.
Generally, static IP addresses are used so that the Network Manager can associate the IP address with a physical location. Contact your network administrator or IT department to obtain a static IP address, gateway address, and sub net mask that will work on your network.
The Site Controller is shipped from the factory configured to obtain an IP address automatically from a DHCP server.
5.7 Configuring the Site Controller
The Site Controller can be configured over the network through a telnet connection or through a USB connection directly from a PC. Support of telnet is a standard part of Windows so virtually any PC can configure the Site Controller.
There are several ways of connecting your PC to the Site Controller to access the configuration program.
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