Alpha APB HFC User Manual

Alpha Power Booster
Technical Manual
APB HFC Voltage Booster
Effective: December 2011
Alpha Technologies
Power
®
Alpha Power Booster
APB HFC Voltage Booster
016-559-B0-001, Rev. A
Effective Date: December, 2011
Copyright
© 2011
Alpha Technologies, Inc.
member of The Group
NOTE:
Photographs contained in this manual are for illustrative purposes only. These photographs may not match your installation.
NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If there are questions regarding the safe operation of this powering system, please contact Alpha Technologies or your nearest Alpha representative.
NOTE:
Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators, batteries, or other hardware if used or operated in any manner or subject to any condition not consistent with its intended purpose, or is installed or operated in an unapproved manner, or improperly maintained.
TM
For general product information and customer service (7 AM to 5 PM, Pacifi c Time), call
Contacting Alpha Technologies: www.alpha.com
or
1-800-863-3930
For complete technical support, call
1-800-863-3364
7 AM to 5 PM, Pacifi c Time or 24/7 emergency support
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Contents
Safety Notes ..........................................................................................................................6
Safety Precautions ................................................................................................................ 6
1.0 System Overview ........................................................................................................ 7
1.1 Introduction ...................................................................................................... 7
1.2 Internal Components........................................................................................ 8
2.0 Installation...................................................................................................................9
2.1 Enclosure Installation .......................................................................................9
2.1.1 Strand Mounting .................................................................................... 9
2.1.2 Surface Mounting ................................................................................ 10
2.2 Output Voltage Confi guration ..........................................................................11
2.3 Cable Preparation .......................................................................................... 12
2.4 RF Module Removal ...................................................................................... 14
2.5 Coaxial Cable Attachment..............................................................................15
2.6 RF Module Reinstallation ............................................................................... 16
2.7 Power Up and Test ......................................................................................... 17
2.7.1 Initial Power Up ................................................................................... 17
2.8 Final Assembly ............................................................................................... 18
2.9 Specifi cations ................................................................................................. 19
2.10 Troubleshooting ............................................................................................. 20
2.11 Voltage Booster Service.................................................................................21
2.11.1 PCB Replacement Procedure ............................................................. 21
2.11.2 Transformer Replacement Procedure ................................................. 22
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Figures
Fig. 1-1, APB Voltage Booster .................................................................................... 7
Fig. 1-2, APB Internal Components ............................................................................ 8
Fig. 2-1, Label with Factory Confi g Field ...................................................................11
Fig. 2-2, Confi guration Connect .................................................................................1 1
Fig. 2-3, Coaxial Cable Connector............................................................................ 12
Fig. 2-4, RF Module Removal ................................................................................... 14
Fig. 2-5, RF Module Removed.................................................................................. 14
Fig. 2-6, Seizure Connector ...................................................................................... 15
Fig. 2-7, Visible Center Conductor of Installed Connector ........................................ 15
Fig. 2-8, RF Module Installation ................................................................................ 16
Fig. 2-9, Cover Bolts ................................................................................................. 18
Tables
Table 2-1, Troubleshooting Guide ............................................................................ 20
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Safety Notes
Review the drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the safe installation or operation of this product, contact Alpha Technologies or the nearest Alpha representative. Save this document for future reference.
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following symbols have been placed throughout this manual. Where these symbols appear, use extra care and attention.
ATTENTION:
The use of ATTENTION indicates specifi c regulatory/code requirements that may affect the placement of equipment and/or installation procedures.
NOTE:
A NOTE provides additional information to help complete a specifi c task or procedure.
CAUTION!
The use of CAUTION indicates safety information intended to PREVENT DAMAGE to material or equipment.
WARNING!
WARNING presents safety information to PREVENT INJURY OR DEATH to the technician or user.
Safety Precautions
• Only qualifi ed personnel may service the APB Voltage Booster.
Verify the voltage requirements of the equipment to be protected (load), the AC input voltage to the voltage booster (line), and the output voltage of the system prior to installation.
When connecting the load, DO NOT exceed the output rating of the voltage booster.
Always use proper lifting techniques whenever handling units.
Avoid using uninsulated tools or other conductive materials when working inside the enclosure.
Remove all rings, watches and other jewelry before servicing voltage booster.
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1.0 System Overview
1.1 Introduction
The Alpha Power Booster (APB) was created to improve network effi ciency and reduce life cycle cost by eliminating lightly loaded power supplies at the end of long amplifi er cascades. The voltage booster accomplishes this by boosting end-of-line voltages. The voltage boost allows deeper penetration of the HFC network and eliminates the need for power supplies and batteries near the end of the HFC network.
Fig. 1-1, APB Voltage Booster
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1.0 System Overview, continued
1.2 Internal Components
Input
Tap-switch PCBA
RF Module with
Input and Output Connectors
Output
Step-up Autotransformer
Fig. 1-2, APB Internal Components
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