Allied Telesis S795 TSL User Manual

WARRANTY REGISTRATION AND POLICY
Buhler Manufocturing products are warranted for a period of twelve (12) months from
original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
Buhier Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufecturing’s option, of any Buhler Manufricturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manu^cturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or nfKxlel is for illustrative purposes only and does not create an Express Warranty that the
goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever, nor for any sum in excess of the price received for the goods for which
liability is claimed.
V

WARRANTY CLAIMS:

Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms
with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.

WARRANTY LABOR:

Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at a rate determined by the Company, Buhler Manufacturing.
IMPORTANT FACTS: Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty
Loader Parts Have Two (2) Year Warranty
________________
_
PRINTED IN CANADA

Generai Instructions and Information

As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it's life and the safety of the people using it.
1. Keep ail pivots well lubricated for longer bushing life. Inspect every 500
hours of operation for wear.
2. Periodically check ail bolts for tightness. If any bolt is damaged, replace it
with a bolt of equivalent grade or strength.
3. Follow the recommendations of the tractor manufacturer in regards to the
quantity of oil used.
4. Check oil level frequently to ensure the system is full.
5. When making an oil check, be sure lift cylinders are retracted.
6. Before operating the loader, particularly if the loader Is left standing for
any length of time, check the hydraulic system and oil level.
7. When installing hydraulics, follow the circuit carefully. See hydraulic hook-up section and make sure the hoses do nd|j[ contact any hot manifolds or sharp edges on tractor. After assembly, raise the loader slowly and check to make sure that the hoses do not bind in all positions.
A ["12211
The pressure of the relief and open centre valves is set at the factory. Do
not tamper with the setting. Serious injury to the operator or damage to the loader or tractor hydraulics may occur. Warranty will be void if the loader is operated above recommended pressure.
8. When servicing any hydraulic components, care must be taken to prevent
any foreign matter from entering the system.
9. Do not neglect oil leaks. Leaks affect loader operation, are dangerous and
can result In personal injury or damage to the hydraulic system.
10. Never leave the cylinder shafts exposed when loader is not In use.
11. Worn or damaged components should be replaced as soon as possible with
only the manufacturer's recommended component or equivalent.
10

Attaching the Loader to Your Tractor

1. Position the tractor as centrally as possible and drive, using lowest gear possible, into the
loader frame until hoses can be connected.
2. Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function
(see Operator and Maintenance Section).
NOTE: When mounting the loader for the first time, slowly work the cylinders back and forth, so that most of the air is removed. Loosen the bolts on the hooks so
that they can be moved. Also, check that the nuts in the rear of the subframes are in line with the holes.
3.
On some tractors, the lift (flinders may have to be extended slightly, so that the subframes can clear the front axle. Do not extend the cylinders more than is required.
IMPORTANT! On HSL l¿aders, the bucket will dump at the same time the loader is lowered. Therefore, operate both hydraulic levers together.
4. Drive the tractor ahead until the subframe is past the front axle
and the front hook is close to mounting boss.
WARNING! Check front grill clearance during installation to avoid tractor damage.
A
5. Retract or extend the lift cylinders to line up the front hook with the mounting boss.
IMPORTANT! On HSL loaders, the bucket will roll back at the same time the loader is lowered. Therefore, operate both hydraulic
A
levers together.

Attaching the Loader to Your Tractor

(Continued)
6. When the hook is lined up, dump or roll back the bucket to lower or raise the subframe upright to align with the mounting boot.
7. Continue to drive the tractor forward until the subframe uprights are seated in the boot.
8. Secure the subframe uprights with the bolts and washers. Torque to 500 ft-lbs.
IMPORTANT: When mounting for the first
time, the front hook bolts will have to
be tightened after positioning the hook directly over the mounting boss (most rearward position).
9. Raise the loader and lock the support stand tubes into the
NOTE: When mounting for the first time,
raise the loader slowly and check to make sure that the hoses do not bind
or become pinched in all positions. Work the loader and bucket up and down to work out ail the air in the
hydraulics. Check and refill the tractor's hydraulic system.

Removing the Loader from Your Tractor

WARNING ! When removing the loader, it must be
fitted with a bucket or other suitable attachment to give the frame stability after removal, if this is
not done, the frame will not remain standing.
IMPORTANT ! Always remove the loader on firm,
level ground (away from children's play areas and high traffic areas). This makes attaching and
/h
removing much faster and easier. It also makes the free standing loader more stable.
1. Raise the loader, lower support stand tubes and lock into position.
Lower the loader until the stand tubes are firmly on the ground and then dump the bucket so that it is also firmly on the ground. There should be a slightly downward pressure.
3. Loosen the bolts from the rear of the subframe boots and swing bolt up into lock position.
16

Removing the Loader from Your Tractor

(Continued)
4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor.
5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way. This raises the rear uprights of the loader.
NOTE: On some mountings, the
lift cylinders must be extended more while the tractor is backing up, so that the subframes clear the front axle.
6. Continue backing up until the loader is clear.
CAUTION! Be sure the hoses DO NOT get
pinched or catch on any frame members
while backing up.
ODLi^

Trouble Shooting

PROBLEM Loader slow and/or will not dump.
Loader chatters or vibrates when raising and lowering.
Excessive movement at pivots Pump noisy
POSSIBLE CAUSE Quick couplers leaking.
Hydraulic oil too heavy. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking.
Control valve does not shift properly. Air in hydraulic system.
Cylinder leaks internally. Faulty valve.
Air leak in pump inlet line. Air in hydraulic system. Oil level too low. Worn bushings and/or pins.
Inlet line restricted or leaking.
Oil level too low. Pump worn or damaged.
REMEDY Check connections and compatibility or
replace. Change or replace filter. Clean or replace filter. Repair or replace pump. Check all hoses and tubes for leaks, damage or restrictions. Replace damaged or restricted hoses or tube lines. Inspect, clean, repair or replace valve. Cycle lift cylinders and bucket cylinders several times to free system of air. Replace seals. Repair or replace valve.
Check, tighten or replace inlet line. Cycle lift cylinders and bucket cylinders. Add oil as required. Replace bushings and/or pins.
Check for air leaks, restrictions or collapsed hose. Tighten or replace hose. Clean filter if necessary. Add oil as required. Repair or replace pump.
Oil leaks.
Insufficient lift capacity
Slow leakdown.
Excessive wear on bottom oil bucket and wear pads.
Hydraulic cylinders inoperative.
Pump operating continually on closed Tractor control valve relief stuck center tractor hydraulic system. open.
Loader lift and bucket tilt controls do not work according to decal.
}
Damaged fittings or hoses. Loose connections.
Worn or damaged O-ring wiper seal in cylinder rod end. Worn or damaged O-rings in valve.
Improper hydraulic pump operation. Repair or replace pump. Load is greater than boom lift capacity. Check loader specifications. Internal boom cylinder leakage. Replace any worn parts and install
Improper hydraulic valve operation. Repair or replace valve. Worn control valve.
Worn cylinder piston seals. Float position not used while operating Use float position provided on valve,
loader. Hose from control valve improperly
connected.
Hydraulic control valve set too low.
Hoses improperly connected.
Replace damaged parts.
Tighten fittings.
Install a seal repair kit.
Install an O-ring repair kit.
a seal repair kit.
Have authorized dealer replace seals. Have authorized dealer replace seals.
Refer to plumbing diagrams.
See your tractor manual for proper adjustment or Loader dealer for loader valve. (3000 PSI is maximum pressure relief setting recommended.) Adjust valve in accordance with manual.
Refer to plumbing diagrams and correct hose connections.
Valve noisy and/or hot
Tractor loads/pump squeals
Open center control valve on closed center tractor.
Closed center control valve on open
center tractor.
18
Replace relief valve with closed center plug and plug the power beyond adapter on valve
Install open center plug on optional valve. Replace closed center plug with relief and install short plug in place of power beyond adapter.
General Notes and Instructions to the Operator
Regarding ALLIED HSL Loader Operations
1. The hydraulic self-leveling system (HSL) utilizes two metering cylinders which displace oil into or out of the bucket cylinders as the loader is raised or lowered. The cylinder volumes and geometries are carefully matched for each loader model to provide the correct amount of oil to keep the bucket
level after it is initially leveled.
2. The HSL system incorporates two relief valves which are only utilized if the
bucket cylinders are at either end of the stroke. If the loader is raised with the bucket fully dumped, oil will be bypassed at high pressure into the lower side of the lift cylinder circuit. If the loader is lowered with the
bucket fully rolled back, oil will be bypassed at high pressure into the
raised side of the lift cylinder circuit. Note that these two conditions are likely to occur only intermittently, and although the pump will be forced to supply oil at a higher pressure no damage to the loader components will occur. It
is, however, recommended to avoid the above situations and keep the
bucket somewhat level while raising or lowering the loader for smoother
operation.
3. Note that the large volume (piston side) of the leveling cylinders is connected to the large volume of the bucket cylinders, and the small volume (rod side)
is connected between the two sets of cylinders. The effect of this
configuration is to create a breakout force "boost" If the bucket cylinders are
pressurized towards the rollback position during breakout.
4. The opposite effect of the above situation is that the loader will have poor lift
capacity if lifting with the bucket cylinders pressurized in the dumped position. Jhis is, however, a very unlikely occurrence (lifting a load with bucket fully dumped).
5. The cartridge style relief valves are factory set at 2,000 psi cracking pressure
and are capable of bypassing 15-20 GPM. If loader lock-up should occur due to a low tractor relief setting, higher inlet flows or return line restrictions,
the relief valve setting may be backed off slightly until the lock-up condition
is overcome (as described in note 2 above).
CAUTION; Never utilize the leveling cylinders to raise the loader. This could occur if the lift cylinders are placed in float while the bucket cylinders are held pressurized in the retracted position. If the loader should rise,
pressurize the lift cylinders to lower it; otherwise a rapid drop may occur when the bucket cylinders are extended. Note that this situation is unlikely to occur during normal loader operation and is possible only with a lightly
loaded bucket.
19
General Notes and Instructions to the Operator
Regarding ALLIED TSL Loader Operations
The tve self levelling system (TSL) utilizes mechanical linkages to
maintain bucket level while raising and lowering. The pivot plate weldment, levelling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion. This feature is standard with 2.50” and 3.00” diameter bucket cylinders.
The TSL system incorporates a relief and anticavitation manifold to provide extra dump at ground and rollback at full lift height. This feature is available on 3.00” bucket cylinders only. If the loader is raised with the bucket fuily dumped, oil from the bucket piston side will be bypassed at high pressure to the bucket shaft side and the lift shaft side as the quick
attach contacts the dump stop, if the ioader is iowered with the bucket fuiiy roiled back, oil from the bucket shaft side will be bypassed at high pressure to the bucket piston side and makeup will be provided by the lift piston side as the quick attach contact the rollback stop. Note that these two conditions are likely to occur intermittently and although the pump will be forced to supply oil at a higher pressure, no damage to the loader components will occur. It is, however, recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation.
The extra bucket stroke length allows for the bucket to be dumped to approximately 90 degrees at ground. This allows for bucket assist when traction is minimal. If the loader is raised from this position, the bucket will retract as the quick attach contacts the dump stop and the circuit goes through relief as described in note 2.
Extra bucket retraction allows for the bucket to be rolled back as the
loader raises. The TSL feature maintains the bucket level, but as required the bucket can be manually rolled back approximately 20 degrees to allow for increased bucket capacity. If the loader is lowered from this position, the bucket will extend as the quick attach contacts the rollback stop and
the circuit goes through relief as described in note 2. The relief valve is factory set at 3250 PSI cracking pressure and is
capable of bypassing 10-15 GPM. If loader lock-up should occur due to a low tractor relief setting, higher inlet flows or return line restrictions, the
relief valve may be backed off slightly until the lock-up condition is overcome (counterclockwise turn of set-screw). Contact the factory for further instructions.
20
Notes
21
795, S795, 795 HSL/TSL, S795 HSL/TSL
Sub Frame Assembly
(795 Model Shown)
22
Outside Hook Mounting!

795, 795 HSL, S795, S795HSL, 795 TSL, S795 TSL

Sub Frame Parts Table

Item
10
11
12 13 14
15
16 17 81967 18 19 20 21 22 23 24
26 27
Part No. Description
1
31411
795 Sub Frame Weldment Left 2 31412 795 Sub Frame Weldment Right 1 31408 795 HSL Sub Frame Weldment Left 2 31409
795 HSL Sub Frame Weldment Right 1 31423 795 S Sub Frame Weldment Left 2
1
2
31424
795 S Sub Frame Weldment Right
31425 S795HSL Sub Frame Weldment Left
31426 S795HSL Sub Frame Weldment Right 3 112751 Hook Weldment 4 5 6 7 111423 8 9
112747
Plate Clamp 112746 Spacer Block 112748 Shim
Cross Member Weldment 111426
Tube Cross Member 112642 Shaft Pivot 1.75 DIA X 5.50 Long 113281
Bolt Retainer Weldment 110887 Loader Lift Lock Weldment
812717 Grommet 0.375 ID X 1.00 OD X .13 812026
Bolt Hex 0.313nc X 1.00 gr5 pi
812944 Bolt Car. 0.625nc X 3.00 gr5 pi
84127 Bolt Car. 0.625nc X 3.50 gr5 pi
812939 Bolt Hex 0.875nc X 10.00 gr8 pi
Nut Lock (nylon) 0.625nc grB pi
81723
112730
Washer Lock 0.875 pi
Washer Boot
112812 ‘Decal General Caution 112805 ‘Decal - 795 X 1.40 112983 ‘Decal - Warning Overhead Hazard 112982
‘Decal - Lift Lock Instruction
812882 Bolt Car. 0.625nc X 2.50 gr5 pi
113474 ‘Decal - Cross Member Caution
25 i
24329
Mounting Wrench (for 0.875 bolt)
112615 ‘Decal-SX 1.40
Regular
HSUTSL S795HSUTSL
Quantity Quantity S Quantity
1 1
-
- - -
- - -
1
- -
- 1 - -
- -
- - 1 -
- - - 1
1
- - - 1 2 2 4 2
1 1 2 2 2 2 2 8 2 2
14
2 2 2 2 2 2 4 2
- 1 (TSL)
2 2 2 2 2 4 4 4 2 2 1 1 1 1 1 2 2 2 2 2 2 2 2
2 2 2 2 8
8 8 2 2 2 2
14
14 14 2 2 2 2
2
2 2 2 2 2 2
4 2
2 2
4 4
2 2
-
- - 1 -
Quantity
-
2
2
1
2 2
2
2 2
2 2 2 2 2
1 (TSL)
‘Part of decal replacement kit X1256
23

795, S795,795 HSL, S795 HSL

Main Frame Assembly
(HSL Model Shown)
24

795, S795, 795 HSL, S795 HSL

Main Frame Parts Table
Item Part No.
1
1 1
1 2 24296
3 24297
4
5 108827 6 111231 7 8 9 110907
10 11 111441 12 112954 Pin 1.25 Dia. X 6.75 Long
13 112955 Pin 1.25 Dia. X 5.00 Long 14 112800 Pin Qtach 15 113766
16
17 24309 3.0 Dia. X 20.75 Bucket Cylinder
18
19
20 21
22
23
24
25
26
27
28
29’
31596
31595 31597
31600
112798
111232
24329
12779
24242
24314 3.0 Dia. X 30.00 Lift Cylinder 24319 3.5 Dia. X 12.00 Leveling Cylinder
81581 Bolt Hex 0.375nc x 2.50 gr5 pi 81669 81592
81344
81967 81570 23842
813356
52281-000
113488
Description
795 Main Frame Weldment 795 HSL Main Frame Weldment S795 Main Frame Weldment S795 HSL Main Frame Weldment Quick Attach Weldment Left Quick Attach Weldment Right Tube Cross Qtach Pin Weldment Stand Weldment Strap Stand
Wrench Mounting
Pin 0.625 Dia. Stand Hair Pin Clip #9 Western Wire
Levelling Rod
Bushing 1.25 ID x 1.50 OD x 1.375 Long Tube Cover
Bolt Hex 0.625nc x 3.50 gr5 pi Nut Hex 0.375nc gr2 pi
Nut Lock (nylon) 0.375nc grB pi Nut Lock (nylon) 0.625nc grB pi Washer Flat Std. 0.375 hs pi
*Decal - Hyd. Self Level x 0.75
*Decal - Buhler Allied x 1.75
•Bright Orange Scotchcal #72368
•Decal - Quick Attach Instruction
795
795HSL S795
1
-
-
- _
1
-
S795 HSL
- -
1
- - -
1 1 1 1 1
2 2 2 2 2 2 1 1 2 5 5 1 4 4 4 4 4 4 8 1 1 1 1
2 2 2 2 2
-
16
4 4
20
6 4
-
2
12fl 12ft 12ft
2 2
1
2
1 6 6 6
8
2 2 2 2 - 2
20 16 20
4 4 4 4 4 4
24 20
6 6 6 4 4 4
2 ­2 2
1 1 1
2 2 2 1 2 5 1 1
6 6
8 8
2 2
1 1
1 1
2 2 2 1 2 5
6
24
2 2
12ft
*Part of decal replacement kit X 1256
25

795 TSL, S795 TSL

Main Frame Assembly

(lyp)
T§)(l»P)
I J§) ^(typ)
Cylinder
/
__
, See Linkage
Assembly
Detail Below
or"
—@

795 TSL, S795 TSL

Main Frame Parts Table
item
1
1 2 3 4 5 108827 6 7 8 113690 9 110907
10 12779 11 12 112954
13 112955 14 112800 15 114194 16 17 18
19 20 21 22 81592 Hex Nut 0.375 DIA 23 24
25
26
27
28
29
30
31
32
33
34
35 ’
36
37
38
39
40
41
42
43
44
45
46
47
48
Part No. Description
24731
24739 24717
24716
112798
795 TSL Mainframe S795 TSL Mainfirame Quick Attach Left Quick Attach Right Cross Tube Pin Weldment
114296 114303
Stand Tube Stand foot Link Spacer
Stand Pin 0.625 diameter Hair Pin Clip
114170 Levelling Rod
Pin 1.25X6.75 LG Pin 1.25 DIAX 5.00 LG Pin 1.25 DIAX 6.13 LG
Levelling Tube
24242 Cross Tube Cover 24708 Cylinder Bucket 24314
Cylinder Lift
114252 Pin 1.25 dia.X 6.75 Ig 4
81581 Hex Bolt 0.375 DIA X 2.5 LG 81669 Hex Bolt 0.625 DIA X 3.5 4 4
81344 Locknut 0.375 DIA 41 41 81967 Locknut 0.625 DIA
113691
81570 113570 113766 114104 113697
113154 114119 114120
81966 84583
FNH114039 FNH114040
114097 114101
113998 113995 813228
81637 813356 114132
813358 113488
52281-000
Bushing 1.25 I.D. X 1.63 O.D x 0.75" Ig 8 8 Flat Washer 0.375 DIA 4 4 Bushing 1.25 I.D. X 1.63 O.D. x 1.88" Ig
Bushing 1.25 I.D. x 1.50 O.D. x 1.38" Ig
Pin 1.25 DIAX 7.48 Pin 1.25 DIAX 8.63 LG
Pin 1.25 DIAX 7.63LG Link Weldment Left Link Weldment Right Locknut 0.50 DIA Grease Fitting 1/8 NPT Straight Bolt Plate Rod Guide Link Assembly 11.25 Pivot Plate Left Pivot Plate Right Pin 1.25 DIAX 7.13 LG 2 2 1/2" Wing nut (pi) 1/2" Lock washer (PI) Decal - Buhler Allied X 1.75 2 2 Decal - TSL X 1.75 2 2
Decal - True Self Leveling 2 2 Decal - Quick Attach Instruction 2
Bright Orange Scotchcal #72368 10ft
795 TSL
Quantity
1
1 1
1 2 2 2 2 2
4 1 2
2 2 2
1 2 2
32 32
4
4
4 4
20 20
4 4 4 4
2 2 2 2
2 2
1
1 4 4 1 1 1 1
2 2 2
S795 TSL
Quantity
_
1 1 1
1 2 2 2 2 2 4 1 2 2 2 2
1 2 2 4
4
4
2 2
2 2 1 1
2
2
10ft
27
795, S795
Hydraulic Plumbing Diagram
t VIEW "Art
28
795, S795
Plumbing Parts Table
Item
1 2 3 4 5 6 7 8 9
10 11 12
13
14
15
16
17
18
Part No. Description
24309
24314 811572 3/8 X 15" Hose 3/4 MORB x 3/4 SWFJIC 811471 811466 812947
112833 Tubing - Lift Cyl. Bottom Raise 112834 112937
112835 112836 112837 812128 811414 812069 Tee 3/4 MJIC
11362
81592
81344
3.0 Dia. X 20.75 Cyl. Assy. Bucket 2
3.0 Dia. X 30.00 Cyl. Assy. Lift 2
3/8 X 20" Hose 3/4 MORB x 3/4 SWFJIC 2 3/8 X 24" Hose 3/4 MORB x 3/4 SWFJIC 3/8 X 22" Hose 3/4 SWFJIC x 3/4 SWFJIC
Tubing - Lift Cyl. Top Drop 1 Tubing - Lift Cyl. Common (31.0") Tubing - Bucket Cyl. Bottom Rollbk Tubing - Bucket Cyl. Top Dump Tubing - Bucket Cyl. Cross Tube
Elbow 90 3/4 MJIC X 3/4 MJIC Elbow 90 3/4 MORB x 3/4 MJIC
Clip Pipe Std. Nut Hex 0.375nc gr2 pi Nut Lock (Nylon) 0.375nc grB pi
Qty.
2
2 2
1
2 1 1
2 4
2 4
9 4 5
29
795 HSL, S795 HSL
Hydraulic Plumbing Diagram
30

795 HSL, S795 HSL

Hydraulic Plumbing Diagram
Item
1
2 3
4 5 6
7 8 9
10
11
12 112833 13
14 15 16 17 18
19 20 21 812786 22 812828 23 24 81592 25
Part No.
24319 24309
24314
811754 811572
811471
811466 812947 811434
112837 112937
112834 112835 112836
112831
112832
23875 811414 812069
11362
81344
Description
3.5 Dia. X 12.00 Cyl. Assy. Level
3.0 Dia. X 20.75 Cyl. Assy Bucket 2
3.0 Dia. X 30.00 cyl. Assy Lift 2 3/8x18 Hose 3/4 MORB x 3/4 SWFJIC
3/8x15 Hose 3/4 MORB x 3/4 SWFJIC 3/8 X 20 Hose 3/4 MORB x 3/4 SWFJIC
3/8 X 24 Hose 3/4 MORB x 3/4 SWFJIC 4 3/8 X 22 Hose 3/4 SWFJIC x 3/4 SWFJIC 4 3/8 X 30 Hose 3/4 MORB x 3/4 SWFJIC
Tubing - Bucket Cyl. Cross Tube Tubing - Lift Cyl. Top Drop Common Tubing - Lift Cyl. Bottom Raise Tubing - Lift Cyl. Top Drop Tubing - Bucket Cyl. Bottom Rollback Tubing - Bucket Cyl. Top Dump
Tubing - Bucket Cyl. Bottom Ext HSL Tubing - Bucket Cyl. Top Ext HSL Valve Relief Assy Elbow 90 3/4 MORB x 3/4 MJIC Tee 3/4 MJIC Tee 3/4 MJIC x 3/4 SWFJIC
Tee 3/4 MORB 3/4 MJIC x 3/4 MJIC Clip Pipe Std. Nut Hex 0.375nc gr2 pi Nut Lock (Nylon) 0.375nc grB pi
Qty.
2
1 2 2
1 2 2
1 1 1
1 1
1 2 4
8 2
2
11
4 7
31

795 TSL, S795 TSL

Hydraulic Plumbing Diagram
viEV-a..- B
Manifold Kit X2547
32
795 TSL, S795 TSL
Plumbing Parts Table
Item
1 2 3 4 5 6 7 8 9
10 11 12
13 14 15 16 17 18
19
Part No.
24314 24708
812069 886704 811414
812128 Elbow 90° 3/4 MJIC X 3/4 MJIC 4
11362
113031 Tubing Ext. Lift Cyl 23.0" 2
114233 Tubing Lift Cyl. (Bottom, Raise) 114234 Tubing Lift Cyl. Right (Top, Drop)
114235 Tubing Bucket Cyl. (Bottom, Dump) 114236 114328 Tubing Lift Cyl. Left (Bottom, Raise) 112837 Tubing Cross Tube
811471 811424
114605
811434
114237
Description
3.0 DIA X 30.00 Cylinder Assembly Lift 2
3.0 DIA X 22.00 Cylinder Assembly Bucket 2 Tee 3/4-16MJIC X 3/4-16 MJIC Adaptor Str 3/4 MJIC x 3/4 MIJC 2 Elbow 90° 3/4-16 MORB to 3/4 MJIC
Pipe Clip
Tubing Bucket Cyl. (Top, Rollback)
Hose 3/8 X 20 3/4-16 MORB X 3/4-16 SWJIC Hose 3/8 X 30 3/4-16 SWFJIC X 3/4-16 SWFJIC
Hose 3/8 X 24 3/4-16 MORB X 3/4-16 SWFJIC Hose 3/8 X 30 3/4-16 MORB X 3/4-16 SWFJIC
Tubing Lift Cyiinder Left (Top, Drop)
Quantity
4
2
9
1 1
1 1
1 2 2 2 2 2
1
Parts List for X2547 TSL Manifold Kit*
Item
1 2 3 4
5 > 6 7
Required only if cartridge valve kit X2264 not purchased.
Part No.
24750
114605
811434 812069 812786 812052
81922
Description
TSL Manifold
Hose 3/8 X 24 3/4-16 MORB x 3/4-16 SWFJIC Hose 3/8 X 30 3/4-16 MORB x 3/4-16 SWFJIC
Tee 3/4-16MJIC X 3/4-16 MJIC Tee 3/4 MJIC x RUN x 3/4 SWFJIC Bolt Hex 0.250nc x 3.00 gr5 pi
Nut Lock (Nylon) 0.25nc grbpi
Quantity
1 2 2 2 2 2
2
33

795, S795, 795 HSL, S795 HSL, 795 TSL, S795 TSL

Hydraulic Cylinder Assembly
TSL
Bucket
Description
Diameter Length of Stroke 20.75" 22.00” Retracted Length 35.38" Extended Length Cylinder Assembly No. 24309 24708 Seal Kit No. Shaft Diameter 1.50" 1.75”
Cylinders
3.00" 3.00”
58.13" 73.75”
XI656
Bucket
Cylinders
51.75” 41.50"
XI424
Lift
Cylinders
3.00" 3.50"
30.00" 12.00"
71.50" 34.00" 24314 24319 XI424 XI655
1.75" 1.75"
Leveling
Cylinders
22.00"
Item
1 Head Plate
Shaft Weldment
2
Cylinder Tube Weldment
3
4
Piston Half (wide) Piston Half (narrow)
5
Self-Locking Nut
6
Shaft Bushing
7
Description
Part
Number
24656
112865
24409 112862 112863 810457 113766
Part
Number
24606
113928
24713 112862 112863
810457
113578
Part
Part
Number Number
24606
112873
24313 112882 112883 810457 113766
24655
112934
24317 112659 112941
810457
113766
NOTES:
1. Bucket cylinder shown
2. All cylinder seals are contained in corresponding seal kit.
A
CAUTION: Maximum pressure - 2750 psi
34
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