Allied MCV100, MCV100-B User guide

Mass Casualty Ventilator

Models: MCV100 & MCV100-B

Electrically Controlled Ventilator

St. Louis, MO 63110

Phone [phone]

1

S168-560-001

Rev. B

Table of Contents:

Section

Description

Page

1

Product Description

3 2 Explanation of Warnings

3 3 Explanation of Abbreviations

4 4 Symbols

4 5 Specifications

5-6

6

Features

7 7 Operating the MCV100(-B)

8-11

8

Alarms

11-12

9

Power Connections

13

10

Battery Charging

13-14

11

Cleaning

14

12

Check Out Procedure

14-15

13

Maintenance

16-18

14

Accessories and Replacement Parts

20-21

15

Oxygen Cylinder Depletion Times

22

16

Table: Vt, flow, I:E Ratios,
Approximate Vt Setting based on
Height

23

17

Warranty

23

18

Applicable Standards

24

Models:
MVC100 Mass Casualty Ventilator Basic Model
MCV100-B Mass Casualty Ventilator with O2 Blender

CAUTION: Federal law restricts this device to sale by or on the order of a
physician.

CAUTION: The Mass Casualty Ventilator should not be used on children with a
weight of 20 kg (44 lbs) or less.

Each MCV100 (-B) includes the following:
1 Ventilator
1 Patient Circuit
1 Power Cord
1 Oxygen Hose
2 Straps, Velcro
1 Instruction Manual

2

1. Product Description:

Warning: The MCV100 & MCV100-B are not MRI compatible.

Caution:

Federal law restricts this device to sale by or on the order of a
physician.

Caution:

The MCV100 & MCV100-B should not be used on children with
a weight of 20kg (44 lbs) or less.

Warning:

Potential injury to the patient exists.

Caution:

Potential damage to the ventilator, breathing circuit or other
equipment may result.

The Mass Casualty Ventilator (MCV100 & MCV100-B) is an electrically controlled,
portable emergency ventilator, which is designed to provide emergency respiratory
support by means of a face mask or tube inserted into a patient’s airway. The
MCV100 & MCV100-B delivers a time cycled constant flow breath. The inspiratory
time is variable depending on the tidal volume selected. The breath volume is varied
by changing the inspiratory time and the flow rate delivered to the patient. Various
breaths per minute are achieved by varying the expiratory time. The MCV100 &
MCV100-B can deliver breaths to the patient using internal compressors as well as
an external high pressure gas source.

The MCV100 & MCV100-B are intended for use on patients weighing greater than
20kg (44 lbs.). This ventilator is intended to be used in the environments associated
with emergency medical services (EMS), inter-hospital transport and hospital facility
usage. The ventilator is intended to be used in temperatures of -18C to 50C (0F to
122F) and 5% to 95% RH non-condensing. The MCV100 & MCV100-B are
intended to be used on one patient at a time. The unit can be reused after it has
been cleaned and the single use patient circuit has been replaced.

Biocompatibility testing has proven this unit safe for periods up to 14 days of
continuous use. Results beyond this time are not known.

2. Explanation of Warnings:

Warnings and cautions should be read and understood before operating the
Autovent.

3

3. Explanation of Abbreviations:

Tv

Tidal Volume

BPM

Breaths per Minute

It

Inspiratory Time

Psi

Pounds per Square Inch

cm H2O

Centimeters of Water

kpa

Kilopascal

ml

Milliliters

LPM

Liters per minute

mm

Millimeters

LED

Light emitting diode

CPR

Cardio Pulmonary Resuscitation

LPA

Low pressure alarm

HPA

High pressure alarm

RH

Relative Humidity

Degree of protection against electric shock: Type BF

Caution, Consult accompanying documents

% Relative Humidity: 5 to 95%

Non-Condensing

Temperature Range: 0°F to 122°F Operating

-40°F to 140°F Storage

On/Off

4. Symbols:

4

5. Specifications:
A. Gas Supply Pressure: 280 kPa (40.6 psi) to 600 kPa (87.0 psi) Oxygen

DISS.

B. Breaths per Minute (BPM): Range: 8 to 20, Accuracy: ±10%
C. Tidal Volume (Tv): Range: 200ml to 1200ml
Accuracy: ±10% with 100% Oxygen or 100% Air, ±12% blended model(-B)
D. Inspiratory Time (It):

Varies with tidal volume setting, the following table gives approximate
inspiratory times:
Tidal Volume Inspiratory Time
(ml) (Seconds)
200 1.0
300 1.1
400 1.2

500 1.3
600 1.4
700 1.5
800 1.6
900 1.7
1000 1.8
1100 1.9
1200 2.0
E. Safety Pressure Relief: Adjustable from 5 cmH2O to a maximum between

60 and 80 cmH2O. The 60 cm H2O mark indicates the airway pressure will not

exceed 60 cm H2O regardless of tidal volume setting.
F. Low Source Gas Alarm: Activates at 275 to 248kPa (40 to 36 psi) source

pressure.

G. Electronic Alarms:

High Airway Pressure Alarm Range 15 to 80 cm H2O
High Airway Pressure Alarm Accuracy ± 5 %
Low Airway Pressure Alarm Range 0 to 30 cm H2O
Low Airway Pressure Alarm Accuracy ± 5 %
Alarm Sound Level is greater than 60 decibels

H. Battery Life: Run time at room temperature 21°C (70+5°F), BPM=10, and

Tidal Volume=600ml.

a. 100% O2: 20 hours (Approx 10 hours at 0°F (-18°C))
b. 60% O2: 20 hours (MCV100-B only) (Approx 10 hours at 0°F (-18°C))
c. 100% AIR: 7 hours (Approx 4 hours at 0°F (-18°C))

I. Oxygen Inlet Filter: 65 Micron sintered bronze.
J. Burst Pressure: 145 psig (1000kPa) minimum through oxygen inlet.
K. Leakage: The unit shall be designed so that oxygen is not allowed to leak

through any seals or fittings.

L. Gauge: 0-99 cm H2O (0 – 9.8 kPa) accuracy ± 5%
M. Inspiratory and Expiratory Resistance: 5 cm H2O (.5kPa) maximum
N. Inadvertent PEEP: < 2 cm H2O
O. Inadvertent Continuing Expiratory Pressure: < 2 cm H2O
P. Dead Space: < 5.5% of minimum tidal volume

5

Q. Peak Inspiratory Flow: 100 LPM for 2 seconds
R. Spontaneous Breath: Initiated at -2 cm H2O maximum
S. Manual Breath: Delivers one set tidal volume
T. Oxygen Blending: 60% ±12% oxygen with bender.
U. Weight: 6.3 kg (14.0 lbs)
V. Size: 88.9 x 261.1 x 292.1 mm (3.5 x 10.3 x 11.5 inches)
W. Operating Conditions: -18°C to 50°C (0°F to 122°F)
5% to 95 % non-condensing relative humidity
X. Storage Conditions: -40 to 60°C (-40 to 140°F)

5% to 95 % non-condensing relative humidity
Y. Shipping Conditions: -40 to 60°C (-40 to 140°F)
5% to 95% non-condensing relative humidity

Z. Electrical Rating:

Operating Voltage: 12 volts DC 5.0 amp current draw at 12 volts
Input Voltage: 110 to 240 volts AC, 50 to 60 HZ 2 Amps max current draw.
Replacement Fuses 2 amp 250 volt rating

AA. Connections: CGA V5 O2 DISS Input

ISO 5356 22 mm Output

Latex Free: This product does not contain latex.

6

6. Features:

Item #

Description

Item #

Description

1

Tidal Volume Control

10

Anti-Suffocation Valve

2

BPM Control

11

Patient Circuit Connection

3

LCD Display

12

Auxiliary 12V Power Inlet

4

Oxygen Connection

13

Power On/Off

5

Power On/Low Battery LED

14

AC Power Inlet

6

Manual Breath Button

15

Low Airway Pressure Alarm
Adjustment

7

O2 concentration selector

16

High Airway Pressure Alarm
Adjustment

8

Air Inlet/NBR Filter Connection

17

Alarm Silence Button

9

Adjustable Airway Pressure
Relief Control

18

Alarm LED Indicator

4 2 1 6 7 8 11

10

17

16

15 3 13

12

18 5 9

14

7

7. Operating the MCV100(-B):

Warning: This device should only be operated by qualified personnel
under approved medical direction.

Warning: Use only as directed. Improper usage or unauthorized
modification of this product may result in user or patient injury.

Warning: Proper tidal volumes may not be provided with a gas source
not meeting the specified requirements on page 4.

Warning: This device operates with medical gases under pressure,
including oxygen. Do not use this device while smoking or near open
flames. Do not use on this device or operate near flammable materials.

Warning: Do not use on this device in the presence of flammable
anesthetics.

Warning: Verify that there are no noticeable leaks after connection to
the 50 PSI O2 source.

Caution: In order to provide optimal performance, check all gas
supplies to assure only medical grade gas is used.

Oxygen
Source
Connection

The MCV100(-B) is intended to be used as an electrically powered emergency
ventilator, which is designed to provide emergency respiratory support by means of a

face mask or tube inserted into the patient’s airway. The ventilator is intended for

use on patients weighing greater than 20kg (44lbs). The ventilator is intended to be
used in temperatures of -18C to 50C (0F to 122F) and 5% to 95% RH non­condensing.

Prior to use, first read and understand the instruction manual, charge the battery and
then follow the check out procedure in Section 12.

 Connecting to an Oxygen Source:
Located on the right side of the MCV100 is a diameter index safety system (DISS)
fitting. Connect a 50 psi oxygen source with a minimum of 40 LPM flow capacity to
this fitting.

The gas source may also be a high flow air/oxygen blender meeting the flow and
pressure requirements. Use only the 100% oxygen setting on the MCV100, if using
an external blender. This will ensure that the gas delivered from the ventilator has
the same oxygen concentration as the gas delivered to it by the external blender.

8

 Connecting the patient breathing circuit:

Warning: Do not use unapproved patient circuits as loss of
performance may result.

Warning: Do not occlude the anti-suffocation valve. This will prevent
the patient from getting outside air if spontaneously breathing.

Warning: Do not use the Air or 60% Air/Oxygen mixture in areas
where the ambient air is not safe for breathing.

Anti-Suffocation valve
do not occlude!

Located on the right side of the unit is a 22mm connection for a patient breathing
circuit. Install the corrugated tubing over the connector so that it on securely. The
tubing will not pull off easily when properly installed.

 Select the desired Breaths per Minute BPM:
The MCV100 has a BPM range of 8 to 20 with an inspiratory time that automatically
varies with the tidal volume setting. The American Heart Association Guidelines
2005 recommend a BPM rate of 8 to 12 for an adult and 12 to 20 for a child. These
are recommendations and you should always follow your physicians or medical
directors’ instructions.

 Select the desired Tidal Volume:
The MCV100 provides a Tidal Volume range of 200 – 1200ml. The inspiratory time
will vary with tidal volume and is shown on the LCD display.

 Select the desired Gas Mixture:
Turn the gas selection knob to the desired gas selection. On the base model you will
need to select 100% oxygen or air. On models equipped with a blender (MCV100-B)
you can select 100% oxygen, a 60% Oxygen or air as the gas supply. On the 60%
oxygen setting the ventilator uses a venturi blending system to mix ambient air with
the medical oxygen source. The air setting draws in outside air and delivers it to the
patient by the use of internal compressors. Let the unit cycle 3 times before
connecting it to the patient to insure proper breaths are being delivered.

9

 Verify the Pressure Relief Setting:

Warning: Preset tidal volumes may not be delivered when the
maximum pressure limit is reached. Inspiratory times will remain
constant, however no additional tidal volume will be delivered after the
pressure limit is reached.

This unit has an adjustable pressure relief range with a marked setting of 60 cm H2O.
At this setting, the airway pressure will not exceed 60 cm H2O regardless of vent
settings. Adjustment above or below this marked setting will result in a
corresponding higher or lower maximum airway pressure. The pressure relief setting
will vary slightly with tidal volume setting. Always verify the pressure relief pressure
after the vent settings have been selected. To check the actual relief pressure, block
the end of the ventilator breathing circuit and observe the airway pressure reading on
the LCD display. This will be the maximum airway pressure. You should hear an
audible alarm as this maximum pressure is reached.

 Connect the patient breathing circuit to the patient:
The patient breathing circuit has been designed to fit with an oxygen mask (22mm
outside diameter) or endotracheal tube (15mm inside diameter). Follow the
established guidelines for maintaining the patient’s airway.

 Verify the patient is receiving good ventilation:
Once the patient is connected to the ventilator the patient should be observed to
make sure they have adequate chest rise and fall. The chest rise should be even
and should return to a normal position. If the patient does not have adequate chest
rise check the tidal volume setting, patient connections and examine the patient for a
possible obstruction of the airway or other injury. The patient should be monitored to
make sure they are receiving proper ventilation.

The airway pressure LCD display should be observed to make sure the patient is
receiving adequate positive pressure ventilation. If the LCD display reading is low
during the delivery of a breath and the chest rise is also low, check the tidal volume
setting, patient connections and examine the patient for a possible obstruction of the
airway or other injury. The LCD display reading should also be observed to make
sure it is not too high. Common numbers used in practice are a maximum of 20 cm
H2O for and unprotected airway and 30 cm H2O for a protected airway. Higher

pressures may be required based on the patient’s condition and you should always

follow the physician’s instructions. A high reading with pressure limit alarm may

indicate a blocked airway or a stiff lung.
 Spontaneous Breathing by the Patient:

Should the patient begin to breathe spontaneously the MCV100 will sense this breath
and deliver the set tidal volume at the corresponding inspiratory time. The breath
timing will be reset based on the selected BPM rate. For example, if 10 BPM was
selected the next breath will be delivered 6 seconds after the start of the
spontaneous breath.

10

The gas flow rate to the patient during a spontaneous breath is based on the tidal

Warning: Do not occlude the anti-suffocation valve. This will prevent
the patient from getting outside air if demand during spontaneous
breathing exceeds unit output.

Warning: Preset tidal volumes may not be delivered when the
maximum pressure limit is reached. Inspiratory times will remain
constant, however no additional tidal volume will be delivered after the
pressure limit is reached.

Tidal Volume Setting
(ml)

Approx.

Flow

(LPM)

200

12

400

20

600

25.7

800

30

1000

33.3

1200

36

volume selection as shown in the following table. Should the patient demand exceed
the gas flow rate, the additional demand will be supplied by ambient air. Ambient air
is pulled in through an anti-suffocation valve located in the breathing circuit
connection fitting.

 Manual Breaths:
Manual breaths may be delivered using the manual breath button. Each time this
button is pushed the ventilator will deliver one breath with the set tidal volume. This
button can be used to deliver breaths during CPR. The unit will deliver only one
breath per the ventilator settings when the button is pushed. The button must be
released and pushed again to deliver a second breath. The ventilator breath timing
is reset when the button is pushed.

8. Alarms:
The pneumatic pressure relief alarm is an audible alarm that is actuated when the

safety pressure relief setting is reached. This pneumatic alarm indicates that the
airway pressure has exceeded the maximum pressure relief setting and that gas has
been released to prevent the pressure from reaching levels above this setting.

The electronic alarms will give an audible and visual alert for the following
occurrences:

 Low Source Gas
 High Airway Pressure
 Low Airway Pressure

11

The low source gas alarm is an audible (intermittent tone) and visual alarm that

Warning: Preset tidal volumes may not be delivered when the low
source gas pressure is reached.

Low Source Gas

High Airway Alarm

Low Airway Alarm

Battery Level
Indicator

activates when the source gas pressure drops below 40 to 38 psi. This is an
indication that the unit will stop functioning soon and may not be delivering proper
tidal volumes. The alarm will clear when proper source gas pressure is restored for a
minimum of 10 seconds. See low source gas alarm in section 6 for more information.

The high airway pressure alarm is an adjustable alarm that will activate if the
pressure exceeds the selected pressure. This alarm operates independently from
the pneumatic pressure relief alarm. This alarm can be set at a pressure from 15 to

80 cm H2O. This alarm may be used to monitor a change in the patient’s condition

such as fluid collecting in the lungs or a partial obstruction of the airway. This alarm
is automatically cleared when 12 seconds pass without a high airway pressure being
detected. When activated, the alarm LED will blink red, the audible alarm will sound
in a continuous tone, and the High Airway Alarm setting on the LCD display will blink.

The low airway pressure alarm is an adjustable alarm that will activate if the airway
pressure does not exceed a minimum value. This alarm can be set at a pressure
from 0 to 30 cm H2O. This alarm may be used to indicate a potentially insufficient
tidal volume or a patient disconnect. The airway pressure must exceed the low
pressure set point at least once every 15 seconds. The alarm will clear when the
airway pressure goes above the set point. When activated, the alarm LED will blink

red, the audible alarm will sound in an intermittent tone or “beep”, and the Low

Airway Alarm setting on the LCD display will blink.
Alarm Silence Button – When there is an alarm the user may press the silence

button. This will turn off the buzzer for 110 seconds as long as there are no other
alarms. Pressing this button will not clear the alarm LED’s.

The low battery alarm is indicated by the Power On/ Low Battery LED. The Power
On/ Low Battery LED will light green when the unit is turned on and the battery level
is good. When the battery becomes partially discharged, this LED will change from
green to red. When the battery is critically low, this LED will flash red indicating the
ventilator may stop functioning soon. When the low battery indicator is present the
unit needs to plugged in for recharging the internal battery or may be connected to an
auxiliary 12 volt power supply. Battery level is also indicated on the LED display.

12

9. Power Connections:

Warning: Grounding reliability can only be achieved when the
equipment is connected to a hospital grade receptacle.

Warning: The MCV100 unit may reset when connecting or
disconnecting the auxiliary power. If this occurs, the MCV100 will
quickly and automatically return to normal operation.

Warning: Auxiliary power connection is keyed. Make sure that
connectors are properly aligned before insertion, do not force.

AC POWER
INLET
IEC STYLE

AUXILIARY
POWER
CONNECTION

AC Power Inlet and Auxiliary Power Connection

A 110/240 Volt 50/60 Hz AC power source may be connected to the unit using the
connector as shown above. The unit has a switching power supply inside it and
automatically compensates to cover the full range of voltage and power frequencies.
The unit will automatically charge the internal battery when connected to an AC
power source. Plugging in the unit during breath delivery may affect the volume of
the breath delivered. Plug the unit in between breaths.

Connecting the auxiliary power source is done by first aligning the keyed connector
with the keyed inlet on the unit and then inserting the connector into the inlet.
Twisting the ring on the connector clockwise will then lock the connector to the unit.
To remove the auxiliary power supply, twist the connector counterclockwise and then
pull the connector straight out of the socket. Contact manufacturer for information on
an approved auxiliary power source.

10. Battery Charging:

If the internal battery has run down and the unit stops operating, the unit may be
connected to AC to restore operation. The unit will charge automatically when
connected to an AC power source. The unit will charge the battery only when
necessary and can be left plugged in at all times. To keep the battery at full

13

capacity, it is recommended to leave the unit plugged in at all times. If the

Warning: Cleaning procedures should be performed in an environment
free of oil and petroleum based products.

Warning: Do not attempt to clean and re-use single patient
ventilation circuits as loss of performance may occur.

auxiliary battery is plugged in the unit will only charge the auxiliary battery. The
recharge time for the internal battery is less than 5 hours when the unit is off (the
recharge time is approximately 10 hours when in use).

11. Cleaning:

The MCV100(-B) should be cleaned after each use. To clean the ventilator, keep the
gas supply hose on the unit to prevent contamination of the oxygen circuit.

The MCV100 has been designed to be water resistant but the unit cannot be
submerged or sprayed down for cleaning.

Wipe the unit down with a damp rag containing a mild cleaning solution to remove
any residue from the surface. Once the residue has been removed the unit should
be wiped with isopropyl alcohol or a cold disinfecting solution to kill bacteria. The unit
should then be wiped down with water to remove any film left by the cold disinfecting
solution. Make sure the unit is dry before putting the unit away. The following is a list
of tested cleaning solutions:

1. Isopropyl Alcohol: 70% IPA

2. Alconox I Tablespoon Alconox to 1 Gallon H2O

3. Cetylcide: 2 Tablespoons Cetylcide to 1 Gallon H2O

4. Bleach: 10% Bleach in H2O

Dispose of single patient use items per local biohazard standards.

12. Check Out Procedure for the MCV100 & MCV100-B:

The unit should be checked for proper operation before each use. This can be done
after cleaning to prepare the unit for the next use..

Set the ventilator to the following settings:

BPM = 10
Tidal Volume = 800 ml

Gas Type = 100% O2

General Operation Check:

1. Connect a 50 psi oxygen source to the unit, turn the power on and it should
begin to cycle.

14

2. Using a watch count the number of breaths delivered in 1 minute (60
seconds).

a. confirm that between 9 and 11 breaths have been delivered.
b. confirm that the inspiratory time is significantly shorter than the

expiratory time. (At the settings noted above, ventilator should provide a

1.6 second inspiratory time and a 4.4 second expiratory time.)

3. Set the pressure relief to 60 cm H2O and occlude the output fitting or vent
circuit output by placing your hand over the opening.

a. Confirm that the pressure on the gauge does not exceed 60 cm H20.
b. Confirm that there is an audible squeak from the pressure relief valve,

signaling that the pressure relief has actuated.

4. Press and release the manual breath button and confirm that a breath is
triggered.

Alarm Mode Check:

Set the low pressure alarm to 10 cm H2O and the high pressure alarm to 30 cm of
H2O.

1. With the ventilator output open let the vent cycle for 20 seconds

a. Confirm that the low pressure alarm sounds and the low pressure

indicator is displayed on the LCD screen.

2. Occlude the ventilator output with your hand for 20 seconds

a. Confirm that the low pressure alarm has cleared
b. Confirm that the high pressure alarm sounds and the high pressure

indicator is displayed on the LCD screen.

3. Remove your hand from the ventilator output and let the vent cycle for 10
seconds

a. Confirm that the high pressure alarm has cleared.

4. Turn the source gas off and wait for the pressure to drop.

a. Confirm that the low gas indicator is displayed on the LCD screen.
b. Confirm that the low source gas alarm sounds

5. Visually inspect the anti-suffocation valve in the ventilator outlet fitting to verify
that it is laying flat against the inside of the fitting.

Should the unit fail any of the tests contact Allied Healthcare Products, Inc. Service
Department at 314-771-2400.

Always store the ventilator in a clean dry place.

15

Yearly Verification of Calibration and Function

30 MINUTES

Charge Battery

Yearly Verification of Calibration and Function

30 MINUTES

Charge Battery

13. Maintenance:

The following section provides information on basic maintenance as well as annual
maintenance schedules and procedures for stockpiled ventilators. If this ventilator is
to be used regularly, we recommend performing the Verification of Calibration and
Function annually.

Particle Filter Replacement:
The MCV100(-B) contains a particle filter located inside the air inlet on the side of the
unit. This filter cleans the ambient air drawn in by the compressors and also cleans
the air used in the function of the blender. This filter should be checked every 4
months and changed if visibly dirty. To replace the filter, remove the protective
screen by prying off with a dull flat tool. Once the screen is removed the filter can be
removed and replaced.

Battery Maintenance:
The MCV100(-B) battery level should be checked every four months. If not kept on
continuous charge, charge the battery at this time. If the battery does not reach full
charge within 5 hours, the battery should be replaced at that time. Every three years,
the battery in the unit should be replaced. This battery must be disposed of as
required by local ordinances.

Comprehensive Maintenance:
Every six years, the unit should be sent to a qualified service center for a
comprehensive maintenance.

If problems are noted with this product, contact the Allied Healthcare Products, Inc.
technical support center for assistance at 800-411-5136

Maintenance Requirements for Stock Piled MCV100 Ventilators

4 Months: Charge Battery (This 4 month battery charge protocol is only necessary if

the ventilator is stored without continuous charging.)

8 Months: Charge Battery
Year 1: Maintenance Check List

1 Year 4 Months: Charge Battery
1 Year 8 Months: Charge Battery

Year 2: Maintenance Check List

16

2 Year 4 Months: Charge Battery

Manufacturer Maintenance

 Replace Battery & Charge
 Calibrate Unit

Contact the Allied Healthcare
Products, Inc. technical support
center for assistance at 800­411-5136

Yearly Verification of Calibration and Function

30 MINUTES

Charge Battery

Yearly Verification of Calibration and Function

30 MINUTES

Charge Battery

Manufacturer Maintenance

 Replace Seals
 Calibrate Unit
 Replace Battery

Contact the Allied Healthcare
Products, Inc. technical support
center for assistance at 800­411-5136

2 Year 8 Months: Charge Battery

Year 3: Maintenance Check List

3 Year 4 Months: Charge Battery
3 Year 8 Months: Charge Battery

Year 4: Maintenance Check List

4 Year 4 Months: Charge Battery
4 Year 8 Months: Charge Battery

Year 5: Maintenance Check List

5 Year 4 Months: Charge Battery
5 Year 8 Months: Charge Battery

Year 6: Comprehensive Maintenance Check List

17

Yearly Verification of Calibration and Function:

BPM

Acceptable Range

10

9 to 11

12

10.8 to 13.2

18

16.2 to 19.8

20

18 to 22

Tidal Volume

Acceptable Range

200

180 to 220

400

360 to 440

600

540 to 660

800

720 to 880

1200

1080 to 1320

Equipment Required

 Respical RT200 or equivalent ventilator calibrator
 50 psi regulated Oxygen source
 110 VAC, 60 Hz
 Power Cord
 Corrugated tubing

Procedure

 Connect the Oxygen source to the MCV100.
 Use the power cord and connect the unit to 110 VAC, 60 Hz power source.
 Connect the corrugated tubing the MCV100 outlet and the Respical high flow inlet
 Set the tidal volume to 200 setting and turn the MCV100 on. Readjust the gas source to

50 psi if necessary.

 Set the gas selection to 100% O2.
 Adjust the BPM rate per the following table and note acceptable range:

 Set the BPM to 10 and the Tidal Volumes per the following table:

 Set the gas selection to 100% Air. Retest the tidal volumes per the above table.
 Set the gas selector to 60% O2 (Model MCV100-B only). Retest the tidal volumes per

the above table.

 To test the pressure relief, set the selector knob on 60 cm H2O. Remove the corrugated

tubing from the outlet and occlude the outlet fitting with the palm of your hand. The
airway pressure should not exceed 60 cm H20 and the audible alarm should sound.

 To test the high airway pressure alarm, set the alarm to 40 cm H2O. The alarm LED and

the buzzer should turn on and the HPA setting should flash on the LCD. To silence the
alarm, hold the Alarm Silence button down for 3 seconds.

 To test the low pressure/breath delivery alarm, set the alarm to 5 cm H2O. Open the

patient outlet and the alarm/light will turn on in about 15 seconds.

 Turn off the gas supply and the low gas alarm/light will turn on and the pumps will

automatically activate in one minute.

If problems are noted with this product, contact the Allied Healthcare Products, Inc.
technical support center for assistance at 800-411-5136

18

BPM

Acceptable Range

Reading

10

9 to 11

12

10.8 to 13.2

18

16.2 to 19.8

20

18 to 22

Tidal Volume 100%

O2

Acceptable Range

200

180 to 220

400

360 to 440

800

720 to 880

1200

1080 to 1320

Tidal Volume

100% Air

Acceptable Range

200

180 to 220

400

360 to 440

800

720 to 880

1200

1080 to 1320

Tidal Volume

60% O2

(MCV100-B ONLY)

Acceptable Range

200

176 to 224

400

352 to 448

800

704 to 896

1200

1056 to 1344

Pressure Relief

High Pressure

Alarm

NO higher than 60 cmH20

Light

Buzzer

High Airway

Pressure Alarm

Light

Buzzer

Low Pressure

Breath Delivery

Alarm

Light

Buzzer

Low Source Gas

Light

Buzzer

The following is a sample log that may be used for recording test records during
Yearly Verification of Calibration and Function.

Test Log Test Date:

19

14. Accessories and Replacement Parts:

Part Number

Description

Qty per

Package

L599-180

3’ Vent Circuit, with Swivel

10

L599-190

3’ Vent Circuit, with swivel, exhalation filter

10

L599-130

3’ Vent Circuit , with swivel, adult mask

10

L599-140

3’ Vent Circuit, with swivel, adult mask,

exhalation filter

10

L595161-10

Disposable Cuffed Oxygen Mask, Adult

10

L595162-10

Disposable Cuffed Oxygen Mask, Child

10

LPEEP

PEEP Valve

12

MCM-001

Three Channel Oxygen Manifold

1

MCH-001

10 Ft. Oxygen Manifold Extension

1

L270-220

Oxygen Regulator

1

MCV-115V-CORD

Replacement Power Cord w/ 115v plug

1

MCV-STRAP

Replacement Kit, Velcro Straps

2

L535026

Replacement Oxygen Hose 6ft W/ DISS

1

MCV-FILTER

Replacement Particle Filter

3

Figure 1

Figure 1

Velcro Hang Straps:

Two Velcro hang straps have been included with your MCV100. The Velcro straps
can be used to hang the ventilator from a horizontal support such as a bed rail. To
attach the straps, simply insert the end of the strap through the handle hinges with
the Velcro side down (Fig 1), loop the strap around a horizontal support and through
the white buckle, and affix the Velcro strap to itself. Two straps should be used when
hanging the MCV100 as shown below (Fig 2).

20

NBR Hazardous Environment Filter (not included):

Warning: Use of any filter with flow capacity of less than 40 LPM can
degrade performance of the ventilator and may not provide filtration
against the toxic environment for its intended use. Refer to manufacturer
specifications for filter life.

Warning: Tighten filter in place securely to insure that the seal
is air tight. Failure to tighten the filter may allow dangerous

chemicals into the patient’s lungs.

The air inlet fitting on the MCV100 has an internal 40 mm threaded connection per
EN 148-1:1999. This is the standard thread connection for respiratory protective
devices typically used by industry, law enforcement, and the military. This
connection will accept air filters used in hazardous environments. To install, remove
the air inlet screen and dust filter. The MCV100 will perform within manufacturer’s
specifications when used with filters that are in compliance with requirements as
specified in NIOSH-42 CFR Part 84. Refer to filter manufacturer’s specifications for
gas type, filter life, and all other properties of the filter. Filter model FR-15-CBRN
manufactured by 3M has been tested with this ventilator

21

15. Oxygen Cylinder Depletion Times:

E Cylinder

Capacity =

682 Liters Oxygen Capacity

(4.6 Liters Water Capacity)

Breaths per Minute

Tidal
Volume

8 9 10

12

14

15

18

20

1200

67

60

54

46

39

37

1000

80

72

65

54

47

44

800

98

88

80

67

58

54

600

127

115

104

88

76

72

60

54

500

149

135

123

104

90

85

72

65

400

180

163

149

127

111

104

88

80

300

225

206

189

163

143

135

115

104

200

293

274

256

225

200

189

163

149

Jumbo D Cylinder

Capacity =

637 Liters Oxygen Capacity

(4.0 Liters Water Capacity)

Breaths per Minute

Tidal
Volume

8 9 10

12

14

15

18

20

1200

63

56

51

43

37

34

1000

75

67

61

51

44

41

800

92

82

75

63

54

51

600

119

107

97

82

71

67

56

51

500

139

126

115

97

85

79

67

61

400

168

152

139

119

104

97

82

75

300

210

192

177

152

134

126

107

97

200

274

256

239

210

187

177

152

139

D Cylinder

Capacity =

414.6 Liters Oxygen Capacity

(2.8 Liters Water Capacity)

Breaths per Minute

Tidal

Volume

8 9 10

12

14

15

18

20

1200

41

37

33

28

24

22

1000

49

44

39

33

29

27

800

60

54

49

41

35

33

600

77

70

63

54

46

44

37

33

500

91

82

75

63

55

52

44

39

400

109

99

91

77

67

63

54

49

300

137

125

115

99

87

82

70

63

200

178

166

155

137

122

115

99

91

These times are approximate and assume full cylinder capacity and .5 liters per
minute usage for the pneumatic module. Always monitor the cylinder pressure and
low pressure alarm to make sure you do not run out of oxygen.

22

16. Approximate Tidal Volume settings based on Height:

Tidal Volume (ml)

200

300

400

500

600

700

800

900

1000

1100

1200

Inspiratory Time (sec)

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2

Flow Rate (LPM)

12

16.4

20.0

23.1

25.7

28.0

30.0

31.8

33.3

34.7

36.0

8

BPM = I:E (1 TO - )

6.5

5.8

5.3

4.8

4.4

4.0

3.7

3.4

3.2

2.9

2.8

9

BPM = I:E (1 TO - )

5.7

5.1

4.6

4.1

3.8

3.4

3.2

2.9

2.7

2.5

2.3

10

BPM = I:E (1 TO - )

5.0

4.5

4.0

3.6

3.3

3.0

2.8

2.5

2.3

2.2

2.0

11

BPM = I:E (1 TO - )

4.5

4.0

3.5

3.2

2.9

2.6

2.4

2.2

2.0

1.9

1.7

12

BPM = I:E (1 TO - )

4.0

3.5

3.2

2.8

2.6

2.3

2.1

1.9

1.8

1.6

1.5

13

BPM = I:E (1 TO - )

3.6

3.2

2.8

2.6

2.3

2.1

1.9

1.7

1.6

1.4

1.3

14

BPM = I:E (1 TO - )

3.3

2.9

2.6

2.3

2.1

1.9

1.7

1.5

1.4

1.3

1.1

15

BPM = I:E (1 TO - )

3.0

2.6

2.3

2.1

1.9

1.7

1.5

1.4

1.2

1.1

1.0

16

BPM = I:E (1 TO - )

2.8

2.4

2.1

1.9

1.7

1.5

1.3

1.2

1.1

1.0

0.9

17

BPM = I:E (1 TO - )

2.5

2.2

1.9

1.7

1.5

1.4

1.2

1.1

1.0

0.9

0.8

18

BPM = I:E (1 TO - )

2.3

2.0

1.8

1.6

1.4

1.2

1.1

1.0

0.9

0.8

0.7

19

BPM = I:E (1 TO - )

2.2

1.9

1.6

1.4

1.3

1.1

1.0

0.9

0.8

0.7

0.6

20

BPM = I:E (1 TO - )

2.0

1.7

1.5

1.3

1.1

1.0

0.9

0.8

0.7

0.6

0.5

Height Male

=((IBW-50)/2.3)+60
inches
@10 ml/Kg
(cm)

47

51

56

60

64

69

73

77

82

86

90

3'11"

(119.4)

4' 3"

(129.5)

4' 8"

(142.2)

5' 0"

(152.4)

5' 4"

(162.6)

5' 9"

(175.3)

6' 1"

(185.4)

6' 5"

(195.6)

6' 10"

(208.3)

7’2”

(218.4)

7’6”

(228.6)

Height Female

=((IBW-45.50)/2.3)+60
inches

49

53

58

62

66

71

75

79

84

88

92

@10 ml/Kg
(cm)

4' 1"

(124.5)

4' 5"

(134.6)

4' 10"

(147.3)

5' 2"

(157.5)

5' 6"

(167.6)

5' 11"

(180.3)

6' 3"

(190.5)

6' 7"

(200.7)

7' 0"

(213.4)

7’4”

(223.5)

7’8”

(233.7)

Ideal Body Weight Kg
@10 ml/Kg

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

110.0

120.0

APPROXIMATE SETTINGS BASED ON PATIENT HEIGHT

17. Warranty:

23

18. Applicable Standards:

This equipment has been tested and found to comply with the EMC limits for the Medical
Device Directive 93/42/ECN (EN 55011 and EN 60601-1-2). These limits are designed to
provide reasonable protection against harmful interference in a typical medical installation.
There is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference with other devices, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:

 Reorient or relocate the receiving device
 Increase the separation between the equipment

Consult the manufacturer or field service technician for help

The MCV 100 is intended to provide emergency respiratory support for children and adults. The
product is intended to meet the following safety and performance standards:

Performance and Safety Requirements

 ASTM F920 – Performance and Safety Requirements for Resuscitators Intended for Use

with Humans

Electrical Safety Requirements

 IEC 60601-1

Electromagnetic Compatibility

 IEC 60601-1,-2

Biocompatibility Requirements

 ISO 10993 – Physiochemical Tests for Plastics
 US Pharmacopeia – Class VI
 ISO 10993-1

Transport and Storage Requirements

 MIL-STD-810E – Shock, Vibration, and Storage Requirements
 IEC 60068-2-27 – Shock, Vibration, and Storage Requirements
 IEC 60068-2-6 – Shock, Vibration, and Storage Requirements
 IEC 60068-2-34 – Shock, Vibration, and Storage Requirements

The above listing of standards is not intended to be a complete listing of standards reviewed
and tested during the development of this product. It may also not reflect latest versions as
standards change. Allied Healthcare Products, Inc. regularly reviews the standards and
updates the products to ensure compliance as necessary.

For the latest revision of the instruction manual, please refer to the company website at
www.alliedhpi.com.

This manual is also available in other languages. Please call 314-771-2400 for more
information on obtaining this manual in other languages.

S168-560-001 REV. B

24