Alliance Laundry Systems PHM802N User Manual

Washer-Extractors

PHM1400C

PHM1402C

150 Model

35 – 125 Models

Pocket Hardmount

UniLinc

Refer to Page 5 for Model Numbers

PHM1400C

Installation

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com

PHM1402C

Part No. F8138601R12

October 2012

Table of

Contents

Safety Information.............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 4

Introduction......................................................................................... 5

Model Identification ............................................................................. 5

Delivery Inspection............................................................................... 6

Name plate Location............................................................................. 6

Nameplate Location - UniLinc Models ........................................... 6

Replacement Parts ................................................................................ 6

Customer Service.................................................................................. 6

Specifications and Dimensions........................................................... 8

Machine Dimensions ............................................................................ 10

UWTV Models ................................................................................ 10

Machine Foundation Requirements...................................................... 13

Concrete Foundation Pad Installation................................................... 14

Floor Load Data ............................................................................... 16

Mounting Bolt Installation Requirements ............................................ 17

Machine Mounting and Grouting..................................................... 18

Mounting Bolt Hole Locations ............................................................. 19

Grout Placement ................................................................................... 24

Gap Setting for Vibration Switch .................................................... 25

Drain Connection Requirements........................................................... 29

Water Connection ................................................................................. 31

Electrical Installation Requirements..................................................... 33

Steam Requirements (Steam Heat Option Only).................................. 36

Chemical Injection Supply System....................................................... 37

External Supplies.................................................................................. 40

Chemical Injection Using Internal 24VAC Control Transformer ... 40

Chemical injection Using External AC Power Source .................... 41

External Supply Signals................................................................... 42

means without the expressed written consent of the publisher.

F8138601

Safety Information

DANGER indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

DANGER

WARNING indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

WARNING

CAUTION indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.

3. Do not install or store the washer where it will be exposed to water and/or weather.

4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

Safety Information

7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.

8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.

10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.

11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

13. Always follow the fabric care instructions supplied by the textile manufacturer.

14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.

15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.

16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.

18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.

22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.

23. Before the washer is removed from service or discarded, remove the door to the washing compartment.

24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.

F8138601

Safety Information

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Operating the machine with severe out-ofbalance loads could result in personal injury and serious equipment damage.

W728

WARNING

Operator Safety

The following maintenance checks must be performed daily:

1. Verify that all warning labels are present and legible, replace as necessary.

IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

Use manufacturer-authorized spare parts to avoid safety hazards.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start.

b. Close the door without locking it and start the

machine. The machine should not start.

c. Attempt to open the door while a cycle is in

progress. The door should not open.

If the door lock and interlock are not functioning properly, disconnect power and call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

F8138601

Introduction

Model Identification

Information in this manual is applicable to these models:

UW35TV

UW60TV

UW80TV

UW100TV

UW125TV

UW150TV

F8138601

Introduction

MODEL EXAMPLE OF NAMEPLATE LOCATION

This manual is designed as a guide to the installation of the Pocket Hardmount washer-extractor.

NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

IMPORTANT: Warranty is void unless washerextractor is installed according to instructions in this manual. Installation should comply with minimum specifications and requirements, and with applicable municipal building codes, water supply regulations, electrical wiring regulations and any other relevant statuary regulations. Due to varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.

4. Press the keypad until machine ID is highlighted.

5. Press the keypad.

Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

PHM1400C

1 In Control (UniLinc Models) 2 At Back of Machine

Figure 1

Name plate Location

The nameplate is located on the back of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2.

Nameplate Location - UniLinc Models

On UniLinc models, nameplate information is also programmed into the control. To access machine ID through the control:

1. Press and hold , then , then keypads at the same time.

2. Press the keypad until Diagnostic is highlighted.

3. Press the keypad.

Replacement Parts

If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor. A parts manual may be ordered by returning the reply card provided with each washer-extractor.

Customer Service

For technical assistance, contact your local distributor or call:

(920) 748-3121

Ripon, Wisconsin

A record of each washer-extractor is on file with the manufacturer. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2.

F8138601

PHM697N

UW060TVQU10001

00000000000

500000

200 – 240

50 – 60 3 3

60 27

720

EXAMPLE OF SERIAL PLATE

0001

Introduction

Model Number Familiarization Guide

Sample Model Number: UW60TVQU10001

Model Number Prefix

Washer-Extractor Capacity (60 pounds dry weight of laundry)

Type of Electrical Control T = UniLinc Control

Washer-Extractor Speed Capabilities V = 8 Speeds

Electrical Characteristics Refer to Table 7.

Design Series

Option Identification (varies from machine to machine)

F8138601

PHM697N

Figure 2

Specifications and Dimensions

Specifications 35 60 80 100 125 150

Overall Dimensions

Overall width, in (mm) 32.5 (826) 36.625 (930) 41.5 (1054) 41.5 (1054) 48 (1219) 50.25 (1277)

Overall height, in (mm) 55.5 (1410) 64.5 (1638) 68.5 (1740) 68.5 (1740) 72 (1829) 79 (2007)

Overall depth, in (mm) 43.625 (1108) 45 (1143) 51.5 (1308) 54.5 (1384) 58 (1473) 63 (1600)

Weight And Shipping Information

Net weight, lb (kg) 1030 (468) 1300 (590) 1730 (785) 1770 (805) 2420 (1100) 2970 (1347)

Basket Weight, lb (kg) 150 (68) 200 (92) 330 (150) 360 (163) 550 (250) 572 (260)*

Domestic shipping weight, lb (kg) 1085 (493) 1340 (608) 1795 (814) 1835 (832) 2525 (1148) 3022 (1371)

Domestic shipping volume,

(m3)

Domestic shipping dimensions, WxDxH, in (mm)

Export shipping weight, lb (kg) 1150 (522) 1464 (664) 1990 (903) 2030 (921) 2800 (1270) 3350 (1520)

Export shipping volume, ft

Export shipping dimensions, WxDxH, in (mm)

(m3) 78 (2.2) 96 (2.7) 134 (3.8) 134 (3.8) 184 (5.3) 220 (6.3)

66 (1.9) 84 (2.4) 119 (3.4) 119 (3.4) 166 (4.7) 172 (4.87)

38x47x64

(970x1200x

1630)

41x50x65.5

(1050x1280x

1670)

40x49x74.5

(1016x1245x

1892)

43x52.125x74.5

(1092x1324x

1892)

44x60.5 x77.25

(1118x1537x

1962)

47x63.5x77.25

(1194x1613x

1962)

44x60.5x77.25

(1118x1537x

1962)

47x63.5x77.25

(1194x1613x

1962)

61.5x60x77.75 (1560x1520x

1980)

63.5x63x80

(1620x1610x

2030)

54.5x69x79 (139x176x

61.5x71x87

(1562x1804x

2210)

201)

Wash Cylinder Information

Cylinder diameter, in (mm) 26.25 (667) 32 (813) 36 (914) 36 (914) 42 (1067) 43 (1093)

Cylinder depth, in (mm) 18.375 (467) 20 (508) 21 (533) 27 (686) 24 (610) 27.8125 (706)

Cylinder volume, ft

Perforation size, in (mm) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8)

Perforation open area, % 18 22 23 23 24 21.5

(l) 5.76 (163) 9.31 (264) 12.4 (350) 15.9 (450) 19.2 (544) 23.4 (662)

Door Opening Information

Door opening size, in (mm) 14.375 (365) 17.5 (445) 17.5 (445) 17.5 (445) 20 (508) 24.75 (629)

Height of door bottom above floor, in (mm)

23.75 (603) 28.25 (718) 29 (737) 29 (737) 29 (737) 32 (813)

Drive Train Information

Number of motors in drive train111111

Drive motor power, hp (kW) 5.0 (3.7) 5.0 (3.7) 7.5 (5.6) 7.5 (5.6) 10 (7.5) 10 (7.5)

* Basket Only

(Continued)

Specifications and Dimensions

(Continued)

Specifications 35 60 80 100 125 150

Cylinder Speeds / Centrifugal Force Data

1/2 Wash/reverse, rpm (g) 26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40) 23 (.31)

Wash/reverse, rpm (g) 42 (.66) 40 (.73) 40 (.82) 40 (.82) 37 (.82) 36 (0.8)

Distribution, rpm (g) 83 (2.57) 71 (2.29) 73 (2.57) 70 (2.50) 62 (2.29) 61 (2.29)

Very Low extract, rpm (g) 401 (60) 364 (60) 343 (60) 343 (60) 317 (60) 314 (60)

Low extract rpm (g) 568 (120) 514 (120) 485 (120) 485 (120) 449 (120) 444 (120)

Medium extract, rpm (g) 695 (180) 630 (180) 594 (180) 594 (180) 550 (180) 543 (180)

High extract, rpm (g) 803 (240) 727 (240) 686 (240) 686 (240) 565 (190) 627 (240)

Very High extract, rpm (g) 898 (300) 813 (300) 766 (300) 766 (300) 579 (200) 701 (300)

Balance Detection

Vibration switch installed STD STD STD STD STD STD

Direct Steam Heating (Optional)

Steam inlet connection size, in (mm)

Number of steam inlets111111

Steam required to raise bath temperature 10°F, lb (10°C, kg)

Average consumption per cycle, BHP (kg)

LOW 2.1 (1.5) 3.3 (2.4) 4.6 (3.3) 5.7 (4.1) 6.7 (4.9) 8.3 (6.0)

MED 2.3 (1.7) 3.7 (2.6) 5.2 (3.8) 6.5 (4.7) 7.8 (5.6) 9.5 (6.9)

HIGH 2.7 (1.9) 4.1 (2.9) 6.1 (4.4) 7.6 (5.5) 9.1 (6.6) 11.1 (8.0)

0.5 (13) 0.5 (13) 0.5 (13) 0.5 (13) 0.75 (19) 0.75 (19)

1.4 (21.4) 2.1 (33.4) 3.1 (48.4) 3.8 (60.4) 4.6 (72.0) 5.8 (91.0)

Electrical Heating (Optional)

Total electrical heating capacity, kW

Number of electrical heating elements

Electrical heating element size, kW

Time required to raise bath temperature 10°F, min (5°C, min)

LOW 2.4 (3.6) 2.4 (3.7) 2.2 (3.4) 2.8 (4.2) N/A N/A

MED 2.7 (4.1) 2.7 (4.1) 2.5 (3.9) 3.2 (4.8) N/A N/A

HIGH 3.1 (4.7) 3.0 (4.6) 3.0 (4.5) 3.7 (5.6) N/A N/A

15.6 27.4 41.2 (Q-Volt)

6699N/AN/A

2.64.24.24.2N/AN/A

27.4 (N-Volt)

41.2 (Q-Volt)

27.4 (N-Volt)

N/A N/A

F8138601

Specifications and Dimensions

Crush hazard.

To avoid personal injury and/or property damage, do not tip the UW150 machine more than 25 degrees in any direction.

W642

WARNING

Machine Dimensions

Dimensional Clearances

Allow a minimum of 24 inches (60 cm) at the rear and 6 inches (15.24 cm) at the sides for maintenance, inspection, and adjustment. Allow at least 6 inches (15.24 cm) between machines in multiple installations.

UWTV Models

Dimension

35 60 80 100 125

in mm in mm in mm in mm in

(Refer to Figure 3 and Figure 4)

NOTE: The dimensions shown here are for planning purposes only. They are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, contact the distributor or the manufacturer. We reserve the right to make changes at any time without notice.

150

mm in mm

30.125 765 35.625 905 41.125 1045 41.125 1045 48

33.375 848 36.625 930 41.5 1054 41.5 1054 48

23.75 603 28.25 718 29 737 29 737 29

43.625 1108 45 1143 51.5 1308 54.5 1384 58 1473 63 1600

.5 13 1 25 3 76 3 76 1.5 38 2.9 73

55.5 1410 64.5 1638 68.5 1740 68.5 1740 72 1829 79 2007

36 914 36 914 43.75 1111 43.75 1111 48 1219 56 1422

8 203 15.5 394 16.875 429 16.875 429 11.375 289 15.75 400

43.14 1096 49.8 1265 53.54 1360 53.54 1360 56.4 1433 62.85 1596

46.64 1185 53.3 1354 57.04 1449 57.04 1449 59.9 1521 66.35 1685

5.12 130 5.12 130.05 7.12 181 7.12 181 7.12 181 7.12 181

2.62 66 2.62 66 3.62 92 3.62 92 3.62 92 3.62 92

1.37 35 1.37 35 2.25 57 2.25 57 2.25 57 2.25 57

3.87 98 3.87 98 5 127 5 127 5 127 5 127

2.5 64 2.5 64 2.75 70 2.75 70 2.75 70 2.75 70

2.5 64 2.5 64 3.5 89 3.5 89 3.5 89 3.5 89

Overhang dimensions for the optional starch dispenser are as follows:UW35TV, 3.88 inches (9.86 cm); UW60TV, 1.75 inches (4.45 cm); UW80TV and UW100TV, 0.33 inch (0.83 cm). (The starch dispenser does not overhang the UW125TV.) (No longer available.) The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G.

1219 50.25 1277

737 32 813

Table 1

F8138601

Specifications and Dimensions

A (BASE)

B (OVERALL)

G (BASE)

D (OVERALL)

UW35TV - UW125TV MODELS

PHM735N

1 External Supply Control Mounting Bracket

(Models Through 6/30/08)

9 Water Inlet Valves

10 Steam Connection (Optional) 2 Door Unlock Button 11 Shell Vent 3 Supply Valve Box 12 Power Input (Electric Heat Models) 4 Emergency Stop Button 13 Power Input (Non-Electric Heat Models) 5 Supply Dispenser 14 Drain (UW80TV, UW100TV and UW125TV 6 Door Handle 7 Spray Rinse Nozzle 15 Drain 8 Recirculation Inlet 16 Overflow Vent

Figure 3

models only)

F8138601

Specifications and Dimensions

TMB736N

A (BASE)

B (OVERALL)

G (BASE)

D (OVERALL)

UW150TV MODELS

1 External Supply Control Mounting Bracket

(Models Through 6/30/08)

2 Door Unlock Button 10 Shell Vent

8 Basket Jog Buttons 9 Recirculation Inlet

PHM736N

3 Emergency Stop Button 11 Water Inlet Valves 4 Supply Valve Box 12 Steam Connection (Optional) 5 Supply Dispenser 13 Power Input 6 Spray Rinse Nozzle 14 Drain 7 Door Handle 15 Overflow Vent

Figure 4

F8138601

Specifications and Dimensions

Ensure that the machine is installed on a floor that is level to within 3/8 inch when the machine is grouted. Also ensure that the floor is of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

W760

CAUTION

To reduce the risk of fire, this appliance must be bolted to an uncovered concrete floor.

W743

WARNING

Machine Foundation Requirements

A 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or a 12 inch (305 mm) (for all other models) thickness of 3500 psi reinforced concrete foundation is absolutely necessary because of the high extract speed and the G-forces exerted.

When designing floors or foundations, refer to Tab le 2 for Floor Load Data for all model sizes. If the foundation requirements have been met, proceed to Mounting Bolt Installation Requirements section.

NOTE: Do not mount on wooden floors, above ground level, or over basements. Installation must be “slab on grade” or equal.

Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation, eliminating possibilities of excessive vibration during extract.

For new foundations a bolt-locator fixture or rebar frame is available and a preferred option. This rigid welded assembly made of reinforcing rod and mounting bolts is designed to be embedded in concrete. Refer to Figure 7.

The washer-extractor must be anchored to a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface. (Do not support the washer-extractor on only four points.) Make sure to grout machine. Refer to Figure 6 and Figure 7.

F8138601

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