Alliance Laundry Systems PHM798N, PHM802N User Manual

Washer-Extractors

PHM798N

PHM802N

M30 35 – 125 Models

UniLinc 35 – 125 Models

PHM1422C

UniLinc 150 Model

Pocket Hardmount

UniLinc and M30 Control

Refer to Page 8 for Model Numbers

Installation

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

PHM802N

Part No. F8138601R11

June 2011

Table of

Contents

Safety Information............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 5

Safe Operating Environment ................................................................ 6

Environmental Conditions ............................................................... 6

Machine Location ............................................................................ 6

Input and Output Services................................................................ 7

AC Inverter Drive ............................................................................ 7

Introduction......................................................................................... 8

Model Identification ............................................................................. 8

Delivery Inspection............................................................................... 9

Name plate Location............................................................................. 9

Nameplate Location - UniLinc Models ........................................... 9

Replacement Parts ................................................................................ 9

Customer Service.................................................................................. 9

Specifications and Dimensions........................................................... 11

Machine Dimensions ............................................................................ 15

UWTV Models Through 3/31/09 .................................................... 15

UW Design 1 and Design 2 Models

Starting 4/1/09 Through 10/3/10 ................................................... 18

UW Design 3 Models starting 10/4/10 ........................................... 21

Machine Foundation Requirements...................................................... 24

Concrete Foundation Pad Installation................................................... 25

Floor Load Data ............................................................................... 27

Mounting Bolt Installation Requirements ............................................ 30

Machine Mounting and Grouting..................................................... 31

Mounting Bolt Hole Locations ............................................................. 32

Grout Placement ................................................................................... 37

Gap Setting for Vibration Switch .................................................... 38

Drain Connection Requirements........................................................... 42

Water Connection ................................................................................. 44

Electrical Installation Requirements..................................................... 46

Steam Requirements (Steam Heat Option Only).................................. 51

Chemical Injection Supply System....................................................... 52

External Supplies.................................................................................. 55

Chemical Injection Using Internal 24VAC Control Transformer ... 56

Chemical injection Using External AC Power Source .................... 57

External Supply Signals................................................................... 58

means without the expressed written consent of the publisher.

F8138601

1

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.

3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, drycleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

7. Before the washer is removed from service or discarded, remove the door to the washing compartment.

8. Do not reach into the washer if the wash drum is moving.

9. Do not install or store the washer where it will be exposed to water and/or weather.

2

10. Do not tamper with the controls.

Safety Information

11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

12. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

13. Use washer only for its intended purpose, washing textiles.

14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.

15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.

21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.

23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

24. Always follow the fabric care instructions supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or panels removed.

26. DO NOT operate the washer with missing or broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

29. Do not attempt to open the door until the washer has drained and all moving parts have stopped.

30. Do not climb onto or into the machine.

31. Be aware that hazardous chemicals may be present.

32. Be aware that hot water is used to flush the supply dispenser.

33. Wear hand and eye protection when adding detergents and chemicals.

34. Avoid opening the dispenser lid while the machine is running.

35. Do not attach anything to the supply dispenser’s nozzles. The air gap must be maintained.

36. Use only low-sudsing, no-foaming types of commercial detergent.

37. Do not operate the machine without the water reuse plug or water reuse system in place.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

F8138601

3

Safety Information

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

W703

WARNING

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.

Use manufacturer-authorized spare parts to avoid safety hazards.

4

F8138601

Safety Information

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

Operator Safety

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not start with the door unlocked.

Do not bypass any safety devices in the machine.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

F8138601

5

Safety Information

Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine.

SW002

DANGER

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.

SW019

CAUTION

Safe Operating Environment

Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact the manufacturer immediately.

Environmental Conditions

 Ambient Temperature. Water in the machine will

freeze at temperatures of 32°F (0°C) or below.

Temperatures above 104°F (40°C) will result in more frequent motor overheating and, in some cases, malfunction or premature damage to solid state devices that are used in some models. Special cooling devices may be necessary.

Water pressure switches are affected by increases and decreases in temperature. Every 25°F (10°C) change in temperature will have a 1% effect on the water level.

 Humidity. Relative humidity above 90% may

cause the machine’s electronics or motors to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some metal components in the machine.

If the relative humidity is below 30%, belts and rubber hoses may eventually develop dry rot. This condition can result in hose leaks, which may cause safety hazards external to the machine in conjunction with adjacent electrical equipment.

 Water Damage. Do not spray the machine with

water. Short circuiting and serious damage may result. Repair immediately all seepage due to worn or damaged gaskets, etc.

Machine Location

 Foundation. The concrete floor must be of

sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine.

 Service/Maintenance Space. Provide sufficient

space to allow comfortable performance of service procedures and routine preventive maintenance.

Consult installation instructions for specific details.

 Ventilation. The need for make-up air openings

for such laundry room accessories as dryers, ironers, water heaters, etc., must be evaluated periodically. Louvers, screens, or other separating devices may reduce the available air opening significantly.

 Radio Frequency Emissions. A filter is available

for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions.

 Elevation. If the machine is to be operated at

elevations of over 3280 feet (1000 m) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.

 Chemicals. Keep stainless steel surfaces free of

chemical residues.

6

F8138601

Safety Information

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

WARNING

Input and Output Services

 Wa te r Pressure. Best performance will be

realized if water is provided at a pressure of 30 – 85 psi (2.0 – 5.7 bar). Although the machine will function properly at lower pressure, increased fill times will occur. Water pressure higher than 100 psi (6.7 bar) may result in damage to machine plumbing. Component failure(s) and personal injury could result.

 Steam Heat (Optional) Pressure. Best

performance will be realized if steam is provided at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may result in damage to steam components and may cause personal injury.

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Failure to install the supplied steam filter may void the warranty.

 Drainage System. Provide drain lines or troughs

large enough to accommodate the total number of gallons that could be released if all machines on the site drained at the same time from the highest attainable level. If troughs are used, they should be covered to support light foot traffic.

 Power. For personal safety and for proper

operation, the machine must be grounded in accordance with state and local codes. The ground connection must be to a proven earth ground, not to conduit or water pipes. Do not use fuses. An easy-access cutoff switch should also be provided.

AC Inverter Drive

Machines equipped with the AC inverter drive require special attention with regard to the operating environment.

 An especially dusty or linty environment will

require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself.

 Power line fluctuations from sources such as

uninterruptible power supplies (UPS) can adversely affect machines equipped with the AC inverter drive. Proper suppression devices should be utilized on the incoming power to the machine to avoid problems.

 A clean power supply free from voltage spikes

and surges is absolutely essential for machines equipped with the AC inverter drive. Nonlinear inconsistencies (peaks and valleys) in the power supply can cause the AC inverter drive to generate nuisance errors.

 The following conditions must be corrected:

input voltage above 240V or 480V, phase to ground voltage exceeds 125% of normal line to line voltage, or 240V open delta configuration (stinger leg). Contact the distributor or the manufacturer for assistance.

 Sufficient space to perform service procedures

and routine preventive maintenance is especially important for machines equipped with the AC inverter drive.

Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed.

F8138601

7

Introduction

Model Identification

Information in this manual is applicable to these models:

UW35TV UWL060K1L UWN035K1L UWN100K1M UWU060K1L

UW60TV UWL060K1M UWN035K1M UWN100T3V UWU060K1M

UW80TV UWL060T3L UWN035T3L UWN125K1M UWU060T3L

UW100TV UWL060T3M UWN035T3M UWN125K1V UWU060T3M

UW125TV UWL060T3V UWN035T3V UWN125T3V UWU060T3V

UW150TV UWL080K1M UWN060K12 UWN150T3V UWU080K1M

UWL035K12 UWL080T3V UWN060K1L UWU035K12 UWU080T3V

UWL035K1L UWL100K1M UWN060K1M UWU035K1L UWU100K1M

UWL035K1M UWL100T3V UWN060T3L UWU035K1M UWU100T3V

UWL035T3L UWL125K1M UWN060T3M UWU035T3L UWU125K1M

UWL035T3M UWL125T3V UWN060T3V UWU035T3M UWU125T3V

UWL035T3V UWL150T3V UWN080K1M UWU035T3V UWU150T3V

UWL060K12 UWN035K12 UWN080T3V UWU060K12

8

Introduction

2

MODEL EXAMPLE OF NAMEPLATE LOCATION

1

This manual is designed as a guide to the installation of the Pocket Hardmount washer-extractor.

NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

IMPORTANT: Warranty is void unless washerextractor is installed according to instructions in this manual. Installation should comply with minimum specifications and requirements, and with applicable municipal building codes, water supply regulations, electrical wiring regulations and any other relevant statuary regulations. Due to varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly.

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

5. Press the keypad.

Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

PHM798N

1 In Control (UniLinc Models) 2 At Back of Machine

Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.

Name plate Location

The nameplate is located on the back of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2.

Nameplate Location - UniLinc Models

On UniLinc models, nameplate information is also programmed into the control. To access machine ID through the control:

1. Press and hold , then , then keypads at the same time.

2. Press the keypad until Diagnostic is highlighted.

3. Press the keypad.

4. Press the keypad until machine ID is highlighted.

Figure 1

Replacement Parts

If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor. A parts manual may be ordered by returning the reply card provided with each washer-extractor.

Customer Service

For technical assistance, contact your local distributor or call:

(920) 748-3121

Ripon, Wisconsin

A record of each washer-extractor is on file with the manufacturer. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2.

F8138601

9

Introduction

PHM769N

UWN060T3VXU1001

00000000000

200 – 240

319

HzHz PhasePhase

Supply Water: Supply Water: BARBAR

Number of wires :Number of wires : FLA :FLA : ampsamps

30

Circuit Breaker Size :Circuit Breaker Size : ampsamps

50-60 3

Serial No.Serial No.

Model No.Model No.

VoltageVoltage

60

30 - 85 psi, 2 - 5.7

Max. Load :Max. Load :

Schematic :Schematic :

KGKG

27

LBLB

EXAMPLE OF SERIAL PLATE

UW

60

U1

0001

UW

060

U1

01

Model Number Prefix

Washer-Extractor Capacity (60 pounds dry weight of laundry)

Type of Electrical Control T = UniLinc Control

T

Washer-Extractor Speed Capabilities V = 8 Speeds

V

Electrical Characteristics Refer to Table 10.

Q

Design Series

Option Identification (varies from machine to machine)

Model Number Prefix

Market Approvals

N

Washer-Extractor Capacity (60 pounds dry weight of laundry)

Type of Electrical Control T = UniLinc Control

T

Spray/Dispenser Feature

3

Washer-Extractor Speed Capabilities V = 8 Speeds

V

Electrical Characteristics Refer to Table 10.

X

Design Series

Heat Feature

0

Option Identification (varies from machine to machine)

Model Number Familiarization Guide - Models Through 3/31/09

Sample Model Number: UW60TVQU10001

Model Number Familiarization Guide - Models Starting 4/1/09

Sample Model Number: UWN060T3VXU1001

10

PHM769N

Figure 2

F8138601

Specifications and Dimensions

.

UWTV Models Through 3/31/09

Specifications 35 60 80 100 125 150

Overall Dimensions

Overall width, in (mm) 32.5 (826) 36.625 (930) 41.5 (1054) 41.5 (1054) 48 (1219) 50.25 (1277)

Overall height, in (mm) 55.5 (1410) 64.5 (1638) 68.5 (1740) 68.5 (1740) 72 (1829) 79 (2007)

Overall depth, in (mm) 43.625 (1108) 45 (1143) 51.5 (1308) 54.5 (1384) 58 (1473) 63 (1600)

Weight And Shipping Information

Net weight, lb (kg) 1030 (468) 1300 (590) 1730 (785) 1770 (805) 2420 (1100) 2970 (1347)

Basket Weight, lb (kg) 150 (68) 200 (92) 330 (150) 360 (163) 550 (250) 572 (260)*

Domestic shipping weight, lb (kg) 1085 (493) 1340 (608) 1795 (814) 1835 (832) 2525 (1148) 3022 (1371)

Domestic shipping volume,

3

(m3)

ft

Domestic shipping dimensions, WxDxH, in (mm)

Export shipping weight, lb (kg) 1150 (522) 1464 (664) 1990 (903) 2030 (921) 2800 (1270) 3350 (1520)

3

Export shipping volume, ft

Export shipping dimensions, WxDxH, in (mm)

(m3) 78 (2.2) 96 (2.7) 134 (3.8) 134 (3.8) 184 (5.3) 220 (6.3)

66 (1.9) 84 (2.4) 119 (3.4) 119 (3.4) 166 (4.7) 172 (4.87)

38x47x64

(970x1200x

1630)

41x50x65.5

(1050x1280x

1670)

40x49x74.5

(1016x1245x

1892)

43x52.125x74.5

(1092x1324x

1892)

44x60.5 x77.25

(1118x1537x

1962)

47x63.5x77.25

(1194x1613x

1962)

44x60.5x77.25

(1118x1537x

1962)

47x63.5x77.25

(1194x1613x

1962)

61.5x60x77.75 (1560x1520x

1980)

63.5x63x80

(1620x1610x

2030)

54.5x69x79 (139x176x

61.5x71x87

(1562x1804x

2210)

201)

Wash Cylinder Information

Cylinder diameter, in (mm) 26.25 (667) 32 (813) 36 (914) 36 (914) 42 (1067) 43 (1093)

Cylinder depth, in (mm) 18.375 (467) 20 (508) 21 (533) 27 (686) 24 (610) 27.8125 (706)

3

Cylinder volume, ft

Perforation size, in (mm) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8)

Perforation open area, % 18 22 23 23 24 21.5

(l) 5.76 (163) 9.31 (264) 12.4 (350) 15.9 (450) 19.2 (544) 23.4 (662)

Door Opening Information

Door opening size, in (mm) 14.375 (365) 17.5 (445) 17.5 (445) 17.5 (445) 20 (508) 24.75 (629)

Height of door bottom above floor, in (mm)

23.75 (603) 28.25 (718) 29 (737) 29 (737) 29 (737) 32 (813)

Drive Train Information

Number of motors in drive train111111

Drive motor power, hp (kW) 5.0 (3.7) 5.0 (3.7) 7.5 (5.6) 7.5 (5.6) 10 (7.5) 10 (7.5)

* Basket Only

F8138601

11

Specifications and Dimensions

UWTV Models Through 3/31/09 (Continued)

Specifications 35 60 80 100 125 150

Cylinder Speeds / Centrifugal Force Data

1/2 Wash/reverse, rpm (g) 26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40) 23 (.31)

Wash/reverse, rpm (g) 42 (.66) 40 (.73) 40 (.82) 40 (.82) 37 (.82) 36 (0.8)

Distribution, rpm (g) 83 (2.57) 71 (2.29) 73 (2.57) 70 (2.50) 62 (2.29) 61 (2.29)

Very Low extract, rpm (g) 401 (60) 364 (60) 343 (60) 343 (60) 317 (60) 314 (60)

Low extract rpm (g) 568 (120) 514 (120) 485 (120) 485 (120) 449 (120) 444 (120)

Medium extract, rpm (g) 695 (180) 630 (180) 594 (180) 594 (180) 550 (180) 543 (180)

High extract, rpm (g) 803 (240) 727 (240) 686 (240) 686 (240) 565 (190) 627 (240)

Very High extract, rpm (g) 898 (300) 813 (300) 766 (300) 766 (300) 579 (200) 701 (300)

Balance Detection

Vibration switch installed STD STD STD STD STD STD

Direct Steam Heating (Optional)

Steam inlet connection size, in (mm)

Number of steam inlets111111

Steam required to raise bath temperature 10°F, lb (10°C, kg)

Average consumption per cycle, BHP (kg)

LOW 2.1 (1.5) 3.3 (2.4) 4.6 (3.3) 5.7 (4.1) 6.7 (4.9) 8.3 (6.0)

MED 2.3 (1.7) 3.7 (2.6) 5.2 (3.8) 6.5 (4.7) 7.8 (5.6) 9.5 (6.9)

HIGH 2.7 (1.9) 4.1 (2.9) 6.1 (4.4) 7.6 (5.5) 9.1 (6.6) 11.1 (8.0)

0.5 (13) 0.5 (13) 0.5 (13) 0.5 (13) 0.75 (19) 0.75 (19)

1.4 (21.4) 2.1 (33.4) 3.1 (48.4) 3.8 (60.4) 4.6 (72.0) 5.8 (91.0)

Electrical Heating (Optional)

Total electrical heating capacity, kW

Number of electrical heating elements

Electrical heating element size, kW

Time required to raise bath temperature 10°F, min (5°C, min)

LOW 2.4 (3.6) 2.4 (3.7) 2.2 (3.4) 2.8 (4.2) N/A N/A

MED 2.7 (4.1) 2.7 (4.1) 2.5 (3.9) 3.2 (4.8) N/A N/A

HIGH 3.1 (4.7) 3.0 (4.6) 3.0 (4.5) 3.7 (5.6) N/A N/A

15.6 27.4 41.2 (Q-Volt)

27.4 (N-Volt)

6699N/AN/A

2.64.24.24.2N/AN/A

41.2 (Q-Volt)

27.4 (N-Volt)

N/A N/A

12

F8138601

Specifications and Dimensions

UWL, UWN and UWU Models Starting 4/1/09

Specifications 35 60 80 100 125 150

Overall Dimensions

Overall width, in. (mm) 32.37 (822) 36.07 (916) 41.06 (1043) 41.06 (1043) 47.91 (1217) 50.23 (1256)

Overall height, in. (mm) 54.45 (1383) 64.5 (1638) 67.88 (1724) 67.88 (1724) 72.31 (1837) 78.9 (2004)

Overall depth, in. (mm) 44.49 (1130) 47.24 (1200) 49.88 (1267) 55.85 (1419) 56.54 (1436) 62.43 (1586)

Weight And Shipping Information

Net weight, lb. (kg) 925 (420) 1270 (576) 1750 (793) 1800 (816) 2190 (993) 2890 (1311)

Basket Weight, lb. (kg) 147 (67) 200 (92) 330 (150) 360 (163) 550 (250) 572 (260)*

Domestic shipping weight, lb. (kg)

Domestic shipping volume,

3

ft

(m3)

Domestic shipping dimensions, WxDxH, in. (mm)

Export shipping weight, lb. (kg)

Export shipping volume,

3

(m3)

ft

Export shipping dimensions, WxDxH, in. (mm)

944 (428) 1302 (591) 1814 (823) 1870 (848) 2292 (1040) 2944 (1335)

61.5 (1.7) 83.25 (2.3) 111 (3.2) 111 (3.2) 135 (3.89) 171.5 (4.94)

37.5x48x59

(952x1219x1498)

1050 (476.27) 1430 (648.63) 2010 (911.72) 2060 (934.40) 2570 (1165.73) 3270 (1483.24)

79.5 (2.27) 99.25 (2.83) 152.5 (4.35) 152.5 (4.35) 173 (4.93) 215 (6.13)

42x51x64

(1067x1295x1626)

41.5x50.25x69

(1054x1276x1753)

46x53.25x70

(1168x1353x1778)

44x60x72.75

(1118x1524x1848)

48.5x63x86.25

(1232x1600x2191)

44x60x72.75

(1118x1524x1848)

48.5x63x86.25

(1232x1600x2191)

50.5x60x77

(1283x1524x1956)

55x63x86.25

(1397x1600x2191)

54.5x69x78.75

(1385x1753x2000)

59x72x87.5

(1499x1829x2223)

Wash Cylinder Information

Cylinder diameter, in. (mm) 26.25 (667) 32 (813) 36 (914) 36 (914) 42 (1067) 43 (1093)

Cylinder depth, in. (mm) 18.375 (467) 20 (508) 21 (533) 27 (686) 24 (610) 27.8125 (706)

Cylinder volume, ft

Perforation size, in. (mm) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8) 0.1875 (4.8)

Perforation open area, % 18 22 23 23 24 21.5

3

(l) 5.76 (163) 9.31 (264) 12.4 (350) 15.9 (450) 19.2 (544) 23.4 (662)

Door Opening Information

Door opening size, in. (mm) 14.375 (365) 17.5 (445) 17.5 (445) 17.5 (445) 20 (508) 24.75 (629)

Height of door bottom above floor, in. (mm)

23.48 (596) 28.07 (713) 29.46 (748) 29.46 (748) 28.5 (724) 31.41 (798)

Drive Train Information

Number of motors in. drive train

Drive motor power, hp (kW) 2.0 (1.3)

* Basket Only

1111 1 1

(2-speed models)

5.0 (3.7)

(Variable-speed

models)

3.0 (2.2)

(2-speed models)

5.0 (3.7)

(Variable-speed

models)

7.5 (5.6) 7.5 (5.6) 10 (7.5) 10 (7.5)

F8138601

13

Specifications and Dimensions

UWL, UWN and UWU Models Starting 4/1/09 (Continued)

Specifications 35 60 80 100 125 150

Cylinder Speeds / Centrifugal Force Data

1/2 Wash/reverse, rpm (g) (Variable-speed models only)

Wash/reverse, rpm (g) 44 (.73) 42 (.66) 40 (0.8) 40 (0.8) 37 (0.8) 36 (0.8)

Distribution, rpm (g) (Variable-speed models only)

Very Low extract, rpm (g) (Variable-speed models only)

Low extract rpm (g) (Variable-speed models only)

Medium extract, rpm (g) (Variable-speed models only)

High extract, rpm (g) 803 (240)

Very High extract, rpm (g) (Variable-speed models only)

26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40) 23 (.32)

83 (2.57) 74 (2) 70 (2.50) 70 (2.50) 62 (2.29) 61 (2.29)

401 (60) 364 (60) 343 (60) 343 (60) 317 (60) 314 (60)

568 (120) 514 (120) 485 (120) 485 (120) 449 (120) 444 (120)

695 (180) 630 (180) 594 (180) 594 (180) 550 (180) 543 (180)

(Variable-speed

models)

492 (90)

(2-speed models)

898 (300) 813 (300) 766 (300) 766 (300) 579 (200) 701 (300)

727 (240)

(Variable-speed

models)

482 (106)

(2-speed models)

686 (240) 686 (240) 565 (190) 627 (240)

Balance Detection

Vibration switch installed STD (Variable-

speed models)

N/A (2-speed

models)

STD (Variable-

speed models)

N/A (2-speed

models)

STD STD STD STD

Direct Steam Heating (Optional)

Steam inlet connection size, in. (mm)

Number of steam inlets111111

Steam required to raise bath temperature 10°F, lb. (10°C, kg)

Average consumption per cycle, BHP (kg)

LOW 2.1 (1.5) 3.3 (2.4) 4.6 (3.3) 5.7 (4.1) 6.7 (4.9) 8.3 (6.0)

MED 2.3 (1.7) 3.7 (2.6) 5.2 (3.8) 6.5 (4.7) 7.8 (5.6) 9.5 (6.9)

HIGH 2.7 (1.9) 4.1 (2.9) 6.1 (4.4) 7.6 (5.5) 9.1 (6.6) 11.1 (8.0)

0.5 (13) 0.5 (13) 0.5 (13) 0.5 (13) 0.75 (19) 0.75 (19)

1.4 (21.4) 2.1 (33.4) 3.1 (48.4) 3.8 (60.4) 4.6 (72.0) 5.8 (91.0)

Electrical Heating (Optional)

Tot al electrical heating capacity, kW (N/A for 2 speed models)

Number of electrical heating elements

Electrical heating element size, kW

200V 10.8 19.1 28.6 28.6 N/A N/A

240V 15.6 27.4 41.2 41.2 N/A N/A

380V 9.8 17.2 17.2 17.2 34.4 N/A

415V 11.7 20.5 20.5 20.5 41.0 N/A

480V 15.6 27.4 27.4 27.4 54.8 N/A

669912N/A

2.64.24.24.24.2N/A

14

F8138601

Specifications and Dimensions

Crush hazard.

To avoid personal injury and/or property damage, do not tip the UW150 machine more than 25 degrees in any direction.

W642

WARNING

Machine Dimensions

Dimensional Clearances

Allow a minimum of 24 inches (60 cm) at the rear and 6 inches (15.24 cm) at the sides for maintenance, inspection, and adjustment. Allow at least 6 inches (15.24 cm) between machines in multiple installations.

UWTV Models Through 3/31/09

Dimension

35 60 80 100 125

in mm in mm in mm in mm in

(Refer to Figure 3 and Figure 4)

NOTE: The dimensions shown here are for planning purposes only. They are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, contact the distributor or the manufacturer. We reserve the right to make changes at any time without notice.

150

mm in mm

30.125 765 35.625 905 41.125 1045 41.125 1045 48

A

1

33.375 848 36.625 930 41.5 1054 41.5 1054 48

B

23.75 603 28.25 718 29 737 29 737 29

C

43.625 1108 45 1143 51.5 1308 54.5 1384 58 1473 63 1600

D

2

E

F

G

H

J

K

L

M

N

O

P

Q

1

2

.5 13 1 25 3 76 3 76 1.5 38 2.9 73

55.5 1410 64.5 1638 68.5 1740 68.5 1740 72 1829 79 2007

2

36 914 36 914 43.75 1111 43.75 1111 48 1219 56 1422

8 203 15.5 394 16.875 429 16.875 429 11.375 289 15.75 400

43.14 1096 49.8 1265 53.54 1360 53.54 1360 56.4 1433 62.85 1596

46.64 1185 53.3 1354 57.04 1449 57.04 1449 59.9 1521 66.35 1685

5.12 130 5.12 130.05 7.12 181 7.12 181 7.12 181 7.12 181

2.62 66 2.62 66 3.62 92 3.62 92 3.62 92 3.62 92

1.37 35 1.37 35 2.25 57 2.25 57 2.25 57 2.25 57

3.87 98 3.87 98 5 127 5 127 5 127 5 127

2.5 64 2.5 64 2.75 70 2.75 70 2.75 70 2.75 70

2.5 64 2.5 64 3.5 89 3.5 89 3.5 89 3.5 89

Overhang dimensions for the optional starch dispenser are as follows: UW35TV, 3.88 inches (9.86 cm); UW60TV, 1.75 inches (4.45 cm); UW80TV and UW100TV, 0.33 inch (0.83 cm). (The starch dispenser does not overhang the UW125TV.) (No longer available.) The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G.

1219 50.25 1277

737 32 813

F8138601

Table 1

15

Specifications and Dimensions

3

5

2

9

13

C

A (BASE)

B (OVERALL)

G (BASE)

D (OVERALL)

UW35TV - UW125TV MODELS

F

J

H

7

15

6

14

4

8

E

10

3

11

12

16

K

M

N

L

O

P

Q

1

PHM735N

1 External Supply Control Mounting Bracket

(Models Through 6/30/08)

9 Water Inlet Valves

10 Steam Connection (Optional) 2 Door Unlock Button 11 Shell Vent 3 Supply Valve Box 12 Power Input (Electric Heat Models) 4 Emergency Stop Button 13 Power Input (Non-Electric Heat Models) 5 Supply Dispenser 14 Drain (UW80TV, UW100TV and UW125TV 6 Door Handle 7 Spray Rinse Nozzle 15 Drain 8 Recirculation Inlet 16 Overflow Vent

Figure 3

models only)

16

F8138601

Specifications and Dimensions

TMB736N

4

5

7

9

11

C

A (BASE)

B (OVERALL)

E

G (BASE)

D (OVERALL)

UW150TV MODELS

F

J

H

6

13

14

3

8

2

11

15

M

N

L

O

P

Q

J

K

10

12

10

1

1 External Supply Control Mounting Bracket

(Models Through 6/30/08)

2 Door Unlock Button 10 Shell Vent

8 Basket Jog Buttons 9 Recirculation Inlet

PHM736N

3 Emergency Stop Button 11 Water Inlet Valves 4 Supply Valve Box 12 Steam Connection (Optional) 5 Supply Dispenser 13 Power Input 6 Spray Rinse Nozzle 14 Drain 7 Door Handle 15 Overflow Vent

Figure 4

F8138601

17

Specifications and Dimensions

UW Design 1 and Design 2 Models Starting 4/1/09 Through 10/3/10

Dimension

A

1

B

C

D

E

2

F

G

H

J

K

L

M

N

O

P

1

Overhang dimensions for the optional starch dispenser are as follows: 35, 3.88 inches (9.86 cm); 60, 1.75 inches (4.45 cm); 80 and 100, 0.33 inch (0.83 cm). (The starch dispenser does not overhang the 125.) (No longer available.)

2

The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G.

35 60 80 100 125 150

in. mm in. mm in. mm in. mm in. mm in. mm

30.125 765 35.625 905 41.125 1045 41.125 1045 48 1219 50 1270

32.37 822 36.07 916 41.06 1043 41.06 1043 47.91 1217 50.23 1276

23.48 596 28.07 713 29.46 748 29.46 748 28.5 723 31.41 798

44.49 1130 47.24 1200 49.88 1267 55.85 1418 56.54 1436 62.43 1586

54.45 1383 64.52 1639 67.88 1724 67.88 1724 72.31 1837 78.9 2004

36.15 918 38.87 987 45.48 1155 47.70 1212 48.52 1232 56.32 1431

7.66 195 14.72 374 15.92 404 15.92 404 11.9 302 15.73 400

43.15 1096 49.81 1265 53.54 1359 53.54 1359 56.4 1432 62.91 1598

46.65 1185 53.31 1354 57.04 1449 57.04 1449 59.9 1521 66.41 1687

5.12 130 5.12 130.05 7.12 181 7.12 181 7.12 181 7.12 181

2.62 66 2.62 66 3.62 92 3.62 92 3.62 92 3.62 92

1.37 35 1.37 35 2.25 57 2.25 57 2.25 57 2.25 57

3.87 98 3.87 98 5 127 5 127 5 127 5 127

2.5 64 2.5 64 2.75 70 2.75 70 2.75 70 2.75 70

2.5 64 2.5 64 3.5 89 3.5 89 3.5 89 3.5 89

(Refer to Figure 5 and Figure 6)

18

Table 2

F8138601

Specifications and Dimensions

3

5

2

9

13

C

A (BASE)

B (OVERALL)

F (BASE)

D (OVERALL)

35 - 125 MODELS

E

H

G

7

15

6

14

4

8

10

3

11

12

16

J

L

M

K

N

O

P

1

1 External Supply Control Mounting Bracket

(Models Through 6/30/08)

9 Water Inlet Valves

10 Steam Connection (Optional)

PHM808N

2 Door Unlock Button 11 Shell Vent 3 Supply Valve Box (optional) 12 Power Input (Electric Heat Models) 4 Emergency Stop Button 13 Power Input (Non-Electric Heat Models) 5 Supply Dispenser 14 Drain (80, 100 and 125 models only) 6 Door Handle 15 Drain 7 Spray Rinse Nozzle (optional) 16 Overflow Vent 8 Recirculation Inlet

Figure 5

F8138601

19

Specifications and Dimensions

TMB736N

4

5

7

9

11

C

A (BASE)

B (OVERALL)

E

G (BASE)

D (OVERALL)

150 MODELS

F

J

H

6

13

14

3

8

2

11

15

M

N

L

O

P

Q

J

K

10

12

10

1

1 External Supply Control Mounting Bracket

(Models Through 6/30/08)

2 Door Unlock Button 10 Shell Vent

8 Basket Jog Buttons 9 Recirculation Inlet

PHM736N

3 Emergency Stop Button 11 Water Inlet Valves 4 Supply Valve Box 12 Steam Connection (Optional) 5 Supply Dispenser 13 Power Input 6 Spray Rinse Nozzle 14 Drain 7 Door Handle 15 Overflow Vent

Figure 6

20

F8138601

UW Design 3 Models starting 10/4/10

Specifications and Dimensions

Dimension

A

B

C

D

E

1

F

G

H

J

K

L

M

N

O

1

The overhang dimension for the premium wet clean module option (compatible with wet-clean-capable washer-extractors only) adds 24 inches (60.96 cm) to combined machine dimensions E and G.

35 60 80 100 125 150

in. mm in. mm in. mm in. mm in. mm in. mm

30.125 765 35.625 905 41.125 1045 41.125 1045 48 1219 50 1270

32.37 822 36.07 916 41.06 1043 41.06 1043 47.91 1217 50.23 1276

23.41 595 28.07 713 29.29 744 29.29 744 28.5 723 31.41 798

45.27 1150 46.81 1189 50 1270 56.03 1423 55.04 1398 62 1575

54.32 1380 64.40 1636 67.75 1721 67.75 1721 72.18 1833 78.77 2001

36.18 919 38.87 987 45.56 1157 48.08 12.21 48.25 1226 56.26 1429

6.79 172 14.73 374 15.94 405 15.94 405 11.71 297 15.69 399

47.06 1195 53.71 1364 56.42 1433 56.42 1433 57.92 1471 64.36 1635

2.3 58 2.3 58 2.3 58 2.3 58 2.3 58 2.3 58

4.9 124 4.9 124 4.9 124 4.9 124 4.9 124 4.9 124

7.8 198 7.8 198 7.8 198 7.8 198 7.8 198 7.8 198

10.4 264 10.4 264 10.4 264 10.4 264 10.4 264 10.4 264

2.6 66 2.6 66 2.6 66 2.6 66 2.6 66 2.6 66

2.85 72 2.85 72 2.85 72 2.85 72 2.85 72 2.85 72

(Refer to Figure 7 and Figure 8)

Table 3

F8138601

21

Specifications and Dimensions

3

1

8

10

C

A (BASE)

B (OVERALL)

G (BASE)

D (OVERALL)

35 - 125 MODELS

F

J

H

5

13

12

2

6

E

7

9

11

14

K

M

L

O

P

N

O

4

PHM806N

3

7

9

C

A (BASE)

B (OVERALL)

F (BASE)

D (OVERALL)

35 - 125 MODELS

E

H

G

5

12

11

6

8

10

13

J

L

K

N

O

M

N

4

1 Door Unlock Button 8 Shell Vent 2 Emergency Stop Button 9 Power Input (Electric Heat Models)

PHM806N

3 Supply Dispenser 10 Power Input (Non-Electric Heat Models) 4 Door Handle 11 Drain (80, 100 and 125 models only) 5 Spray Rinse Nozzle (optional) 12 Drain 6 Water Inlet Valves 13 Overflow Vent 7 Steam Connection (Optional)

22

Figure 7

F8138601

Specifications and Dimensions

PHM807N

3

4

6

9

C

A (BASE)

B (OVERALL)

E

G (BASE)

D (OVERALL)

150 MODELS

F

J

H

5

11

12

2

7

1

10

13

M

N

L

O

P

J

K

8

9

8

O

1 Door Unlock Button 2 Emergency Stop Button 8 Shell Vent 3 Supply Valve Box 9 Water Inlet Valves

PHM807N

4 Supply Dispenser 10 Steam Connection (Optional) 5 Spray Rinse Nozzle 11 Power Input 6 Door Handle 12 Drain 7 Basket Jog Buttons 13 Overflow Vent

Figure 8

F8138601

23

Specifications and Dimensions

Ensure that the machine is installed on a floor that is level to within 3/8 inch when the machine is grouted. Also ensure that the floor is of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

W760

CAUTION

To reduce the risk of fire, this appliance must be bolted to an uncovered concrete floor.

W743

WARNING

Machine Foundation Requirements

A 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or a 12 inch (305 mm) (for all other models) thickness of 3500 psi reinforced concrete foundation is absolutely necessary because of the high extract speed and the G-forces exerted.

When designing floors or foundations, refer to Tab le 3 for Floor Load Data for all model sizes. If the foundation requirements have been met, proceed to Mounting Bolt Installation Requirements section.

NOTE: Do not mount on wooden floors, above ground level, or over basements. Installation must be “slab on grade” or equal.

Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation, eliminating possibilities of excessive vibration during extract.

For new foundations a bolt-locator fixture or rebar frame is available and a preferred option. This rigid welded assembly made of reinforcing rod and mounting bolts is designed to be embedded in concrete. Refer to Figure 11.

The washer-extractor must be anchored to a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface. (Do not support the washer-extractor on only four points.) Make sure to grout machine. Refer to Figure 10 and Figure 11.

24

F8138601

Specifications and Dimensions

Concrete Foundation Pad Installation

A concrete foundation and pad may be constructed to elevate the machines. Care must be exercised in the design of the foundation pad due to the force exerted by the machine during extract. This concrete base (recommended not to exceed 8 inches [20.32 cm]) (above existing floor) must be poured, reinforced with rebar and tied to the existing 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or 12 inch (305 mm) (for all other models) minimum floor. Refer to Figure 9 and Table 3.

IMPORTANT: Do NOT install a pad on top of the existing floor. The foundation and pad must be constructed and tied together as one piece.

If the existing floor is not reinforced concrete at least 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or 12 inch (305 mm) (for all other models) thick over a solid foundation, the following steps must be performed (refer to Figure 9):

1. Cut a hole larger on all sides than the machine base through the existing floor. The foundation should extend a minimum of 9 inches (229 mm) for 35 models or 12 inches (305 mm) for 60 - 150 models out from the machine on all sides.

2. Excavate to a depth of 18 inches (457 mm) from the top of the existing floor.

6. Wet the hole around the cement foundation well and brush the exposed foundation with cement grout.

7. Completely fill with a minimum of 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or 12 inch (305 mm) (for all other models) of 3500 psi concrete up to the existing foundation level plus any added level for the desired elevated pad. The concrete must be poured so that the entire foundation and pad cures as one piece.

8. For new foundations only a bolt-locator fixture or a rebar frame is available and a preferred option. Embed the mounting bolts or rebar frame as the concrete is poured. Ensure that the bolt threads extend 2 inches (51 mm) for 35 - 125 models and 3 inches (76 mm) for 150 models above floor level.

9. Allow concrete to dry.

10. Proceed to Machine Mounting and Grouting section.

NOTE: If the washer-extractor installation will include the Premium Wet Clean Module, the elevated base must be designed to accommodate the additional depth of 24 inches (60.96 cm).

For technical assistance, contact your local distributor or call Alliance Laundry Systems at (920) 748-3121.

3. Produce a PYRAMID-SHAPED hole by excavating the bottom of the hole to a width 6 inches wider on each side than the width of the top of the hole.

4. If installing a foundation and pad, prepare a form for the above-ground portion of the foundation. Verify that the top of the foundation is level. The height of the foundation pad must not exceed 8 inches (203 mm) above the existing floor.

5. Refill with compacted fill dirt, making sure to allow for correct concrete thickness.

F8138601

25

Specifications and Dimensions

1

2

3

4

6

LENGTH FOR ONE MACHINE

COMPACTED FILL DIRT 18 in. (457 mm) DEPTH

3

5

Brush with

Cement Grout

Brush with

Cement Grout

Brush with

Cement Grout

COMPACTED FILL DIRT 18 in. (457 mm) DEPTH

PHM790N

Figure 9

35 60 80 100 125 150

2-Speed,

L-Speed and M-Speed

1

6 in. (153 mm)

Variable-Speed

12 in.

(305 mm)

12 in.

(305 mm)

12 in.

(305 mm)

12 in.

(305 mm)

12 in. (305 mm)

6 in.

2

(152 mm) minimum

3

4

9 in.

(229 mm)

36 in.

(914 mm)

0 - 8 in.

5

(0 - 203 mm)

max.

6

48.125 in.

(1222 mm)

6 in. (152 mm) minimum

12 in.

(305 mm)

36 in.

(914 mm)

0 - 8 in.

(0 - 203 mm)

max.

59.625 in.

(1514 mm)

6 in. (152 mm) minimum

12 in.

(305 mm)

43.75 in.

(1111 mm)

0 - 8 in.

(0 - 203 mm)

max.

65.125 in.

(1654 mm)

6 in. (152 mm) minimum

12 in.

(305 mm)

43.75 in.

(1111 mm)

0 - 8 in.

(0 - 203 mm)

max.

65.125 in.

(1654 mm)

6 in. (152 mm) minimum

12 in.

(305 mm)

48 in.

(1219 mm)

0 - 8 in.

(0 - 203 mm)

max.

72 in.

(1829 mm)

6 in. (152 mm) minimum

12 in.

(305 mm)

56 in.

(1422 mm)

0 - 8 in.

(0 - 203 mm)

max.

74.25 in.

(1886 mm)

26

F8138601

Floor Load Data

Static and dynamic loads on the floor or foundation are shown in Table 4 and Table 5.

UWTV Pocket Hardmount Floor Load Data (Models Through 3/31/09)

Specifications and Dimensions

Specifications

Static floor load, lbs (kN) U1 and

Design

Series

1272 (5.66) 1677 (7.45) 2292 (10.2) 2490 (11.1) 3283 (14.6) 3936 (17.5)

greater

Static pressure,

2

lbs/ft

Dynamic floor load, lbs (kN) U1 and

U1 and greater

169 (8.08) 187 (8.94) 184 (8.79) 199 (9.6) 205 (9.8) 202 (9.7)

1648 (7.33) 2824 (12.6) 3679 (16.36) 3690 (16.41) 5011 (22.29) 4358 (19.4)

greater

Dynamic pressure,

2

lbs/ft

(kN/m2)

U1 and greater

219 (10.5) 317 (15.2) 295 (14.2) 295 (14.2) 312 (15) 224 (11)

Dynamic load frequency, Hz U1 and

greater

1

Maximum vertical load,

lbs (kN)

2

Minimum vertical load,

lbs (kN)

Base moment, lb/ft (kN/m) U1 and

U1 and greater

2719 (12.1) 4168 (18.5) 5482 (24.38) 5561 (24.73) 7559 (33.62) 7508 (33.4)

576 (2.56) 1450 (6.45) 1852 (8.24) 1794 (8.0) 2434 (10.8) 1208 (5.4)

4249 (5.8) 8895 (12.1) 11951 (16.2) 11984 (16.3) 16606 (22.5) 16707 (22.7)

greater

1

Acting in the downward direction against the floor.

2

Acting in the upward direction away from the floor.

35 60 80 100 125 150

15 13.6 12.8 12.8 9.7 11.7

Table 4

F8138601

27

Specifications and Dimensions

UWL, UWN AND UWU Pocket Hardmount Floor Load Data (Models Starting 4/1/09)

Specifications Design

Series

Static floor load, lbs. (kN)

Static pressure,

2

(kN/m2)

lbs/ft

Dynamic floor load, lbs. (kN)

U1 and greater

Speed 35 60 80 100 125 150

Variable-speed 1272

(5.66)

2-speed 1272

(5.66)

L-speed 1272

(5.7)

M-speed 1272

(5.7)

Variable-speed 169

(8.08)

2-speed 169

(8.08)

L-speed 169

(8)

M-speed 169

(8)

Variable-speed 1576

(7)

1442

(6.42)

1442

(6.42)

1442

(6.4)

1442

(6.4)

162

(7.7)

162

(7.7)

162

(7.7)

162

(7.7)

2704

(12)

2292

(10.2)

2490

(11.1)

3283

(14.6)

N/A N/A N/A N/A

2292

(10.2)

184

(8.79)

2490

(11)

199

(9.6)

3283

(14.6)

205

(9.8)

N/A N/A N/A N/A

184

(8.8)

3603

(16.36)

199

(9.5)

4504

(16.41)

205

(9.8)

3746

(22.29)

3936

(17.5)

N/A

202

(9.7)

N/A

4501

(19.4)

Dynamic pressure,

2

(kN/m2)

lbs/ft

Dynamic load frequency, Hz

U1 and greater

2-speed 473

(2.1)

L-speed 525

(2,3)

M-speed 944

(4.2)

Variable-speed 380

(18.2)

2-speed 233

(11.2)

L-speed 240

(11.5)

M-speed 295

(14.1)

950

(4.23)

900

(4)

1624

(7.2)

466

(22.34)

269

(6.3)

263

(12.59)

344

(16.5)

N/A N/A N/A N/A

2167

(9.6)

472

(22.63)

2708

(12)

559

(26.8)

3380

(15)

439

(21)

(20.8)

N/A N/A N/A N/A

357

(17)

416

(19.9)

416

(19.9)

N/A

433

N/A

Variable-speed 15 13.6 12.8 12.8 9.7 11.7

2-speed 8.2 8.0 N/A N/A N/A N/A

L-speed 8.63 7.82 N/A N/A N/A N/A

M-speed 11.58 10.5 9.9 9.9 9.2 N/A

Table 5 (continued)

28

Table 5

F8138601

Specifications and Dimensions

Table 5 (continued)

UWL, UWN AND UWU Pocket Hardmount Floor Load Data (Models Starting 4/1/09)

Specifications Design

Speed 35 60 80 100 125 150

Series

1

Maximum vertical

load, lbs. (kN)

U1 and greater

Variable-speed 2848

2-speed 1745

L-speed 1797

M-speed 2216

Base moment, lb/ft (kN/m)

U1 and greater

Variable-speed 4076

2-speed 1224

L-speed 1356

M-speed 2442

N/A = Not Applicable

1

Acting in the downward direction against the floor.

(12.7)

(7.8)

(8)

(9.9)

(5.54)

(1.7)

(1.8)

(3.3)

4146

(18.4)

2392

(.41)

2342

(10.4)

3066

(13.6)

8492

(11.5)

2985

(4)

2826

(3.8)

5099

(6.9)

5895

(26.2)

6994

(31.1)

7028

(31.3)

8437

(37.52)

N/A N/A N/A N/A

4459

(19.8)

11688 (15.9)

5198

(23)

14611 (19.9)

6663

(29.6)

12488

(17)

N/A

17231 (23.4)

N/A N/A N/A N/A

7029

(9.6)

8786

(11.9)

11268 (15.3)

N/A

Table 5

F8138601

29

Specifications and Dimensions

PHM722N

1

3

2 in.

(51 mm)

8 in.

(203 mm)

0.75 in.

(19 mm)

4

2

1

2

3

4

Mounting Bolt Installation Requirements

Approved Foundations Only

NOTE: If installing expansion bolts into an elevated concrete foundation pad, the concrete foundation pad should extend a minimum of 9 inches (229 mm) for 35 machines or 12 inches (305 mm) for 60 - 150 machines out from the machine base on all sides. Refer to Figure 9.

A bolt kit consisting of eight bolts is available as an option. 35 machines use 5/8-11 x 8 inch bolts. 60 – 125 machines use 3/4-10 x 8 inch bolts. 150 machines use 3/4-10 x 10 inch grade 5 bolts. The bolts should be embedded in a 3500 psi (241 bar) minimum reinforced concrete floor that is a minimum of 6 inches (153 mm) (for 35 and 60 2-speed, L-speed, and M-speed models) or a 12 inch (305 mm) (for all other models) thick. Use the mounting bolt layouts in Mounting Bolt Hole Locations section.

On 35 – 125 machines, the threaded end of the bolts should extend 2 inches (5.08 cm) above the mounting surface. On 150 machines, the threaded end of the bolts should extend 3 inches above the mounting surface.

Refer to Figure 10 for a typical installation of individual mounting bolts.

For new foundations a bolt-locator fixture or rebar frame is available and a preferred option. This rigid welded assembly made of reinforcing rod and mounting bolts is designed to be embedded in concrete. Refer to Figure 11.

PHM179N

1 Machine Frame Base 2 Mounting Bolt Threads 3 Grouting 4 Reinforcing Rod

Figure 11

30

1 Machine Frame Base 2 Mounting Bolt Threads 3 Grouting 4 Cement or Structural Epoxy

Figure 10

PHM722N

F8138601

Specifications and Dimensions

Machine Mounting and Grouting

After the concrete has cured, proceed as follows:

1. Place the washer-extractor adjacent to the foundation. Do not attempt to move the machine by pushing on the sides. Always insert a pry bar or other device under the bottom frame of the machine to move it.

2. Remove the wood skid by unscrewing the carriage bolts holding the skid to the bottom frame of the washer-extractor.

3. Place the washer-extractor carefully over the anchor bolts. Never attempt to lift the machine by the door handle or by pushing on the cover panels.

4. Raise and level the washer-extractor 0.5 inch (1.27 cm) off the floor on three points, using spacers such as nut fasteners.

5. Fill the space between the washer-extractor base and the floor with a good quality non-shrinking machinery precision grout to ensure a stable installation. Grout completely under all frame members. (Remove front panel and back panel to gain access to all frame members.) Refer to Figure 17. Force grout under machine base until all voids are filled.

6. Remove the spacers carefully, allowing the machine to settle into the wet grout.

7. Before grout sets completely, make a drain opening in the rear of the washer-extractor grouting with a stiff piece of wire; this opening should be approximately 1/2 inch (1.27 cm) wide to allow any surface water build-up under the base of the machine to drain away. Do not omit

this step.

8. Position the mounting bolt lockwashers and locknuts on the anchor bolts and finger-tighten locknuts to machine base.

9. After the grout is completely dry, tighten the locknuts by even increments – one after the other – until all are tightened evenly and the washerextractor is fastened securely to the floor.

10. After installing bolts using a rebar frame, torque 5/8 inch bolts (35 model) to 90 ft. lb. and torque 3/4 inch bolts (60-150 models) to 160 ft. lb. When using bolts not specified by Alliance Laundry Systems, refer to the specifications provided with the bolt.

NOTE: Check and retighten the locknuts after five to ten days of operation and every month thereafter.

F8138601

31

Specifications and Dimensions

26.125 in. (664 mm)

30.125 in. (765 mm)

0.75 in.

(19 mm)

2 in.

(51 mm)

36 in.

(914 mm)

34.5 in. (876 mm)

28.625 in. (727 mm)

30.1875 in.

(767 mm)

34.16 in.

(868 mm)

40.1875 in. (1022 mm)

43.28 in.

(1089 mm)

21.1875 in.

(538 mm)

2 in.

(51 mm)

35 MODEL

FRONT OF MACHINE

A

Mounting Bolt Hole Locations

NOTE: Mounting holes marked “A” are on V-speed Models only.

32

PHM630N

Figure 12

F8138601

Specifications and Dimensions

1.25 in.

(32 mm)

2 in.

(51 mm)

44.8125 in. (1138 mm)

39.25 in.

(997 mm)

34.5625 in. (878 mm)

34.125 in. (867 mm)

31.625 in. (803 mm)

35.625 in.

(905 mm)

2 in.

(51 mm)

9 in.

(229 mm)

36 in.

(914 mm)

4.8125 in. (122 mm)

1.25 in.

(32 mm)

0.75 in.

(19 mm)

10.75 in.

(273 mm)

10.6875 in. (271 mm)

0.75 in.

(19 mm)

0.75 in.

(19 mm)

60 VARIABLE-SPEED MODEL

FRONT OF MACHINE

F8138601

Figure 13

PHM631N

33

Specifications and Dimensions

0.75 in.

(19 mm)

39.625 in.

(1008 mm)

0.75 in.

(19 mm)

6.75 in.

(171 mm)

9 in.

(229 mm)

13.625 in.

(346 mm)

13.625 in. (346 mm)

43.75 in. (1111 mm)

0.75 in.

(19 mm)

3 in.

(76 mm)

3 in.

(76 mm)

41.125 in.

(1045 mm)

35.125 in. (892 mm)

52.1875 in. (1326 mm)

46.3125 in. (1176 mm)

39.75 in.

(1010 mm)

2.25 in.

(57 mm)

2.25 in.

(57 mm)

80 / 100 MODELS

FRONT OF MACHINE

34

Figure 14

PHM632N

F8138601

Specifications and Dimensions

PHM633N

0.75 in.

(19 mm)

48 in.

(1219 mm)

48 in.

(1219 mm)

46.5 in.

(1181 mm)

7 in.

(178 mm)

61.5 in.

(1562 mm)

10 in.

(254 mm)

55.47 in.

(1409 mm)

48.94 in.

(1243 mm)

23.25 in.

(591 mm)

23.25 in.

(591 mm)

15 in.

(381 mm)

15.25 in.

(387 mm)

125 MODEL

FRONT OF MACHINE

0.75 in.

(19 mm)

0.75 in.

(19 mm)

F8138601

Figure 15

PHM633N

35

Specifications and Dimensions

47.875 in.

(1216 mm)

15 in.

(381 mm)

4 in.

(102 mm)

56 in.

(1422 mm)

10.375 in. (264 mm)

150 MODEL

FRONT OF MACHINE

10.375 in. (264 mm)

57.4 in.

(1457 mm)

51.375 in.

(1305 mm)

48.125 in.

(1223 mm)

47 in.

(1193 mm)

12.125 in. (308 mm)

50 in.

(1270 mm)

1.5 in.

(38.1 mm)

1.5 in.

(38.1 mm)

67.1 in.

(1704 mm)

36

Figure 16

PHM778N

F8138601

Grout Placement

PHM605N

PHM575N

150 MODEL

50 in.

(1270 mm)

56 in.

(1422 mm)

PHM574N

35 VARIABLE-SPEED MODEL

PHM575N

60 VARIABLE-SPEED MODEL

30.125 in. (765 mm)

17.88 in.

(454 mm)

36 in.

(914 mm)

35.625 in. (905 mm)

11.9375 in. (303 mm)

35.9375 in. (913 mm)

27.5 in. (699 mm)

4.0625 in.

(103 mm) typical

4.0625 in.

(103 mm) typical

20 in.

(508 mm)

4.0625 in.

(103 mm) typical

8 in.

(203.2 mm)

typical

34 in.

(863.6 mm)

PHM576N

80 MODEL

41.125 in.

(1044 mm)

43.75 in.

(1111 mm)

14 in.

(356 mm)

33 in.

(838 mm)

4.0625 in.

(103 mm) typical

4.0625 in. (103 mm)

typical

10.875 in. (276 mm)

PHM192N

100 MODEL

20.6875 in. (526 mm)

43.8125 in. (1113 mm)

33 in.

(838 mm)

41.125 in.

(1044 mm)

4.0625 in.

(103 mm) typical

4.0625 in.

(103 mm) typical

35.625 in. (905 mm)

PHM547N

27.875 in.

(708.025 mm)

36 in.

(914.4 mm)

22 in.

(559 mm)

30.13 in.

(765 mm)

4.0625 in.

(103 mm) typical

4.0625 in.

(103 mm) typical

PHM547N

PHM548N

36 in.

(914 mm)

27.5 in.

(699 mm)

27.88 in.

(708 mm)

35.63 in.

(905 mm)

4.0625 in.

(103 mm) typical

60 2-SPEED MODEL

4.0625 in.

(103 mm) typical

PHM548N

48 in.

(1219 mm)

48 in.

(219 mm)

4.06 in.

(103 mm)

typical

24.31 in.

(617 mm)

PHM180N

125 MODEL

3.25 in.

(83 mm)

22 in.

(559 mm)

39.88 in.

(1013 mm)

4.06 in.

(103 mm)

typical

12 in.

(305 mm)

17.5 in.

(445 mm)

35 2-SPEED MODEL

8 in.

(203.2 mm)

typical

PHM605N

PHM574N

Specifications and Dimensions

F8138601

Figure 17

37

Specifications and Dimensions

Only trained personnel should perform this procedure. Use caution while servicing machines with covers removed and power applied.

W700

WARNING

Gap Setting for Vibration Switch

After the machine has been properly installed, the vibration switch gap must be verified. To locate the vibration switch refer to Figures 18, 19 and 20. For UniLinc models, while the control is displaying the Inputs Outputs Menu the alarm will sound when the frame switch is activated. To verify and set the vibration switch gap use the following procedures:

For UniLinc Models, Navigate to the Inputs Outputs Menu:

1. From the Cycle Menu press and hold the

, , keys to enter the System Menu.

2. Press the arrow keys to highlight the Diagnostic box.

3. Press the key to enter the Diagnostic Menu.

4. Press the key to enter the Test Menu.

5. Press the arrow keys to highlight the Inputs Outputs box.

6. Press the key to enter the Inputs Outputs Menu.

Verify Vibration Switch Gap (for 35-125 Pound Models):

1. Insert 0.009 inch feeler gauge between the adjustment bolt and the vibration switch; the alarm must not activate.

2. Remove the feeler gauge

3. Insert 0.010 inch feeler gauge (supplied with machine) between the adjustment bolt and the vibration switch; the alarm must activate.

4. Remove the feeler gauge.

5. Adjust the vibration switch adjustment bolt if necessary.

Verify Vibration Switch Gap (For 150 Pound Design 1 Models):

1. Insert the 0.010 inch feeler gauge (supplied with machine) between the adjustment bolt and the vibration switch.

2. If alarm is active: Slowly loosen adjustment bolt until the alarm stops.

3. Very slowly tighten the adjustment bolt until the alarm activates. The adjustment bolt must be tightened very slowly to prevent over adjustment.

4. Remove the feeler gauge.

5. Verify the Frame Switch setting.

To adjust the vibration switch gap on the 150 models, move the vibration switch by adjusting the jam nuts on the vibration switch.

For UniLinc models, to return to the Cycle Menu press BACK key several times until Cycle Menu is displayed.

38

Verify Safety Switch Operation (For 150 Pound Design 2 Models):

1. Place a large magnet above the normally-closed ball switch to verify switch operation.

IMPORTANT: UW150 Design 2 machines are manufactured with a normally-closed ball switch and should not require any adjustment. To avoid nuisance tripping, machine must be level with a summed value of 3/8 inch front to back and right to left to the earth. If switch is tripped, check if machine is level and then for pour grouting and broken anchor bolts. DO NOT BYPASS SAFETY SWITCH. Contact a qualified service technician for further assistance.

F8138601

35 Pound Model

ADJUSTMENT

BOLT

VIBRATION

SWITCH

Specifications and Dimensions

Figure 18

PHM794N

F8138601

39

Specifications and Dimensions

ADJUSTMENT BOLT

VIBRATION

SWITCH

60, 80, 100 and 125 Pound Models

PHM795N

Figure 19

40

F8138601

Design 1 150 Pound Model

PHM716N

VIBRATION SWITCH

Specifications and Dimensions

Figure 20

PHM716N

F8138601

41

Specifications and Dimensions

DRAIN LINE CONFIGURATION

2

3

1

4

1

2

5

6

7

3

DRAIN TROUGH CONFIGURATION

Drain Connection Requirements

A drain system of adequate capacity is essential to washer-extractor performance. The water can empty directly into a sump or floor drain. Figure 21 shows the drain line configuration and Figure 22 shows the drain trough configuration.

1 Overflow 2 Vent 3 Trap (As required by local codes)

NOTE: If a flexible connection is made directly to a drain system, the drain system must be vented to prevent an air lock and siphoning.

Figure 21

A flexible connection must be made to a vented drain system to prevent an air lock and to prevent siphoning.

IMPORTANT: Washer-extractor must be installed in accordance with all local codes and ordinances.

If proper drain size is not available or practical, a surge tank is required. A surge tank in conjunction with a sump pump should be used when gravity drainage is not possible, such as in below-ground-level installations.

PHM789N

PHM621N

1 Rear of Machine 2 Drain Pipe 3 1 Inch Minimum Air Gap 4 Steel Grate 5 Drain Trough 6 Str ainer 7 Waste Line

Figure 22

Refer to Table 6 for capacity-specific drain information.

Installation of additional washer-extractors will require proportionately larger drain connections. Refer to Table 7.

Before any deviation from specified installation procedures is attempted, the customer or installer should contact the distributor.

Increasing the drain hose length, installing elbows, or causing bends will decrease drain flow rate and increase drain times, impairing washer-extractor performance.

42

F8138601

Specifications and Dimensions

IMPORTANT: Do not block the overflow vent above the drain line.

If water or suds flow from the overflow vent and the machine has been verified to be operating properly with proper water levels and correct amount of laundry chemicals, a drain line may be added to the vent and routed to a drain trough.

1. Remove the riveted bracket on the rear panel for access to the overflow vent pipe.

2. Route a drain pipe from the vent pipe to a drain trough. Drain pipe should be routed straight across or down and be suspended above drain trough by at least 3 inches (7.62 cm).

IMPORTANT: Do not route the overflow vent pipe to a direct drain system.

Drain Information

Specifications 35 60 80 100 125 150

Drain connection size, O.D., in. (mm) with second drain:

Number of drain outlets 1 1 2 2 2 2

Drain flow capacity, gal/min. (l/min.) 35 (132) 64 (242) 120 (454) 120 (454) 140 (530) 140 (530)

Recommended drain pit size, ft

†Sized for one machine using overflow level.

3

(l) † 5 (142) 6 (170) 9 (255) 11 (311) 13 (368) 13 (368)

2.375 (60) 3 (76) 3 (76) 3 (76) 3 (76) 3 (77)

Table 6

Model

35

60

80

100

125

150

Drain Line Sizing

Minimum Drain I.D., in. (mm)

Number of Machines

1234

3 (76.2) 3 (76.2) 3.5 (88.9) 4 (102)

3 (76.2) 4 (102) 6 (152) 6 (152)

4 (102) 6 (152) 6 (152) 8 (203)

Table 7

F8138601

43

Specifications and Dimensions

To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit (51° Celsius) and hot surfaces.

W748

WARNING

Water Connection

Maximum water inlet temperature is 190° Fahrenheit

° Celsius).

(88

Water Supply Information

Specifications 35 60 80/100 125/150

Number of main fill water inlets 2 2 2 2

Main fill water inlet size, in. (mm) 3/4 (19) 3/4 (19) 3/4 (19) 1 (25.4)

Number of Spray Rinse water inlets 2 2 2 2

Spray rinse water inlet size, in. (mm) 3/4 (19) 3/4 (19) 3/4 (19) 3/4 (19)

Recommended pressure, psi (bar) 30 – 85 (2 – 5.7)

Inlet flow capacity (80 psi), gal/min. (l/min)

31 (117) 39 (148) 41 (155) 48 (182)

Table 8

Connections should be supplied by hot and cold water lines of at least the sizes shown in the Water Supply Line Sizing table. Installation of additional machines will require proportionately larger water lines. Refer to Table 9. Flush the water lines before connecting them to the machine.

44

F8138601

Specifications and Dimensions

1

2

To connect water service to machine with rubber hoses, use the following procedure:

1. Before installing hoses, flush the water system for at least two minutes.

2. Check filters in the washer-extractor’s inlet hoses for proper fit and cleanliness before connecting.

3. Hang the hoses in a large loop; do not allow them to kink.

If additional hose lengths are needed, use flexible hoses with screen filters. Each hose should have a screen filter installed to keep rust and other foreign particles out of the water inlet valves.

Pressure of 30 – 85 psi (2 – 5.7 bar) provides best performance. Although the washer-extractor will function properly at lower pressures, increased fill times will occur.

Suitable air cushions should be installed in supply lines to prevent “hammering.” Refer to Figure 23.

For machines labeled with the CE mark, backsiphon protection devices must be installed previous of all machine water inlet valves in accordance with accepted European standards.

Model

35

60

80

100

125

150

Water Supply Line Sizing

Number

of Machines

1 1 (25) 0.75 (19)

2 1.5 (38) 1 (25)

3 2 (50) 1.25 (32)

4 2 (50) 1.5 (38)

1 1.25 (32) 1 (25)

2 2 (50) 1.25 (32)

3 2 (50) 1.5 (38)

4 2.5 (64) 2 (50)

1 1.25 (32) 1 (25)

2 2 (50) 1.25 (32)

3 2 (50) 1.5 (38)

4 2.5 (64) 2 (50)

1 1.5 (38) 1 (25)

2 2 (50) 1.5 (38)

3 2 (50) 1.5 (38)

4 2.5 (64) 2 (50)

1 2 (50) 1.25 (32)

2 2.5 (64) 2 (50)

3 2.5 (64) 2 (50)

4 2.5 (64) 2.5 (64)

1 2 (50) 1.25 (32)

2 2.5 (64) 2 (50)

3 2.5 (64) 2 (50)

4 2.5 (64) 2.5 (64)

Supply Line Size, in. (mm)

Main Hot/Cold

Table 9

1 Air Cushions (Risers) 2 Water Supply Faucets

F8138601

P038I

Figure 23

45

Specifications and Dimensions

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine and wait 3 minutes before removing the control box cover, and before attempting any service procedures.

W702

WARNING

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

WARNING

PHM740N

PHM756N

O, Q, X AND Y – VOLTAGE MODELS

N, P AND R – VOLTAGE MODELS

Electrical Installation Requirements

IMPORTANT: Electrical ratings are subject to change. Refer to serial decal for electrical ratings information specific to your machine.

Electrical connections are made at the rear of the machine. The machine must be connected to the proper electrical supply shown on the identification plate attached to the rear of the machine, using copper conductors only.

IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage.

Make sure the correct transformer jumper (208 Volt or 240 Volt) is in place. Refer to the “optional” Electrical Service Connection label located on the back of the machine near the electrical service input for machine electrical requirements. Refer to Figure 24.

OPTIONAL ELECTRICAL SERVICE

CONNECTION BASED ON

AVAILABILITY

This unit may be field converted by a QUALIFIED Electrician to

the following 200-208 Volts

and/or 50 Hertz.

PRIOR TO CONNECTING

ELECTRICAL SERVICE,

COMPLETE THE FOLLOWING

200-208 VAC CONVERSION

VAC: 200-208

WIRES & GROUND: *

PHASE: *

REC'D BREAKER: *

AMPS: *

1. Refer to the Control Transformer area on the Control Option Diagram.

2. Remove the "240V" Transformer Jumper in the control box.

3. Replace with "208V" Transformer Jumper found in the diagram pack.

4. Sign off below.

200-208VAC Operation

(SIGN)

* As indicated on

original serial plate

Transformer Jumper

208V

on

F8099701R1

(DATE)

50Hz CONVERSION

1. Refer to the Control Option Diagram.

2. Remove the wire from the 60Hz tap on drain valve(s).

3. Connect the wire to the 50Hz Tap on all drain valves.

4. Sign off below.

50Hz Operation

(SIGN)

Drain Valve(s)

Connection

for 50Hz

Operation Only

on

PHM740N

50Hz

60Hz N

(DATE)

46

PHM756N

Figure 24

On variable-speed models, the AC inverter drive requires a clean power supply free from voltage spikes and surges. A voltage monitor should be used to check incoming power. The customer’s local power company may provide such a monitor.

The following conditions require corrective action, contact the local utility to adjust the voltage. If the local utility cannot adjust the input voltage, install a buckboost transformer to lower the input voltage. Input voltage is above 240V or 480V, phase to ground voltage exceeds 125% of normal line to line voltage, or 240V open delta configuration (stinger leg). Contact the distributor or the manufacturer for assistance.

F8138601

On variable-speed models, the AC drive provides

Do not use a phase adder on any variablespeed machine.

SW037

CAUTION

Electrically heated machines DO NOT require dual power sources. Do not connect customer power or customer load to the Internal Load Distribution terminal block. Refer to the machine electrical schematic for details.

W759

WARNING

L1

L2

L3

SERVICE GROUND

CHASIS

TB1

PHM

2

1

3

MACHINES WITH ELECTRIC HEAT

L1

SERVICE GROUND

CHASIS

TB1

L2

L3

P

1

2

MACHINES WITHOUT ELECTRIC HEAT

thermal overload protection for the drive motor. However, a separate three-phase circuit breaker must be installed for complete electrical overload protection. This prevents damage to the motor by disconnecting all legs if one should be lost accidentally. Check the serial plate on the back of the washer-extractor for recommended circuit breaker requirements size.

IMPORTANT: Do NOT use fuses in place of a circuit breaker.

The washer-extractor should be connected to an individual branch circuit not shared with lighting or other equipment.

Specifications and Dimensions

The connection should be shielded in a liquid-tight or approved flexible conduit with proper conductors of correct size installed in accordance with the National Electric Code or other applicable codes. The connection must be made by a qualified electrician using the wiring diagram provided with the washerextractor, or according to accepted European standards for equipment labeled with the CE mark.

Refer to serial plate for recommended circuit breaker size and determine wire size based on local code requirements.

Refer to serial plate for recommended wire sizes for runs up to 50 feet (15.24 meters). Use next larger size for runs of 50 to 100 feet (15.24 to 30.48 meters). Use 2 sizes larger for runs greater than 100 feet (30.48 meters).

For personal safety and for proper operation, the washer-extractor must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform with the National Electric Code, article 250 (current edition) or accepted European standards for equipment labeled with the CE mark. The ground connection must be made to a proven earth ground, not to conduit or water pipes. Refer to Figure 25 and 26.

F8138601

PHM700N

1 Grounding Lug: Connect to proven earth

ground

2 Customer Input Power Terminals 3 Internal Load Distribution - DO NOT connect

customer power source or load.

Figure 25

PHM721N

1 Grounding Lug: Connect to proven earth

ground

2 Customer Input Power Terminals

Figure 26

47

Specifications and Dimensions

Machines can be converted for lower voltage operation and/or 50 Hz operation. Refer to conversion label by serial plate for details.

After electrical installation is complete, run the machine through a test cycle and check for a clockwise basket rotation during the extract step. If rotation is not clockwise, disconnect the power from the machine and have a qualified electrician reverse any 2 motor leads.

48

F8138601

Table 5 (continued)

Specifications and Dimensions

35

60

80

Voltage Designation Non-Electric Heat

Electric Heat Machines

Machines (Standard)

Model

X

(Through

7/31/09)

X

(Starting

8/1/09)

Code

Voltage

Cycle

Phase

Wire

Full Load

Amps

Breaker

*AWG

*mm

2

200 – 240 50/60 1/3 2/3 12/8 15/15 14/14 2.5/2.5 NOT AVAILABLE

200 – 240 50/60 1/3 2/3 15/8 20/15 12/14 4/2.5 NOT AVAILABLE

Full Load

Amps

Breaker

Q 200 – 240 50/60 3 3 8 15 14 2.5 42 50 6 16

O** 208 – 240 60 3 3 7 20 12 4 38 50 6 16

R

(Through

10/1/10)

N

(Starting

10/4/10)

P

(Starting

10/4/10)

380 – 480 50/60 3 3 6 15 14 2.5 23 30 10 6

440 – 480 50/60 3 3 6 15 14 2.5 23 30 10 6

380 – 415 50/60 3 3 6 15 14 2.5 23 30 10 6

X 200 – 240 50/60 1/3 2/3 15/9 20/15 12/14 4/2.5 NOT AVAILABLE

Q 200 – 240 50/60 3 3 9 15 14 2.5 71 80 3 25

O** 208 – 240 60 3 3 11 30 10 6 66 80 3 30

R

(Through

10/1/10)

N

(Starting

10/4/10)

P

(Starting

10/4/10)

Q

(Through

4/13/10)

Q

(Starting

4/14/10)

R

(Through

10/1/10)

N

(Starting

10/4/10)

P

(Starting

10/4/10)

380 – 480 50/60 3 3 7 15 14 2.5 37 40 8 10

440 – 480 50/60 3 3 7 15 14 2.5 37 40 8 10

380 – 415 50/60 3 3 7 15 14 2.5 37 40 8 10

200 – 240 50/60 3 3 9 15 14 2.5 105 110 1 50

200 – 240 50/60 3 3 14 20 14 2.5 105 110 1 50

380 – 480 50/60 3 3 10 15 14 2.5 39 40 8 10

440 – 480 50/60 3 3 10 15 14 2.5 39 40 8 10

380 – 415 50/60 3 3 10 15 14 2.5 39 40 8 10

Table 10 (continued)

*AWG

*mm

2

F8138601

49

Specifications and Dimensions

Voltage Designation Non-Electric Heat

Electric Heat Machines

Machines (Standard)

Full Load

Amps

Breaker

*AWG

100

Model

Q

(Through

4/13/10)

Q

(Starting

4/14/10)

R

(Through

10/1/10)

N

(Starting

10/4/10)

P

(Starting

10/4/10)

Code

Voltag e

Cycle

Phase

Wire

Full Load

Amps

Breaker

*AWG

*mm

2

200 – 240 50/60 3 3 10 15 14 2.5 108 110 1 50

200 – 240 50/60 3 3 14 20 14 2.5 108 110 1 50

380 – 480 50/60 3 3 10 15 14 2.5 40 50 6 16

440 – 480 50/60 3 3 10 15 14 2.5 40 50 6 16

380 – 415 50/60 3 3 10 15 14 2.5 40 50 6 16

Q 200 – 240 50/60 3 3 9 15 14 2.5

380 – 480 50/60 3 3 8 15 14 2.5

N O T AVAIL A BL E

440 – 480 50/60 3 3 8 15 14 2.5 74 80 4 25

380 – 415 50/60 3 3 8 15 14 2.5 65 70 4 25

125

R

(Through

10/1/10)

N

(Starting

10/4/10)

P

(Starting

10/4/10)

Q 200 – 240 50/60 3 3 16 20 12 4

380 – 480 50/60 3 3 11 15 14 2.5

440 – 480 50/60 3 3 11 15 14 2.5

380 – 415 50/60 3 3 11 15 14 2.5

N O T AVAIL A BL E

150

R

(Through

10/1/10)

N

(Starting

10/4/10)

P

(Starting

10/4/10)

* NOTE: Wire sizing listed in this table is based on Article 310, Table 310.16 of the NEC; at 104°F (40°C) ambient temperature. Follow your local electrical codes. Use only copper conductors, rated for 194ºF (90°C) or higher, type THHN or better. No more than three current carrying conductors per raceway. Contact your local Authority having jurisdiction if you have questions. Circuit breakers should be UL 489 listed or better. Single phase circuit breakers for single phase machines only; three phase circuit breakers for all others.

** M30 Control Models only.

Table 10

*mm

2

50

F8138601

Specifications and Dimensions

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

Steam Requirements (Steam Heat Option Only)

For washer-extractors equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Table 11 .

NOTE: Failure to install the supplied steam filter may void the warranty.

Steam Supply Information

35 60 80 100 125/150

Steam inlet connection, in. (mm)

Number of steam inlets 1 1 1 1 1

Recommended pressure, psi (bar)

1/2

(DN13)

30 – 85

(2.0 – 5.9)

1/2

(DN13)

30 – 85

(2.0 – 5.9)

1/2

(DN13)

30 – 85

(2.0 – 5.9)

1/2

(DN13)

30 – 85

(2.0 – 5.9)

3/4

(DN19)

30 – 85

Maximum pressure, psi (bar)

85

(5.9)

85

(5.9)

Table 11

85

(5.9)

85

(5.9)

85

(5.9)

F8138601

51

Specifications and Dimensions

Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye-rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.

SW016

WARNING

1

3

4

2

Chemical Injection Supply System

Undiluted chemical dripping can damage the washerextractor. Therefore, all chemical supply dispenser pumps should be mounted below the washer’s injection point. All dispenser tubing should also run below the injection point. Loops do not prevent drips if these instructions are not followed. Failure to follow these instructions could damage the machine and void the warranty. Figure 27 shows a typical Chemical Injection Supply System.

1 Injection Point 3 Chemical Dispenser Pump Outlet 2 Loops 4 PVC Pipe

52

PHM825N

Figure 27

F8138601

Specifications and Dimensions

3

1

2

4

5

6

Connecting External Liquid Supplies to the Washer-Extractor

1. Remove knockout from supply dispenser. Refer to Figure 28. Plugs are assembled inside the tubing ring.

2. Install PG connector in hole with strain reliefs, included in the seal nut.

3. Insert tubes through PG base. Do not remove cups. Tube should extend into the plastic cup, with the exception of the softener tube, which should be routed to the outside of the cup.

4. Tighten the seal nut to prevent tubing from escaping the assembly.

5. Before operating machine, confirm lid is completely closed.

Do not attempt to make chemical injection electrical connections to points other than those provided specifically for that purpose by the factory.

1 Tubing from Pump 2 Seal Nut 3 Tubing Ring 4 Base 5 Lid 6 Nut

Figure 28

PHM559N

Number of dry supply compartments 5

Number of external liquid supply connections

Liquid supply connection size, in. (mm) 0.625 (15.9)

Chemical Injection Supply System

8

A bracket, which is located on the left side of the control module, has been provided for mounting the external supply controls. This bracket is present only on models made through 6/30/08. Refer to Figures 5 through 10.

F8138601

53

Specifications and Dimensions

PHM553N

4

5

6

1

2

3

1 Strain Relief for Liquid Chemical Supply Lines 4 Dry Supply Cups 2 Supply Dispenser Lid 5 Dry Supply Insert 3 Nozzles 6 Polypropylene Supply Dispenser

IMPORTANT: Do not attach anything to nozzles. Air gap must be maintained.

Figure 29

PHM553N

54

F8138601

External Supplies

NOT 00mA whi

Internal

Supply

JUMPER FOR INTERNAL

24 VAC SUPPLY

CONNECTED TO RELAY

T IF NOT WIRING TO INTERNAL

24 VAC SUPPLY

24 VAC

ES 1

EXAMPLE FOR EXTERNAL DISPENSER CONNECTION

EXTERNAL DISPENSER CONNECTIONS

RELAY COM

SUPPLY 1

24 VAC

External Dispensing System

24 VAC COM

ES 2

ES 3

ES 4

ES 5

ES 6

ES 7

ES 8

RELAY

COM RED

For proper communication between the washerextractor and an external chemical supply system, it is important for the signal power to be connected properly. The included wiring diagram (F8133502) shows several different options for safe and correct wiring of this interface.

The preferred method for connecting the wiring from the external chemical supply system to the washerextractor is to use the 300mA power of the washerextractor’s 24VAC control transformer, which is intended strictly for this purpose. Other voltage and current options are available, but require some wiring changes and must be provided with an external power source. Under no circumstances should the highvoltage machine supply connections or source be used for the communication wiring.

Communication wiring connections, which include a single row of identified terminal blocks, can be found under a service panel at the upper back of the machine. Refer to Figure 30.

Specifications and Dimensions

PHM842N

Figure 30

F8138601

55

Specifications and Dimensions

= Power

= Neutral

3

4

1

2

7

6

5

Chemical Injection Using Internal 24VAC Control Transformer

NOTE: Using the Internal 24VAC 300 Milliamp Control Transformer is recommended by Alliance Laundry Systems.

IMPORTANT: DO NOT remove the red jumper wire from the terminal strip.

There are 3 terminals necessary for this connection option.

 Terminal “24VAC COM” is used to connect one

side of the internal control transformer to the external dispenser input signals common.

 The second terminal is used to connect the other

side of the control transformer to the washerextractor output signals common through a red jumper wire between “24VAC” and “RELAY COM”. Refer to Figure 31.

IMPORTANT: Do not use the transformer terminals if an external power supply is used.

1 External Supply Power 5 Red Jumper Wire

2 Internal Control Transformer 6 24VAC Terminal

3 RELAY COM Terminal 7 24VAC COM Terminal

4 External Supply Common

Figure 31

PHM821N

56

F8138601

Specifications and Dimensions

= Power

= Neutral

1

2

3

5

4

Do not attempt to increase fuse rating or alter wiring of external chemical supply terminal strip in such as way that may conflict with the suggested methods provided on the Optional External Supply Wiring Diagram.

W699

CAUTION

Chemical injection Using External AC Power Source

NOTE: An External AC Power Source is NOT provided by Alliance Laundry Systems.

NOTE: Power for external supplies must not be derived from the high-voltage main power connection point.

IMPORTANT: The external power must supply power of 240VAC or less and be protected at 3 Amps or less.

1. Remove the red jumper wire installed by the factory between “24VAC”: and “RELAY COM”.

2. Connect one side of the external power to the “RELAY COM” and the other to the external dispenser input signals common. Refer to

Figure 32.

1 External Supply Power 4 VAC Power Terminal

2 Red Jumper Wire 5 VAC RETURN Terminal

3 External Supply Common

F8138601

PHM823N

Figure 32

57

Specifications and Dimensions

= Power

= Neutral

3

1

2

External Supply Signals

Wash-cycle signals are provided to the external chemical supply equipment and a “wait for the next step” signal can be received from the supply equipment.

For example, if ES1 is selected the K1 contact will close and power will be supplied to Supply 1 Signal. The contact will remain closed for the amount of time programmed in control. Refer to Figure 33 for Internal Supply Connection or Figure 34 for External AC Connection.

1 ES1 Power supply 3 Supply 1 Signal

2 K1 Contact

Figure 33

PHM822N

58

F8138601

Specifications and Dimensions

= Power

= Neutral

3

1

2

1 ES1 Power supply 3 Supply 1 Signal

2 K1 Contact

Figure 34

PHM824N

F8138601

59