Alliance Laundry Systems PHM1401C User Manual

Washer-Extractor

PHM1401C

Pocket Hardmount

UniLinc Control

Refer to Page 10 for Model Identification

Programming

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. F8138801R3

September 2009

Table of

Contents

Safety Information.............................................................................. 4

Explanation of Safety Messages........................................................... 4

Important Safety Instructions ............................................................... 4

Safety Decals........................................................................................ 6

Operator Safety....................................................................... ..... ......... 7

Safe Operating Environment ................................................................ 7

Environmental Conditions ............................................................... 7

Machine Location ............................................ .... ..... ....................... 8

Input and Output Services................................................................ 8

AC Inverter Drive............................................................................ 9

Introduction......................................................................................... 10

Model Identification ............................................................................. 10

Nameplate Location.............................................................................. 11

Replacement Parts ................................................................................ 11

Customer Service.................................................................................. 11

Preliminary Information.................................................................... 13

About the Control............. .................................................................... 13

Power Failure Recovery................................................................... 13

Communications .............................................................................. 13

Audit Information ........................................................................... 13

IR Communications Menu............................................................... 14

IR Communications Error Menu ..................................................... 14

Restore to Factory Defaults ............................................................ 14

Entering Program Mode................................................................... 15

UniLinc Identification........................................................................ 16

Operational Keypad.............................................................................. 16

Operation Modes .................................................................................. 17

General Modes of Operation............................................................ 17

Power-up Mode................................................................................ 17

Idle Mode......................................................................................... 17

Run Mode......................................................................................... 17

Stop Mode........................................................................................ 17

Error Mode....................................................................................... 17

Delayed Start Countdown Mode...................................................... 17

Communication Mode ..................................................................... 17

Entering Diagnostic Mode From Idle Mode.................................... 17

Machine Cycle Definition and Operation......................................... 18

Machine Cycle Operation..................................................................... 18

Rotation Sensor Equipped Machines.................................................... 18

Delayed Start Feature ........................................................................... 18

Jog Feature UW150 Only..................................................................... 18

Cycle Menu........................................................................................... 18

To Start a Cycle ............................................................................... 19

Run Menu ............................................................................................. 20

Contrast/Backlight Menu...................................................................... 22

Close Door Menu.................................................................................. 22

Lubricate Bearings Menu ............................................................ .... ..... 23

means without the expressed written consent of the publisher.

F8138801

Run Diagnostic Menu........................................................................... 23

Speed, Temp and Water Level Menu................................................... 24

Cycle Aborted Retry Menu................................................................... 24

Cycle Aborted Fatal Menu.................................................................... 25

Cycle Stopped Menu............................................................................. 25

Delayed Start Menu.............................................................................. 25

Delayed Start Countdown Menu .......................................................... 26

Delayed Start Final Countdown Menu................................................. 26

Menu Navigation................................................................................. 27

The UniLinc................................................. .... ..................................... 27

Menu Navigation on a Single Screen ................................................... 27

Menu Navigation with Parameters ....................................................... 27

Screen to Screen Navigation using the Arrow Keypads....................... 27

Navigation............................................................................................. 27

Display Screen Maps............................................................................ 28

System Menu Map Tree................................................................... 28

Run Menu Map Tree........................................................................ 29

Service Menu Map Tree................................................................... 29

Programming UniLinc ....................................................................... 30

System Menu........................................................................................ 30

Save Changes Menu ............................................................................. 30

Program Menu.................................................................................... 31

Program Menu................................................................................. ..... 31

Modify Cycle........................................................................................ 31

Available Characters........................................................................ 32

Cycle, Segment and Step Programming Flow Diagram....................... 33

Step Menu Navigation ..................................................................... 33

Reuse Fill Step Menu....................................................................... 34

Fill Step Menu.................................................................................. 34

Heater Option................................................................................... 35

Supply A and B Step Menu ............................................................ 35

Agitate Step Menu ........................................................................... 36

Cool Down Step Menu..................................................................... 36

Drain Step Menu ............................................................................. 37

Spray Rinse Extract Step Menu....................................................... 37

Extract Step Menu............................................................................ 38

End of Segment Audio Signal Step Menu....................................... 38

Global Setup........................................................................................ 39

Global Setup Menu............................................................................... 39

Language Menu.................................................................................... 39

Date/Time Menu................................................................................... 39

Water Level Menu................................................................................ 40

Temperature Menu................................................................................ 40

Audio Menu.......................................................................................... 41

Balance Retry Menu............................................................................. 41

Water Management Menu .................................................................... 42

Alarms Program Menu ......................................................................... 44

F8138801

Rapid Advance Menu........................................................................... 44

Shakeout Menu..................................................................................... 45

Banners Menu....................................................................................... 45

Factory Defaults Menu......................................................................... 45

Water Level Confirmation Menu.......................................................... 46

Water Temperature Confirmation Menu.............................................. 46

Alarms Confirmation Menu.................................................................. 46

Audio Confirmation Menu ................................................................... 47

Reset All Factory Defaults Confirmation Menu................................... 47

Factory Defaults Second Confirmation Menu...................................... 47

Diagnostic ............................................................................................ 48

Diagnostic Menu................................................................................... 48

Test Menu............................................................................................. 48

Test Cycle ........................................................................................ 49

Factory Valve Purge Menu................................................................... 51

Test Balance Weight Menu .................................................................. 51

Inputs Outputs Menu .............................. ..... ......................................... 52

Water Leak Detection Diagnostic......................................................... 54

Alarms................................................................................................... 55

Machine Identification ....................................................................... 56

Machine Errors ..................................................................................... 56

Door Lock Error .............................................................................. 56

Door Open Error ............................................................................. 56

Drain Alarm Error ........................................................................... 56

Drive Balance Switch Error............................................................. 56

Drive Fault Error.............................................................................. 57

Fill Alarm Error ............................................................................... 57

Frame Balance Switch Error............................................................ 57

Open Temperature Sensor Error ..................................................... 57

Rotation Sensor Error ...................................................................... 57

Shorted Temperature Sensor Error ................................................. 57

SPI Error ............................................ .............................................. 57

Unbalance Error............................................................................... 58

Heat Alarm Error ...................................................... .... ..... .............. 58

Water Level Sensor Error ................................................................ 58

PDA Communications Error............................................................ 58

Water Leak Detection Error............................................................. 58

Slow Drain Detected During A Machine Cycle Error..................... 59

F8138801

Laundry Management........................................................................ 60

Total Number of Machine Cycle Counters........................................... 61

Total Number of Operating Minutes Counters..................................... 61

Last 10 Machine Cycles Rapid Advanced or Stopped ......................... 61

Maintenance........................................................................................ 62

Service Schedule Menu ........................................................................ 62

Daily Menu (Service)....................................................................... 62

Weekly Menu (Service)................................................................... 62

Monthly Menu (Service).................................................................. 63

Quarterly Menu (Service) ................................................................ 63

Cycle Charts........................................................................................ 64

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “W ARNING ,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer.

3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, drycleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORT ANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. Do not allow children to play on or in the washer . Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

7. Before the washer is removed from service or discarded, remove the door to the washing compartment.

8. Do not reach into the washer if the wash drum is moving.

F8138801

Safety Information

9. Do not install or store the washer where it will be exposed to water and/or weather.

10. Do not tamper with the controls.

11. Do not repair or replace any part of the washer , or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

12. T o reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

13. Use washer only for its intended purpose, washing textiles.

14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket.

15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself.

18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

20. Replace worn power cords and/or loose plugs.

21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open.

23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. T o reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

24. Always follow the fabric care instructions supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or panels removed.

26. DO NOT operate the washer with missing or broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

F8138801

Safety Information

This machine must be inst alled, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

SW020

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide person al safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.

F8138801

Safety Information

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

Operator Safety

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locke d

during the entire cycle. b. Excessively high water level is evident. c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

Safe Operating Environment

Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact the manufacturer immediately.

Environmental Conditions

• Ambient Temperature. Water in the machine will freeze at temperatures of 32°F (0°C) or below.

Temperatures abov e 120°F (50°C) will result in more frequent motor overheating and, in some cases, malfunction or premature damage to solid state devices that are used in some models. Special cooling devices may be necessary.

W ater pressure switches are affected by increases and decreases in temperature. Every 25°F (10°C) change in temperature will have a 1% effect on the water level.

• Humidity. Relative humidity above 90% may cause the machine’s electronics or motors to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some metal components in the machine.

If the relative humidity is below 30%, belts and rubber hoses may eventually develop dry rot. This condition can result in hose leaks, which may cause safety hazards external to the machine in conjunction with adjacent electrical equipment.

• Ventilation. The need for make-up air openings for such laundry room accessories as dryers, ironers, water heaters, etc., must be evaluated periodically . Louvers, screens, or other separating devices may reduce the available air opening significantly.

• Radio Frequency Emissions. A filter is available for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions.

F8138801

• Elevation. If the machine is to be operated at elevations of over 3280 feet (1000 m) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.

• Chemicals. Keep stainless steel surfaces free of chemical residues.

Safety Information

Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine.

SW002

DANGER

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.

SW019

CAUTION

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

WARNING

• Water Damage. Do not spray the machine with water. Short circuiting and serious damage may result. Repair immediately all seepage due to worn or damaged gaskets, etc.

Machine Location

• Foundation. The concrete floor must be of sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine. Refer to Installation manual.

• Service/Maintenance Space. Provide sufficient space to allow comfortable performance of service procedures and routine preventive maintenance.

Consult installation instructions for specific details.

Input and Output Services

• Water Pressure. Best performance will be realized if water is provided at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Although the machine will function properly at lower pressure, increased fill times will occur. Water pressure higher than 100 psi (6.7 bar) may result in damage to machine plumbing. Component failure(s) and personal injury could result.

• Steam Heat (Optional) Pressure. Best performance will be realized if steam is provided at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may result in damage to steam components and may cause personal injury.

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Failure to install the supplied steam filter may void the warranty.

• Drainage System. Provide drain lines or troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site drained at the same time from the highest attainable level. If troughs are used, they should be covered to support light foot traffic.

• Power. For personal safety and for proper operation, the machine must be grounded in accordance with state and local codes. The ground connection must be to a proven earth ground, not to conduit or water pipes. Do not use fuses in place of the circuit breaker. An easyaccess cutoff switch should also be provided.

Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed.

F8138801

Safety Information

AC Inverter Drive

Machines equipped with the AC inverter drive require special attention with regard to the operating environment.

• An especially dusty or linty environment will require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself.

• Power line fluctuations from sources such as uninterruptible power supplies (UPS) can adversely affect machines equipped with the AC inverter drive. Proper suppression devices should be utilized on the incoming power to the machine to avoid problems.

• A clean power supply free from voltage spikes and surges is absolutely essential for machines equipped with the AC inverter drive. Nonlinear inconsistencies (peaks and valleys) in the power supply can cause the AC inverter drive to generate nuisance errors.

• Sufficient space to perform service procedures and routine preventive maintenance is especially important for machines equipped with the AC inverter drive.

This manual is designed as a guide to operating and maintaining the Pocket Hardmount washer-extractor equipped with the AC inverter drive.

NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

F8138801

Introduction

Model Identification

Information in this manual is applicable to these models:

UW35TV UWL060T3M UWN060T3M UWU060T3M UW60TV UWL060T3V UWN060T3V UWU060T3V

UW80TV UWL080T3V UWN080T3V UWU080T3V UW100TV UWL100T3V UWN100T3V UWU100T3V UW125TV UWL125T3V UWN125T3V UWU125T3V UW150TV UWL150T3V UWN150T3V UWU150T3V

UWL035T3V UWN035T3V UWU035T3V UWL060T3L UWN060T3L UWU060T3L

F8138801

Introduction

EXAMPLE OF MACHINE NAMEPLATE LOCATION

Nameplate Location

The nameplate is located on the back of the machine and is programmed in the UniLinc Control. To access Machine ID through the control:

1. Press and hold , then , then keypads at the same time.

2. Press the keypad until Diagnostic is highlighted.

3. Press the keypad.

4. Press the keypad until Machine ID is highlighted.

5. Press the keypad.

Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

Replacement Parts

If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor. A parts manual may be ordered by returning the reply card provided with each washer-extractor.

Customer Service

For technical assistance, contact your local distributor or call:

(920) 748-3121

Ripon, Wisconsin

A record of each washer-extractor is on file with the manufacturer. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

1 In UniLinc Control 2 At back of machine

F8138801

Figure 1

PHM1400C

Introduction

PHM1284R

UWN060T3VXU1001

00000000000

200 – 240

319

HzHz PhasePhase

Supply Water: Supply Water: BARBAR

Number of wires :Number of wires : FLA :FLA : ampsamps

Circuit Breaker Size :Circuit Breaker Size : ampsamps

50-60 3

Serial No.Serial No.

Model No.Model No.

VoltageVoltage

30 - 85 psi, 2 - 5.7

Max. Load :Max. Load :

Schematic :Schematic :

KGKG

LBLB

EXAMPLE OF NAMEPLATE

UW 060

T V

0001

060

3 V X

Model Number Familiarization Guide - Models through May 3

Sample Model Number: UW060TVQU10001

Model Number Prefix Washer-Extractor Capacity (60 pounds dry weight of laundry) Type of Electrical Control T = UniLinc Computer Washer-Extractor Speed Capabilities V = 8 Speeds Electrical Characteristics Design Series Option Identification (varies from machine to machine)

Model Number Familiarization Guide - Models starting May 4th, 2009

Sample Model Number: UWN060T3VXU1001

Model Number Prefix Market Approvals Washer-Extractor Capacity (60 pounds dry weight of laundry) Type of Electrical Control T = UniLinc Computer Spray/Dispenser Feature Washer-Extractor Speed Capabilities V = 8 Speeds Electrical Characteristics Design Series Heat Feature Option Identification (varies from machine to machine)

, 2009

PHM1284R

Figure 2

F8138801

Preliminary Information

About the Control

The UniLinc control on the washer-extractor is an advanced, graphical, programmable computer that lets the owner control most machine features by interacting with the control.

UniLinc allows the owner to program custom cycles, run diagnostic cycles and retrieve audit, error and bearing information.

Washer-extractors shipped from the factory have default cycles and wash temperature settings built in. The owner can change the default cycle, or any cycle.

IMPORTANT: It is extremely important that the washer-extractor has a positive ground and that all mechanical and electrical connections are made before applying power to or operating the washerextractor.

Power Failure Recovery

If a cycle is in progress when the power fails, and if the power outage lasts three or more seconds, the cycle is lost and cannot be resumed when power recovers. If the power outage lasts less than three seconds, the control will resume the cycle when the power recovers.

Audit Information

The control collects and stores audit information, which can be accessed with a PDA. Refer to the following list for available audit information with a PDA. Refer to UniLinc PC and PDA Application User Instructions.

• Total Number of Individual Cycle Counters

• Last 25 Machine Cycles

• Service History

• Machine Errors Audit Data

• Communication Audit Data

• Re-Programming Audit Data

• Power Failures Audit Data

• Average Fill Time Audit Data

• Average Drain Time Audit Data

• Power Failure Audit Data

The PDA can receive audit and program data from the control, and send programming data and diagnostic commands to the control. Refer to UniLinc PC and PDA Application User Instructions for additional information on using a PDA.

Communications

The control has the ability to communicate with a PDA or a laptop with an IrDA device running the UniLinc software. Devices such as PDAs and laptops that are IrDA capable (able to transmit information to machine) that have been tested and approved for use with the UniLinc software can be used as a tool for managing the machine.

F8138801

Preliminary Information

Invalid Data

IR Communications Menu

PHM1003R

Figure 3

The IR Communications Menu displays while the control is communicating with a PDA. The control will jump back to the previous page when the communication is complete.

IR Communications Error Menu

Restore to Factory Defaults

When the user selects Restore All Cycles And Global Settings To Factory-Defaults, the control resets all of the default values. The control also resets Machine Cycles #1 through #41. The control will also reset the following to factory-defaults:

Default Washer-Extractor Settings

Language = English Maximum Balance Retries = 3 Water Reuse = Disabled Rapid Advance = Enabled Water Recirculation = Disabled External Dispenser Pause = Disabled Shakeout = 40 seconds Banner # 1 = Blank Banner # 2 = Blank Daylight Saving = Enabled Water Levels

PHM1004N

Figure 4

The IR Communications Error Menu displays after the control had an error communicating with a PDA. The control will return to previous page after 3 seconds.

High = 27 Medium = 15 Low = 3

Water Temperature

Hot = 140 F Warm = 100 F Cold = 35 F

Cooldown = 110 F Temperature Controlled Fill = Disabled Audio Signal External Signal = Disabled Keypad Signal (beep) = Enabled End of Cycle / Segment Sound = Enabled Low, 5

second duration Alarms

Fill = 5 minutes

Drain = 2 minutes

Heat = 1 hour 30 minutes

F8138801

*Manual Programming = Enabled *If manual programming is disabled, programmin g

changes to UniLinc can only be made with an external communication device. Refer to UniLinc PC and

PDA Applications User Instructions.

Refer to Factory Defaults, Menu section for information on Restoring Factory Defaults.

Entering Program Mode

1. Press and hold , then , then to enter the System Menu. Select Program to enter

programming options.

Preliminary Information

F8138801

UniLinc Identification

Operational Keypad

The control includes seven keypads. These functions are available to the operator and are intended to control and manage operation of the washer-extractor. Refer to Figure 5 and Table 1.

PHM1401C

Figure 5

Keypad Description

LCD/UP ARROW

UNLOCK/DOWN ARROW

LEFT ARROW

BACK

RIGHT ARROW

STOP/ON/OFF

START/ENTER

Press to move the cursor on display to edit programming values. Also, press while in Cycle Menu or Run Menu to change to the

Menu. Also, press with and to enter System Menu. Press to move the cursor on display, edit programming values, or unlock door.

The door can only be unlocked while the machine is idle. Press to move cursor on display.

Press to move back to the previous display menu. Also, press with and

to enter System Menu. Also, back from the Cycle Menu to enter the

Service Schedule Menu. Press to move cursor on display. Press while running a cycle to get to Run

Diagnostic Menu. Press and hold with to enter Delayed Start Menu. Press to stop and abort a machine cycle during Run Mode. Also press with

and to enter System Menu. Press with to enter Delayed Start

Menu. Press to start or rapid advance a machine cycle during Run Mode. Also, press to

save edited programming values when used in programming menus.

Table 1

Contrast Adjust/Backlight

F8138801

UniLinc Identificatio n

Operation Modes

General Modes of Operation

In each mode of operation, the user may press keyp ads or communicate with the control to change the displayed menu.

Power-up Mode

The control enters this mode at power-up. After the control completes operation in the Power-up Mode it will enter Idle Mode. The display is blank during Power-up Mode.

Idle Mode

Control is ready for operation in Idle Mode. Control can display different menus depending on user input (keypad press, opening or closing the loading door, or PDA communication). If there is no user input for one minute, control will turn off the LCD backlight. Control will light when there is user input. If there is no user input for 10 minutes, display will go blank.

If control is in Idle Mode, Cycle Menu is displayed, loading door closed, and the keypad is pressed,

control will enter Run Mode.

Run Mode

Control enters Run Mode during a cycle. Display shows machine cycle time remaining, the colon flashing one second on/one second off indicating that the cycle time is counting down, and the display will indicate the current cycle step. Loading door is closed

and locked during Run Mode. Press keypad to end cycle and enter Stop Mode. Press keypad to

Rapid Advance to the next cycle step (if the Rapid Advance feature is enabled. The Rapid Advance feature is enabled by default.) Control enters Error Mode if loading door unlocks or opens.

Stop Mode

If keypad is pressed before cycle ends, control enters Stop Mode and performs the following steps:

• Displays a hourglass.

• Turns off all outputs.

• Verifies water is drained.

• Verifies motor is stopped by either rotation

sensor or time.

• The control will display the unlock door screen. The user must unlock and open the door to return to the Cycle Menu.

Error Mode

This mode will be entered to display all alarms and machine errors.

Delayed Start Countdown Mode

Delayed Start Countdown Menu is entered after delayed start is activated. The display will show the hours and minutes remaining until the machine will automatically start.

The Delayed Start Final Countdown Menu is entered during the last sixty seconds before the control is

automatically started. The keypad will start the selected cycle immediately. Press to return to the

Cycle Menu.

Communication Mode

This mode is entered whenever the control is communicating with a PDA. Refer to UniLinc PC and

PDA Applications User Instructions.

Entering Diagnostic Mode From Idle Mode

When entered from the Idle Mode, the control will be running a test selected by the user via keypad presses or communication with a device. The diagnostic tests available from the Idle Mode are the Test Cycle, Test Balance Weight, and Inputs Outputs Menus.

F8138801

Machine Cycle Definition and Operation

WARNING

To avoid personal injury, do NOT reach into the basket while it is rotating. Keep all personnel at a safe distance from the machine while using the basket Jog Feature.

W641

For Technical Service

Distributor ABC

1-800-555-5555

Cycle41:

Supply Set

Cycle02:

Towels White

Cycle01:

Towels

White

Bleach

Cycle Menu

There are 41 machine cycles which can be selected and run. Machine cycles can be modified or made “unavailable” by manually editing them in Modify Cycle Menu or by using the PDA to download a modified machine cycle into the control. Machine cycles cannot be deleted, but can be made “unavailable” so that they are not visible from the Cycle Menu. New machine cycles cannot be created, but existing machine cycles that have been edited to be “unavailable” may be re-edited to be available again.

Machine Cycle Operation

When a cycle is run, the control runs the cycle segment by segment and step by step in a sequence. The first segment can be programmed to “Off”, “Prewash”, “Wash” or “Rinse”. If the segment is programmed to “Off”, control skips to the next segment. If the segment is not programmed to “Off”, the first segment step (Reuse Fill step) is examined to see if it is programmed on. If the segment step is programmed on, it is executed and the next step follows until the segment is complete. Any segment steps programmed to “Off” are skipped.

At the start of a machine cycle, the control displays a Total Remaining Cycle time. This time is taken from the audit data for this cycle where there is stored an average time elapsed for the last three of these cycles that had been completed. The Total Remaining Cycle Time begins to count down as soon as the cycle is started. Since there will be differences between the average elapsed cycle time and the actual elapsed cycle time, the T otal Remaining Cycle T ime displ ayed is corrected at the start of the cycle’s final enabled step that has programmed time duration.

Delayed Start Feature

The user can select a machine cycle to run at a later time. Refer to Delayed Start Menu Section.

Jog Feature UW150 Only

The user can use Jog Feature from the Cycle Menu in Idle Mode, while the machine door is open. When the control detects that the jog buttons are pressed, the control will wake up and start a five second sound, turn the beeper on and off for five seconds and then the motor will turn in reverse direction at a reduced speed.

Cycle Menu

Rotation Sensor Equipped Machines

On machines equipped with rotation sensors and a rotation sensor error has not occurred, the control monitors the rotation sensor. The control will never send a new motor output which would reverse the motor direction or force the motor to run at a lower speed if the rotation sensor input indicates that the machine basket is rotating. The control will wait for the rotation to stop before sending the motor command.

PHM702N

Figure 6

The Cycle Menu is the first menu displayed by the control at power-up. The Cycle Menu allows the user to select one of the 41 machine cycles. Machine cycles that are turned off will not be displayed in the Cycle Menu. As a default, the last run cycle will be displayed in the center, highlighted position. The factory default cycle will be Cycle01.

F8138801

Machine Cycle Definition and Operation

To Start a Cycle

1. Press the or keypad to change cycles.

2. Press the keypad to move the cycle in the rightmost menu box to the center, highlighted

position.

3. Press the keypad to move the cycle in the leftmost menu box to the center, highlighted

position.

4. Moving the and keypads allows the Cycle Menu to scroll through the center,

highlighted position.

5. Press to start selected cycle.

NOTE: Press and hold or keypad to make highlighted area move rapidly.

NOTE: If door is not closed when the keypad is pressed, display will jump to the Close Door

Menu. NOTE: If the machine has operated over 200 hours

and the Lubricate Bearings has not been reset from the System Menu the Global Settings, a reminder screen will pop up. The Lubricate Bearings Menu will be display for five seconds and the Cycle Menu will display for five seconds. This will occur until the Bearing Timer is reset in the System Menu. The Lubricate Bearings Menu will only be shown during the Cycle Menu.

Press any keypad to clear the menu and enter Cycle Menu.

Optional settings are performed by either pressing a keypad or by a combination of keypad presses:

• Press the keypad to jump control to the Contrast Adjust/Backlight Menu.

• Press the keypad to enter the Service Schedule Menu.

• Press and hold then to enter Delayed Start Menu.

• Press and hold then then to enter the System Menu.

• Press the keypad on the Cycle Menu to unlock door.

A Banner is displayed above the Cycle Selections in the Cycle Menu. If Banner 1 and Banner 2 are programmed, Banner 1 displays for ten (10) seconds and Banner 2 displays for ten (10) seconds. If only one Banner is programmed it will be the only one shown. Refer to Banner Menu Section.

During communication with the PDA, all menus enter IR Communications Menu.

Every night at midnight the control will enter Service Schedule Menu if the machine is in idle mode on the Cycle Menu.

When a keypad is pressed or the door is opened or an IR communication takes place the control will turn the LCD contrast on and the backlight back on (if programmed).

Control will also enter specific service sub-menu for that day.

Quarterly Menu displays on the first day of the month for January, April, July and October.

Monthly Menu displays on all other first days of the month.

Weekly Menu displays on a Monday not on the first day of the month. All other days the control will display the Daily Menu.

F8138801

Machine Cycle Definition and Operation

Cycle01: Towels White Bleach Segment06: Rinse Extract

Extract Speed

Very High

Run Menu

PHM1007R

05:30

Cycle01: Towels White Bleach Segment01: Wash Drain

Run Menu

PHM1005R

35:02

HOT LOW

Cycle01: Towels White Bleach Segment01: Wash Agitate

Agitate Type

18F/3P/18R

Run Menu

PHM1006R

38:14

HOT LOW

Cycle01: Towels White Bleach Segment01: Wash Fill

Run Menu

PHM1071R

41:43

ESI

S2 S3 S4 S5

ES2 ES3 ES4

ES5 ES6 ES7 ES8

PHM1071R PHM1006R

PHM1005R PHM1007R

Run Menu

Run Menu provides cycle, segment, and step information while the machine is operating. Refer to Figure 7.

Supplies are only shown during the fill and supply steps.

During the agitate steps the type of agitation is shown. During the extract steps, the extraction speed displays.

Figure 7

F8138801

Machine Cycle Definition and Operation

HOT LOW

Cycle01: Towels White Bleach Segment01: Wash Fill

Run Menu

PHM1071R

41:43

ESI

S2 S3 S4 S5

ES2 ES3 ES4

ES5 ES6 ES7 ES8

1 2

PHM1071N

1 Cycle Name 6 Water Level – OVFL, HIGH, MED, LOW 2 Segment Name 7 Water Level – Graphical Value/Action graphic 3 Step Name 8 Internal Supply Indicators 4 Programmed Water Temperature - 9 External Supply Indicators

HOT, WARM, COLD or actual temperature 10 Run Screen Indicator

5 Actual Temperature – range of 32-212F 11 Countdown Timer

The Run Menu cannot be navigated by manipulating the arrow keypads. Press keypad to advance the

cycle one step. The Control cannot advance into a Spray Rinse Extract or an Extract Cycle Step. Advancing the steps within a cycle also depends on whether the option has been toggled on or off in the Rapid Advance Menu.

The Run menus include the Run Menu, the Run Diagnostic Menu, and the various sub-screens of the

Run Diagnostic Menu. Press the keypad to jump to the Run Diagnostic Menu.

Press the keypad to stop the cycle in any of the Run menus.

When the keypad is pressed, the display will jump to the Cycle Stopped Menu showing an

hourglass.

Figure 8

F8138801

Machine Cycle Definition and Operation

Contrast / Backlight Menu

Contrast Backlight

Contrast/Backlight Menu

PHM1008R

Figure 9

Press the keypad from Cycle Menu or Run Menu to enter the Contrast Adjust/Backlight Menu.

The Contrast Adjust/Backlight Menu allows the user to adjust contrast and turn the backlight on or off.

Close Door Menu

PHM706N

Figure 10

The Close Door Menu displays when loading door on the machine is open and needs to be closed.

Close door to start cycle or press the keypad to return to Cycle Menu.

Press the or keypad to highlight “Contrast” or “Backlight” menu items.

Once the menu item has been selected, press the or keypad to change contrast. The backlight is

either on or off and will have a factory default of on. Press the keypad to enter the previous page.

If the Contrast Adjust/Backlight Menu is selected from the Run Menu and the keypad is pressed, the

Cycle is aborted.

F8138801

Machine Cycle Definition and Operation

Lubricate Bearings!

200 Hours Have Elapsed

Alarms

Run Diagnostic Menu

Machine ID

Inputs and

Outputs

Speed, Temp

and Level

Lubricate Bearings Menu

PHM1009R

Figure 11

The Lubricate Bearings Menu displays when the machines has run for 200 hours and the bearing is the type that can be lubricated. The Lubricate Bearings Menu displays during Idle Mode when the Cycle Menu is displayed. The Lubricate Bearing Menu and Cycle Menu will alternate being displayed.

To remove the Lubricate Bearings Menu from being shown during Idle Mode, the user must reset the bearing timer by navigating to the System Menu and reset the bearing timer. Press any keypad to display Cycle Menu while viewing Lubricate Bearings Menu.

Run Diagnostic Menu

PHM1010R

Figure 12

The Run Mode Diagnostic Menu allows user to access diagnostic information of the cycle currently running. The menu contains speed, temperature, water level, inputs and outputs, alarms, and machine ID.

While machine is running, press the keypad to enter Run Diagnostic Menu.

Press the , , , or keypad to navigate the menu.

Press the keypad to choose selection.

F8138801

If the keypad is pressed, display enters Run Menu. If nothing is selected for 15 seconds, the

display will return to Run Menu.

+ 57 hidden pages