DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
DANGER
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
WARNING
Explanation of Safety Messages
Precautionary statements (“DANGER,” “W ARNING ,”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer, and those maintaining the
machine.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, drycleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORT ANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas
is flammable, do not smoke or use an open flame
during this time.
6. Do not allow children to play on or in the washer .
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
9. Do not install or store the washer where it will be
exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer , or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
12. T o reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power
source.
13. Use washer only for its intended purpose,
washing textiles.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc., or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
20. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
21. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
22. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. T o reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
23. Always follow the fabric care instructions
supplied by the textile manufacturer.
24. Never operate the washer with any guards and/or
panels removed.
25. DO NOT operate the washer with missing or
broken parts.
26. DO NOT bypass any safety devices.
27. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a
qualified service person.
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
damage.
W703
CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025
CAUTION
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
the pipe can be touched.
SW014
WARNING
clearances for inspection and maintenance are
provided. Never allow the inspection and
maintenance space to be blocked.
Safety Information
Safety Decals
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
To provide person al safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer-authorized spare parts to avoid
safety hazards.
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
SW012
WARNING
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
damage.
SW039
WARNING
Operator Safety
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
1. Prior to operating machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
machine:
a. Attempt to start machine with door open.
Machine should not start with door open.
b. Close door without locking it and attempt to
start machine. Machine should not start with
door unlocked.
c. Close and lock door and start a cycle. Attempt
to open door while cycle is in progress. Door
should not open.
If door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate machine if any of the
following conditions are present:
a. Door does not remain securely locked during
entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in machine.
Safe Operating Environment
Safe operation requires an appropriate operating
environment for both the operator and the machine. If
questions regarding safety arise, contact the
manufacturer immediately.
Environmental Conditions
•Ambient Temperature. Water in machine will
freeze at temperatures of 32°F (0°C) or below.
•Temperatures abov e 120°F (50°C) will result in
more frequent motor overheating and, in some
cases, malfunction or premature damage to solid
state devices that are used in some models.
Special cooling devices may be necessary.
•W ater pressure switches are affected by increases
and decreases in temperature. Every 25°F (10°C)
change in temperature will have a 1% effect on
the water level.
•Humidity. Relative humidity above 90% may
cause machine’s electronics or motors to
malfunction or may trip ground fault interrupter.
Corrosion problems may occur on some metal
components in machine.
•If relative humidity is below 30%, belts and
rubber hoses may eventually develop dry rot.
This condition can result in hose leaks, which
may cause safety hazards external to machine in
conjunction with adjacent electrical equipment.
•Ventilation. The need for make-up air openings
for such laundry room accessories as dryers,
ironers, water heaters, etc., must be evaluated
periodically . Louvers, screens or other separating
devices may reduce available air opening
significantly.
•Radio Frequency Emissions. A filter is available
for machines in installations where floor space is
shared with equipment sensitive to radio
frequency emissions.
•Elevation. If machine is to be operated at
elevations of over 3280 feet (1000 m) above sea
level, pay special attention to water levels and
electronic settings (particularly temperature) or
desired results may not be achieved.
•Chemicals. Keep stainless steel surfaces free of
chemical residues.
F8112101
Page 9
•Water Damage. Do not spray machine with
Do not place volatile or flammable fluids
in any machine. Do not clean the machine
with volatile or flammable fluids such as
acetone, lacquer thinners, enamel
reducers, carbon tetrachloride, gasoline,
benzene, naptha, etc. Doing so could
result in serious personal injury and/or
damage to the machine.
SW002
DANGER
Replace all panels that are removed to
perform service and maintenance
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety
devices.
SW019
CAUTION
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008
WARNING
water. Short circuiting and serious damage may
result. Repair immediately all seepage due to
worn or damaged gaskets, etc.
Machine Location
•Foundation. The concrete floor must be of
sufficient strength and thickness to handle floor
loads generated by high extract speeds of
machine.
•Service/Maintenance Space. Provide sufficient
space to allow comfortable performance of
service procedures and routine preventive
maintenance.
Consult installation instructions for specific details.
Safety Information
Input and Output Services
•WaterPressure. Best performance will be
realized if water is provided at a pressure of 30 –
85 psi (2 – 5.7 bar). Although machine will
function properly at lower pressure, increased fill
times will occur. Water pressure higher than 100
psi (6.7 bar) may result in damage to machine
plumbing. Component failure(s) and personal
injury could result.
•Steam Heat (Optional) Pressure. Best
performance will be realized if steam is provided
at a pressure of 30 – 80 psi (2 – 5.4 bar). Steam
pressure higher than 125 psi (8.5 bar) may result
in damage to steam components and may cause
personal injury.
•For machines equipped with optional steam heat,
install piping in accordance with approved
commercial steam practices. Failure to install
supplied steam filter may void warranty.
•Drainage System. Provide drain lines or troughs
large enough to accommodate total number of
gallons that could be released if all machines on
site drained at same time from highest attainable
level. If troughs are used, they should be covered
to support light foot traffic.
•Power. For personal safety and for proper
operation, machine must be grounded in
accordance with state and local codes. Ground
connection must be to a proven earth ground, not
to conduit or water pipes. Do not use fuses in
place of circuit breaker. An easy-access cutoff
switch should also be provided.
Always disconnect power and water supplies before a
service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.
7
Page 10
Safety Information
DirectDrive
Machines equipped with DirectDrive require special
attention with regard to operating environment.
•An especially dusty or linty environment will
require more frequent cleaning of AC inverter
drive cooling fan filter and of AC inverter drive
itself.
•Power line fluctuations from sources such as
uninterruptible power supplies (UPS) can
adversely affect machines equipped with AC
inverter drive. Proper suppression devices should
be utilized on incoming power to machine to
avoid problems.
•A clean power supply free from voltage spikes
and surges is absolutely essential for machines
equipped with AC inverter drive. Inconsistencies
(peaks and valleys) in power supply can cause
AC inverter drive to generate nuisance errors.
If voltage is above 230 Volt for 200 Volt
installation or 460 Volt for 400 Volt installation,
ask power company to correct. As an alternative,
a step-down transformer kit is available from
distributor. If voltage is above 240 Volt for 200
Volt installation or 480 Volt for 400 Volt
installations, a buckboost transformer is required.
•Sufficient space to perform service procedures
and routine preventive maintenance is especially
important for machines equipped with AC
inverter drive.
Model Number Prefix Brand
Product Family; P=IPH
Washer-Extractor Capacity (pounds dry weight of laundry)
Type of Control; P=PS40
Spin Speed; M=Medium
Electrical Voltage; Q=200-208/220-240 Volt/50 or 60 Hertz/3 Phase
Design Series
Auxiliary Heating; 0 = Prep for Steam
Plumbing; 0 = 2-Valve Standard Thread
Chemical Supply; 1 = Single Dry Chemical Compartment with 6 Liquid Chemical Supply Connections.
Agency Approval; U = ETL/ETLC
Options Identification
This manual is designed as a guide for the installation
of a washer-extractor equipped with DirectDrive.
NOTE: All information, illustrations and
specifications contained in this manual are based
on the latest product information available at the
time of printing. We reserve the right to make
changes at any time without notice.
Delivery Inspection
Upon delivery, visually inspect crate, protective cover
and unit for any visible shipping damage. If the crate,
protective cover or unit is damaged or signs of
possible damage are evident, have the carrier note the
condition on the shipping papers before the shipping
receipt is signed or advise the carrier of the condition
as soon as it is discovered.
Remove the crate and protective cover as soon after
delivery as possible. If any damage is discovered upon
removal of the crate and/or protective cover, advise the
carrier and file a written claim immediately.
Nameplate Location
Replacement Parts
If literature or replacement parts are required, contact
the source from which the washer-extractor was
purchased or contact Alliance Laundry Systems LLC
at (920) 748-3950 for the name of the nearest
authorized parts distributor. A parts manual may be
ordered by returning the reply card provided with each
washer-extractor.
Customer Service
For technical assistance, contact your local distributor
or call:
(920) 748-3121
Ripon, Wisconsin
+32 56 41 20 54
Wevelgem, Belgium
A record of each washer-extractor is on file with the
manufacturer. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 1.
The nameplate is located inside the door and on the
upper rear panel. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 1.
Allow 24 inches (600 mm) at the rear of the machine
and 18 inches (450 mm) is recommended at the sides
for maintenance, inspection and adjustment.
In multiple installations, allow 18 inches (450 mm)
between machines. Machine dimensions are indicated
in Figure 2 through Figure 8. For minimum
clearances, refer to Figure 10.
NOTE: The dimensions shown here are for
planning purposes only. They ar e approximate and
subject to normal manufacturing tolerances. If
exact dimensions are required for construction
purposes, contact the distributor or the
manufacturer. We reserve the right to make
changes at any time without notice.
1Front Service Panel9Chemical Service Connection
2Door Release Panel10Water Service Connections
3Door Handle11Lubrication Points for Bearings
4Loading Door12Top Service Panel
5Control Panel13Chemical Signal Control Connection
6Supply Dispenser14Power Service Connection
7Rear Service Panel15Cooling Fan and Filter
8Steam Service Connection16Drain Service Connections
• Always mount this machine on a solid,
stable ground floor.
• Never install a hard mount washerextractor on an above ground floor or
over a basement.
• Never use any material between the
machine and floor except grout. The use
of rubber pads, neoprene or other
materials will make the installation
unsafe, noisy and will void all
warranties.
W706
WARNING
Installation Instructions
Surface
These machines must be securely anchored on a solid,
flat reinforced concrete surface capable of
withstanding the weight of the machine and the
considerable forces generated during the spin/extract
cycle. Surface should be a high quality concrete
(minimum 3500 psi test strength) and at least 12 in.
(305 mm) thickness for all models. The surface should
be clean, flat and free of irregularities. The pad should
be 12 in. (305 mm) larger than the footprint of the
machine on all sides, beveling out towards the bottom
of the pad.
Anchors
The use of “Hilti” brand or equivalent expansion bolt,
chemical adhesive anchor or “J” bolts is recommended
for installing washer-extractors.
Mounting
Mounting Bolt Installation
Requirements
Location
Plan the location of the machines. When placing
machines consider the following:
•The loading door is easily accessible to your
workers and does not interfere with other
equipment such as dryers or adjacent washers
(door swings open 180 degrees). Make sure that
the machine does not block emergency exits,
open doors, work traffic paths, etc.
•There is adequate clearance in front of the
machine for workers and laundry carts or to
remove the basket.
•There is clearance behind and above the machine
to remove the rear and top service panels to
safely perform periodic maintenance. Always
check local codes. Refer to Clearances section.
All machine dimensions are subject to manufacturing
tolerances and design revisions. All specifications are
subject to change without notice. If precise machine
dimensions are required for construction, consult the
manufacturer for verification.
On Metal Base
Installation on a raised metal base is not
recommended.
All washer-extractors must be mounted using high
strength machinery anchor bolts in 3500 psi
(24000 N/m
be a minimum of 12 in. (305 mm) thick over 24 in.
(610 mm) of compacted fill dirt. The pad should be
12 in. (305 mm) larger than the footprint of the
machine on all sides, beveling out towards the bottom
of the pad.
2
) reinforced concrete. The concrete is to
27
Page 30
Specifications and Dimensions
PHM692N
24 in.
(610 mm)
24 in.
(610 mm)
18 in. (recommended)
(457 mm)
1* in. (minimum)
(25 mm)
18 in. (recommended)
(457 mm)
6* in. (minimum)
(152 mm)
Clearances
When installing the washer-extractor it is important to
allow adequate clearance on all sides of the machine
for maintenance, inspection and adjustment. If
multiple machines are installed, observe the
recommended clearance allowed between machines.
Refer to Figure 10.
* When using minimu m clearances for installing 80 pound or larger machines, adjustments must be made to include the
width of the single-cup (standard) or 5-cup (optional) dispenser mounted on the side of the machine. Refer to Figure 5
through Figure 9.
less than 18 in. (457 mm) from each other or less
than 18 in. (457 mm) from a side wall, only the
inside bolt holes will be accessible. If the machines
are to be mounted less than 6 in. (152 mm) from
each other, a wall or other equipment, they must be
installed without using the skirt around the bottom,
as it cannot be reinstalled after the machines ar e in
place.
Specifications and Dimensions
PHM737N
PHM737N
1Machine Base (1 in. [25.4 mm])
2Mounting Bolt Threads
3Grouting
4Reinforcing Rod
1Frame
2Grout
Figure 11
A bolt-locator fixture or rebar frame can be used as an
option for installation. This rigid welded assembly
made of reinforcing rod and mounting bolts is
designed to be embedded in concrete. Refer to Figure
Be very careful when lifting and moving
machine. If machine falls, serious
personal injury or death may result.
W707
WARNING
Installing Anchors
1. Before installing anchor bolts, measure holes to
verify that they match bolt hole pattern in base of
frame.
2. Clean out anchor holes and floor around them.
3. Insert anchors and secure them per their
manufacturer’s installation instructions.
Grouting and Setting Machine
After concrete has cured and anchor bolts are properly
set, proceed as follows:
1. Remove two 1/4-20 bolts that secure trim skirt
and remove skirt.
2. Remove wood skid by unscrewing 4 carriage
bolts holding it to bottom of machine frame.
Mounting Bolt Hole Locations
Use a sturdy template to guide hammer-drill into floor.
The bit will have a tendency to walk as it sinks in,
making your hole locations inaccurate. Take your time
drilling and keep holes as perfect as possible – the
more accurate they are, the easier it will be to sit the
machine in place. A heavy steel template/drill guide is
available from your distributor.
Make sure to follow manufacturer’s recommendation
for bit size for the particular anchors you are using.
The dimensions shown in Figures 13 through 15 are
patterns for various models.
NOTE: There are 2 rows of holes in each foot of
frame. When installing the machine it is only
necessary to use one row in each foot – it doesn’t
matter which row. If close mounting the machines
it will be more convenient to use the inside row on
each foot. However, if an anchor pulls out or is
damaged, simply drill another hole in the outside
row and insert a new anchor.
40 Pound Models
3. Lift machine off skid with an appropriately sized
forklift or palette jack.
4. Carefully position machine over anchor bolts and
lower it into place – all anchor bolts should pass
through the frame holes easily.
5. Using 3 removable spacers, raise machine about
1/2 in. (12 mm) and level it both front to rear and
side-to-side. The machine should rest on 3 points
when this operation is completed.
6. Remove rear panel so inside is accessible for
grouting.
7. Mix enough machinery grout to fill all spaces
between machine base and floor. Grout
completely under all frame members. Force grout
under machine base until all voids are filled.
8. Before grout has set and become stiff, carefully
remove 3 spacers, allowing machine to settle into
wet grout.
9. When grout is fully hardened, place lock-washers
and nuts on anchor studs. Tighten nuts in even
increments using a diagonal pattern. This will
help insure equal tension at all anchor points.
NOTE: After machine has been in place and
operated for a day, retighten anchor bolts – some
types of grout shrink slightly and can leave
machine anchors loose.
To prevent personal injury, avoid contact
with inlet water temperatures higher than
125° Fahrenheit (51° Celsius) and hot
surfaces.
W748
WARNING
P038I
1
2
In order for machine to function properly, water
service should have the following:
•Separate hot and cold lines with individual shutoff valves.
•Hot water temperature should be a maximum of
190°F (88°C). If available water temperature is
lower, it is recommended to equip machines with
steam or electric heating.
•Water pressure should be between 30 and 85 psi
(2 to 7 bar). The machine will function properly
at lower pressure but with increased filling times.
•It is highly recommended that screen filters be
installed in water supply lines to keep rust, grit or
other foreign material out of solenoid valves.
Specifications and Dimensions
P038I
1Air Cushions (Risers)
2Water Supply Faucets
Figure 16
•Suitable air cushions should be installed in
supply lines to prevent “hammering.” Refer to
Figure 16.
To connect water feeders to rear of machine, use
flexible hoses. Because this is a vibrating machine,
water lines must allow for movement or leaks may
result. Hang hoses in a large loop behind machine so
that they are not kinked or pinched. Refer to Table 1
and Table 2 for connection sizes and recommended
hose sizes.
For machines labeled with the CE mark, backsiphon
protection devices must be installed previous of all
machine water inlet valves in accordance with
accepted European standards.
A drain system of adequate capacity is essential to
washer-extractor performance. Ideally, water should
empty through a vented pipe directly into a sump or
floor drain. Figure 17 shows drain line and drain
trough configurations.
A flexible connection must be made to a vented drain
system to prevent an air lock and to prevent siphoning.
IMPORTANT: Washer-extractor must be installed
in accordance with all local codes and ordinances.
IMPORTANT: The top of the vent must be 12
inches (304.8 mm) lower than bottom of inlet
valves.
If proper drain size is not available or practical, a surge
tank is required. A surge tank in conjunction with a
sump pump should be used when gravity drainage is
not possible, such as in below-ground-level
installations.
Before any deviation from specified installation
procedures is attempted, the customer or installer
should contact the distributor.
Increasing drain hose length, installing elbows or
causing bends will decrease drain flow rate and
increase drain times, impairing washer-extractor
performance.
PHM621N
1Rear of Machine
2Drain Pipe
31 in. (25.4 mm) Minimum Air Gap
4Steel Grate
5Drain Trough
6Strainer
7Waste Line
Figure 17
Installation of additional washer-extractors will
require proportionately larger drain connections.
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING
Dangerous voltages are present in the
electrical control box(es) and at the motor
terminals. Only qualified personnel
familiar with electrical test procedures,
test equipment, and safety precautions
should attempt adjustments and
troubleshooting. Disconnect power from
the machine before removing the control
box cover, and before attempting any
service procedures.
SW005
WARNING
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008
WARNING
Never touch terminals or components of
the AC inverter drive unless power is
disconnected and the “CHARGE”
indicator LED is off. The AC inverter drive
retains potentially deadly volt age for some
time after the power is disconnected.
There are no user-serviceable parts inside
the AC inverter drive. Tampering with the
drive will void the warranty.
SW009
WARNING
When controlling the AC inverter drive
with a parameter unit, the machine’s
computer and its safety features are
bypassed. This would allow the basket to
rotate at high speeds with the door open.
When using a parameter unit to control the
AC inverter drive, a large sign should be
placed on the front of the machine
warning people of the imminent danger.
SW003
DANGER
This machine must be protected by a
circuit breaker. DO NOT USE FUSES!
W691
WARNING
Electrical Installation Requirements
IMPORTANT: Electrical ratings are subject to
change. Refer to serial decal for electrical ratings
information specific to your machine.
The AC inverter drive requires a clean power supply
free from voltage spikes and surges. A voltage monitor
should be used to check incoming power. The
customer’s local power company may provide such a
monitor.
If input voltage measures above 230V for a 200V
drive or above 460 for a 400V drive, ask the power
company to lower the voltage. As an alternative, a
step-down transformer kit is available from the
distributor. Voltages above 240 and 480 require
additional measures. Contact the distributor or the
manufacturer for assistance.
Electrical connections are made at the rear of the
machine. The machine must be connected to the
proper electrical supply shown on the identification
plate attached to the side of the control module.
IMPORTANT: Alliance Laundry Systems
warranty does not cover components that fail as a
result of improper input voltage.
Do not use a phase adder on any variablespeed machine.
SW037
CAUTION
Failure to provide this equipment with a
proper proven earth ground may result in
a severe shock hazard and may increase
EMI emissions.
W708
WARNING
The AC drive provides thermal overload protection for
the drive motor. However , a separate circuit breaker or
electrical supply disconnecting device must be
installed for complete electrical overload protection.
This prevents damage to the AC drive by
disconnecting all legs if one should be lost
accidentally. Check the data plate on the back of the
washer-extractor or refer to Table 14 for circuit
breaker recommendations.
IMPORTANT: Do NOT use fuses in place of a
circuit breaker.
The washer-extractor should be connected to an
individual branch circuit not shared with lighting or
other equipment.
The connection should be shielded in a liquid-tight or
approved flexible conduit with proper conductors of
correct size installed in accordance with the National
Electric Code or other applicable codes. The
connection must be made by a qualified electrician
using the wiring diagram provided with the washerextractor or according to accepted European standards
for equipment labeled with the CE mark.
Circuit Breakers
The machines are to be connected to individual
common trip circuit breakers. Use only UL 489 rated
circuit breakers. Fuses are not to be used in any
installations. (Fuses may fail separately causing a
single-phase voltage condition.) A single-phase
condition will cause the other lines to have a
considerable change in current draw suddenly, which
may cause the inverter to fail. Do not install more than
one machine per breaker and do not install any other
equipment on the breaker supplying the machine. If
there is a “stinger” leg (also known as high leg, red
leg, etc.) it must be connected to L3 of the terminal
block of the machine. A line reactor is highly
recommended.
Grounding
All equipment should be grounded with a proven earth
ground. Do not use water pipes or electrical conduit as
an earth ground path. All grounding and wiring must
conform to local and national electrical codes.
Use wire sizes indicated in Table 14 for runs up to
50 feet (15.24 meters). Use next larger size for runs of
50 to 100 feet (15.24 to 30.48 meters). Use 2 sizes
larger for runs greater than 100 feet (30.48 meters).
For personal safety and for proper operation, the
washer-extractor must be grounded in accordance with
state and local codes. If such codes are not available,
grounding must conform with the National Electric
Code, article 250-95 or accepted European standards
for equipment labeled with the CE mark. The ground
connection must be made to a proven earth ground, not
to conduit or water pipes.
Wire Size
Wire size must meet or exceed all codes for breaker
size.
Use either SO type cord or flex conduit with stranded
copper conductors of prescribed size for power supply
between machine and wall. Because this machine
vibrates in normal operation, hard conduit may
become loose and cause wire abrasion and solid
conductor wires may break during normal operation
on vibrating machines.
NOTE: Wire-size based on: NFPA 70 (NEC), Table 310.16, 75°C Column. No more than thr ee current carrying
conductors per raceway. Use copper conductors only. Use circuit breakers only. Do not use fuses. Suggested breaker
size based on NFPA 70, Section 240.6. Contact local authority having jurisdiction for additional information. Local
electrical codes supersede all suggestions of this table. Follow all local electrical codes. Local is defined as place of
machine installation.
After electrical service feeder has been installed and
electrical service voltage verified by a volt meter,
follow this procedure to connect service to the
equipment.
1. Remove screw securing electrical service
connection panel and remove panel from
machine.
2. Install an appropriate strain relief or conduit
connector in cover.
3. Feed wire through connector leaving about 6 in.
(150 mm) pigtails on inside of cover. Strip about
3/8 in. (10 mm) insulation off the end of each
wire.
4. Tighten strain relief or conduit connector in
place.
5. Connect ground wire to ground terminal at
electrical service connections on machine.
6. Connect L1, L2 and L3 to terminal block
provided at electrical service connections on
machine.
7. Reinstall panel onto rear of machine and tighten
cover screw.
Adjusting Control T ransformer Tap s
Adjust control transformer to deliver correct voltage to
machine controls.
7. Power up machine temporarily and, using a volt
meter, verify the voltage on transformer
secondary is between 100 and 130 VAC.
Provisions for 50 Hz Installations
If machine is to be installed on a 50 Hz power system,
adjust control transformer taps as described in
Adjusting Control Transfer Taps section. Then
change drain valve wiring as follows:
1. Disconnect power from machine. Follow lockout/tag-out procedures.
2. Remove lower rear panel to access drain valves.
3. Snap black plastic cover off of each drain valve
motor by locating and squeezing two tabs on
each cover.
4. On each drain valve motor there are three
terminals (labeled 60 Hz, 50 Hz and N).
Locate these terminals.
5. On each drain valve motor, move wire from 60
Hz tap to 50 Hz tap. There should be wires on 50
Hz terminal and N terminal.
6. Reinstall black plastic motor covers.
7. Reinstall rear panel.
8. Reconnect power to machine.
NOTE: If the proper tap on drain valve motor is
not selected it will run hot and will be damaged.
1. Measure line-to-line voltage to be supplied to
machine with a volt meter.
2. Refer to the schematic supplied with machine
and locate transformer terminal chart.
3. In this chart, locate the primary voltage range,
which corresponds to line voltage measured
above, and note terminals which would be used
on primary.
4. In the chart, locate the secondary terminals
corresponding to line voltage. If line voltage is
not in chart, round it up to the next higher
voltage, which is in the chart, or contact a service
technician for assistance.
5. Remove two screws holding rear electrical
enclosure in place and remove rear electrical
enclosure cover.
6. Locate control transformer in enclosure – the
primary is on the right of the transformer and the
secondary terminals are on the left. Make sure
terminals are connected to primary and
secondary terminals selected in steps 3 and 4.
Never touch internal or external steam
pipes, connections, or components. These
surfaces can be extremely hot and will
cause severe burns. The steam must be
turned off and the pipe, connections, and
components allowed to cool before the
pipe can be touched.
SW014
WARNING
Steam Requirements
(Steam Heat Option Only)
Steam inlet connection, in. (mm)
Number of steam inlets
Recommended pressure, psi (bar)
Maximum pressure, psi (bar)
For washer-extractors equipped with optional steam
heat, install piping in accordance with approved
commercial steam practices. Steam requirements are
shown in Table 15.
NOTE: Failure to install supplied steam filter may
void warranty.
Wear eye and hand protection when
handling chemicals; always avoid direct
contact with raw chemicals. Read the
manufacturer’s directions for accidental
contact before handling chemicals.
Ensure an eye-rinse facility and an
emergency shower are within easy reach.
Check at regular intervals for chemical
leaks.
SW016
WARNING
Dispenser
Pump
1
3
2
4
Chemical Injection Supply System
Undiluted chemical dripping can damage the washerextractor. Therefore, all chemical supply dispenser
pumps should be mounted below the washer’s
injection point. All dispenser tubing should also run
below the injection point. Loops do not prevent drips
if these instructions are not followed. Failure to follow
these instructions could damage the machine and void
the warranty. Figure 19 shows a typical chemical
injection supply system.
Chemical Service Connections
Chemical service connections are located inside the
machine’s rear electrical enclosure. Provisions
include:
•Clearly marked chemical signal locations.
•Chemical signals are prewired for 85 VAC
signals (85 VAC on, 0 VAC off) and can be easily
changed to accommodate dry contact chemical
signal formats.
•Up to 12 chemical signals are available.
•A timer hold input is available for use with
dispensing systems feeding multiple machines.
•7/8 in. (22 mm) hole is provided in rear electrical
panel cover for mounting a typical chemical
pump interface module or feeding chemical
pump control signal wires.
Connection of Chemical Supply Hoses
To connect a chemical supply hose to machine:
1. Remove one of the plastic plugs from an
injection port.
1Chemical Signal Connections
2Supply Hose
3Chemical Injection Connections
4Dispenser Pump
2. Screw one of the 6 3/8 in. (10 mm) nipples
supplied with machine into open injection port.
3. Connect feed hose to nipple and secure hose with
a hose clamp.
4. Ideally, pump system should be mounted so that
it is lower than chemical injection ports. Hose
connections at injection port should be highest
point in hose to prevent chemical drippage. Refer
to Figure 19. Making loops in chemical feed
hoses does not prevent dripping.
PHM689N
F8112101
Page 47
Connection of Chemical Pump Signals
1
2
3
4
HOLD
HOLD RELAY COM
HOLD RELAY NO
SIGNAL 6 COM
SIGNAL 6
SIGNAL 5 COM
SIGNAL 5
SIGNAL 4 COM
SIGNAL 4
SIGNAL 3 COM
SIGNAL 3
SIGNAL 2 COM
SIGNAL 2
SIGNAL 1 COM
SIGNAL 1
PUMP SYSTEM
INTERFACE MODULE
HOLD
COM
COM
6
5
4
3
2
1
This machine is not designed to provide
power for a chemical pump system!
Connecting such a load to the machine’s
controls may overload the control
transformer! Never connect power for any
device to the machine’s main power
terminal block – this is a violation of the
NEC and other electrical regulations.
W692
WARNING
T o connect p ump control to AC voltage signals, do the
following:
1. Remove large rear electrical module cover on
machine to access chemical terminals.
2. Mount pump system interface module using 7/8
in. (22 mm) hole in cover so that box will be on
outside of machine when panel is reinstalled.
1Chemical Injection Port
2Chemical Hose
3Pump
4Chemical Bucket
Figure 20
PHM690N
PHM691N
3. Connect pump system signal wires 1 through 6 to
terminals 1 through 6 on the machine chemical
signal terminal block.
4. Connect all pump system signal common wires
to two machine chemical signal terminals labeled
“COM” (it is recommended to connect three
wires to each COM terminal as drawn in
Figure 21 – each terminal can accommodate up
to 3 16 AWG wires).
5. If a chemical timer hold function is being used
(this is common on solid supply systems
connected to multiple machines), connect hold
relay common terminal to one of two “HOLD”
terminals. Connect chemical hold relay normally
open wire to remaining “HOLD” terminal as
shown in diagram.
6. Reinstall rear electrical module cover with
chemical system interface module mounted on it.
7. Finish pump system installation per its
manufacturer’s instructions.
NOTE: Consult factory service or distributor for
assistance with dry contact format signals (to drive
pumps directly, for example).
IMPORTANT: The following safety checks are to
be performed BEFORE initial start-up.
1. Make sure all electrical and plumbing
connections have been made in accordance with
applicable codes and regulations.
2. Make sure machine is electrically grounded. This is a high leakage current device! Improper
grounding can cause electrical shock hazards and
EMI problems.
3. Make sure all service connections (water, drain,
electrical, steam, etc.) to equipment are flexible
and are of correct size, length and type. Make
sure there are no kinks and that all clamps and
attachment points are secure.
4. Make sure all transport brackets have been
removed (where applicable).
5. Make sure machine is properly grouted to floor
and leveled. Always allow plenty of time for
grout to harden before tightening anchor bolts
and running machine.
6. Make sure anchor bolts have been tightened
properly.
IMPORTANT: The following safety checks are to
be performed DURING the initial start-up.
1. Verify door lock system works properly
(whenever machine is in operation, loading door
must be in the closed position and locked). Do
this by attempting to unlock and open loading
door while machine is in operation. If necessary,
call a qualified technician.
2. Verify machine cannot operate with loading door
open. Do this by attempting to start a program
while loading door is open. If necessary, call a
qualified technician.
3. Verify machine does not move or vibrate
excessively. Do this by loading machine with a
small load of laundry (about half capacity) and
running a program with a high-speed extract. The
machine should be reasonably quiet and still
during the extract.