Alliance CPC40M Installation Manual

Washer-Extractors

PHM1397

PHM1397C

Pocket Hardmount Variable-Speed

PS40 Control

Refer to Page 7 for Model Identification

Installation

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. F8112101R3

October 2011

Table of

Contents

Safety Information.............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 5

Model Identification ............................................................................. 6

Introduction......................................................................................... 8

Delivery Inspection............................................................................... 8

Nameplate Location.............................................................................. 8

Replacement Parts ................................................................................ 8

Customer Service.................................................................................. 8

Specifications and Dimensions........................................................... 9

High Speed Models............................................................................... 9

Medium Speed Models......................................................................... 11

Machine Dimensions ............................................................................ 13

40 Pound Models ............................................................................. 14

60 Pound Models ............................................................................. 15

80 Pound Models ............................................................................. 16

100 Pound Models ........................................................................... 17

125 Pound Models ........................................................................... 18

140 Pound Models ........................................................................... 19

175 Pound Models ........................................................................... 20

Front and Rear Features........................................................................ 21

Floor Load Data.................................................................................... 22

Installation Instructions ........................................................................ 24

Surface ............................................................................................. 24

Anchors ............................................................................................ 24

Mounting.......................................................................................... 24

Mounting Bolt Installation Requirements ............................................ 24

Location ........................................................................................... 24

Clearances ........................................................................................ 25

Mounting Bolt Hole Locations ............................................................. 27

Installing Anchors............................................................................ 27

Grouting and Setting Machine ......................................................... 27

40 Pound Models ............................................................................. 28

60, 80 and 100 Pound Models.......................................................... 30

125, 140 and 175 Pound Models...................................................... 32

Water Connection ................................................................................. 34

Drain Connection Requirements........................................................... 35

Electrical Installation Requirements..................................................... 36

Circuit Breakers ............................................................................... 37

Grounding ........................................................................................ 37

Wire Size.......................................................................................... 37

Making Connections to Machine..................................................... 39

Adjusting Control Transformer Taps............................................... 39

Provisions for 50 Hz Installations.................................................... 39

means without the expressed written consent of the publisher.

F8112101

1

Steam Requirements (Steam Heat Option Only).................................. 40

Chemical Injection Supply System....................................................... 41

Chemical Service Connections ........................................................ 41

Connection of Chemical Supply Hoses ........................................... 41

Connection of Chemical Pump Signals ........................................... 42

First Start-Up ...................................................................................... 43

2

F8112101

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.

3. Do not install or store the washer where it will be exposed to water and/or weather.

4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

F8112101

6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

3

Safety Information

7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.

8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.

10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.

11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

13. Always follow the fabric care instructions supplied by the textile manufacturer.

14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.

15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.

16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.

18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.

22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.

23. Before the washer is removed from service or discarded, remove the door to the washing compartment.

24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.

17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.

4

F8112101

IMPORTANT: Ensure that the recommended

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

W703

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Safety Information

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.

Use manufacturer-authorized spare parts to avoid safety hazards.

F8112101

5

Safety Information

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

Operator Safety

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Verify that all warning signs are present and legible, replace as necessary.

2. Check door interlock before starting operation of machine:

a. Attempt to start machine with door open. The

machine should not start.

b. Close door without locking it and start the

machine. The machine should not start.

c. Attempt to open door while a cycle is in

progress. The door should not open.

If door lock and interlock are not functioning properly, disconnect power and call a service technician.

3. Do not attempt to operate machine if any of the following conditions are present:

a. Door does not remain securely locked during

entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in machine.

6

F8112101

Model Identification

Information in this manual is applicable to these models:

Medium Speed High Speed

IP040PMQ1 IP040PMX2 IPH40M IPH180

IPH270 JP060PMQ1

IP080PMN2 IP080PMQ1 IPH80M IPH370

IP100PMQ1 IPH100M IPH460 JP100PMQ1

IP140PMQ1 IPH140M IPH640 JP140PMQ1

40

Pound

60

Pound

80

Pound

100

Pound

125

Pound

140

Pound

175

Pound

CP040PMN1 CP040PMQ1 CP040PMX2 CPC40M IP040PMN1

CP060PMN1 CP060PMQ1 CP060PMX2 CPC60M IP060PMN1 IP060PMQ1 IP060PMX2 IPH60M

CP080PMN1 CP080PMN2 CP080PMQ1 CPC80M IP080PMN1

CP100PMN1 CP100PMN2 CP100PMQ1 CPC100M IP100PMN1 IP100PMN2

Not Applicable

CP140PMN1 CP140PMQ1 CPC140M IP140PMN1

Not Applicable

CP040PHN1 CP040PHQ1 CP040PHX2 CPC40H IP040PHN1

CP060PHN1 CP060PHN2 CP060PHQ1 CP060PHQ2 CP060PHX1 CP060PHX2 CPC60H IP060PHN1

CP080PHN1 CP080PHN2 CP080PHQ1 CPC80H IP080PHN1 IP080PHN2

CP100PHN1 CP100PHN2 CP100PHQ1 CPC100H IP100PHN1 IP100PHN2

CP125PHN1 CP125PHN2 CP125PHQ1 CP125PHQ2 CPC125H IP125PHN1 IP125PHN2

CP140PHN1 CP140PHQ1 CPC140H IP140PHN1

CP175PHN1 CPC175H IP175PHN1 IPH175H

Safety Information

IP040PHQ1 IP040PHX2 IPH40H JP040PHN1 JP040PHQ1

IP060PHN2 IP060PHQ1 IP060PHX2 IPH60H JP060PHN1 JP060PHN2 JP060PHQ1

IP080PHQ1 IPH80H JP080PHN1 JP080PHN2 JP080PHQ1

IP100PHQ1 IPH100H JP100PHN1 JP100PHN2 JP100PHQ1

IP125PHQ1 IP125PHQ2 IPH125H IPH570 JP125PHN1 JP125PHN2

IP140PHQ1 IPH140H JP140PHN1 JP140PHQ1

IPH790 JP175PHN1 JP175PHN2

F8112101

7

Safety Information

Model Number Prefix Brand

I

P

060

P

M

Q

1

0

1

U

01

Product Family; P=IPH

Washer-Extractor Capacity (pounds dry weight of laundry)

Type of Control; P=PS40

Spin Speed; M=Medium

Electrical Voltage; Q=200-208/220-240 Volt/50 or 60 Hertz/3 Phase

Design Series

Auxiliary Heating; 0 = Prep for Steam

Plumbing; 0 = 2-Valve Standard Thread

Chemical Supply; 1 = Single Dry Chemical Compartment with 6 Liquid Chemical Supply Connections.

Agency Approval; U = ETL/ETLC

Options Identification

Model Number Familiarization Guide

Sample Model Number: IP060PMQ1001U01

8

F8112101

Introduction

PHM1397C

1

2

Delivery Inspection

Upon delivery, visually inspect crate, protective cover and unit for any visible shipping damage. If the crate, protective cover or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed or advise the carrier of the condition as soon as it is discovered.

Nameplate Location

The nameplate is located inside the door and on the upper rear panel. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

Replacement Parts

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor.

Customer Service

For technical assistance, contact your local distributor or contact:

Alliance Laundry Systems

Shepard Street

P. O . B ox 99 0

Ripon, WI 54971-0990

U.S.A.

www.comlaundry.com

+1 (920) 748-3121

Ripon, Wisconsin

+3256412054

Wevelgem, Belgium

1 Inside the Door 2 On Upper Rear Panel

F8112101

PHM1397N

Figure 1

9

Specifications and Dimensions

High Speed Models

Models

Specifications 40H 60H 80H 100H 125H 140H 175H

Overall Dimensions

Overall Width, in. (mm)

Overall Height, in. (mm)

Overall Depth, in. (mm)

Weight and Shipping Information

Net Weight, lbs. (kg)

Domestic Shipping Weight, lbs. (kg )

Domestic Shipping Vol u m e , f t3 (m3)

Wash Cylinder Information

Cylinder Diameter, in. (mm)

Cylinder Depth, in. (mm)

Cylinder Volume, ft3 (l)

Perforation Size, in. (mm)

Cylinder Capacity 1:10 Fill Ratio, lbs. (kg)

32

(813)

57

(1448)

45.6

(1158)

1093

(496)

1150

(522)

63

(1.78)

27

(686)

19

(483)

6.3

(178.3)

0.19

(4.83)

39.3

(17.8)

34.5

(876)

62.6

(1590)

47.8

(1213)

1367

(620)

1424

(646)

76.9

(2.18)

31

(787)

22

(559)

9.6

(271.7)

0.19

(4.83)

60

(27.2)

42.5

(1080)

70

(1778)

51.4

(1306)

1908

(866)

2001

(908)

110

(3.11)

37

(940)

21

(533)

13.1

(370.7)

0.19

(4.83)

81.6 (37)

42.5

(1080)

70

(1778)

56.4

(1433)

1979

(898)

2072

(940)

122

(3.45)

37

(940)

26

(660)

16.2

(458.5)

0.19

(4.83)

101

(45.9)

56.3

(1430)

77.1

(1958)

56.1

(1425)

2459

(1116)

2557

(1160)

160

(4.53)

43

(1092)

24

(610)

20.1

(569.2)

0.19

(4.83)

125 (57)

56.3

(1430)

77.1

(1958)

59.1

(1502)

2725

(1237)

2823

(1281)

167

(4.73)

43

(1092)

27

(686)

22.7

(642.4)

0.19

(4.83)

141.7

(64.3)

56.3

(1430)

77.1

(1958)

64

(1626)

2963

(1344)

3064

(1390)

179

(5.16)

43

(1092)

32

(813)

26.8

(759.9)

0.19

(4.83)

175

(79.5)

Door Opening Information

Door Opening Size, in. (mm)

Height of Door Bottom Above Floor, in. (mm)

Drain System

Overflow Size, in. (mm)

Drain Outlet Size, in. (mm)

Number of Drain Outlets, (std/opt)

10

15

(381)

25.5

(648)

1.5

(38.1)

3

(76.2)

17

(432)

28.8

(730)

1.5

(38.1)

3

(76.2)

20

(508)

29.6

(752)

1.5

(38.1)

3

(76.2)

20

(508)

30.1

(765)

1.5

(38.1)

3

(76.2)

24.5

(622)

34

(837)

3

(76.2)

3

(76.2)

24.5

(622)

34.3

(871)

3

(76.2)

3

(76.2)

1/2 1/2 1/2 1/2 1/2 1/2 1/2

Table 1 (continued)

24.5

(622)

34.8

(884)

3

(76.2)

3

(76.2)

F8112101

Specifications and Dimensions

Table 1 (continued)

Models

Specifications 40H 60H 80H 100H 125H 140H 175H

Water Inlet

Connection Size

Number of Inlets, (std/opt)

3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 1-1/4 NPT 1-1/4 NPT

2/3 2/3 2/3 2/3 2/3 2/3 2/3

Chemical Supply System

Number of Dry Chemical Compartments, (std/opt)

Number of Liquid Supply Connections, (std/opt)

1/5 1/5 1/5 1/5 1/5 1/5 1/5

6/12 6/12 6/12 6/12 6/12 6/12 6/12

Cylinder Speeds/Centrifugal Force Data

Possible Wash Speeds, RPM (G-Force)

Preset Wash Speed, RPM (G-Force)

Balance Speed, RPM (G-Force)

Preset Low Extract Speed, RPM (G-Force)

Preset Medium Extract Speed, RPM (G-Force)

Preset High Extract Speed, RPM (G-Force)

Maximum SmartSpin Speed, RPM (G-Force)

10-60

(0.05-1.4)

46

(0.8)

81

(2.5)

511

(100)

605

(140)

775

(230)

885

(300)

10-60

(0.04-1.6)

43

(0.8)

75

(2.5)

477

(100)

564

(140)

723

(230)

826

(300)

10-60

(0.05-1.9)

39

(0.8)

69

(2.5)

437

(100)

516

(140)

662

(230)

756

(300)

10-60

(0.05-1.9)

39

(0.8)

69

(2.5)

437

(100)

516

(140)

662

(230)

756

(300)

10-55

(0.06-1.9)

36

(0.8)

69

(2.5)

405

(100)

479

(140)

573

(200)

701

(300)

10-55

(0.06-1.9)

36

(0.8)

64

(2.5)

405

(100)

479

(140)

573

(200)

640

(250)

10-55

(0.06-1.9)

36

(0.8)

64

(2.5)

405

(100)

479

(140)

573

(200)

640

(250)

Drive Train Information

Number of Motors In Drive Train

Drive Motor Power, hp (kW)

Balance Detection

Vibration Switch Installed

Electrical Heating (Optional)

Total Electrical Heating Capacity, kW

Number of Electrical Heating Elements

Electrical Heating Element Size, kW

F8112101

21.5@240V

21.5@480V

6 – 240V 6 – 480V

1111111

3

(2.3)

5

(3.7)

7.5

(5.6)

7.5

(5.6)

10

(7.5)

7.5

(5.6)

15

(11.2)

STD STD STD STD STD STD STD

32.2@240V

21.5@480V

9 – 240V 6 – 480V

3333Not

32.2@240V

21.5@480V

9 – 240V 6 – 480V

32.2@240V

21.5@480V

9 – 240V 6 – 480V

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Table 1

11

Specifications and Dimensions

Medium Speed Models

Models

Specifications 40M 60M 80M 100M 140M

Overall Dimensions

Overall Width, in. (mm)

Overall Height, in. (mm)

Overall Depth, in. (mm)

Weight and Shipping Information

Net Weight, lbs. (kg)

Domestic Shipping Weight, lbs. (kg)

Domestic Shipping Volume, ft3 (m3)

Wash Cylinder Information

Cylinder Diameter, in. (mm)

Cylinder Depth, in. (mm)

Cylinder Volume, ft3 (l)

Perforation Size, in. (mm)

Cylinder Capacity 1:10 Fill Ratio, lbs. (kg)

32

(813)

57

(1448)

45.6

(1158)

1083 (496)

1150

(522)

63

(1.78)

27

(686)

19

(483)

6.3

(178.3)

0.19

(4.83)

39.3

(17.8)

34.5

(876)

62.6

(1590)

47.8

(1213)

1367

(620)

1424

(646)

76.9

(2.18)

31

(787)

22

(559)

9.6

(271.7)

0.19

(4.83)

60

(27.2)

42

(1080)

70

(1778)

51.4

(1306)

1908

(866)

2001

(908)

110

(3.11)

37

(940)

21

(533)

13.1

(370.7)

0.19

(4.83)

81.6 (37)

42.5

(1080)

70

(1778)

56.4

(1433)

1979

(898)

2072

(940)

122

(3.45)

37

(940)

26

(660)

16.2

(458.5)

0.19

(4.83)

101

(45.9)

50.3

(1276)

77.1

(1958)

59.1

(1502)

2725

(1237)

2823

(1281)

167

(4.73)

43

(1092)

27

(686)

22.7

(642.4)

0.19

(4.83)

141.7

(64.3)

Door Opening Information

Door Opening Size, in. (mm)

Height of Door Bottom Above Floor, in. (mm)

Drain System

Overflow Size, in. (mm)

Drain Outlet Size, in. (mm)

Number of Drain Outlets, (std/opt)

Water Inlet

Connection Size

Number of Inlets, (std/opt)

12

15

(381)

25.5

(648)

1.5

(38.1)

3

(76.2)

17

(432)

28.8

(730.3)

1.5

(38.1)

3

(76.2)

20

(508)

29.6

(751.8)

1.5

(38.1)

3

(76.2)

20

(508)

30.1

(765)

1.5

(38.1)

3

(76.2)

24.5

(622)

34.3

(871.2)

3

(76.2)

3

(76.2)

1/2 1/2 1/2 1/2 1/2

3/4 NPT 3/4 NPT3/4 NPT3/4 NPT1-1/4 NPT

2/3

2/3 2/3 2/3 2/3

Table 2 (continued)

F8112101

Specifications and Dimensions

Table 2 (continued)

Models

Specifications 40M 60M 80M 100M 140M

Chemical Supply System

Number of Dry Chemical compartments, (std/opt)

Number of Liquid Supply Connections, (std/opt)

Liquid Supply Connection Size

1/5 1/5 1/5 1/5 1/5

6/12 6/12 6/12 6/12 6/12

1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

Drive Train Information

Number of Motors In Drive Train

Drive Motor Power, hp (kW)

1 1111

3

(2.3)

3

(2.3)

5

(3.7)

5

(3.7)

Cylinder Speeds/Centrifugal Force Data

Possible Wash Speed, RPM (G-Force)

Preset Wash Speed, RPM (G-Force)

Balance Speed, RPM (G-Force)

Preset Low Extract Speed, RPM (G-Force)

Preset Medium Extract Speed, RPM (G-Force)

Preset High Extract Speed, RPM (G-Force)

Maximum SmartSpin Speed, RPM (G-Force)

10-60

(0.05-1.4)

46

(0.8)

81

(2.5)

361

(50)

443

(75)

511

(100)

626

(150)

10-60

(0.04-1.6)

43

(0.8)

75

(2.5)

337

(50)

413

(75)

477

(100)

584

(150)

10-60

(0.05-1.9)

39

(0.8)

69

(2.5)

309

(50)

378

(75)

437

(100)

535

(150)

10-60

(0.05-1.9)

39

(0.8)

69

(2.5)

309

(50)

378

(75)

437

(100)

535

(150)

7.5

(5.6)

10-55

(0.06-1.9)

36

(0.8)

64

(2.5)

286

(50)

351

(75)

405

(100)

496

(150)

Balance Detection

Vibration Switch Installed

Electrical Heating (Optional)

Total Electrical Heating Capacity, kW

Number of Electrical Heating Elements

Electrical Heating Element Size, kW

F8112101

STD STD STD STD STD

21.5@240V

21.5@480V

6 – 240V 6 – 480V

32.2@240V

21.5@480V

9 – 240V 6 – 480V

32.2@240V

21.5@480V

9 – 240V 6 – 480V

32.2@240V

21.5@480V

9 – 240V 6 – 480V

Not Applicable

3 333Not Applicable

Table 2

13

Specifications and Dimensions

Machine Dimensions

Dimensional Clearances

Allow 24 inches (600 mm) at the rear of the machine and 18 inches (450 mm) is recommended at the sides for maintenance, inspection and adjustment.

In multiple installations, allow 18 inches (450 mm) between machines. Machine dimensions are indicated in Figure 2 through Figure 8. For minimum clearances, refer to Figure 10.

14

F8112101

40 Pound Models

PHM727N

FRONT

REAR

TOP

D

E

F

A

B

C

G

H

I

J

K

L

M

N

O

P

4

6

7

5

1

2

3

9

8

10

Specifications and Dimensions

1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Steam Inlet 4 Cold Water 9 Auxiliary Drain 5 Greasing Points 10 Drain

Figure 2

A

B

C

D

E

F

G

H

45.6 in. (1158 mm)

32 in. (813 mm)

25.5 in. (648 mm)

22.5 in. (572 mm)

57 in. (1448 mm)

52 in. (1321 mm)

48 in. (1219 mm)

44 in. (1118 mm)

Table 3

I

J

K

L

M

N

O

P

11.7 in. (297 mm)

10.25 in. (260 mm)

19.35 in. (491 mm)

27.93 in. (709 mm)

21.8 in. (554 mm)

43 in. (1092 mm)

51.4 in. (1306 mm)

8.88 in. (226 mm)

PHM727N

F8112101

15

Specifications and Dimensions

PHM728N

REAR

FRONT

TOP

D

E

F

A

B

C

G

H

I

J

K

L

M

N

O

P

4

6

7

5

1

2

3

9

8

10

60 Pound Models

1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Auxiliary Drain 4 Cold Water 9 Drain 5 Greasing Points 10 Steam Inlet

Figure 3

A

B

C

D

E

F

G

H

47.8 in. (1213 mm)

34.5 in. (876 mm)

28.8 in. (732 mm)

25.8 in. (656 mm)

62.6 in. (1590 mm)

57.62 in. (1464 mm)

53.62 in. (1362 mm)

49.62 in. (1260 mm)

Table 4

K

L

M

N

O

P

I

J

38.5 in. (978 mm)

11.7 in. (297 mm)

11.5 in. (292 mm)

21.1 in. (536 mm)

29.69 in. (754 mm)

48.6 in. (1234 mm)

57.1 in. (1450 mm)

9.63 in. (245 mm)

PHM728N

16

F8112101

80 Pound Models

FRONT

N

D

E

F

A

B

C

G

H

I

J

K

L

M

N

P

4

6

5

2

3

9

8

10

1

R

O

Q

TOP

REAR

S

7

Specifications and Dimensions

PHM729

1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Auxiliary Drain 4 Cold Water 9 3 in. (76.2 mm) Drain 5 Greasing Points 10 Steam Inlet

Figure 4

A

B

C

D

E

F

G

H

I

J

51.4 in. (1306 mm)

42.5 in. (1080 mm)

29.6 in. (752 mm)

26.6 in. (676 mm)

52 in. (1321 mm)

61.5 in. (1562 mm)

70 in. (1778 mm)

66 in. (1678 mm)

62 in. (1575 mm)

58 in. (1473 mm)

K

L

M

N

O

P

Q

R

S

38.4 in. (975 mm)

11.7 in. (297 mm)

12.25 in. (311 mm)

29 in. (737 mm)

37.7 in. (958 mm)

56 in. (1422 mm)

64.4 in. (1636 mm)

12 in. (305 mm)

6 in. (152 mm)

PHM729N

F8112101

Table 5

17

Specifications and Dimensions

FRONT

D

E

F

A

B

C

G

H

I

J

K

L

M

N

P

4

6

5

2

3

9

8

10

1

R

O

TOP

REAR

7

Q

S

100 Pound Models

I

PHM730N

1 External Supply Connection 6 External Supply Wiring Connection 2 Auxiliary 7 Power Inlet 3 Hot Water 8 Auxiliary Drain 4 Cold Water 9 3 in. (76.2 mm) Drain 5 Greasing Points 10 Steam Inlet

Figure 5

A

B

C

D

E

F

G

H

I

J

56.4 in. (1433 mm)

42.5 in. (1080 mm)

30.12 in. (765 mm)

27.13 in. (689 mm)

52 in. (1321 mm)

61.5 in. (1562 mm)

70 in. (1778 mm)

66 in. (1676 mm)

62 in. (1575 mm)

58 in. (1473 mm)

K

N

O

M

Q

R

L

P

S

38.4 in. (975 mm)

11.7 in. (297 mm)

29 in. (737 mm)

37.7 in. (958 mm)

12.25 in. (311 mm)

56 in. (1422 mm)

64.4 in. (1636 mm)

12 in. (305 mm)

6 in. (152 mm)

PHM730N

18

Table 6

F8112101

125 Pound Models

FRONT

D

E

F

A

B

C

G

H

I

J

K

L

M

N

P

4

6

5

2

3

9

8

1

R

O

S

TOP

REAR

7

Q

U

T

Specifications and Dimensions

1 External Supply Connection 6 Power Inlet 2 Hot Water 7 3 in. (76.2 mm) Drain 3 Cold Water 8 Auxiliary Drain 4 Auxiliary 9 Steam Inlet 5 External Supply Wiring Connection

Figure 6

A

B

C

D

E

F

G

H

I

J

K

56.1 in. (1425 mm)

50.3 in. (1278 mm)

34.3 in. (871 mm)

31.3 in. (795 mm)

58 in. (1473 mm)

67.6 in. (1717 mm)

77.1 in. (1958 mm)

71.7 in. (1821 mm)

67.7 in. (1719 mm)

64.5 in. (1638 mm)

63.7 in. (1618 mm)

M

O

Q

L

N

P

R

S

T

U

45.3 in. (1149 mm)

11.6 in. (294 mm)

6.7 in. (171 mm)

18.1 in. (460 mm)

28.8 in. (732 mm)

31.1 in. (789 mm)

63.8 in. (1621 mm)

70.2 in. (1784 mm)

19.4 in. (492 mm)

6 in. (152 mm)

PHM731N

F8112101

Table 7

19

Specifications and Dimensions

REAR

FRONT

TOP

D

E

F

A

B

C

G

H

I

J

K

L

M

N

P

4

6

5

2

3

9

8

1

R

O

S

7

Q

T

10

140 Pound Models

1 External Supply Connection 6 Power Inlet 2 Cold Water 7 Greasing Points 3 Hot Water 8 Auxiliary Drain 4 Auxiliary 9 3 in. (76.2 mm) Drain 5 External Supply Wiring Connection 10 Steam Inlet

Figure 7

A

B

C

D

E

F

G

H

I

J

59.1 in. (1502 mm)

50.3 in. (1276 mm)

34.3 in. (871 mm)

31.3 in. (795 mm)

58 in. (1473 mm)

67.6 in. (1717 mm)

77.1 in. (2083 mm)

70.8 in. (1798 mm)

65.7 in. (1502 mm)

45.5 in. (1158 mm)

K

L

M

N

O

P

Q

R

S

T

11.7 in. (297 mm)

12 in. (305 mm)

15.18 in. (386 mm)

17 in. (432 mm)

36.7 in. (932 mm)

45.26 in. (1150 mm)

56 in. (1422 mm)

64.4 in. (1636 mm)

19.3 in. (490 mm)

6 in. (152 mm)

PHM732N

20

Table 8

F8112101

175 Pound Models

REAR

FRONT

TOP

D

E

F

A

B

C

G

H

I

J

K

L

M

N

P

4

6

5

2

3

9

8

1

R

O

S

7

Q

T

10

Specifications and Dimensions

1 External Supply Connection 6 Power Inlet 2 Cold Water 7 Greasing Points 3 Hot Water 8 Auxiliary Drain 4 Auxiliary 9 3 in. (76.2 mm) Drain 5 External Supply Wiring Connection 10 Steam Inlet

Figure 8

A

B

C

D

E

F

G

H

I

J

64.1 in. (1628 mm)

50.3 in. (1276 mm)

34.3 in. (871 mm)

31.3 in. (795 mm)

58 in. (1473 mm)

67.6 in. (1717 mm)

77.1 in. (1958 mm)

73.2 in. (1859 mm)

66.2 in. (1681 mm)

45.3 in. (1149 mm)

K

L

M

N

O

P

Q

R

S

T

Table 9

11.6 in. (294 mm)

15.6 in. (397 mm)

21.6 in. (549 mm)

18.6 in. (473 mm)

28.8 in. (732 mm)

31.1 in. (789 mm)

63.8 in. (1621 mm)

70.2 in. (1784 mm)

19.4 in. (492 mm)

6 in. (152 mm)

PHM733N

F8112101

21

Specifications and Dimensions

15

12

14

10

13

11

8

5

7

16

6

3

9

4

2

1

REAR

FRONT

Front and Rear Features

PHM687N

1 Front Service Panel 9 Chemical Service Connection 2 Door Release Panel 10 Water Service Connections 3 Door Handle 11 Lubrication Points for Bearings 4 Loading Door 12 Top Service Panel 5 Control Panel 13 Chemical Signal Control Connection 6 Supply Dispenser 14 Power Service Connection 7 Rear Service Panel 15 Cooling Fan and Filter 8 Steam Service Connection 16 Drain Service Connections

Figure 9

22

F8112101

Floor Load Data

Machine

Size

40M 100G

40M 150G

40H 230G

40H 300G

60M 100G

60M 150G

60H 230G

60H 300G

80M 100G

80M 150G

80H 230G

Basket

Diameter

Net Wt.

of

Machine

(lbs.)

Height

of

Basket

Center

(in.)

Max

RPMGCalculated

Static

Load (lbs.)

Static

Floor

Pressure

(lbs./ft.

2

)

Dynamic

Load (lbs.)

Max

Vertical

Load (lbs.)

Max

Dynamic

Floor Pressure (lbs./ft.2)

Base

Moment

(lbs./ft.)

27 1583 33.35 511 100 1701 179 786 2440 256.8 2185 8.52

27 1583 33.35 625 149.6 1701 179 706 2359 248.3 1961 10.42

27 1690 33.35 775 230 1808 190.3 1808 3569 375.7 5025 12.92

27 1690 33.35 885 300 1808 190.3 1415 3175 334.2 3931 14.75

31 1627 37.2 477 100 1807 170.9 1201 2936 277.7 3722 7.95

31 1627 37.2 585 150.5 1807 170.9 1083 2818 266.6 3359 9.75

31 1795 37.2 723 229.9 1975 186.8 2758 4661 440.9 8551 125

31 1795 37.2 826 300 1975 186.8 2160 4063 384.3 6696 13.77

37 1766 40 437 100.2 2011 139.2 1636 3549 245.7 5452 7.28

37 1766 40 535 150.2 2011 139.2 1471 3384 234.3 4903 8.92

37 1926 40 662 230 2171 150.3 3754 5826 403.5 12512 11.03

Load

Freq

(Hz)

23

80H 300G

100M 100G

100M 150G

100H 230G

100H 300G

37 1926 40 756 300 2171 150.3 2937 5010 346.9 9791 12.6

37 2007 40.3 437 100.2 2310 145.1 2025 4213 264.7 6799 7.28

37 2007 40.3 535 150.2 2310 145.1 1821 4009 251.9 6114 8.52

37 2167 40.3 662 230 2470 155.2 4646 6995 439.4 15603 11.03

37 2167 40.3 756 300 2470 155.2 3635 5984 375.9 2209 12.6

Table 10 (continued)

Specifications and Dimensions

24

Specifications and Dimensions

Table10 (continued)

Net Wt.

Machine

Size

Basket

Diameter

of

Machine

(lbs.)

125H 200G

125H 300G

140M 100G

140M 150G

140H 200G

140H 250G

175H 200G

175H 250G

43 2749 46.5 573 200.3 3124 165.8 5006 7980 423.6 19400 9.55

43 2749 46.5 701 299.7 3124 165.8 4496 7470 396.5 17421 11.68

43 2749 46.8 405 100 3174 155.5 2835 5839 286 11057 6.75

43 2749 46.8 500 152.5 3174 155.5 2593 5597 274.2 10112 8.33

43 3027 46.8 573 200.3 3452 169.1 5675 8957 438.8 22134 9.55

43 3027 46.8 640 249.8 3452 169.1 4248 7530 368.9 16567 10.67

43 3450 46.8 573 200.3 3975 166.6 7009 10774 451.5 27335 9.56

43 3450 46.8 640 249.8 3975 166.6 5246 9011 377.6 20461 10.67

Height

of

Basket

Center

(in.)

Max

RPM

G

Calculated

Static

Load (lbs.)

Static

Floor

Pressure

(lbs./ft

2

)

Dynamic

Load (lbs.)

Max

Ver tical

Load (lbs.)

Max

Dynamic

Floor

Pressure

(lbs./ft

2

)

Base

Moment

(lbs./ft.)

Load Freq

(Hz)

Table 10

F8112101

Specifications and Dimensions

• Always mount this machine on a solid, stable ground floor.

• Never install a hard mount washerextractor on an above ground floor or over a basement.

• Never use any material between the machine and floor except grout. The use of rubber pads, neoprene or other materials will make the installation unsafe, noisy and will void all warranties.

W706

WARNING

Install the machine on a level (within 3/8 inch), uncovered concrete floor of sufficient strength at grade. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

W781

WARNING

Installation Instructions

Surface

These machines must be securely anchored on a solid, flat, reinforced concrete surface capable of withstanding the weight of the machine and the considerable forces generated during the spin/extract cycle. Surface should be a high quality concrete (minimum 4000 psi test strength) and at least 12 in. (305 mm) thickness for all models. The surface should be clean, flat and free of irregularities. The pad should be 12 in. (305 mm) larger than the footprint of the machine on all sides, beveling out towards the bottom of the pad.

Anchors

The use of a minimum Grade 5 SAE rated 3/4 inch (.75 mm) anchor bolt is recommended for installing machine.

Mounting

Mounting Bolt Installation Requirements

Location

Plan the location of the machines. When placing machines consider the following:

 The loading door is easily accessible to your

workers and does not interfere with other equipment such as dryers or adjacent washers (door swings open 180 degrees). Make sure that the machine does not block emergency exits, open doors, work traffic paths, etc.

 There is adequate clearance in front of the

machine for operation.

 There is clearance behind and above the machine

to remove the rear and top service panels to safely perform periodic maintenance. Always check local codes. Refer to Clearances section.

On Metal Base

NOTE: Installation on a raised metal base is not recommended.

On Concrete

Refer to Grouting and Setting Machine section.

F8112101

25

Specifications and Dimensions

PHM692N

24 in.

(610 mm)

24 in.

(610 mm)

18 in. (recommended)

(457 mm)

1* in. (minimum)

(25 mm)

18 in. (recommended)

(457 mm)

6* in. (minimum)

(152 mm)

Clearances

* When using minimum clearances for installing 80 pound or larger machines, adjustments must be made to include the

width of the single-cup (standard) or 5-cup (optional) dispenser mounted on the side of the machine. Refer to Figure 5 through Figure 9.

Figure 10

PHM692N

26

F8112101

IMPORTANT: If the machines are to be mounted

1

2

2 in.

(51 mm)

8 in.

(203 mm)

0.75 in.

(19 mm)

PHM737N

1

2

3

4

less than 18 in. (457 mm) from each other or less than 18 in. (457 mm) from a side wall, only the inside bolt holes will be accessible. If the machines are to be mounted less than 6 in. (152 mm) from each other, a wall or other equipment, they must be installed without using the skirt around the bottom, as it cannot be reinstalled after the machines are in place.

Specifications and Dimensions

PHM737N

1 Machine Base (1 in. [25.4 mm]) 2 Mounting Bolt Threads 3 Grouting 4 Reinforcing Rod

1 Frame 2 Grout

Figure 11

A bolt-locator fixture or rebar frame can be used as an option for installation. This rigid welded assembly made of reinforcing rod and mounting bolts is designed to be embedded in concrete. Refer to Figure 12.

Figure 12

PHM178N

F8112101

27

Specifications and Dimensions

Be very careful when lifting and moving machine. If machine falls, serious personal injury or death may result.

W707

WARNING

Mounting Bolt Hole Locations

Use a sturdy template to guide hammer-drill into floor. A heavy steel template/drill guide is available from your distributor.

Make sure to follow manufacturer’s recommendation for bit size for the particular anchors you are using.

The dimensions shown in Figures 13 through 15 are patterns for various models.

NOTE: There are 2 rows of holes in each foot of frame. When installing the machine, it is only necessary to use one row in each foot – it doesn’t matter which row. If close-mounting the machines, it will be more convenient to use the inside row on each foot. However, if an anchor pulls out or is damaged, simply drill another hole in the outside row and insert a new anchor.

Installing Anchors

1. Measure holes to verify that they match bolt hole pattern in base of frame.

2. Clean out anchor holes and floor around them.

3. Insert anchors and secure them per their manufacturer’s installation instructions.

Grouting and Setting Machine

After concrete has cured and anchor bolts are properly set, proceed as follows:

1. Remove two 1/4-20 bolts that secure trim skirt and remove skirt.

2. Carefully position machine over anchor bolts and lower it into place – all anchor bolts should pass through the frame holes easily.

3. Using 4 removable spacers, raise machine about 1/2 in. (12 mm) and level it both front to rear and side-to-side. The machine should rest on 4 points when this operation is completed.

4. Remove rear panel so inside is accessible for grouting.

5. Mix enough machinery grout to fill all spaces between machine base and floor. Grout completely under all frame members. Force grout under machine base until all voids are filled.

6. Before grout has set and become stiff, carefully remove 4 spacers, allowing machine to settle into wet grout.

7. When grout is fully cured, place lock-washers and nuts on anchor studs. Tighten nuts in even increments using a diagonal pattern. This will help insure equal tension at all anchor points.

NOTE: After machine has been in place and operated for a day, retighten anchor bolts – some types of grout shrink slightly and can leave machine anchors loose.

28

F8112101

40 Pound Models

F

A

L

C

G

J

M

H

K

D

E

B

I

FRONT OF MACHINE

REAR OF MACHINE

WALL

N

P

O

24 in. min. recommended for service

Specifications and Dimensions

F8112101

Figure 13

PHM763N

29

Specifications and Dimensions

Model 40 Pound

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

6.375 in. (162 mm)

1 in. (25 mm)

5.5 in. (140 mm)

30.5 in. (775 mm)

17.5 in. (445 mm)

9 in. (229 mm)

5.5 in. (140 mm)

31.32 in. (795 mm)

22.85 in. (580 mm)

34.73 in. (882 mm)

27.34 in. (694 mm)

37.03 in. (941 mm)

42.78 in. (1087 mm)

21 in. (533 mm)

30 in. (762 mm)

32 in. (813 mm)

Tab le 11

30

F8112101

60, 80 and 100 Pound Models

PHM764N

F

A

L

C

G

J

M

H

K

D

E

B

I

FRONT OF MACHINE

REAR OF MACHINE

WALL

Q

S

R

24 in. min. recommended for service

O

P

N

Specifications and Dimensions

F8112101

Figure 14

PHM764N

31

Specifications and Dimensions

Model 60 Pound 80 Pound 100 Pound

A

B

C

D

E

F

G

H

I

J

6.14 in.

(156 mm)

1.5 in.

(38 mm)

5.5 in.

(140 mm)

35 in.

(889 mm)

26.25 in.

(667 mm)

17.5 in.

(445 mm)

8.75 in.

(222 mm)

4.02 in.

(102 mm)

32.69 in.

(830 mm)

25.07 in.

(637 mm)

2.63 in.

(67 mm)

1.5 in.

(38 mm)

7 in.

(178 mm)

41.5 in.

(1054 mm)

33 in.

(838 mm)

22 in.

(559 mm)

11 in.

(279 mm)

4.02 in.

(102 mm)

41 in.

(1041 mm)

30.55 in.

(776 mm)

7.63 in.

(194 mm)

1.5 in.

(38 mm)

7 in.

(178 mm)

41.5 in.

(1054 mm)

33 in.

(838 mm)

22 in.

(559 mm)

11 in.

(279 mm)

4.02 in.

(102 mm)

41 in.

(1041 mm)

30.55 in.

(776 mm)

K

L

M

N

O

P

Q

R

S

36.03 in.

(915 mm)

29.3 in.

(744 mm)

35.23 in.

(895 mm)

41 in.

(1041 mm)

47.09 in.

(1196 mm)

41.16 in.

(1071 mm)

23.5 in.

(597 mm)

31.5 in.

(800 mm)

34.5

(876 mm)

(1148 mm)

(914 mm)

(1107 mm)

(1307 mm)

(1455 mm)

(1279 mm)

(724 mm)

(1003 mm)

(1080 mm)

Table 12

45.21 in.

36 in.

43.6 in.

51.47 in.

57.29 in.

50.34 in.

28.5 in.

39.5 in.

42.5 in.

45.21 in.

(1148 mm)

36 in.

(914 mm)

43.6 in.

(1107 mm)

51.47 in.

(1307 mm)

57.29 in.

(1455 mm)

50.34 in.

(1279 mm)

28.5 in.

(724 mm)

39.5 in.

(1003 mm)

42.5 in.

(1080 mm)

32

F8112101

125, 140 and 175 Pound Models

F

A

L

C

G

J

M

H

K

D

E

B

I

FRONT OF MACHINE

REAR OF MACHINE

Q

S

R

24 in. min. recommended for service

O

P

N

WALL

Specifications and Dimensions

F8112101

PHM762N

Figure 15

33

Specifications and Dimensions

Model 125 Pound 140 Pound 175 Pound

H-Series H-Series H-Series

A

B

C

D

E

F

G

H

I

J

3.93 in.

(100 mm)

1.5 in.

(38 mm)

7 in.

(178 mm)

47.5 in.

(1207 mm)

27 in.

(686 mm)

18 in.

(457 mm)

9 in.

(229 mm)

3.5 in.

(89 mm)

48.1 in.

(1221 mm)

37.35 in.

(949 mm)

4.85 in.

(123 mm)

1.5 in.

(38 mm)

7 in.

(178 mm)

49 in.

(1245 mm)

27 in.

(686 mm)

18 in.

(457 mm)

9 in.

(229 mm)

3.5 in.

(89 mm)

48.1 in.

(1222 mm)

37.35 in.

(949 mm)

4.879 in.

(124 mm)

1.5 in.

(38 mm)

7 in.

(178 mm)

54 in.

(1372 mm)

27 in.

(686 mm)

18 in.

(457 mm)

9 in.

(229 mm)

3.5 in.

(89 mm)

48.1 in.

(1222 mm)

37.35 in.

(949 mm)

M

K

L

50.56 in.

(1284 mm)

40.47 in.

(1028 mm)

45.2 in.

(1148 mm)

N

O

P

Q

R

S

54.42 in.

(1382 mm)

67 in.

(1702 mm)

59.75 in.

(1518 mm)

36.25 in.

(921 mm)

47.25 in.

(1200 mm)

50.25 in.

(1276 mm)

50.56 in.

(1284 mm)

40.47 in.

(1028 mm)

45.2 in.

(1148 mm)

54.42 in.

(1382 mm)

68.07 in.

(1729 mm)

60.95 in.

(1548 mm)

36.25 in.

(921 mm)

47.25 in.

(1200 mm)

50.25 in.

(1276 mm)

50.56 in.

(1284 mm)

40.47 in.

(1028 mm)

45.2 in.

(1148 mm)

54.42 in.

(1382 mm)

71.75 in.

(1822 mm)

68.27 in.

(1734 mm)

36.25 in.

(921 mm)

47.25 in.

(1200 mm)

50.25 in.

(1276 mm)

Table 13

34

F8112101

Water Connection

To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit (51° Celsius) and hot surfaces.

W748

WARNING

P038I

1

2

Water service should have the following:

 Hot water temperature should be a maximum of

190°F (88°C).

 Water pressure should be between 30 and 85 psi

(2 to 7 bar).

 Install screen filters in water supply lines to keep

rust, grit or other foreign material out of solenoid valves.

 Suitable air cushions (risers) should be installed

in supply lines to prevent “hammering.” Refer to Figure 16.

To connect water feeders to rear of machine, use flexible hoses. Because this is a vibrating machine, water lines must allow for movement or leaks may result. Hang hoses in a large loop behind machine so that they are not kinked or pinched.

Specifications and Dimensions

P038I

1 Air Cushions (Risers) 2 Water Supply Faucets

Figure 16

For machines labeled with the CE mark, backsiphon protection devices must be installed previous of all machine water inlet valves in accordance with accepted European standards.

F8112101

35

Specifications and Dimensions

4

1

2

5

6

7

3

Drain Connection Requirements

A flexible connection must be made to a vented drain system to prevent an air lock and to prevent siphoning.

IMPORTANT: Machine must be installed in accordance with all local codes and ordinances.

IMPORTANT: The top of the vent must be 12 inches (304.8 mm) lower than bottom of inlet valves.

If proper drain size is not available or practical, a surge tank is required. A surge tank along with a sump pump should be used when gravity drainage is not possible.

Increasing drain hose length, installing elbows or causing bends will decrease drain flow rate and increase drain times, impairing machine performance.

PHM621N

1 Rear of Machine 2 Drain Pipe 3 1 in. (25.4 mm) Minimum Air Gap 4 Steel Grate 5 Drain Trough 6 Strainer 7 Waste Line

Figure 17

NOTE: Installation of additional machine will require proportionately larger drain connections.

36

F8112101

Specifications and Dimensions

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures.

SW005

WARNING

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

WARNING

Never touch terminals or components of the AC inverter drive unless power is disconnected and the “CHARGE” indicator LED is off. The AC inverter drive retains potentially deadly voltage for some time after the power is disconnected. There are no user-serviceable parts inside the AC inverter drive. Tampering with the drive will void the warranty.

SW009

WARNING

When controlling the AC inverter drive with a parameter unit, the machine’s computer and its safety features are bypassed. This would allow the basket to rotate at high speeds with the door open. When using a parameter unit to control the AC inverter drive, a large sign should be placed on the front of the machine warning people of the imminent danger.

SW003

DANGER

This machine must be protected by a circuit breaker. DO NOT USE FUSES!

W691

WARNING

Electrical Installation Requirements

IMPORTANT: Electrical ratings are subject to change. Refer to serial decal for electrical ratings information specific to your machine.

The AC inverter drive requires a clean power supply free from voltage spikes and surges. Use a voltage monitor to check incoming power.

If input voltage measures above 230V for a 200V drive or above 460 for a 400V drive, ask the power company to lower the voltage. As an alternative, a step-down transformer kit is available from the distributor. Voltages above 240 and 480 require additional measures. Contact a qualified electrician for assistance.

Electrical connections are made at the rear of the machine. The machine must be connected to the proper electrical supply shown on the identification plate attached to the side of the control module.

IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage.

F8112101

37

Specifications and Dimensions

Do not use a phase adder on any variablespeed machine.

SW037

CAUTION

Failure to provide this equipment with a proper proven earth ground may result in a severe shock hazard and may increase EMI emissions.

W708

WARNING

The AC drive provides thermal overload protection for the drive motor. However, a separate circuit breaker or electrical supply disconnecting device must be installed for complete electrical overload protection. This prevents damage to the AC drive by disconnecting all legs if one should be lost accidentally.

IMPORTANT: Do NOT use fuses in place of a circuit breaker.

The machine should be connected to an individual branch circuit not shared with lighting or other equipment.

The connection should be shielded in a liquid-tight or approved flexible conduit with proper conductors of correct size installed in accordance with the National Electric Code or other applicable codes. The connection must be made by a qualified electrician using the wiring diagram provided with the washerextractor or according to accepted European standards for equipment labeled with the CE mark.

Use wire sizes indicated in Table 14 for runs up to 50 feet (15.24 meters). Use next larger size for runs of 50 to 100 feet (15.24 to 30.48 meters). Use 2 sizes larger for runs greater than 100 feet (30.48 meters).

For personal safety and for proper operation, the washer-extractor must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform with the National Electric Code, article 250-95 or accepted European standards for equipment labeled with the CE mark. The ground connection must be made to a proven earth ground, not to conduit or water pipes.

Circuit Breakers

The machines are to be connected to individual common trip circuit breakers. Use only UL 489 rated circuit breakers. Fuses are not to be used in any installations. (Fuses may fail separately, causing a single-phase voltage condition.) A single-phase condition will cause the other lines to suddenly have a considerable change in current draw, which may cause the inverter to fail. Do not install more than one machine per breaker and do not install any other equipment on the breaker supplying the machine. If there is a “stinger” leg (also known as high leg, red leg, etc.) it must be connected to L3 of the terminal block of the machine. A line reactor is highly recommended.

Grounding

All equipment should be grounded with a proven earth ground. Do not use water pipes or electrical conduit as an earth ground path. All grounding and wiring must conform to local and national electrical codes.

Wire Size

Wire size must meet or exceed all codes for breaker size.

Use either SO type cord or flex conduit with stranded copper conductors of prescribed size for power supply between machine and wall. Because this machine vibrates in normal operation, hard conduit may become loose and cause wire abrasion or solid conductor wires may break.

38

F8112101

Specifications and Dimensions

Electrical Specifications

Voltage Designation Standard Electric Heat

Model

40H

60H

80H

100H

125H

140H

175H

2

Code

Voltag e

Cycle

Phase

Wire

Amps

Full Load

Breaker

AWG

mm

Amps

Full Load

Breaker

AWG

N 380 – 480 50/60 3 3 4 15 14 2.5 29 35 8 10

Q 200 – 240 50/60 3 3 8 15 14 2.5 56 60 6 16

X 200 – 240 50/60 1/3 2/3 11 15 14 2.5 56 60 6 16

N 380 – 480 50/60 3 3 6 15 14 2.5 29 35 8 10

Q 200 – 240 50/60 3 3 11 15 14 2.5 84 90 3 25

X 200 – 240 50/60 1/3 2/3 12 15 14 2.5 84 90 3 25

N 380 – 480 50/60 3 3 8 15 14 2.5 31 35 8 10

Q 200 – 240 50/60 3 3 15 20 12 4 87 110 2 35

N 380 – 480 50/60 3 3 8 15 14 2.5 32 40 8 10

Q 200 – 240 50/60 3 3 15 20 12 4 88 110 2 35

N 380 – 480 50/60 3 3 10 15 14 2.5

Not Available

Q 200 – 240 50/60 3 3 19 30 10 6

N 380 – 480 50/60 3 3 11 15 14 2.5

Not Available

Q 200 – 240 50/60 3 3 20 30 10 6

N 380 – 480 50/60 3 3 15 20 12 4 Not Available

2

mm

N 380 – 480 50/60 3 3 3 15 14 2.5 29 35 8 10

40M

Q 200 – 240 50/60 3 3 5 15 14 2.5 56 60 6 16

X 200 – 240 50/60 1/3 2/3 9 15 14 2.5 56 60 6 16

N 380 – 480 50/60 3 3 5 15 14 2.5 29 35 8 10

60M

Q 200 – 240 50/60 3 3 9 15 14 2.5 84 90 3 25

X 200 – 240 50/60 1/3 2/3 11 15 14 2.5 84 90 3 25

N 380 – 480 50/60 3 3 6 15 14 2.5 31 35 8 10

80M

Q 200 – 240 50/60 3 3 11 15 14 2.5 87 110 2 35

N 380 – 480 50/60 3 3 7 15 14 2.5 32 40 8 10

100M

Q 200 – 240 50/60 3 3 12 15 14 2.5 88 110 2 35

N 380 – 480 50/60 3 3 8 15 14 2.5

140M

Q 200 – 240 50/60 3 3 16 20 12 4

Not Available

NOTE: Wire-size based on: NFPA 70 (NEC), Table 310.16, 75°C Column. No more than three current carrying conductors per raceway. Use copper conductors only. Use circuit breakers only. Do not use fuses. Suggested breaker size based on NFPA 70, Section 240.6. Contact local authority having jurisdiction for additional information. Local electrical codes supersede all suggestions of this table. Follow all local electrical codes. Local is defined as place of machine installation.

Table 14

F8112101

39

Specifications and Dimensions

50Hz

60Hz

N

1

Making Connections to Machine

After electrical service feeder has been installed and electrical service voltage verified by a volt meter, follow this procedure to connect service to the equipment.

1. Remove screw securing electrical service connection panel and remove panel from machine.

2. Install an appropriate strain relief or conduit connector in cover.

3. Feed wire through connector leaving about 6 in. (150 mm) pigtails on inside of cover. Strip about 3/8 in. (10 mm) insulation off the end of each wire.

4. Tighten strain relief or conduit connector in place.

5. Connect ground wire to ground terminal at electrical service connections on machine.

6. Connect L1, L2 and L3 to terminal block provided at electrical service connections on machine.

7. Reinstall panel onto rear of machine and tighten cover screw.

Adjusting Control Transformer Taps

Adjust control transformer to deliver correct voltage to machine controls.

7. Power up machine temporarily and, using a volt meter, verify the voltage on transformer secondary is between 100 and 130 VAC.

Provisions for 50 Hz Installations

If machine is to be installed on a 50 Hz power system, adjust control transformer taps as described in Adjusting Control Transfer Taps section. Then change drain valve wiring as follows:

1. Disconnect power from machine. Follow lockout/tag-out procedures.

2. Remove lower rear panel to access drain valves.

3. Snap black plastic cover off of each drain valve motor by locating and squeezing two tabs on each cover.

4. On each drain valve motor there are three terminals (labeled 60 Hz, 50 Hz and N). Locate these terminals.

5. On each drain valve motor, move wire from 60 Hz tap to 50 Hz tap. There should be wires on 50 Hz terminal and N terminal.

6. Reinstall black plastic motor covers.

7. Reinstall rear panel.

8. Reconnect power to machine.

NOTE: If the proper tap on drain valve motor is not selected it will run hot and will be damaged.

1. Measure line-to-line voltage to be supplied to machine with a volt meter.

2. Refer to the schematic supplied with machine and locate transformer terminal chart.

3. In this chart, locate the primary voltage range, which corresponds to line voltage measured above, and note terminals which would be used on primary.

4. In the chart, locate the secondary terminals corresponding to line voltage. If line voltage is not in chart, round it up to the next higher voltage, which is in the chart, or contact a service technician for assistance.

5. Remove two screws holding rear electrical enclosure in place and remove rear electrical enclosure cover.

6. Locate control transformer in enclosure – the primary is on the right of the transformer and the secondary terminals are on the left. Make sure terminals are connected to primary and secondary terminals selected in steps 3 and 4.

40

PHM695N

1 Cover

Figure 18

F8112101

Specifications and Dimensions

Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and components to cool before touching.

W505

WARNING

Steam Requirements (Steam Heat Option Only)

Steam inlet connection, in. (mm)

Number of steam inlets

Recommended pressure, psi (bar)

Maximum pressure, psi (bar)

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Table 15.

NOTE: Failure to install supplied steam filter may void warranty.

Steam Supply Information

40 60 80 100 125 140/175

1/2 (DN13) 1/2 (DN13) 1/2 (DN13) 1/2 (DN13) 3/4 (DN19) 3/4 (DN19)

111111

30 – 80

(2 – 5.5)

80 (5.5) 80 (5.5) 80 (5.5) 80 (5.5) 80 (5.5) 80 (5.5)

30 – 80

(2 – 5.5)

Table 15

30 – 80

(2 – 5.5)

30 – 80

(2 – 5.5)

30 – 80

(2 – 5.5)

30 – 80

(2 – 5.5)

F8112101

41

Specifications and Dimensions

Dangerous Chemicals. May damage eyes and skin. Wear eye and hand protection when handling chemicals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye-rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.

W363

WARNING

Dispenser

Pump

1

3

2

4

1

2

3

4

Chemical Injection Supply System

IMPORTANT: Undiluted chemical dripping can damage the machine. All chemical supply dispenser pumps and dispenser tubing should be mounted below the machine’s injection point. Loops do not prevent drips if these instructions are not followed.

IMPORTANT: Failure to follow these instructions could damage the machine and void the warranty. Figure 19 shows a typical chemical injection supply system.

Chemical Service Connections

Chemical service connections are located inside the machine’s rear electrical enclosure. Provisions include:

 Clearly marked chemical signal locations.

 Chemical signals are prewired for 85 VAC

signals (85 VAC on, 0 VAC off) and can be easily changed to accommodate dry contact chemical signal formats.

 Up to 12 chemical signals are available.

 A timer hold input is available for use with

dispensing systems feeding multiple machines.

 7/8 in. (22 mm) hole is provided in rear electrical

panel cover for mounting a typical chemical pump interface module or feeding chemical pump control signal wires.

Connection of Chemical Supply Hoses

To connect a chemical supply hose to machine:

1. Remove one of the plastic plugs from an injection port.

1 Chemical Signal Connections 2 Supply Hose 3 Chemical Injection Connections 4 Dispenser Pump

42

Figure 19

PHM689N

2. Screw one of the 6 3/8 in. (10 mm) nipples supplied with machine into open injection port.

3. Connect feed hose to nipple and secure hose with a hose clamp.

4. Ideally, pump system should be mounted so that it is lower than chemical injection ports. Hose connections at injection port should be highest point in hose to prevent chemical drippage. Refer to Figure 20.

PHM690N

1 Chemical Injection Port 2 Chemical Hose 3 Pump 4 Chemical Bucket

Figure 20

F8112101

Figure 21

HOLD

HOLD RELAY COM HOLD RELAY NO

SIGNAL 6 COM SIGNAL 6

SIGNAL 5 COM SIGNAL 5

SIGNAL 4 COM SIGNAL 4

SIGNAL 3 COM SIGNAL 3

SIGNAL 2 COM SIGNAL 2

SIGNAL 1 COM SIGNAL 1

PUMP SYSTEM

INTERFACE MODULE

HOLD

COM

6

5

4

3

2

1

This machine is not designed to provide power for a chemical pump system!

Connecting such a load to the machine’s controls may overload the control transformer! Never connect power for any device to the machine’s main power terminal block – this is a violation of the NEC and other electrical regulations.

W692

WARNING

PHM691N

Specifications and Dimensions

Connection of Chemical Pump Signals

To connect pump control to AC voltage signals, do the following:

1. Remove large rear electrical module cover on machine to access chemical terminals.

2. Mount pump system interface module using 7/8 in. (22 mm) hole in cover so that box will be on outside of machine when panel is reinstalled.

3. Connect pump system signal wires 1 through 6 to terminals 1 through 6 on the machine chemical signal terminal block.

4. Connect all pump system signal common wires to two machine chemical signal terminals labeled “COM” (it is recommended to connect three wires to each COM terminal as drawn in Figure 21 – each terminal can accommodate up to 3 16 AWG wires).

5. If a chemical timer hold function is being used (this is common on solid supply systems connected to multiple machines), connect hold relay common terminal to one of two “HOLD” terminals. Connect chemical HOLD RELAY NO wire to remaining “HOLD” terminal as shown in diagram.

F8112101

6. Reinstall rear electrical module cover with chemical system interface module mounted on it.

7. Finish pump system installation per manufacturer’s instructions.

NOTE: Consult factory service or distributor for assistance with dry contact format signals (to drive pumps directly, for example).

43

First Start-Up

IMPORTANT: The following safety checks are to be performed BEFORE initial start-up.

1. Make sure all electrical and plumbing connections have been made in accordance with applicable codes and regulations.

2. Make sure machine is electrically grounded. This is a high leakage current device! Improper grounding can cause electrical shock hazards and EMI problems.

3. Make sure all service connections (water, drain, electrical, steam, etc.) to equipment are flexible and are of correct size, length and type. Make sure there are no kinks and that all clamps and attachment points are secure.

4. Make sure all transport brackets have been removed (where applicable).

5. Make sure machine is properly grouted to floor and leveled. Always allow plenty of time for grout to harden before fully tightening anchor bolts and running machine.

6. Make sure anchor bolts have been tightened properly.

IMPORTANT: The following safety checks are to be performed DURING the initial start-up. Contact a qualified technician if necessary.

1. Verify door lock system works properly (whenever machine is in operation, loading door must be in the closed position and locked). Do this by attempting to unlock and open loading door while machine is in operation.

2. Verify machine cannot operate with loading door open. Do this by attempting to start a program while loading door is open.

3. Verify machine does not move or vibrate excessively. Do this by loading machine with a small load of laundry (about half capacity) and running a program with a high-speed extract. The machine should be reasonably quiet and still during the extract.

F8112101

44

Alliance CPC40M Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual