Alliance CPC40M Installation Manual

Washer-Extractors

PHM1397

PHM1397C

Pocket Hardmount Variable-Speed

PS40 Control

Refer to Page 7 for Model Identification

Installation

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. F8112101R3

October 2011

Table of

Contents

Safety Information.............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 5

Model Identification ............................................................................. 6

Introduction......................................................................................... 8

Delivery Inspection............................................................................... 8

Nameplate Location.............................................................................. 8

Replacement Parts ................................................................................ 8

Customer Service.................................................................................. 8

Specifications and Dimensions........................................................... 9

High Speed Models............................................................................... 9

Medium Speed Models......................................................................... 11

Machine Dimensions ............................................................................ 13

40 Pound Models ............................................................................. 14

60 Pound Models ............................................................................. 15

80 Pound Models ............................................................................. 16

100 Pound Models ........................................................................... 17

125 Pound Models ........................................................................... 18

140 Pound Models ........................................................................... 19

175 Pound Models ........................................................................... 20

Front and Rear Features........................................................................ 21

Floor Load Data.................................................................................... 22

Installation Instructions ........................................................................ 24

Surface ............................................................................................. 24

Anchors ............................................................................................ 24

Mounting.......................................................................................... 24

Mounting Bolt Installation Requirements ............................................ 24

Location ........................................................................................... 24

Clearances ........................................................................................ 25

Mounting Bolt Hole Locations ............................................................. 27

Installing Anchors............................................................................ 27

Grouting and Setting Machine ......................................................... 27

40 Pound Models ............................................................................. 28

60, 80 and 100 Pound Models.......................................................... 30

125, 140 and 175 Pound Models...................................................... 32

Water Connection ................................................................................. 34

Drain Connection Requirements........................................................... 35

Electrical Installation Requirements..................................................... 36

Circuit Breakers ............................................................................... 37

Grounding ........................................................................................ 37

Wire Size.......................................................................................... 37

Making Connections to Machine..................................................... 39

Adjusting Control Transformer Taps............................................... 39

Provisions for 50 Hz Installations.................................................... 39

means without the expressed written consent of the publisher.

F8112101

1

Steam Requirements (Steam Heat Option Only).................................. 40

Chemical Injection Supply System....................................................... 41

Chemical Service Connections ........................................................ 41

Connection of Chemical Supply Hoses ........................................... 41

Connection of Chemical Pump Signals ........................................... 42

First Start-Up ...................................................................................... 43

2

F8112101

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.

3. Do not install or store the washer where it will be exposed to water and/or weather.

4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

F8112101

6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

3

Safety Information

7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.

8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.

10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.

11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

13. Always follow the fabric care instructions supplied by the textile manufacturer.

14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.

15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.

16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.

18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.

22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.

23. Before the washer is removed from service or discarded, remove the door to the washing compartment.

24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.

17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.

4

F8112101

IMPORTANT: Ensure that the recommended

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

W703

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

Safety Information

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately.

Use manufacturer-authorized spare parts to avoid safety hazards.

F8112101

5

Safety Information

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

Operator Safety

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Verify that all warning signs are present and legible, replace as necessary.

2. Check door interlock before starting operation of machine:

a. Attempt to start machine with door open. The

machine should not start.

b. Close door without locking it and start the

machine. The machine should not start.

c. Attempt to open door while a cycle is in

progress. The door should not open.

If door lock and interlock are not functioning properly, disconnect power and call a service technician.

3. Do not attempt to operate machine if any of the following conditions are present:

a. Door does not remain securely locked during

entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in machine.

6

F8112101

Model Identification

Information in this manual is applicable to these models:

Medium Speed High Speed

IP040PMQ1 IP040PMX2 IPH40M IPH180

IPH270 JP060PMQ1

IP080PMN2 IP080PMQ1 IPH80M IPH370

IP100PMQ1 IPH100M IPH460 JP100PMQ1

IP140PMQ1 IPH140M IPH640 JP140PMQ1

40

Pound

60

Pound

80

Pound

100

Pound

125

Pound

140

Pound

175

Pound

CP040PMN1 CP040PMQ1 CP040PMX2 CPC40M IP040PMN1

CP060PMN1 CP060PMQ1 CP060PMX2 CPC60M IP060PMN1 IP060PMQ1 IP060PMX2 IPH60M

CP080PMN1 CP080PMN2 CP080PMQ1 CPC80M IP080PMN1

CP100PMN1 CP100PMN2 CP100PMQ1 CPC100M IP100PMN1 IP100PMN2

Not Applicable

CP140PMN1 CP140PMQ1 CPC140M IP140PMN1

Not Applicable

CP040PHN1 CP040PHQ1 CP040PHX2 CPC40H IP040PHN1

CP060PHN1 CP060PHN2 CP060PHQ1 CP060PHQ2 CP060PHX1 CP060PHX2 CPC60H IP060PHN1

CP080PHN1 CP080PHN2 CP080PHQ1 CPC80H IP080PHN1 IP080PHN2

CP100PHN1 CP100PHN2 CP100PHQ1 CPC100H IP100PHN1 IP100PHN2

CP125PHN1 CP125PHN2 CP125PHQ1 CP125PHQ2 CPC125H IP125PHN1 IP125PHN2

CP140PHN1 CP140PHQ1 CPC140H IP140PHN1

CP175PHN1 CPC175H IP175PHN1 IPH175H

Safety Information

IP040PHQ1 IP040PHX2 IPH40H JP040PHN1 JP040PHQ1

IP060PHN2 IP060PHQ1 IP060PHX2 IPH60H JP060PHN1 JP060PHN2 JP060PHQ1

IP080PHQ1 IPH80H JP080PHN1 JP080PHN2 JP080PHQ1

IP100PHQ1 IPH100H JP100PHN1 JP100PHN2 JP100PHQ1

IP125PHQ1 IP125PHQ2 IPH125H IPH570 JP125PHN1 JP125PHN2

IP140PHQ1 IPH140H JP140PHN1 JP140PHQ1

IPH790 JP175PHN1 JP175PHN2

F8112101

7

Safety Information

Model Number Prefix Brand

I

P

060

P

M

Q

1

0

1

U

01

Product Family; P=IPH

Washer-Extractor Capacity (pounds dry weight of laundry)

Type of Control; P=PS40

Spin Speed; M=Medium

Electrical Voltage; Q=200-208/220-240 Volt/50 or 60 Hertz/3 Phase

Design Series

Auxiliary Heating; 0 = Prep for Steam

Plumbing; 0 = 2-Valve Standard Thread

Chemical Supply; 1 = Single Dry Chemical Compartment with 6 Liquid Chemical Supply Connections.

Agency Approval; U = ETL/ETLC

Options Identification

Model Number Familiarization Guide

Sample Model Number: IP060PMQ1001U01

8

F8112101

Introduction

PHM1397C

1

2

Delivery Inspection

Upon delivery, visually inspect crate, protective cover and unit for any visible shipping damage. If the crate, protective cover or unit is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed or advise the carrier of the condition as soon as it is discovered.

Nameplate Location

The nameplate is located inside the door and on the upper rear panel. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

Replacement Parts

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor.

Customer Service

For technical assistance, contact your local distributor or contact:

Alliance Laundry Systems

Shepard Street

P. O . B ox 99 0

Ripon, WI 54971-0990

U.S.A.

www.comlaundry.com

+1 (920) 748-3121

Ripon, Wisconsin

+3256412054

Wevelgem, Belgium

1 Inside the Door 2 On Upper Rear Panel

F8112101

PHM1397N

Figure 1

9

Specifications and Dimensions

High Speed Models

Models

Specifications 40H 60H 80H 100H 125H 140H 175H

Overall Dimensions

Overall Width, in. (mm)

Overall Height, in. (mm)

Overall Depth, in. (mm)

Weight and Shipping Information

Net Weight, lbs. (kg)

Domestic Shipping Weight, lbs. (kg )

Domestic Shipping Vol u m e , f t3 (m3)

Wash Cylinder Information

Cylinder Diameter, in. (mm)

Cylinder Depth, in. (mm)

Cylinder Volume, ft3 (l)

Perforation Size, in. (mm)

Cylinder Capacity 1:10 Fill Ratio, lbs. (kg)

32

(813)

57

(1448)

45.6

(1158)

1093

(496)

1150

(522)

63

(1.78)

27

(686)

19

(483)

6.3

(178.3)

0.19

(4.83)

39.3

(17.8)

34.5

(876)

62.6

(1590)

47.8

(1213)

1367

(620)

1424

(646)

76.9

(2.18)

31

(787)

22

(559)

9.6

(271.7)

0.19

(4.83)

60

(27.2)

42.5

(1080)

70

(1778)

51.4

(1306)

1908

(866)

2001

(908)

110

(3.11)

37

(940)

21

(533)

13.1

(370.7)

0.19

(4.83)

81.6 (37)

42.5

(1080)

70

(1778)

56.4

(1433)

1979

(898)

2072

(940)

122

(3.45)

37

(940)

26

(660)

16.2

(458.5)

0.19

(4.83)

101

(45.9)

56.3

(1430)

77.1

(1958)

56.1

(1425)

2459

(1116)

2557

(1160)

160

(4.53)

43

(1092)

24

(610)

20.1

(569.2)

0.19

(4.83)

125 (57)

56.3

(1430)

77.1

(1958)

59.1

(1502)

2725

(1237)

2823

(1281)

167

(4.73)

43

(1092)

27

(686)

22.7

(642.4)

0.19

(4.83)

141.7

(64.3)

56.3

(1430)

77.1

(1958)

64

(1626)

2963

(1344)

3064

(1390)

179

(5.16)

43

(1092)

32

(813)

26.8

(759.9)

0.19

(4.83)

175

(79.5)

Door Opening Information

Door Opening Size, in. (mm)

Height of Door Bottom Above Floor, in. (mm)

Drain System

Overflow Size, in. (mm)

Drain Outlet Size, in. (mm)

Number of Drain Outlets, (std/opt)

10

15

(381)

25.5

(648)

1.5

(38.1)

3

(76.2)

17

(432)

28.8

(730)

1.5

(38.1)

3

(76.2)

20

(508)

29.6

(752)

1.5

(38.1)

3

(76.2)

20

(508)

30.1

(765)

1.5

(38.1)

3

(76.2)

24.5

(622)

34

(837)

3

(76.2)

3

(76.2)

24.5

(622)

34.3

(871)

3

(76.2)

3

(76.2)

1/2 1/2 1/2 1/2 1/2 1/2 1/2

Table 1 (continued)

24.5

(622)

34.8

(884)

3

(76.2)

3

(76.2)

F8112101

Specifications and Dimensions

Table 1 (continued)

Models

Specifications 40H 60H 80H 100H 125H 140H 175H

Water Inlet

Connection Size

Number of Inlets, (std/opt)

3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 1-1/4 NPT 1-1/4 NPT

2/3 2/3 2/3 2/3 2/3 2/3 2/3

Chemical Supply System

Number of Dry Chemical Compartments, (std/opt)

Number of Liquid Supply Connections, (std/opt)

1/5 1/5 1/5 1/5 1/5 1/5 1/5

6/12 6/12 6/12 6/12 6/12 6/12 6/12

Cylinder Speeds/Centrifugal Force Data

Possible Wash Speeds, RPM (G-Force)

Preset Wash Speed, RPM (G-Force)

Balance Speed, RPM (G-Force)

Preset Low Extract Speed, RPM (G-Force)

Preset Medium Extract Speed, RPM (G-Force)

Preset High Extract Speed, RPM (G-Force)

Maximum SmartSpin Speed, RPM (G-Force)

10-60

(0.05-1.4)

46

(0.8)

81

(2.5)

511

(100)

605

(140)

775

(230)

885

(300)

10-60

(0.04-1.6)

43

(0.8)

75

(2.5)

477

(100)

564

(140)

723

(230)

826

(300)

10-60

(0.05-1.9)

39

(0.8)

69

(2.5)

437

(100)

516

(140)

662

(230)

756

(300)

10-60

(0.05-1.9)

39

(0.8)

69

(2.5)

437

(100)

516

(140)

662

(230)

756

(300)

10-55

(0.06-1.9)

36

(0.8)

69

(2.5)

405

(100)

479

(140)

573

(200)

701

(300)

10-55

(0.06-1.9)

36

(0.8)

64

(2.5)

405

(100)

479

(140)

573

(200)

640

(250)

10-55

(0.06-1.9)

36

(0.8)

64

(2.5)

405

(100)

479

(140)

573

(200)

640

(250)

Drive Train Information

Number of Motors In Drive Train

Drive Motor Power, hp (kW)

Balance Detection

Vibration Switch Installed

Electrical Heating (Optional)

Total Electrical Heating Capacity, kW

Number of Electrical Heating Elements

Electrical Heating Element Size, kW

F8112101

21.5@240V

21.5@480V

6 – 240V 6 – 480V

1111111

3

(2.3)

5

(3.7)

7.5

(5.6)

7.5

(5.6)

10

(7.5)

7.5

(5.6)

15

(11.2)

STD STD STD STD STD STD STD

32.2@240V

21.5@480V

9 – 240V 6 – 480V

3333Not

32.2@240V

21.5@480V

9 – 240V 6 – 480V

32.2@240V

21.5@480V

9 – 240V 6 – 480V

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Not

Applicable

Table 1

11

Specifications and Dimensions

Medium Speed Models

Models

Specifications 40M 60M 80M 100M 140M

Overall Dimensions

Overall Width, in. (mm)

Overall Height, in. (mm)

Overall Depth, in. (mm)

Weight and Shipping Information

Net Weight, lbs. (kg)

Domestic Shipping Weight, lbs. (kg)

Domestic Shipping Volume, ft3 (m3)

Wash Cylinder Information

Cylinder Diameter, in. (mm)

Cylinder Depth, in. (mm)

Cylinder Volume, ft3 (l)

Perforation Size, in. (mm)

Cylinder Capacity 1:10 Fill Ratio, lbs. (kg)

32

(813)

57

(1448)

45.6

(1158)

1083 (496)

1150

(522)

63

(1.78)

27

(686)

19

(483)

6.3

(178.3)

0.19

(4.83)

39.3

(17.8)

34.5

(876)

62.6

(1590)

47.8

(1213)

1367

(620)

1424

(646)

76.9

(2.18)

31

(787)

22

(559)

9.6

(271.7)

0.19

(4.83)

60

(27.2)

42

(1080)

70

(1778)

51.4

(1306)

1908

(866)

2001

(908)

110

(3.11)

37

(940)

21

(533)

13.1

(370.7)

0.19

(4.83)

81.6 (37)

42.5

(1080)

70

(1778)

56.4

(1433)

1979

(898)

2072

(940)

122

(3.45)

37

(940)

26

(660)

16.2

(458.5)

0.19

(4.83)

101

(45.9)

50.3

(1276)

77.1

(1958)

59.1

(1502)

2725

(1237)

2823

(1281)

167

(4.73)

43

(1092)

27

(686)

22.7

(642.4)

0.19

(4.83)

141.7

(64.3)

Door Opening Information

Door Opening Size, in. (mm)

Height of Door Bottom Above Floor, in. (mm)

Drain System

Overflow Size, in. (mm)

Drain Outlet Size, in. (mm)

Number of Drain Outlets, (std/opt)

Water Inlet

Connection Size

Number of Inlets, (std/opt)

12

15

(381)

25.5

(648)

1.5

(38.1)

3

(76.2)

17

(432)

28.8

(730.3)

1.5

(38.1)

3

(76.2)

20

(508)

29.6

(751.8)

1.5

(38.1)

3

(76.2)

20

(508)

30.1

(765)

1.5

(38.1)

3

(76.2)

24.5

(622)

34.3

(871.2)

3

(76.2)

3

(76.2)

1/2 1/2 1/2 1/2 1/2

3/4 NPT 3/4 NPT3/4 NPT3/4 NPT1-1/4 NPT

2/3

2/3 2/3 2/3 2/3

Table 2 (continued)

F8112101