Alliance CP060PMX2, CP060PHN2, CP040PMQ1, CP080PHQ1, CP080PMN1 Installation Manual

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Washer-Extractors

PHM1397C

Pocket Hardmount Variable-Speed

PS40 Control

Refer to Page 6 for Model Identification

Operation/Maintenance

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

Part No. F8112201R2

August 2011

Table of

Contents

Safety Information .............................................................................. 2

Explanation of Safety Messages........................................................... 2

Important Safety Instructions ............................................................... 2

Safety Decals ........................................................................................ 4

Operator Safety..................................................................................... 5

Model Identification ............................................................................. 6

Introduction......................................................................................... 7

Nameplate Location.............................................................................. 7

Replacement Parts ................................................................................ 7

Customer Service.................................................................................. 7

Operation............................................................................................. 8

Machine Familiarization Guide ............................................................ 8

General Operation Instructions............................................................. 10

Operating PS40 Control........................................................................ 10

Maintenance ........................................................................................ 12

Daily ..................................................................................................... 13

Beginning of Day............................................................................. 13

End of Day ....................................................................................... 13

Weekly.................................................................................................. 13

Monthly................................................................................................. 14

Quarterly ............................................................................................... 16

Care of Stainless Steel .......................................................................... 17

means without the expressed written consent of the publisher.

F8112201

Safety Information

DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.

DANGER

WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.

CAUTION

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

W023

WARNING

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Install the washer according the INSTALLATION instructions. Refer to the GROUNDING instructions in the INSTALLATION manual for the proper grounding of the washer. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians.

3. Do not install or store the washer where it will be exposed to water and/or weather.

4. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

6. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source.

Safety Information

7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.

8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

9. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.

10. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub.

11. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

12. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

13. Always follow the fabric care instructions supplied by the textile manufacturer.

16. Do not attach anything to the supply dispenser’s nozzles, if applicable. The air gap must be maintained.

17. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.

18. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.

19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person.

20. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

21. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service.

22. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent.

14. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.

15. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.

F8112201

23. Before the washer is removed from service or discarded, remove the door to the washing compartment.

24. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

Safety Information

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

WARNING

Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage.

W703

CAUTION

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

WARNING

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

Safety Decals

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

Use manufacturer-authorized spare parts to avoid safety hazards.

IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

F8112201

Operator Safety

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Verify that all warning labels are present and legible, replace as necessary.

2. Check door interlock before starting operation of machine:

a. Attempt to start machine with door open. The

machine should not start.

b. Close door without locking it and start the

machine. The machine should not start.

Safety Information

c. Attempt to open door while a cycle is in

progress. The door should not open.

If door lock and interlock are not functioning properly, disconnect power and call a service technician.

3. Do not attempt to operate machine if any of the following conditions are present:

a. Door does not remain securely locked during

entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in machine.

F8112201

Safety Information

Model Identification

Information in this manual is applicable to these models:

Medium Speed High Speed

IP040PMQ IP040PMX IPH40M IPH180

IP060PMQ IP060PMX IPH60M IPH270 JP060PMQ

IP080PMQ IPH80M IPH370

IP100PMQ IPH100M IPH460 JP100PMQ

IP140PMQ IPH140M IPH640 JP140PMQ

Pound

100

Pound

125

Pound

140

Pound

175

Pound

CP040PMN CP040PMQ CP040PMX CPC40M IP040PMN

CP060PMN CP060PMQ CP060PMX CPC60M IP060PMN

CP080PMN CP080PMQ CPC80M IP080PMN

CP100PMN CP100PMQ CPC100M IP100PMN

Not Applicable

CP140PMN CP140PMQ CPC140M IP140PMN

Not Applicable

CP040PHN CP040PHQ CP040PHX CPC40H IP040PHN

CP060PHN CP060PHQ CP060PHX CPC60H IP060PHN

CP080PHN P080PHQ CPC80H IP080PHN

CP100PHN CP100PHQ CPC100H IP100PHN

CP125PHN CP125PHQ1 CPC125H IP125PHN

CP140PHN CP140PHQ CPC140H IP140PHN

CP175PHN CPC175H IP175PHN

IP040PHQ IP040PHX IPH40H JP040PHN JP040PHQ

IP060PHQ IP060PHX IPH60H JP060PHN JP060PHQ

IP080PHQ IPH80H JP080PHN JP080PHQ

IP100PHQ IPH100H JP100PHN JP100PHQ

IP125PHQ IPH125H IPH570 JP125PHN

IP140PHQ IPH140H JP140PHN JP140PHQ

IPH175H IPH790 JP175PHN

F8112201

Introduction

PHM1397C

Nameplate Location

The nameplate is located inside the door and on the upper rear panel. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1.

PHM1397N

1 Inside the Door 2 On Upper Rear Panel

Replacement Parts

If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at +1 (920) 748-3950 for the name of the nearest authorized parts distributor.

Customer Service

For technical assistance, contact your local distributor or call:

Alliance Laundry Systems Shepard Street P. O . B ox 99 0 Ripon, WI 54971-0990 U.S.A. www.comlaundry.com +1 (920) 748-3121

+3256412054 Wevelgem, Belgium

Figure 1

F8112201

Operation

Machine Familiarization Guide

Figure 2 and Figure 3 identifies major operational features of the machine.

1 Front Service Panel 9 Chemical Service Connection 2 Door Release 10 Water Service Connections (2 std) 3 Door Handle 11 Lubrication Points for Bearings 4 Loading Door 12 Top Service Panel 5 Control Panel 13 Chemical Signal Control Connection 6 Supply Dispenser 14 Power Service Connection 7 Rear Service Panel 15 Cooling Fan and Filter 8 Steam Service Connection 16 Drain Service Connections (1 std)

Figure 2

PHM696N

Operation

PHM1398C

1 2 3

4 5 6

7 8 9

PS40

PROG

RUN

8 7

1 Stop Button 7 Infra-Red Programming Port 2 Start Button 8 Enter Button 3 Main Display 9 Temperature/Toggle Button 4 Program Number/Alarm Display 10 Up Button 5 Emergency Stop Button 11 Down Button 6 Run/Program Mode Key Switch 12 Number Buttons

Figure 3

PHM1398C

F8112201

Operation

Never use flammable materials of any kind in the machine! Never use any solvent other than water!

W686

WARNING

General Operation Instructions

1. Open door and make sure that machine is empty.

2. Load to capacity. DO NOT OVERLOAD.

3. Close and lock door.

4. FILL dispenser cups with appropriate chemicals.

5. Enter number of desired program.

6. Press START button.

7. Machine door will automatically lock and cycle will begin.

8. When program is completed, display will show message “open door” and door will automatically unlock and is ready to be opened.

Fast Advancing a Program:

1. Press and hold ENTER button and program time will advance.

2. When program time pauses, release ENTER button. To continue to end of program, continue holding ENTER button.

When PS40 Control fast advances it will pause whenever it comes to beginning of a drain or agitation routine.

Display bath temperature and cylinder speed:

1. Press TEMPERATURE/TOGGLE button and current temperature is displayed.

2. Press TEMPERATURE/TOGGLE button again and target temperature is displayed.

3. Press TEMPERATURE/TOGGLE button again and current cylinder RPM is displayed.

4. Display will revert to program status display after a few seconds.

Operating PS40 Control

Running a Program:

1. Make sure loading door is closed and locked.

2. Enter 2 digit program number corresponding to desired program.

3. Press START button.

Stopping a Program:

1. Press STOP button and wait for door to be unlocked.

2. Open loading door.

3. Close loading door.

4. Press STOP button – program will be aborted.

5. Open and close loading door again and program will be cleared and aborted. Display will return to “Start”.

F8112201

Operation

The PS40’s fault codes indicate potentially hazardous operating conditions. If a Fault occurs the machine should be shut off and locked out until a service technician can repair the machine. All fault codes are indicated by a flashing “Fn” display. Where F indicates a fault condition, and n indicates the particular fault number.

W687

WARNING

Clearing an Alarm:

1. Note alarm code flashing on program display in order to look it up and correct problem.

2. Press ENTER button and display will be cleared. PS40 control will continue running normally.

An alarm code indicates a potential machine problem or condition that should be examined.

Clearing a Fault:

1. Note fault code flashing on program display in order to look it up and explain problem to a qualified technician.

2. Wait until machine has stopped and door is unlocked.

3. Open door.

4. Press E-Stop button or disconnect main electrical service to machine.

5. Call a qualified service technician.

6. When power is restored fault will be cleared and PS40 control will attempt to run again.

Tips:

• Always load machine to capacity.

• Use appropriate low sudsing detergents and

chemicals.

• If a power failure interrupts machine during a

program, program can be resumed where it was interrupted when power is restored by pressing START button on control.

• To add goods after a program has been started,

press STOP button. After machine has drained and is safe, it will unlock door. Open door and add additional goods to be processed. Close door and press START button to restart program where it left off.

• If wrong program number is accidentally entered,

control will allow you to reenter it and change program being run for up to 3 minutes.

F8112201

Maintenance

Be careful when handling sheet-metal parts. Sharp edges can cause personal injury. Wear safety glasses and gloves, use the proper tools, and provide adequate lighting.

SW035

WARNING

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.

SW019

CAUTION

Maintenance procedures described below will prolong life of machine and help prevent accidents.

Daily, weekly, monthly and quarterly checklists are provided at end of this section. Laminate checklists to preserve them for repeated copying. Operators and technicians are encouraged to add checks specific to their machine’s particular application.

Maintenance

Do not spray the machine with water. Short circuiting and serious damage may result.

W782

WARNING

To reduce the risk of electrical shock, serious injury or death, disconnect the electrical power to washer-extractor before examining the wiring.

W636

WARNING

Daily

Beginning of Day

1. Check door interlock before starting operation:

a. Attempt to start with door open. Machine

should not start.

b. Close door without locking it and attempt to

start. Machine should not start.

c. Attempt to open door while a cycle is in

progress. Door should not open.

If door lock and interlock are not functioning properly, disconnect power and call a service technician.

IMPORTANT: Door lock should be checked daily to ensure proper operation. Also, check that all safety and instruction stickers are on the machine. Replace as necessary.

2. Inspect water inlet valve hose connections on back of machine for leaks.

3. Inspect steam hose connections for leaks, where applicable.

End of Day

1. Clean AC drive filter:

a. Remove plastic cover which contains filter.

b. Remove foam filter from cover.

c. Wash filter with warm water and allow to air

dry. Filter can be vacuumed clean.

IMPORTANT: The control module cover and fan filter must be in place for the fan to properly cool the AC inverter drive. Failure to observe this warning will void the warranty and could lead to expensive AC inverter drive repair.

2. Clean door gasket of residual detergent and all foreign matter.

3. Clean automatic supply dispenser and lid inside and out with mild detergent. Rinse with clean water.

4. Clean powder dispenser and lid with mild detergent. Rinse with clean water.

5. Clean machine’s top, front and side panels with mild detergent. Rinse with clean water.

NOTE: Unload machine promptly after each completed cycle to prevent moisture buildup. Leave loading door open at end of each completed cycle to allow moisture to evaporate.

Weekly

4. Inspect all chemical inlets, lines and connections for leaks.

5. Verify insulation is intact in all external wires and all connections are secure. If bare wires are evident, call a service technician.

F8112201

1. Check machine for leaks.

a. Start an unloaded cycle to fill machine.

b. Verify that door and door gasket do not leak.

c. Verify that drain valve is operating and that

drain system is free from obstruction. If water does not leak out during prewash segment, drain valve is closed and functioning properly.

Maintenance

Never mix grease types (Ex. Silicon, Petroleum, Lithium, Poly-Urea)! Never use any grease other than that specified at the grease fittings on the machine. Doing so may cause premature bearing failure and void any applicable warranties.

W694

WARNING

Monthly

NOTE: Disconnect power to machine at its source before performing monthly maintenance procedures.

Keep the following lubricants on hand for periodic maintenance of machine.

Main

Bearings

Motor

Door

Latch

Door

Handle

Shell Alvania

Motor bearings are sealed and do not require service.

Silicon Spray Grease

1. Each month or after 200 hours of operation, lubricate bearings using grease fittings located in upper rear panel. Pump grease gun slowly, using full strokes. Use the following schedule to determine number of strokes to use for machine.

Machine

Typ e

40M, 60M 2 1

40H, 60H, 80M, 100M 2 2

80H, 100H, 125H, 140M 3 2

140H, 175H 4 2

71125 Grease

Number of strokes per month or 200 hours of

operation

Front

Bearing

Rear

Bearing

The grease must have adequate base oil viscosity with one of the following ratings:

• ISO VG 150 (135 – 165 cSt at 40°C or

709 – 871 SUS at 100°F)

• ISO VG 220 (198 – 242 cSt at 40°C or

1047 – 1283 SUS at 100°F)

• An SAE 40 rating is also acceptable as long as

cSt or SUS values are within specified ranges.

automatic

If machine is fitted with SKF System 24 lubricators, check that they are functioning by noting piston position each month. Set them to dispense their contents over 12 months for all machine models. Always mark new lubricators with installation date.

2. Inspect drive belts for uneven wear, frayed edges or cracking. Push on belts and make sure motor can move about its pivot point (this ensures belts are automatically being tensioned correctly).

The grease must have the following characteristics:

• NLGI Grade 2

(Recommended: Shell Alvania

• Lithium-based

• Water-insoluble

• Anti-rusting

• Anti-oxidizing

• Mechanically stable

#71125)

F8112201

Maintenance

Do not clean the cooling fans with compressed air! Doing this spins the fan too fast and will cause premature fan failures.

W695

WARNING

3. Verify V-belts are properly aligned by checking pulley alignment. Place a straight edge across both pulley faces. The straight edge should make contact with pulleys in two places. Refer to Figure 4.

P045I

1 Drive Motor 2 Drive Pulley 3 Belt 4 Straight Edge 5 Drive Pulley

7. Clean inlet hose filter screens:

a. Turn water off and allow valve to cool, if

necessary.

b. Unscrew inlet hose and remove filter screen.

c. Clean with soapy water and reinstall. Replace

if worn or damaged.

8. Make sure that all hose clamps are tight and all hoses are secure

9. Tighten motor mounting bolt locknuts and bearing bolt locknuts, if necessary.

10. Verify that motor plate mounting bolt is tight but plate is free to pivot.

11. Use compressed air to clean dust and lint from motor.

12. Clean interior of machine by wiping with a water-soaked sponge or cloth.

13. Open rear electrical enclosure and clean out any dust or lint build up in box with a vacuum cleaner and a soft brush.

Figure 4

4. Check all hoses for leaks, cracking and deterioration.

5. Check supply dispenser hoses and hose connections for leaks.

6. Check all hoses and temperature probe for leaks, cracking and deterioration.

14. Remove chemical supply components and check for residual chemicals. Clean or replace as necessary.

F8112201

Maintenance

Quarterly

NOTE: Disconnect power to machine at its source before performing quarterly maintenance procedures.

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.

3. Verify that drain motor shield is in place and secure.

4. Check all painted surfaces for bare metal.

a. If bare metal is showing, paint with primer or

solvent-based paint.

b. If rust appears, remove it with sandpaper or

by chemical means. Then paint with primer or solvent-based paint.

5. Clean steam filter, where applicable.

a. Turn off steam supply and allow time for

valve to cool.

b. Unscrew nut.

c. Remove element and clean.

d. Replace element and nut.

F8112201

Maintenance

Care of Stainless Steel

• Remove dirt and grease with detergent and water.

Thoroughly rinse and dry after washing.

• Avoid contact with dissimilar metals to prevent

galvanic corrosion when salty or acidic solutions are present.

• Do not allow salty or acidic solutions to

evaporate and dry on stainless steel. Wipe clean of any residues.

• Rub in direction of polish lines or “grain” of

stainless steel to avoid scratch marks when using abrasive cleaners. Use stainless steel wool or soft, non-metal bristle brushes. Do not use ordinary steel wool or steel brushes.

• Remove discoloration or heat tint from

overheating by scouring with a powder or by employing special chemical solutions.

• Do not leave sanitizers or sterilizing solutions on

stainless steel equipment for prolonged periods of time.

• When an external chemical supply is used,

ensure no siphoning of chemicals occurs when machine is not in use. Highly concentrated chemicals can cause severe damage to stainless steel and other components with machine. Damage of this kind is not covered by manufacturer’s warranty. Locate pump below machine’s injection point to prevent siphoning of chemicals into machine.

• If stainless steel appears to be rusting the source

of the rust may actually be an iron or steel part not made of stainless steel, such as a nail or screw.

F8112201

Alliance CP060PMX2, CP060PHN2, CP040PMQ1, CP080PHQ1, CP080PMN1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual