Allen-Bradley Kinetix 5700 iTRAK Installation Instructions
Installation Instructions
Original Instructions
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Catalog Numbers 2198T-W25K-ER and 2198T-WBCMOD
Top ic Pa ge
Summary of Changes 1
Unpack 2
Parts List 2
Product Dimensions 3
Enclosure Requirements 4
Power Configuration 7
Install the iTRAK Power Supply 8
Drill Hole Patterns 9
Connector Data 10
Wiring Requirements 12
Wire the iTRAK Power Supply 14
Cable Preparation for iTRAK Power Supply Output Power Cables 16
Apply the iTRAK Power Cable Shield Clamp 20
Install the iTRAK Bus Conditioner Module 20
Power Wiring Examples 22
Commission 26
Fuse Replacement 27
Additional Resources 28
Summary of Changes
Change Page
Updated the section titled Bus Conditioner Module Mounting Options
(2198T-L16xx Motor Modules).
Added information to the Power Configuration section. 7
Updated wiring information. 22…26
5
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
The Kinetix® 5700 iTRAK® power supply with 458…747V DC input provides continuous output power and current to iTRAK motor modules by using two controlled DC outputs
with continuous current of 12.5 A and peak current of 25 A. The iTRAK bus conditioner module provides additional DC bus stiffness with local capacitance to the track. Use it
whenever you use iPS with medium frame iTRAK unless advised by Rockwell Automation.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM 002
apply power, troubleshoot, and integrate with ControlLogix® EtherNet/IP communication modules or CompactLogix™ 5370 controllers.
and iTRAK System User Manual, publication 2198 T-UM 001 for detailed information on how to wire,
Unpack
Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase
order.
Parts List
The iTRAK power supply ships with the following:
•DC bus-bar link, 100mm
• Wiring-plug connector set with 24V control input power (CP), digital inputs (IOD), iTRAK power supply ready (IR) output, two iTRAK 24V output (ICP), and two iTRAK
bus output (IDC) connectors
• These installation instructions, publication 2198T-IN001
Replacement connector sets are also available. See the iTRAK System Technical Data, publication 2198T-TD001, for more information.
The iTRAK bus conditioner module ships with the following:
• M6 x 1, 30 mm mounting screws, quantity 4.
Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020 2
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
iPS RDY
MOD
NET
2
1
16
5
10
I/O
253
(9.96)
12.0
(0.47)
100
(3.94)
508
(20.0)
375
(14.8)
Dimensions are in mm (in.)
2198 T-W25K -ER
Kinetix 5700 iTRAK power supply is shown.
140
(5.5)
91
(3.6)
93
(3.7)
10
(0.4)
120
(4.7)
140
(5.5)
1500
(59.0)
Ø 15.19 ± 0.51
(Ø 0.598 ± 0.02)
127.0 mm (5.0 in.)
M6 x 1, 30 mm
Mounting Screws (X4)
Dimensions are in mm (in.)
Bend Radius
219 8T-WB CMOD
iTRAK Bus Conditioner Module is shown.
Product Dimensions
See the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product dimensions of all Kinetix 5700 drive modules.
iTRAK Power Supply Dimensions
iTRAK Bus Conditioner Module Dimensions
Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020 3
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
Clearance to the right of the
power supply is not required.
Clearance to the left of the
power supply is not required.
Kinetix 5700 iTRAK
Power Supply
100 mm (3.94 in.) clearance below the
power supply for airflow and installation.
40 mm (1.57 in.) clearance above the
power supply for airflow and installation.
See Product Dimensions
on page 3
for iTRAK power supply dimensions.
Clearance back of the bus
conditioner module is not required.
Clearance right of the bus
conditioner module is not required.
Clearance left of the bus conditioner
module is not required.
66 mm(2.6 in.) clearance above of the
bus conditioner module for installation.
175 mm(6.9 in.) clearance in front of the
bus conditioner module for cable routing.
Enclosure Requirements
The recommended minimum cabinet depth is 300 mm (11.81 in.).
iTRAK Power Supply Minimum Clearance Requirements
Observe these additional clearance requirements when mounting the iTRAK power supply:
• Additional clearance is required for cables and wires or the shared-bus connection system that is connected to the top of the power supply.
• Additional clearance is required if other devices are installed above and/or below the power supply and have clearance requirements of their own.
• Additional clearance to the left and right of the power supply is required when mounted next to noise sensitive equipment or clean wireways.
IMPORTANT
Mount the iTRAK power supply in an upright position as shown. Do not mount the power supply on its side.
iTRAK Bus Conditioner Module Minimum Clearance Requirements
4 Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
396.2
(15.60)
320.6
(12.622)
Dimensions are in mm (in.)
Base Plate
Bus Conditioner Module Access
Minimum Opening Dimensions
Bus Conditioner Modules
127
(5.0)
Dimensions are in mm (in.)
Base Plate
Bus Conditioner Module Cable Access
Minimum Cable Access Dimensions
Solid Base Plate
Mounting surface above track.
(Not shown).
Bus Conditioner Modules
Bus Conditioner Module Mounting Options (2198T-L16xx Motor Modules)
We recommended that you use pre-drilled and tapped holes on the iTRAK spine bars for mounting the bus conditioner module. If your system configuration requires you to
relocate the bus conditioner module, here are other mounting options.
Mount Bus Conditioner Modules on an 2198T-Exxx800000, iTRAK System, 0.8 m (2.6 ft), Oval
Mount on Spine Bars (Recommended)
Mount Below Base Plate
Mount Above Track
Mount Bus Conditioner Modules on an Oval Multi-section Open Frame iTRAK System
Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020 5
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
Solid Base Plate
Bus Conditioner Modules
190.0
(7.48)
160.0
(5.905)
Dimensions are in mm (in.)
Base Plate
Bus Conditioner Module Access
Minimum Opening Dimensions
Bus Conditioner Modules
Mount Bus Conditioner Modules on an 2198T-Exxx800400, iTRAK System, 0.8 x 0.4 m (2.6 x 1.3 ft) Rectangle or Larger
Mount on Base Plate
Mount on Spine Bars
6 Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
Power Configuration
The iTRAK power supply can operate from any valid Kinetix 5700 input power configuration.
Grounding Screw
The grounding screw setting on the iTRAK power supply is dependent on the type of converter (DFE) and the source configuration, as shown in the following table. When
using L16 motor modules, only the grounded Y configuration is allowed.
Ground Screw/Jumper Setting for 2198-iTRAK Power Supply
iTRAK Power Supply Ground Jumper Setting
AC Power Source Type
Grounded (wye) Inverter ground screw/jumper installed.
• AC-fed ungrounded
• Corner grounded
• Impedance grounded
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-
DB290-F AC line filter is used.
Based on Selected Power Supply
2198-Pxxx
Inverter ground screw/jumper not installed.
(1)
DC-bus Power Supply
IMPORTANT
IMPORTANT
If you have grounded-wye power distribution and the 2198-Pxxx DC-bus power supply with:
• 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filters, install the ground jumper in the iTRAK power supply. EMC
performance can be affected if the ground jumper is not installed.
• 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filters, remove the ground jumper in the iTRAK power supply.
Ground jumper removed is preferred when using the 2198-DBRxx-F AC line filters. EMC performance is achieved with or without the
ground jumper installed.
EMC performance can be affected if you remove the grounding screw.
ATTENTION: If you remove the grounding screw, the risk of equipment damage exists because the unit no longer maintains line-to-neutral
voltage protection.
ATTENTION: To avoid personal injury, the grounding-screw access door must be kept closed when power is applied. If power was present,
and then removed, wait at least 5 minutes for the system voltage to dissipate, and verify that no voltage exists before accessing the
grounding screw.
SHOCK HAZARD: Avoid hazard of electrical shock; mount and wire the power supply before power is applied. Once power is applied,
connector terminals can have voltage present even when not in use.
Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020 7
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
MOD
NET
MOD
NET
MOD
NET
Zero-stack Tab
and Cutout
Aligned
Shared-bus connection system is not shown for clarity.
Install the iTRAK Power Supply
These procedures assume that you have prepared your panel and understand how to bond your system. For installation instructions regarding equipment and accessories
that are not included here, refer to the instructions that came with those products.
ATTENTION: Plan the installation of your system so that you can cut, drill, tap, and weld with the system that is removed from the enclosure.
Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign
matter can become lodged in the circuitry and result in damage to components.
System Mounting Requirements
• The iTRAK power supply must be enclosed in a grounded conductive enclosure that offers protection as defined in standard EN 60529 (IEC 529) to IP54 such that
they are not accessible to an operator or unskilled person. A NEMA 4X enclosure exceeds these requirements providing protection to IP66.
• The panel that you install inside the enclosure for mounting your system components must be on a flat, rigid, vertical surface that is not subjected to shock,
vibration, moisture, oil mist, dust, or corrosive vapors in accordance pollution degree 2 (EN 61800-5-1) because the product is rated to protection class IP20 (EN
60529).
Mount the iTRAK Power Supply
The iTRAK power supply must be spaced by aligning the zero-stack tab and cutout. To mount, size, and configure shared-bus configurations, see the Kinetix 5700 Servo
Drives User Manual, publication 2198-U M002
.
Mount the iTRAK power supply to the cabinet subpanel with M5 (#10-32) steel bolts that are torqued to 4.0 N•m (35.4 lb•in), max.
8 Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Installation Instructions
32.0 (1.26)
Module Top, reference
Dimensions are in mm (in.)
Module Top
465 (18.31)
Lower Mounting Hole
Ø 6.0 (0.24)
Typi cal
Ø 6.0 (0.24) Typical
00.0 (0.00)
Upper Mounting Holes
45.0 (1.77) See Mounting Hole Pattern Calculations
30.0 (1.18) See Mounting Hole Pattern Calculations
100 mm
Wide Module
85 mm
Wide Module
55 mm
Wide Module
55 mm
Wide Module
Applies to only 2198-S160-ERS3
Single-axis Inverter
Applies to 2198-Pxxx Power Supplies,
2198-S086-ERS3 and 2198-S130-ERS3 Inverters,
and 2198-Dxxx-ERS3 Inverters
Applies to 2198-Pxxx Power Supplies
2198 -Dxxx-ERS3 Inverters, and 2198-CAPMOD2240
First Mounting Hole
(typical) Upper and Lower
Mounting Hole
(all drive modules)
Applies to only 2198-CAPMODDCBUS-IN Extension Module
45.0 (1.77) See Mounting Hole Pattern Calculations
100 mm
Wide Module
Applies to only 2198T-W25K-ER
iTRAK Power Supply
Drill Hole Patterns
This section provides hole patterns for Kinetix 5700 drives and power supplies that are mounted in zero-stack (shared-bus) configurations.
The iTRAK power supply is always mounted to the right of the Kinetix 5700 DC-bus power supply.
Calculate the left-to-right hole pattern for any Kinetix 5700 drive configuration by following these steps.
1. The first hole location is zero.
2. The second hole location is module width minus 55 mm (2.17 in.).
3. The next hole location is 55 mm (2.17 in.).
4. Repeat step 2 and step 3 for the remaining holes.
Kinetix 5700 Mounting Hole Patterns
The Kinetix 5700 System Mounting Toolkit, catalog number 2198-K5700-MOUNTKIT, is available to assist you with mounting holes.
Rockwell Automation Publication 2198T-IN001D-EN-P - October 2020 9
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