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iTRAK 5730
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Allen-Bradley iTRAK 5730 Installation Instructions

Installation Instructions
Original Instructions
iTRAK 5730 System Starter Kit
Catalog Numbers 2198T-SK-06-05, 2198T-SK-12-10
Topic Page
Product Advisories 2 Open and Inspect the iTRAK 5730 Starter Kit 2 Parts Lists 3 Required Tools 3 Required System Components 3 Product Dimensions 4 Site Requirements 5 Prepare to Lift and Mount the iTRAK 5730 Assembly 5 Mount the iTRAK 5730 Assembly 6 Lift and Mount the iTRAK 5730 Assembly 8 Mount the iTRAK 5730 Starter Kit Power and Control Cabinet 9 Ground Requirements 9 Wire Requirements 9 Wire Diagram 9 Connect the iTRAK 5730 System to the Power and Control Cabinet 11 Lubricate the Track 14 Power and Control Cabinet Controls 14 iTRAK 5730 Starter Kit Configuration 15 Electrical Specifications 24 Environmental Specifications 24 Additional Resources 24
The iTRAK® 5730 Starter kits provide an assembled iTRAK 5730 system and control cabinet ready to help you develop your new machine. The iTRAK 5730 Starter kit is intended for industrial use only.
Use the instructions in this publication and the iTRAK 5730 System User Manual, publication 2198T-UM003
, to complete the installation and startup of an iTRAK 5730 System Starter
, and offers Add On
Instructions (AOI) to demonstrate safe torque-off (STO) and Timed SS1 safety functions.These AOIs have been developed for reference only and are not considered as a part of the product functional safety certification. Therefore, use of any such AOIs are not considered sufficient to achieve risk reduction of hazards identified in the machine risk assessment without additional measures.For configuration and commissioning of the STO or Timed SS1 safety functions for this purpose, please see the iTRAK 5730 System User Manual, publication 2198T-UM003
.

Product Advisories

Read the following precautions before you begin installation of the product.

Personal Safety

ATTENTION: Only qualified personnel familiar with linear motion equipment and associated machinery should plan or implement the installation, startup,
and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.
ATTENTION: Hazardous voltages are present when power is applied to the iTRAK 5730 system. Follow all power supply requirements and complete all electrical connections as described in these instructions. Operate the equipment within the ratings specified on the iTRAK 5730 system nameplates.
ATTENTION: The movers use strong magnets. There is risk of health hazard for persons with heart pacemakers, metal implants, and hearing aids while in proximity of magnetic components and the magnetic field produced by components. The magnetic field that is generated can disrupt the functionality of an automatic implantable cardioverter defibrillator (AICD). People with cardiac pacemakers must not work near the iTRAK 5730 system. Maintenance personnel must avoid the use of metallic tools and secure items such as badge clips and other personnel effects that could be attracted to the strong magnetic field. Strong magnets can erase magnetic media. Never let credit cards or electronic media contact or come near the mover or iTRAK 5730 system.
ATTENTION: A hazard of personal injury exists. The movers, which contain application loads, can have high acceleration. Machine guards and safety enclosures must be implemented to provide protection to personnel.

Product Safety

iTRAK 5730 System Starter Kit Installation Instructions
ATTENTION: Operation of an iTRAK 5730 system must be for its intended use. Instructions for safe installation and operation of the iTRAK 5730 system are in the iTRAK 5730 System User Manual, publication 2198T-UM003. You are responsible for the product safety of your completed machinery. An incorrectly applied or installed iTRAK 5730 system can result in component damage or a reduction in product life.
ATTENTION: The iTRAK 5730 system contains electrostatic discharge (ESD) sensitive parts and assemblies. Static control precautions are required when you install, test, service, or repair this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook.
ATTENTION: Operation of the movers with position and motor magnets must be for their intended use. Instructions for safe installation and operation of the movers with position and motor magnets are in the user manual. You are responsible for the product safety of your completed machinery. An incorrectly applied or installed mover with position and motor magnets can result in component damage or a reduction in product life.

Open and Inspect the iTRAK 5730 Starter Kit

Remove the Phillips head screws that secure the top and front covers to the crate and remove the covers. If you intend to reuse the shipping crate for storage, retain the covers and bolts for reuse.
Open the crate and inspect the equipment for damage or missing items. If there is evidence of damage or loss, take the following actions:
• Note on the delivery receipt that the equipment being received is damaged or parts are missing.
• Contact the carrier that made the delivery and schedule an inspection.
• Inform your local Rockwell Automation representative that the equipment is damaged or parts are missing.
• Retain all product packaging for review by the carrier.
For further assistance, contact your Rockwell Automation representative.
The crate can be reused for storage, transport, and shipping.

Product Storage

If you must store the iTRAK 5730 Starter kit before installation, take the following precautions:
• Do not store the equipment outdoors
• Do not store the equipment in a corrosive or humid environment
• If opened, reseal and store the equipment in the shipping container
• Store the equipment in a clean and dry location
Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021 2

Parts Lists

Verify the contents of your iTRAK 5730 Starter kit.

iTRAK 5730 System Starter Kit Catalog Number 2198T-SK-06-05

This kit contains these components:
• iTRAK 5730 system - approximate weight 103 kg (227 lb):
• 600 mm straight track
• 5 assembled movers: 2198T-VT0304-E
• 2 metal shipping bars
• Power and control cabinet - approximate weight 86 kg (190.0 lb)
• Compact GuardLogix® controller: 5069-L380ERMS2
• Safety IO: 5069-IB8S, 5069-OBV8S
• iTRAK Power Supply: 2198T-W25-ER
• Kinetix® 5700 DC bus supply: 2198-P031
• Kinetix 5500 line filter: 2198-DB20-F
• Four, 3/8 in. screws and washers
• iTRAK 5730 system power cable, 6 m (19.7 ft): 2198T-CHBFLS8-12AA06
• Ethernet cable, M12 X-code, 5 m (16.4 ft): 1585D-E8TGJM-5
iTRAK 5730 System Starter Kit Installation Instructions

iTRAK 5730 System Starter Kit Catalog Number 2198T-SK-12-10

This kit contains these components:
• iTRAK 5730 system - approximate weight 151 kg (333 lb):
• 1200 mm straight track
• 10 assembled movers: 2198T-VT0304-E
• 2 metal shipping bars
• Power and control cabinet - approximate weight 86 kg (190 lb)
• Compact GuardLogix controller: 5069-L380ERMS2
• Safety IO: 5069-IB8S, 5069-OBV8S
• iTRAK Power Supply: 2198T-W25-ER
• Kinetix 5700 DC bus supply: 2198-P031
• Kinetix 5500 line filter: 2198-DB20-F
• Four, 3/8 in. screws and washers
• iTRAK 5730 system power cable, 6 m (19.7 ft): 2198T-CHBFLS8-12AA06
• Ethernet cable, M12 X-code, 5 m (16.4 ft): 1585D-E8TGJM-5

Required Tools

This table provides a list of the tools that are required to assemble and install an iTRAK 5730 Starter Kit.
Tool Details
Flat-nose screwdriver 3 mm (0.12 in.) Phillips bit or screwdriver #2 Hexagonal socket 10 mm (for infield covers), 3/8 in. (if the control cabinet is mounted)

Required System Components

These items are not included with the iTRAK 5730 Starter kits and are required for installation:
• A UL rated, 480V AC, 20 A, three-phase input power cable, 10 AWG (6.0 mm2) min.
• Cable (ring) terminals are recommended for termination of the three-phase power cable connections to the circuit breaker (CB1) in the power and control cabinet. See Wire Requirements on page 9
• M6 x 16 mm lifting hardware is required to lift the iTRAK 5730 assembly into position for mounting.
• Proper lubrication is required to run the system. You can use your own lubrication system or purchase and install the lubrication kit 2198T-AL-SYS-4. See Lubricate the
Track on page 14 for more information.
• To program and start your iTRAK 5730 Starter Kit, use the Studio 5000 Logix Designer® application, version 33 or later. For resources that provide information on how to configure a Compact GuardLogix controller with the Studio 5000 Logix Designer application, see Additional Resources
for cable (ring) terminal specifications.
on page 24.
Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021 3
iTRAK 5730 System Starter Kit Installation Instructions
50.0 mm (2.0 in.)
386.0 mm (15.2 in.)
420.0 mm (16.5 in.)
130.0 mm (5.1 in.)
350.0 mm (13.8 in.)
300.0 mm (11.8 in.)
2198T-SK-06-05 iTRAK 5730 Starter kit shown.
762.0 mm (30.0 in.)
762.0 mm (30.0 in.)
332.0 mm (13.0 in.)
Strain-relief Fixture not Shown for Clarity Only.

Product Dimensions

This section provides approximate dimensions for both of the iTRAK 5730 Starter kits.
Figure 1 - iTRAK 5730 Starter Kit Track with Movers Approximate Dimensions
Figure 2 - iTRAK 5730 Starter Kit Power and Control Cabinet Approximate Dimensions
4 Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021

Site Requirements

304.8 mm (12 in.)
304.8 mm (12 in.)
Lifting and Mounting Holes Lifting and Mounting Holes
Top Structural Mounting Ring Bottom Structural Mounting Ring
Read the Safety Information section in Chapter 1 of the iTRAK 5730 System User Manual, publication 2198T-UM003, for important safety and installation guidance information, such as machine guarding and protection against magnetic and electromagnetic fields. Choose the location for the iTRAK 5730 Starter kit components installation following the safety information in the user manual and these considerations:
• Overall finished assembly dimensions
• Operator access to the control panel and E-stop
• Power source location
•Cable lengths
• Objects that can restrict airflow must be a minimum of 304.8 mm (12 in.) away from the control cabinet side air vents
• Stable and vibration-free surfaces that can support the assembly weight
ATTENTION: Improper use or modification of system components, failure to follow the safety instructions, or disabling safety devices can result in property damage, injury, electric shock, or death.

Prepare to Lift and Mount the iTRAK 5730 Assembly

Follow these handling and mounting hole use instructions before you attempt to lift, transport, and mount the equipment.
iTRAK 5730 System Starter Kit Installation Instructions

General Handling Instructions

Follow these handling instructions for an iTRAK 5730 assembly:
• Use properly rated equipment and M6 x 16 mm hardware to lift and move the product.
• Qualified professionals must inspect all lifting equipment before it is used to move the product.
• All lifting cables or straps must meet or exceed the maximum weight capacity requirements.
• Wear appropriate personal protection equipment (PPE), including gloves, safety glasses, and safety shoes, when working with kit components and assembling the product.
ATTENTION: There is a risk of injury by improper handling. You can be injured by being crushed, cut, struck, or sheared while handling and lifting iTRAK 5730 Starter kit components.

Mounting Rings

The structural mounting rings on the iTRAK 5730 assembly contain eight holes each that accept M6 x 16 mm hardware. The mounting ring holes can be used to secure the appropriate hardware to lift the assembly. The lifting/mounting hole locations are shown in Figure 3. The holes that are used for hardware to lift the assembly are also used for mounting hardware installation. See Figure 4 on page 6
Figure 3 - Top and Bottom Mounting Ring Lifting and Mounting Holes
for the mounting ring mounting hole patterns.
Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021 5
iTRAK 5730 System Starter Kit Installation Instructions
Top Structural Mounting Ring Bottom Structural Mounting Ring
0.00
(0.00)
79.25 (3.12)
115.00
(4.53)
Dimensions are in millimeters and (inches).
62.82 (2.47) REF
0.00 (0.00)
125.00 (4.92)
204.25 (8.04)
0.00
(0.00)
115.00
(4.53)
35.50 (1.40)
62.82 (2.47) REF
0.00 (0.00)
125.00 (4.92)
160.50 (6.32)
Figure 4 - Structural Ring Mounting Hole Pattern

Mount the iTRAK 5730 Assembly

You can mount the iTRAK 5730 assembly to a fixture by using the two metal shipping bars provided in the kit, or by using a customer-sourced mounting system. See the iTRAK 5730 System User Manual, publication 2198T-UM003, for detailed information on how to mount the iTRAK 5730 assembly to a customer-sourced mounting system.

Shipping Bars

Follow these guidelines to install the shipping bars on a mounting surface and to mount the iTRAK 5730 assembly to the shipping bars:
• Secure either of the two holes (through or tapped) on both ends of the shipping bars to a fixture. See Figure 5 on page 7
• Install the shipping bars 104.0 mm (4.1 in.) apart, aligned center-to-center on the mounting holes. See Figure 6 on page 7
• Install the shipping bars with the middle counter-bored holes facing down (away from the iTRAK 5730 assembly).
• Secure the bottom mounting rings of the iTRAK 5730 assembly only to the shipping bars.
• Mount the iTRAK 5730 assembly perpendicular to the shipping bars. See Figure 6 on page 7
.
.
.
6 Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021
Figure 5 - Shipping Bar Dimensions
25.4 (1.0)
4 x 12.7 (0.5)
0.0 (0.0)
Dimensions are shown in millimeters and (inches).
2x Ø 6.8 (0.3) Through Hole (Bar Mount Only)
2x Tap M8 x 1.25 (0.05) Through Hole (Bar Mount Only)
0.0 (0.0)
7.5 (0 .3)
20.0 (0.8)
16.0 (0.6)
192.5 (7.6)
307.5 (12.1)
480.0 (18.9)
492.5 (19.4)
500.0 (19.7)
2x Ø 6.8 (0.3) Through Hole (iTRAK 5730 Assembly Mount Only)
Ø 11.9 (0.5) 6.5 (0.3)
104.0 mm (4.1 in.)
Bottom View
Figure 6 - Shipping Bar Installation Dimension
iTRAK 5730 System Starter Kit Installation Instructions
Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021 7
iTRAK 5730 System Starter Kit Installation Instructions
B > A
A
B
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Lift and Mount the iTRAK 5730 Assembly

This table provides the approximate weights of the iTRAK 5730 assemblies:
Kit Cat. No.
2198T-SK-06-05 103 (227) 2198T-SK-12-10 151 (333)
Follow these steps to lift and mount the iTRAK 5730 assembly.
ATTENTION: To guard against possible personal injury and/or equipment damage:
• Qualified professionals must inspect all lifting equipment before it is used to move the product.
• All lifting cables or straps must meet or exceed the maximum weight capacity requirements.
• Inspect all lifting hardware for proper attachment before lifting the equipment.
• Do not subject the equipment to high rates of acceleration or deceleration while transporting to the installation site or when lifting.
• Do not allow personnel or their limbs directly underneath the equipment when it is being lifted and mounted.
1. Remove the Phillips head screws from the top and front covers on the shipping create and remove the covers. If you want to reuse the shipping crate for storage, retain the covers and hardware for reuse, if not damaged.
2. Install the appropriate lifting hardware in the mounting rings.
• To lift kit catalog number 2198T-SK-06-05, install a minimum of four mounting-ring holes to lift the iTRAK assembly.
• To lift kit catalog number 2198T-SK-12-10, install a minimum of six mounting-ring holes to lift the iTRAK assembly.
3. Connect the appropriate lifting straps to the hardware on the assembly.
Weight
[kg (lb)]
4. Slowly lift and transport the iTRAK 5730 assembly to the installation location.
5. Mount the iTRAK 5730 assembly. See the iTRAK 5730 System User Manual, publication 2198T-UM003
8 Rockwell Automation Publication 2198T-IN002A-EN-P - February 2021
, for detailed information on how to mount the iTRAK 5730 assembly.
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