How it Works
Allen-Bradley
Loading...
GuardLogix 5580
User Manual
290 pgs11.47 Mb0
Table of contents
Loading...

Allen-Bradley ControlLogix 5580, GuardLogix 5580 User Manual

This manual links to Knowledgebase Article Logix 5000 Controller Fault
Codes for fault codes; download the spreadsheets now for offline access.
ControlLogix 5580 and GuardLogix 5580 Controllers
Bulletin 1756
User Manual
Original Instructions
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WA RN I NG : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
2 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 1 ControlLogix and GuardLogix Systems
Minimum Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ControlLogix Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ControlLogix No Stored Energy (NSE) Controllers . . . . . . . . . . 16
ControlLogix-XT Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Process Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Conformal Coated Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ControlLogix Redundant Controllers . . . . . . . . . . . . . . . . . . . . . . . 17
ControlLogix System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standalone Controller and I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Multiple Controllers in One Chassis . . . . . . . . . . . . . . . . . . . . . . . . 19
Multiple Devices Connected via Multiple Networks. . . . . . . . . . 20
GuardLogix System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Design the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CIP Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Secure Controller Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ControlLogix 5580 Controller Features. . . . . . . . . . . . . . . . . . . . . . . . . 25
GuardLogix 5580 Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Features Supported By GuardLogix 5580 Controllers Via t
he Safety Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 2
Safety Concept of GuardLogix Controllers
Communication Networks
Functional Safety Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Safety Network Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Safety Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Distinguish between Standard and Safety Components. . . . . . . . . . . 31
Controller Data-flow Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Safety Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Chapter 3
Networks Available. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
EtherNet/IP Network Communication. . . . . . . . . . . . . . . . . . . . . . . . . 37
EtherNet/IP Link Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
EtherNet/IP Communication Modules . . . . . . . . . . . . . . . . . . . . . 40
Double Data Rate (DDR) Backplane Communication for
ControlLogix Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ControlNet Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . 41
GuardLogix ControlNet Example . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ControlNet Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 3
Table of Contents
DeviceNet Network Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DeviceNet Bridge Module and Linking Devices . . . . . . . . . . . . . . 45
Connections Over DeviceNet Networks . . . . . . . . . . . . . . . . . . . . 45
Data Highway Plus (DH+) Network Communication . . . . . . . . . . . 45
Communicate Over a DH+ Network . . . . . . . . . . . . . . . . . . . . . . . 46
Universal Remote I/O (RIO) Communication . . . . . . . . . . . . . . . . . . 47
Communicate Over a Universal Remote I/O Network . . . . . . . 48
Foundation Fieldbus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 49
HART Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Chapter 4
Connect to a Controller
Start Using the Controller
Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Other Methods to Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . 52
Duplicate IP Address Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Duplicate IP Address Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DNS Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Update Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Firmware Upgrade Guidelines for Safety Controllers . . . . . . . . . 55
Determine Required Controller Firmware. . . . . . . . . . . . . . . . . . . 56
Obtain Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Use ControlFLASH Plus or ControlFLASH Software to
Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Use AutoFlash to Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . 58
Chapter 5
Create a Logix Designer Application Project. . . . . . . . . . . . . . . . . . . . . 61
Additional Configuration for a GuardLogix Controller. . . . . . . . . . . 62
Set the Safety Level for a GuardLogix Controller . . . . . . . . . . . . . 62
Passwords for Safety-locking and Unlocking . . . . . . . . . . . . . . . . . 63
Protect the Safety Signature in Run Mode . . . . . . . . . . . . . . . . . . . 64
Assign the Safety Network Number (SNN). . . . . . . . . . . . . . . . . . 65
Copy and Paste a Safety Controller Safety Network Number. . 69
Go Online with the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Use RSWho. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Use a Recent Communication Path . . . . . . . . . . . . . . . . . . . . . . . . . 72
Additional Considerations for Going Online with a GuardLogix
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Match Project to Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Firmware Revision Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Safety Status/Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Safety Signature and Safety-locked and -unlocked Status . . . . . . 75
Checks for Going Online with a GuardLogix Controller. . . . . . 76
Download to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Use Who Active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Use the Controller Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Table of Contents
Additional Considerations for Download to a
GuardLogix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Upload from the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Use Who Active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Use the Controller Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Additional Considerations for Upload from a
GuardLogix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Choose the Controller Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . 83
Use the keyswitch to Change the Operation Mode . . . . . . . . . . . 84
Use the Logix Designer Application to Change the
Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Reset Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Stage 1 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Stage 2 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Safety Partner Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter 6
Use the Secure Digital Card
Manage Controller Communication
Considerations for Storing and Loading a Safety Project . . . . . . . . . . 93
Store to the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Load from the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Controller Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
User-initiated Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Other Secure Digital Card Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Chapter 7
Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Nodes on an EtherNet/IP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Devices Included in the Node Count. . . . . . . . . . . . . . . . . . . . . . . 102
Devices Excluded from the Node Count. . . . . . . . . . . . . . . . . . . . 103
Controller Communication Interaction with Control Data. . . . . . 104
Produce and Consume (Interlock) Data. . . . . . . . . . . . . . . . . . . . . . . . 105
Requested Packet Interval (RPI) of Multicast Tags . . . . . . . . . . 106
Send and Receive Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Determine Whether to Cache Message Connections . . . . . . . . 108
Socket Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Simple Network Management Protocol (SNMP) . . . . . . . . . . . . . . . 109
Use a CIP Generic MSG to Enable SNMP on the Controller. 109
Use a CIP Generic MSG to Disable SNMP on the Controller 111
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 5
Table of Contents
Chapter 8
Standard I/O Modules
Safety I/O Devices
Selecting ControlLogix
I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Electronic Keying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Add Local I/O to the I/O Configuration . . . . . . . . . . . . . . . . . . . 115
Remote I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Add Remote I/O to the Ethernet Port on the Controller . . . . 121
Add Remote I/0 to a Local Communication Module . . . . . . . . 123
Add to the I/O Configuration While Online . . . . . . . . . . . . . . . . . . . 127
Modules and Devices that Can be Added While Online . . . . . 128
Determine When Data is Updated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Input Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Output Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Chapter 9
Add Safety I/O Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Configure Safety I/O Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Using Network Address Translation (NAT) with
CIP Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Set the SNN of a Safety I/O Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Change a Safety I/O Device SNN. . . . . . . . . . . . . . . . . . . . . . . . . . 136
Copy and Paste a Safety I/O Device SNN . . . . . . . . . . . . . . . . . . 138
Connection Reaction Time Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Safety I/O Device Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Configuration via the Logix Designer Application. . . . . . . . . . . 141
Different Configuration Owner (data-only connection) . . . . . 142
Reset Safety I/O Device to Out-of-box Condition. . . . . . . . . . . 143
I/O Device Address Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Monitor Safety I/O Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Replace a Safety I/O Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Configuration Ownership. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Replacement Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Replacement with ‘Configure Only When No Safety Signature
Exists’ Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Replacement with ‘Configure Always’ Enabled. . . . . . . . . . . . . . 152
Chapter 10
Develop Standard Applications
6 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Elements of a Control Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Task Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Scheduled and Unscheduled Programs . . . . . . . . . . . . . . . . . . . . . 159
Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Parameters and Local Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Develop Safety Applications
Table of Contents
Programming Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Extended Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Access the Module Object from an Add-On Instruction . . . . . . . . . 165
Monitor Controller Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Monitor I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Determine If I/O Communication Has Timed Out . . . . . . . . . 167
Determine if I/O Communication to a Specific I/O Module
has Timed Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Automatic Handling of I/O Module Connection Faults . . . . . 168
Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Chapter 11
Safety Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Safety Task Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Safety Task Execution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Safety Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Safety Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Safety Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Safety Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Valid Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Produced/Consumed Safety Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Configure the SNN for a Peer Safety Controller Connection. 178
Produce a Safety Tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Consume Safety Tag Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Safety Tag Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Create Tag Mapping Pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Monitor Tag Mapping Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Safety Application Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Safety-lock the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Set Passwords for Safety-locking and Unlocking. . . . . . . . . . . . . 191
Generate a Safety Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Programming Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Monitor Safety Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
View Status via the Online Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
View Status via the Safety Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Monitor Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Utilizing Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Safety Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Nonrecoverable Controller Faults. . . . . . . . . . . . . . . . . . . . . . . . . . 201
Nonrecoverable Safety Faults in the Safety Application . . . . . . 201
Recoverable Faults in the Safety Application . . . . . . . . . . . . . . . . 202
View Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 7
Table of Contents
Develop Secure Applications
Develop a Fault Routine for Safety Applications . . . . . . . . . . . . . . . . 204
Use GSV/SSV Instructions in a Safety Application. . . . . . . . . . . . . . 205
Chapter 12
Controller Security Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
System-level Security Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Controller-specific Security Features . . . . . . . . . . . . . . . . . . . . . . . 211
Verification of Security Implementation. . . . . . . . . . . . . . . . . . . . 212
Configure Trusted Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Configure User-definable Major Faults. . . . . . . . . . . . . . . . . . . . . . . . . 214
Create a Fault Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Configure the Program to Use the Fault Routine. . . . . . . . . . . . 214
Jump to the Fault Routine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
License-based Source and Execution Protection. . . . . . . . . . . . . . . . . 216
Enable License-based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Configure Change Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Controller Audit Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Disable the Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Disable the Ethernet Port on the Port Configuration Tab. . . . 222
Disable the Ethernet Port with a MSG Instruction . . . . . . . . . . 223
Disable the CIP Security Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Disable the USB Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Disable the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Disable the 4-character Status Display. . . . . . . . . . . . . . . . . . . . . . . . . . 232
Disable All Categories of Messages . . . . . . . . . . . . . . . . . . . . . . . . . 232
Disable Individual Categories of Messages . . . . . . . . . . . . . . . . . . 234
Disable the Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Studio 5000 Logix Designer Application Version 33.00.00
and Later . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Studio 5000 Logix Designer Application Version 32.00.00 or Earlier
236
Controller Web Page Default Settings. . . . . . . . . . . . . . . . . . . . . . 237
Use a CIP Generic MSG to Disable the Controller Web Pages 238
Use a CIP Generic MSG to Enable the Controller Web Pages 240
Chapter 13
Develop Motion Applications
Motion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Obtain Axis Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Chapter 14
Troubleshoot the Controller
8 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Automatic Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Considerations for Communication Loss Diagnostics . . . . . . . . . . . 250
Controller Diagnostics with Logix Designer . . . . . . . . . . . . . . . . . . . . 251
I/O Module Properties Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Notification in the Tag Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Table of Contents
Enable Major Fault on Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Port Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Advanced Time Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Controller Diagnostics with Linx-based Software . . . . . . . . . . . . . . . 260
Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Home Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Faults Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Tasks Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Browse Chassis Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Appendix A
Status Indicators
Change Controller Type
Status Display and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
General Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
GuardLogix Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Safety Partner Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Major Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
I/O Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Controller Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
RUN Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
FORCE Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
SD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Safety Partner OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
EtherNet/IP Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . 277
Appendix B
Change from a Standard to a Safety Controller . . . . . . . . . . . . . . . . . 279
Change from a Safety to a Standard Controller . . . . . . . . . . . . . . . . . 280
Change Safety Controller Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 9
Table of Contents
Notes:
10 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020

Preface

Catalog Numbers

This publication is applicable to these controllers:
Standard Catalog Numbers: 1756-L81E, 1756-L81EK, 1756-L82E, 1756-L82EK, 1756-L83E, 1756-L83EK, 1756-L84E,
1756-L84EK, 1756-L85E, 1756-L85EK No Stored Energy (NSE) Catalog Numbers: 1756-L81E-NSE, 1756-L82E-NSE, 1756-L83E-NSE, 1756-L84E-NSE, 1756-L85E-NSE ControlLogix-XT Catalog Numbers: 1756-L81EXT, 1756-L82EXT, 1756-L83EXT, 1756-L84EXT, 1756-L85EXT Process Catalog Numbers: 1756-L81EP, 1756-L83EP, 1756-L85EP GuardLogix Catalog Numbers 1756-L81ES, 1756-L81ESK, 1756-L82ES, 1756-L82ESK, 1756-L83ES, 1756-L83ESK,
1756-L84ES, 1756-L84ESK, 1756-L8SP, 1756-L8SPK

Summary of Changes

This manual contains new and updated information as indicated in the following table.
Top ic Pag e
Added ControlLogix NSE, ControlLogix-XT, and ControlLogix Process controllers. Throughout.
Updated safety signature definition. 30
Updated behavior of controller status indicators while loading a project from the SD card. 100
Added Simple Network Management Protocol (SNMP). 109
Added Automatic Diagnostics. 249
Added Considerations for Communication Loss Diagnostics. 250

Overview

This manual provides information about designing a system, operating a ControlLogix® or GuardLogix®-based controllers system, and developing applications.
You must be trained and experienced in the creation, operation, and maintenance of safety systems.
For information on Safety Integrity Level (SIL) and Performance Level (PL) requirements and safety application requirements, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 11
Preface

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.
Table 1 - Additional Resources
Resource Description
Hardware Installation ControlLogix 5580 Controllers Installation
Technical Data 1756 ControlLogix Controllers Technical Data,
Networks (ControlNet, DeviceNet, EtherNet/IP) EtherNet/IP Network Devices User Manual,
Safety application requirements GuardLogix 5580 and Compact GuardLogix 5380
Motion Integrated Motion on the EtherNet/IP Network
Instructions, publication 1756-IN043
GuardLogix 5580 Controllers Installation Instructions, publication 1756-IN048
ControlLogix Power Supply Installation Instructions, publication 1756-IN619
ControlLogix Redundant Power Supply Installation Instructions, publication 1756-IN620
ControlLogix Chassis Installation Instructions, publication 1756-IN621
Replacement door labels for the 1756 I/O modules, publication IASIMP-SP021
publication 1756-TD001
1756 ControlLogix I/O Specifications Technical Data, publication 1756-TD002
1756 ControlLogix Communications Modules Specifications Technical Data, publication 1756-TD003
1756 ControlLogix Integrated Motion Modules Specifications Technical Data, publication 1756-TD004
1756 ControlLogix Power Supplies Specifications Technical Data, publication 1756-TD005
1756 ControlLogix Chassis Specifications Technical Data, publication 1756-TD006
publication ENET-UM006
ControlNet Network Configuration User Manual, publication CNET-UM001
DeviceNet Media Design Installation Guide, publication DNET-UM072
Controller Systems Safety Reference Manual, publication 1756-RM012
Configuration and Startup User Manual, publication MOTION-UM003
Integrated Motion on the EtherNet/IP Network Reference Manual, publication MOTION-RM003
Motion Coordinate System User Manual, publication MOTION-UM002
SERCOS and Analog Motion Configuration and Startup User Manual, publication MOTION-UM001
Provides installation instructions for ControlLogix 5580 controllers.
Provides installation instructions for GuardLogix 5580 controllers.
Describes how to install standard power supplies.
Describes how to install redundant power supplies.
Describes how to install ControlLogix chassis.
Contains door labels for the 1756 I/O modules that are available to print.
Provides specifications for ControlLogix controllers.
Provides specifications for ControlLogix I/O modules.
Provides specifications for ControlLogix Communications Modules.
Provides specifications for ControlLogix Integrated Motion Modules.
Provides specifications for ControlLogix Power Supplies.
Provides specifications for ControlLogix Chassis.
Describes how to configure and use EtherNet/IP™ devices with a Logix 5000™ controller and communicate with various devices on the Ethernet network.
Provides information about ControlNet® networks.
Provides information about DeviceNet® networks.
Contains detailed requirements for achieving and maintaining SIL 2/PLd and SIL 3/PLe with the GuardLogix 5580 controller system, using the Studio 5000 Logix Designer® application.
Details how to design your ControlLogix system for Integrated Motion on the EtherNet/IP network applications.
Detailed information on axis control modes and attributes for Integrated Motion on EtherNet/IP networks.
Details how to create and configure a coordinated motion application system.
Details how to configure a Sercos motion application system.
12 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Table 1 - Additional Resources (continued)
Resource Description
Design Considerations Logix 5000 Controllers Design Considerations
Reference Manual, publication 1756-RM094
High Availability System Reference Manual,
publication HIGHAV-RM002
Ethernet Design Considerations Reference Manual, publication ENET-RM002
FOUNDATION Fieldbus Design Considerations Reference Manual, PROCES-RM005
Using Logix 5000 Controllers as Masters or Slaves on Modbus Application Solution, publication CIG-AP129
Programming Tasks and Procedures Logix 5000 Controllers Common Procedures
Programming Manual, publication 1756-PM001
Logix 5000 Controllers General Instructions Reference Manual, publication 1756-RM003
GuardLogix Safety Application Instruc tion Set Reference Manual, publication 1756-RM095
Product Certifications Product Certifications website,
https://www.rockwellautomation.com/global/ certification/overview.page
Provides information to help design and plan Logix 5000 systems.
Provides information to help design and plan high availability systems.
Provides additional information about network design for your system.
This document provides design choices and best practices for implementing a FOUNDATION Fieldbus network with the 1788-EN2FFR or 1788-CN2FFR linking devices.
For more information about using Modbus sample programs.
Provides access to the Logix 5000 Controllers set of programming manuals. The manuals cover such topics as how to manage project files, organize tags, program logic, test routines, handle faults, and more.
Provides information on the programming instructions available to use in Logix Designer application projects.
Provides information on the GuardLogix Safety application instruction set.
Provides declarations of conformity, certificates, and other certification details.
Preface
You can view or download publications at rok.auto/literature.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 13
Notes:
Preface
14 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Chapter 1
ControlLogix and GuardLogix Systems
This chapter describes features and functions that are associated with the ControlLogix® 5580 and GuardLogix® 5580 controllers.
Top ic Pag e
Minimum Requirements 15
ControlLogix System 18
GuardLogix System 21
Design the System 24
CIP Security 24
Secure Controller Systems 25
ControlLogix 5580 Controller Features 25

Minimum Requirements

Applies to these controllers:
ControlLogix 5580
GuardLogix 5580
The controllers have these minimum requirements.
• ControlLogix Chassis, Series C (Series B chassis function within a derated temperature range)
• ControlLogix Chassis Power Supply
• Programming software
System Cat. No. Studio 5000 Logix Designer®
ControlLogix 1756-L83E, 1756-L83EK
1756-L81E, 1756-L81EK, 1756-L82E, 1756-L82EK, 1756-L84E, 1756-L84EK
1756-L81E-NSE, 1756-L82E-NSE, 1756-L83E-NSE, 1756-L84E-NSE, 1756-L85E-NSE, 1756-L81EXT, 1756-L82EXT, 1756-L83EXT, 1756-L84EXT, 1756-L85EXT, 1756-L81EP, 1756-L83EP, 1756-L85EP
GuardLogix 1756-L81ES, 1756-L81ESK, 1756-L82ES, 1756-L82ESK,
1756-L83ES, 1756-L83ESK, 1756-L84ES,1756-L84ESK, 1756-L8SP, 1756-L8SPK
(1) Catalog numbers followed by a “K” indicate a conformal coating option.
(2) For compatible Linx-based communication software, and ControlFLASH Plus™ and ControlFLASH™ software, see the
Product Compatibility and Download Center (PCDC)
(3) Studio 5000 Logix Designer Professional, Full Edition, or a separately licensed GuardLogix Safety Editor must be present on the
workstation in order to edit a GuardLogix project.
(1)
, 1756-L85E, 1756-L85EK
.
Version 28.00.00 or later
Version 29.00.00 or later
Version 33.00.00 or later
Version 31.00.00 or later
(2)
(3)
IMPORTANT If safety connections or safety logic are required for your application, then
you must use a GuardLogix 5580 controller.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 15
Chapter 1 ControlLogix and GuardLogix Systems

ControlLogix Controllers

The controllers are available with different functionality based on your application.
ControlLogix No Stored Energy (NSE) Controllers
The NSE controller is intended for use in applications that require the installed controller to deplete its residual stored energy to specific levels before transporting it into or out of your application.
The residual stored energy of the NSE controller depletes to 400μJ or less in 40 seconds.
WARNING: If your application requires the NSE controller to deplete its residual stored energy to 400 µJ or less before you transport it into or out of the application, complete these steps before you remove the controller.
1. Turn off power to the chassis. After you turn off power, the controller’s OK status indicator transitions
from Green to Solid Red to OFF.
2. Wait at least 40 seconds for the residual stored energy to decrease to 400 µJ or less before you remove the controller.
There is no visual indication of when the 40 seconds has expired. You m ust
track that time period.
IMPORTANT The Real Time Clock (RTC) does not retain its time and date when the power
is off.
Some applications require that the installed controller to deplete its residual stored energy to specific levels before transporting it into or out of your application. This requirement can include other devices that also require a wait time before removing them. See the documentation of those products for more information.
ControlLogix-XT Controllers
The ControlLogix-XT ™ (Extended Temperature) controllers function in the same way as the traditional ControlLogix controllers, with an extended temperature range, and have the same features as the ControlLogix standard controllers.
The ControlLogix-XT controllers are conformal coated to add a layer of protection when exposed to harsh, corrosive environments. While the standard ControlLogix system can withstand temperatures from 0…60 °C (33…140 °F), the ControlLogix-XT system can withstand temperatures from -25…+70 °C (-13…+158 °F).
16 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
ControlLogix and GuardLogix Systems Chapter 1
Process Controllers
The process controller is an extension of the Logix 5000 controller family that focuses on plantwide process control. The process controller comes configured with a default process tasking model and dedicated PlantPAx process instructions optimized for process applications and that improve design and deployment efforts.
The ControlLogix process controller hardware is also conformal coated to add a layer of protection when exposed to harsh, corrosive environments, and can be used in temperature extremes from -25…+70 °C (-13…+158 °F) when deployed as part of a Logix-XT system.
Conformal Coated Products
ATT EN TI ON : Conformal coated products are shipped with port protection
plugs installed to provide a layer of protection from corrosive environments. In order to meet the corrosive atmosphere rating of the product, port plugs need to be installed in unused ports at all times during storage and operation. If temporary access is required, plugs can be removed, and should be reinserted after temporary access is complete.
ControlLogix Redundant Controllers
You can use ControlLogix 5580 controllers in redundant applications with the Studio 5000 Logix Designer application, version 33.00.00 or later.
For information, see these publications:
• High Availability System Reference Manual, publication
HIGHAV-RM002
• ControlLogix 5580 Redundant Controller User Manual, publication
1756-UM015
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 17
Chapter 1 ControlLogix and GuardLogix Systems

ControlLogix System

Applies to these controllers:
ControlLogix 5580
The ControlLogix system is chassis-based, which provides options for configuring a variety of communications and I/O capabilities. The ControlLogix controllers support multiple programming languages that enable sequential, process, motion, and drive control.
A variety of system configuration options are described in the following sections.
Standalone Controller and I/O
One of the simplest controller configurations is a standalone controller with I/O assembled in one chassis.
Figure 1 - Standalone Controller and I/O
18 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
ControlLogix and GuardLogix Systems Chapter 1
Panel View™ Pl us 7
Stratix® 5400
5069-AEN2TR Compact 5000 Safety I/O Modules Compact 5000 I/O Modules
PowerFlex® 755 Drive
1 Gbps
1 Gbps
100 Mbps
100 Mbps
1734-AENTR 1734 POINT I/O™
100 Mbps
1734-AENTR EtherNet/IP Adapter 1734 POINT Guard I/O™ Safety Device
1 Gbps
PowerFlex 527 Drive (CIP Safety™ enabled)
100 Mbps
1 Gbps
5069-AEN2TR Compact 5000™ I/O modules
1756-EN2TR
1756-L84ES
1756-L85E
1756-L72
Multiple Controllers in One Chassis
You can use multiple controllers in one ControlLogix chassis. This example shows a ControlLogix 5580 controller (slot 0) connected directly to the EtherNet/IP™ network, a ControlLogix 5570 controller (slot 1) connected to the network through a 1756-EN2TR module (slot 7), and a GuardLogix 5580 controller in a SIL 2/PLd configuration (slot 5) connected directly to the EtherNet/IP Network.
Figure 2 - Multiple Controllers in One Chassis
IMPORTANT You cannot bridge through the Ethernet (front) port of another controller to
add remote I/O.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 19
Chapter 1 ControlLogix and GuardLogix Systems
PowerFlex Drive
DeviceNet
FLEX™ I/O
Control Net
Ethernet Device-level Ring Network
Ethernet
HART
Endress + Hauser Flowmeters
Fac toryTa lk® Ser ver
POINT I/O
1756-L85E
1756-DNB
1756-CN2R
1756-EN2TR
1756-EN2T
1756-IF8H
Multiple Devices Connected via Multiple Networks
For some applications, various devices can be connected to the ControlLogix chassis via multiple communication networks. For example, a system can be connected to the following:
• Distributed I/O via an Ethernet network
• A PowerFlex drive connected via a DeviceNet® network
• Distributed I/O via a ControlNet® network.
• Flowmeters that are connected via a HART connection
Figure 3 - Multiple Devices Connected Via Multiple Networks
20 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
ControlLogix and GuardLogix Systems Chapter 1

GuardLogix System

Applies to these controllers:
GuardLogix 5580
The GuardLogix system can communicate with safety I/O devices via CIP Safety over an EtherNet/IP network (Guard I/O™ modules, integrated safety drives, integrated safety components).
For a GuardLogix controller, you can interface to local standard I/O in the backplane via standard tasks while you interface with remote safety I/O through the EtherNet/IP port.
The GuardLogix system supports up to SIL 3 and PLe safety applications.
• Without a safety partner installed, you can achieve SIL 2/PLd (Category 3) with the use of the safety task and safety I/O.
• With the use of the safety task and a safety partner installed, you can achieve SIL 3/PLe (Category 4) capability.
IMPORTANT For the safety task, GuardLogix controllers support Ladder Diagram only.
For standard tasks, GuardLogix controllers support:
• Ladder Diagram (LD)
• Structured Text (ST)
• Function Block Diagram (FBD)
• Sequential Function Chart (SFC)
For SIL 3 safety applications, the GuardLogix system is composed of a primary GuardLogix controller and a safety partner that function together in a 1oo2 architecture.
• The primary controller is the processor that performs standard and safety functions and communicates with the safety partner for safety­related functions in the GuardLogix control system.
• The safety partner is a co-processor that provides an isolated second channel for safety-related functions in the system. The safety partner does not have a key switch or communication port. The primary controller controls the configuration and operation of the safety partner.
• The safety partner must be installed in the slot immediately to the right of the primary controller. The firmware major and minor revisions of the primary controller and safety partner must match exactly to establish the control partnership that is required for safety applications
For information on Safety Integrity Level (SIL) and Performance Level (PL) requirements and safety application requirements, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012
.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 21
Chapter 1 ControlLogix and GuardLogix Systems
MOD
NET
MOD
NET
MOD
NET
MOD
NET
2
1
1
1
4
I/O
I/O
6
5
10
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A61I/O-B
6
510510
UFB
UFB-A UFB-B
UFB-A UFB-B
D+D-D+
D-
D+ D-
MF-A MF-B MF-A MF-B
D+ D-
MBRK
+
-
5069-IB8S
5069-OBV8S
GuardLogix 5580 Safety Controller GuardLogix 1756-L8SP Safety Partner
Studio 5000 Logix Designer
Application
(version 31.00 or later)
Kinetix® 5700 Servo Drive System
Digital Inputs to Sensors and Control String
Kinetix VP
Servo Motors
2198-CAPMOD-2240
Capacitor Module
(optional component)
1783-BMS
Stratix 5700 Switch
Module Definition
Configured with
Motion and Safety
Conne ction
5069-AEN2TR Compact 5000 Safety I/O modules Compact 5000 I/O modules
Safety Device
GuardLogix with Safety I/O and Integrated Safety Drives
In this example, a single GuardLogix safety controller makes the Motion and Safety connections.
IMPORTANT If only one controller is used in an application with Motion and Safety
connections, it must be a safety controller such as the GuardLogix 5580 controller.
Figure 4 - Motion and Safety Configuration (single controller)
22 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
ControlLogix and GuardLogix Systems Chapter 1
GuardLogix 5580 Safety Controller
GuardLogix 1756-L8SP Safety Partner
Studio 5000 Logix Designer
Application
(version 31.00 or later)
Kinetix 5700 Servo Drive System
Digital Inputs to Sensors and Control String
Kinetix VP
Servo Motors
2198-CAPMOD-2240
Capacitor Module
(optional component)
1734-AENTR POINT Guard I/O EtherNet/IP Adapter
1783-BMS Stratix 5700 Switch
ControlLogix 5580 Controller
Motion Program
Module Definition Configured with
Motion only Connection
Safety Program
Module Definition Configured
with Safety only Connection
Safety Device
In this example, a standard controller makes the Motion-only connection and a separate GuardLogix 5580 controller makes the safety-only connection.
IMPORTANT If two controllers are used in an application with motion-only and safety-
only connections, the safety-only connection must be a GuardLogix controller while the motion-only connection can be made by either a standard or a safety controller.
Figure 5 - Motion and Safety Configuration (multi-controller)
MOD
MOD
NET
2
1
1
4
I/O
MOD
NET
2
1
I/O
1
6
5
10
UFB
D-
-
MBRK
+
NET
2
2
1
1
I/O-A
I/O-B
1
6
1
6
1
510
510
510510
UFB-A UFB-B
D+D-D+
D+ D-
MF-A MF-B MF-A MF-B
I/O-A61I/O-B
UFB-A UFB-B
MOD
NET
6
D+ D-
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 23
Chapter 1 ControlLogix and GuardLogix Systems

Design the System

Applies to these controllers:
ControlLogix 5580
GuardLogix 5580
When you design a a system, there are several system components to consider for your application:
• I/O devices
• Motion control axes and drives
• Communication modules
•Controllers
• Chassis
•Power supplies
• Studio 5000 Logix Designer Application
In addition, safety systems have also have components to consider:
•Safety Controller
• Safety Partner (for SIL 3/PLe applications)
•Safety I/O
•Safety Devices
For more information to design and select components for your system, see:
• 1756 ControlLogix Controllers Technical Data, publication 1756-TD001
• 1756 ControlLogix I/O Specifications Technical Data, publication 1756-TD002
• GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual,
publication 1756-RM012

CIP Security

CIP Security™ is a standard, open-source communication method that helps to provide a secure data transport across an EtherNet/IP network.
The secure data transport is used between certain connected devices to help protect the devices from threats posed by unauthorized users with malicious intent.
Rockwell Automation uses the following products to implement CIP Security:
• FactoryTalk Policy Manager
•FactoryTalk Linx
• Studio 5000® Design Environment
• CIP Security-enabled products from Rockwell Automation, for example, the products described in this publication
For more information on CIP Security, including which products support CIP Security, see the CIP Security Application Technique, publication SECURE-
AT001.
24 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
ControlLogix and GuardLogix Systems Chapter 1

Secure Controller Systems

The ControlLogix 5580 controller, firmware revision 32 supports IEC-62443-4-2 SL 1 requirements. For security features and system requirements, see Develop Secure Applications

ControlLogix 5580 Controller Features

Applies to these controllers:
ControlLogix 5580
Table 1 - ControlLogix 5580 Controller Features
Feature 1756-L81E, 1756-L81EK,
1756-L81E-NSE, 1756-L81EXT, 1756-L81EP
User Memory 3 MB 5 MB 10 MB 20 MB 40 MB
60 nodes
EtherNet/IP nodes supported, max
Communication ports 1 - USB port, 2.0 full-speed, Type B
Communication options • EtherNet/IP
Controller tasks • 32 tasks
Integrated motion • Integrated Motion on the EtherNet/IP network
Programming languages • Ladder Diagram (LD)
(1) A node is an EtherNet/IP device that you add directly to the I/O configuration, and counts toward the node limits of t he controller. For more information on EtherNet/IP nodes, see the ControlLogix 5580 Controllers User Manual,
publication1756-UM543
(2) With Studio 5000 Logix Designer Application Version 31 or greater.
(3) With Studio 5000 Logix Designer Application Version 28 and Version 29.
(4) With Studio 5000 Logix Designer Application Version 29.
(5) With Studio 5000 Logix Designer Application Version 30 or greater.
(6) With Studio 5000 Logix Designer Application Version 28 or greater.
.
(1)
100 nodes
1 - EtherNet/IP port: 10 Mbps, 100 Mbps, 1 Gbps link speeds
•ControlNet
• DeviceNet
• Data Highway Plus™
• Remote I/O
•SynchLink™
• Third-party process and device networks
• 1000 programs/task
• Event tasks: all event triggers
• Sercos interface
• Analog options –Encoder input – Linear displacement transducer (LDT) input – Serial Synchronous Input (SSI)
• Structured Text (ST)
• Function Block Diagram (FBD)
• Sequential Function Chart (SFC)
This table lists the system, communication, and programming features available with ControlLogix 5580 controllers.
1756-L82E, 1756­L82EK, 1756-L82E-NSE, 1756-L82EXT
(4)
(5)
(2)
(2)
:
80 nodes 175 nodes
(4)
(5)
1756-L83E, 1756-L83EK, 1756-L83E-NSE, 1756-L83EXT, 1756-L83EP
(3)
100 nodes
(5)
250 nodes
on page 207.
1756-L84E, 1756-L84EK, 1756-L84E-NSE, 1756-L84EXT
(4)
150 nodes
(5)
250 nodes
1756-L85E, 1756-L85EK, 1756-L85E-NSE, 1756-L85EXT, 1756-L85EP
(6)
300 nodes
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 25
Chapter 1 ControlLogix and GuardLogix Systems

GuardLogix 5580 Controller Features

Applies to these controllers:
GuardLogix 5580
This table lists the system, communication, and programming features available with GuardLogix 5580 controllers.
Table 2 - GuardLogix 5580 Controller Features
Feature 1756-L81ES 1756-L82ES 1756-L83ES 1756-L84ES
User Memory 3 MB 5 MB 10 MB 20 MB
Safety Memory 1.5 MB 2.5 MB 5 MB 6 MB
EtherNet/IP nodes supported, max 100 175 250 250
Communication ports 1 - USB port, 2.0 full-speed, Type B
1 - EtherNet/IP port: 10 Mbps, 100 Mbps, 1 Gbps link speeds
Communication options • EtherNet/IP (1756-EWEB cannot be used for safety connections)
• Support for Network address translation (NAT)
• ControlNet
• DeviceNet
• Data Highway Plus
• Remote I/O
•SynchLink
• Third-party process and device networks
Controller tasks • 31 standard tasks, 1 safety task
• 1000 programs/task
• Event tasks: all event triggers
Integrated motion Integrated motion is supported in standard task only.
• Integrated Motion on the EtherNet/IP network
• Sercos interface
•Analog options: – Encoder input – Linear displacement transducer (LDT) input – Serial Synchronous Input (SSI)
Programming languages • For the safety task, GuardLogix controllers support Ladder Diagram only.
• For standard tasks, GuardLogix controllers support: – Ladder Diagram (LD) – Structured Text (ST) – Function Block Diagram (FBD) – Sequential Function Chart (SFC)
Integrated safety • Integrated safety on the EtherNet/IP network (Kinetix drives, PowerFlex
drives, safety components)
• Distribute and control safety I/O (over EtherNet/IP and DeviceNet networks only)
• Produce and consume safety tag data.
Controller Features • Data access control
• Firmware supervisor
• Secure Digital (SD) card
• Safety Connections
• Standard Connections
26 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
ControlLogix and GuardLogix Systems Chapter 1
Features Supported By GuardLogix 5580 Controllers Via the Safety Task
In the Logix Designer application, version 31 or later, the Safety task supports a subset of features that are supported in the standard task as listed in this table.
Feature Studio 5000 Logix Designer Application,
Safety Task Standard Task
Add-on instructions X X
Instruction-based alarms and events — X
Tag-based alarms — X
Controller logging X X
Event task s
Function block diagrams (FBD) — X
Integrated motion X
Analog motion — X
Sercos motion — X
Drive Safety Instructions X —
Ladder Diagram (LD) X X
Language switching X X
License-based source protection — X
Online import of program components — X
Online export of program components X X
Sequential function chart (SFC) routines — X
Structured Text (ST) — X
(1) While the safety task cannot be an Event task, standard Event tasks can be triggered with the use of the Event instruction in the
(2) Limited to the use of Drive Safety Instructions wi th Kinetix 5700 ERS4 drives.
(1)
safety task.
Version 31 or Later
—X
(2)
X
IM PORTANT Safety Consideration
GuardLogix 5580 controllers can produce standard tags as unicast or multicast, but they can only produce safety tags as unicast. The controllers can consume safety tags as either unicast or multicast.
When you configure a produced safety tag, you are only allowed to configure unicast connection options. Logix Designer does not allow you to configure multicast connection options.
When you configure a consumed tag, you must consider the capabilities of the producer:
• If the producer in the I/O tree of this controller is a GuardLogix 5580 or Compact GuardLogix 5380 controller, and you are consuming a safety tag, you must configure the consumed tag to use unicast.
• If the producer in the I/O tree of this controller is a GuardLogix 5570 or 5560, or a Compact GuardLogix 5370, the safety consumed tag can be configured as either unicast or multicast.
• GuardLogix 5580 controllers do not produce safety tags to GuardLogix 5570 (firmware revision 30 and earlier) controllers in the same chassis, because GuardLogix 5580 controllers can only produce safety tags as unicast, and GuardLogix 5570 (firmware revision30 and earlier) controllers cannot configure consumed tags as unicast. This restriction does not apply over EtherNet/IP, as consumed tags can be configured for unicast.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 27
Chapter 1 ControlLogix and GuardLogix Systems
Notes:
28 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Chapter 2
Safety Concept of GuardLogix Controllers
Top ic Pag e
Functional Safety Capability 29
Safety Network Number 30
Safety Signature 30
Distinguish between Standard and Safety Components 31
Controller Data-flow Capabilities 32
Safety Terminology 33

Functional Safety Capability

Applies to these controllers:
GuardLogix 5580
The GuardLogix® 5580 controller system is certified for use in safety applications up to and including SIL 2/PLd and SIL 3/PLe where the de-energized state is the safe state.
For SIL 3/PLe safety applications, the GuardLogix system is made up of a primary controller and a safety partner, that function together in a 1oo2 architecture.
For SIL 2/PLd and SIL 3/PLe safety system requirements, including functional validation test intervals, system reaction time, and PFD/PFH calculations, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012
.
You must read, understand, and fulfill these requirements before you operate a GuardLogix SIL 2/PLd or SIL 3/PLe safety system.
Rockwell Automation Publication 1756-UM543K-EN-P - August 2020 29
Chapter 2 Safety Concept of GuardLogix Controllers

Safety Network Number

The safety network number (SNN) uniquely identifies CIP Safety™ subnets within a routable safety network. The combination of the SNN + Node Address uniquely identifies each CIP Safety port on each device in the routable safety network.
The GuardLogix 5580 controllers require two safety network numbers: one for the Ethernet port, and one for the backplane.

Safety Signature

For an explanation of the Safety Network Number, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.
For information on how to assign the SNN, see Assign the Safety Network
Number (SNN) on page 65.
The safety signature is composed of a safety signature ID (identification number), and a timestamp (date and time). The safety signature ID applies to the entire safety portion of the controller and uniquely identifies each project, including its logic, data, and configuration.
The GuardLogix system uses the safety signature to determine project integrity and to let you verify that the correct project is downloaded to the target controller. The ability to create, record, and verify the safety signature is a mandatory part of the safety-application development process.
The safety signature must be present to operate as a SIL 2/PLd or SIL 3/PLe safety controller.
See Generate a Safety Signature
on page 192 for more information.
30 Rockwell Automation Publication 1756-UM543K-EN-P - August 2020
Loading...
+ 260 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use