Allen-bradley E3, E3 Plus User Manual

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User Manual

E3 & E3 Plus Solid-State Overload Relay

Catalog Numbers

193/592-EC1, -EC2, -EC3, -EC5

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table of Contents

Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Vocabulary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Overview

Installation & Wiring

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Single-/Three-Phase Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Protection & Warning Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parameter Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Current-Based Operational Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Diagnostic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Voltage Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Overload Relay Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Trip Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Inputs & Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

DeviceNet Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Flash Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Unpacking/Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Starter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Separate Panel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Voltage Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Power Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Three-Pole Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Terminal Lug Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Control, DeviceNet, & Voltage Input Module Terminals . . . . . . . . 27

Terminal Designations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Control Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DeviceNet Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Short-Circuit Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Short-Circuit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

High-Fault Short-Circuit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Fuse Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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Typical Motor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Three-Phase Direct On-Line (DOL) & Single-Phase Full Voltage 34

External Line Current Transformer Application . . . . . . . . . . . . . . . . . . . . 34

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

External Potential Transformer (PT) Connection . . . . . . . . . . . . . . . 36

Core Balanced Ground Fault Sensor Application. . . . . . . . . . . . . . . . 37

Typical Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

External/Remote Reset (FRN 3.001 & Later) . . . . . . . . . . . . . . . . . . . 44

Protective Trip & Warning Functions

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Trip Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Warning Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Overload Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

FLA Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

CT Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Trip Class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Trip Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Auto/Manual Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Overload Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Overload Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Non-Volatile Thermal Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Phase Loss Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Phase Loss Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Ground Fault Protection (E3 Plus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Ground Fault Setting Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Ground Fault Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Ground Fault Trip Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Ground Fault Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Ground Fault Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Stall Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Jam Protection (High Overload). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Jam Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Jam Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Underload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Underload Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Underload Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

PTC Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

PTC Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Current Imbalance Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Current Imbalance Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Current Imbalance Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Communication Fault Protection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Comm Fault Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Comm Fault Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Communication Idle Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Comm Idle Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Comm Idle Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Remote Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Voltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Under Voltage (UV) Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Under Voltage (UV) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Over Voltage (OV) Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Over Voltage (OV) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Voltage Unbalance Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Voltage Unbalance Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Voltage Unbalance Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Voltage Rotation Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Voltage Rotation Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Voltage Rotation Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Frequency Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Under Frequency (UF) Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Under Frequency Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Over Frequency (OF) Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Over Frequency (OF) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Voltage Input Module Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Voltage Hardware Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Voltage Hardware Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Real Power (kW) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Under Real Power Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Under Real Power Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Over Real Power Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Over Real Power Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Reactive Power (kVAR) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Under Reactive Power Consumed Trip. . . . . . . . . . . . . . . . . . . . . . . . . 77

Under Reactive Power Consumed Warning . . . . . . . . . . . . . . . . . . . . 78

Over Reactive Power Consumed Trip . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Over Reactive Power Consumed Warning . . . . . . . . . . . . . . . . . . . . . . 79

Under Reactive Power Generated Trip . . . . . . . . . .

. . . . . . . . . . . . . . . 79

Under Reactive Power Generated Warning . . . . . . . . . . . . . . . . . . . . . 80

Over Reactive Power Generated Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Over Reactive Power Generated Warning . . . . . . . . . . . . . . . . . . . . . . 81

Apparent Power (kVA) Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Under Apparent Power Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Under Apparent Power Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Over Apparent Power Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Over Apparent Power Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Power Factor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Under Power Factor Lagging Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

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Under Power Factor Lagging Warning . . . . . . . . . . . . . . . . . . . . . . . . . 85

Over Power Factor Lagging Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Over Power Factor Lagging Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Under Power Factor Leading Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Under Power Factor Leading Warning . . . . . . . . . . . . . . . . . . . . . . . . . 87

Over Power Factor Leading Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Over Power Factor Leading Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Protective Trip & Warning Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Preventive Maintenance Diagnostics (E3 Overload Relays Series C &

Later) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Start Inhibit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Start Inhibit Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Preventive Maintenance Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Queue Clearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

DeviceNet™ Node Commissioning

Programmable Parameters

Monitoring Parameters

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Setting the Hardware Switches (Series B & Later) . . . . . . . . . . . . . . . 95

Using RSNetWorx for DeviceNet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Commissioning the Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . 103

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Program Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Reset to Default Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Parameter Group Listing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Overload Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Advanced Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Reset/Lock Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

DeviceNet Setup Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Output Setup Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

DeviceLogix Group — E3 Plus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Phase Current Reporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Current Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Reporting Accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Ground Fault Current Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Current Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Frequency Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Diagnostic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Monitor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Voltage Parameters

6 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Phase Voltage Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Voltage Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Voltage Monitor Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Voltage Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Power Parameters

Trip History and Snapshot

Logic Controller Communication Examples

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Phase Power Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Power Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Power Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Power Monitor Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Power Setup Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Trip and Warning History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

TripWarn History Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Trip Snapshot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Trip Snapshot Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Explicit Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Reading Device Status using the Parameter Object Class (0x0F) . 195 Reading Device Status using the Control Supervisor Object Class

(0x29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Reading the Trip Class using the Overload Object Class (0x2C). 199 Reading a Group of Parameters using the E3 Status Object Class

(0x0375). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Using DeviceLogix™

Troubleshooting

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

DeviceLogix Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

DeviceLogix Programming Example. . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Advisory LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Trip/Warn LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Network Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

OUT A & OUT B LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

IN 1,2,3 & 4 LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Power-Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

DeviceNet Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Power-Up Reset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Recoverable Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Unrecoverable Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Resetting a Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Trip/Warn LED Troubleshooting Procedures. . . . . . . . . . . . . . . . . . . . . 218

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 7

DeviceNet Troubleshooting Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Loss of Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Input and Output Troubleshooting Procedures. . . . . . . . . . . . . . . . . . . . 222

Specifications

DeviceNet™ Information

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Electromagnetic Compatibility Specifications. . . . . . . . . . . . . . . . . . . . . . 227

Functionality Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Electronic Data Sheets (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Product Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

DeviceNet Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Identity Object – Class Code 0x01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

Message Router – Class Code 0x02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

DeviceNet Object – Class Code 0x03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Assembly Object – Class Code 0x04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Output Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Input Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Connection Object – Class Code 0x05. . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Discrete Input Point Object – Class Code 0x08. . . . . . . . . . . . . . . . . . . . 243

Discrete Output Point Object – Class Code 0x09. . . . . . . . . . . . . . . . . . 243

Parameter Object – Class Code 0x0F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Parameter Group Object – Class Code 0x10. . . . . . . . . . . . . . . . . . . . . . . 245

Discrete Output Group Object - CLASS CODE 0x001E . . . . . . . . . 246

Control Supervisor Object – Class Code 0x29 . . . . . . . . . . . . . . . . . . . . . 247

Control Supervisor ODVA Fault and Warning Codes . . . . . . . . . . 250

Acknowledge Handler Object – 0x2B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Overload Object – Class Code 0x2C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

DPI Fault Object - CLASS CODE 0x0097 . . . . . . . . . . . . . . . . . . . . . . . . 254

DPI Warning Object - CLASS CODE 0x0098 . . . . . . . . . . . . . . . . . . . . 257

DeviceNet Interface Object – Class Code 0xB4 . . . . . . . . . . . . . . . . . . . . 260

MCC Object - CLASS CODE 0x00C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Logic Supervisor Object - CLASS CODE 0x030E . . . . . . . . . . . . . . . . . 261

E3 Status Object - CLASS CODE 0x0375 . . . . . . . . . . . . . . . . . . . . . . . . 262

CE Compliance

Two-Speed Applications

Accessories

8 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

EC Directive Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

External Control Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Output Control Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

Preface

IMPORTANT

Manual Objectives

Who Should Use This Manual

Vocabulary

The purpose of this manual is to provide you with the necessary information to apply the E3 Overload Relay with DeviceNet communications. Described in this manual are methods for installing, configuring, and troubleshooting.

Read this manual in its entirety before installing, operating, servicing, or initializing the E3 Overload Relay.

This manual is intended for qualified personnel responsible for setting up and servicing these devices. You must have previous experience with and a basic understanding of communications technology, configuration procedures, required equipment, and safety precautions.

To make efficient use of the E3 Overload Relay, you must be able to program and operate devices with communications and have a basic understanding of the E3 Overload Relay’s parameter settings and functions. You should also understand DeviceNet network operations, including how slave devices operate on the network and communicate with a DeviceNet master.

In this manual, we refer to the:

• E3 Overload Relay as it applies to both the E3 and E3 Plus Overload

Relays.

• E3 Plus Overload Relay when features and/or functions apply specifically

to it.

Conventions

Reference Manuals

Parameter names are shown in italic typeface.

E3 refers to the overload relays E3 and E3 Plus. “E3” is the standard version. “E3 Plus” is the enhanced version.

For SLC 500 and 1747-SDN information:

• DeviceNet Scanner Module Installation Instructions Publication

1747-IN058E-EN-P

• DeviceNet Scanner Module User Manual Publication

1747-UM655B-EN-P

For PLC5 and 1771-SDN information:

• DeviceNet Scanner Module Installation Instructions Publication 1771-5.14

• DeviceNet Scanner Module Configuration Manual Publication

1771-6.5.118

For MicroLogix/CompactLogic and 1769-ADN information:

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 9

Preface

IMPORTANT

• DeviceNet Module Installation Instructions Publication

1769-IN001B-EN-P

• DeviceNet Module User Manual Publication 1769-UM001B-EN-P

For ControlLogic and 1756-DNB information:

• DeviceNet Module Installation Instructions Publication

1756-IN566C-EN-P

• DeviceNet Module User Manual Publication DNET-UM004A-EN-P

To install and implement a DeviceNet network:

• DeviceNet Media Design and Installation Guide Publication

DNET-UM072_-EN-P

Read the DeviceNet Media Design and Installation Guide, Publication DNET-UM072_-EN-P, in its entirety before planning and installing a DeviceNet system. If the network is not installed according to this document, unexpected operation and intermittent failures can occur.

If this manual is not available, please contact either the local Rockwell Automation Distributor or Sales Office and request a copy. Electronic copies may also be obtained via the Internet or from the Allen-Bradley Home Page at “www.ab.com.”.

10 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Product Overview

E3 PLUS

13 14 23 24 95 96 IT1 IT2

1 2 3 4 5 6

NETWORK STATUS

OUT A

IN 1

IN 2

OUT B

IN 3

IN 4

MSD

LSD

TRIP WARN

TEST/ RESET

DS/N FRN

4.XXX

1AOXXXXX

XXX

SER

Test/Reset Button

Voltage Input Module Connection (193/592 EC5 only)

Ground Fault Sensor Input

Output & PTC Terminals

NOTE: On model EC5 devices, terminals IT1 and IT2 are marked 7 and 8, respectively.

LED Status

Indicators

Node Address Switches (series B and later)

DeviceNet Port

Input

Terminals

Chapter

Introduction

Description

This chapter provides a brief overview of the features and functionality of the E3 Overload Relay.

The E3 Overload Relay is a multi-function solid-state microprocessor-based electronic overload relay for the protection of squirrel-cage induction motors rated from 0.4…5,000 A. Four versions are available: the E3 model, EC1, and E3Plus models EC2, EC3, and EC5.

Figure 1 - Front Panel Display (E3 Plus Overload Relay shown)

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 11

Chapter 1 Product Overview

193 - EC1 B B 592

Bulletin Number

Type EC1 E3 EC2 E3 Plus➊ EC3 E3 Plus➋ EC5 E3 Plus➋

Current Rating (Amps)

P0.4…2.0 A1…5 B 3…15 C 5…25 D 9…45 E18…90 F28…140 G42…210 H60…302 J84…420 K 125…630 L 172…860

Bulletin 500 Contactor Size

T Size 00 C Size 0…2 D Size 3 E Size 4 F Size 5 G Size 6

Bulletin 100 Contactor Size

B C09…C23 D C30…C43 E C60…C85 F D95…D180 G D210…D420 H D630…D860 ZPanel Mount, CT fed

➊ (0.4…90 A) Provides 1…5 A internal core-balanced ground fault protection

➋ (0.4.…5000 A) Provides 20 mA…5 A external core balanced ground fault protection. External ground fault

sensor required (Cat. nos. 193-CBCT-1…4).

Catalog Number Explanation

The solid-state overload relay purchased has its own catalog number. The catalog number is explained below.

Single-/Three-Phase Operation

The overload relay is factory programmed for three-phase operation. The installer can easily be changed to single-phase operation by accessing and changing Single/Three Phase, Parameter 27. Refer to page 34 for typical motor connections.

Protection & Warning Functions

12 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

The E3 Overload Relay provides the following protection and warning functions:

Function Model

• Overload

• Phase loss (trip only)

• Stall (trip only)

• Jam

• Underload

• Current imbalance

• Number of starts (warning only)

• Operating hours (warning only)

• Voltage

• Power

• Frequency

• Ground fault EC2, EC3, & EC5 Only

• Thermistor (PTC) input EC2 and EC3 Only

Refer to Chapter 3 on page 45 for further explanation of these protection and warning functions.

All Models

EC5 Only

Product Overview Chapter 1

Parameter Monitoring

The E3 Overload Relay allows the user to monitor information on various parameters over the DeviceNet™ network.

Current-Based Operational Data

Current-Based Operational Data Unit of Measure

Individual phase currents Amperes

Average current Amperes

Average current % of motor FLC

Percentage of thermal capacity utilized %

Current imbalance percentage %

Ground fault current (EC2, EC3, and EC5 only) Amperes

Refer to Chapter 6 for further information.

Diagnostic Parameters

• Device Status

• Trip S t atus

• Warning Status

• Time to an overload trip (in seconds)

• Time to reset after an overload trip (in

seconds)

• History of the past five trips and warnings

• Diagnostic data at the time of a trip

Refer to Chapter 6 for further information.

Voltage Parameters

• Voltage range

• Phase rotation

• Voltage warning status

Refer to Chapter 7 for further information.

• Voltage unbalance

• Voltage frequency

Power Parameters

• Power range

• Reactive power

• Apparent power

Refer to Chapter 8 for further information.

• Power factor

• Power consumed

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 13

Chapter 1 Product Overview

Overload Relay Features

Trip Relay

When the E3 Overload Relay is in the unpowered state, the trip relay contact is open. The trip relay contact closes approximately 2 to 35 seconds after power is applied if no trip condition exists.

Inputs & Outputs

In addition to the trip relay, the E3 Overload Relay provides inputs and outputs as shown below.

Table 1 - Inputs & Outputs

Model Inputs ➊ Outputs

EC1 2 1

EC2, EC3 4 2

EC5 6 2

➊ Inputs are rated at 24V only. For 120V AC inputs, add the AC Input Interface Module, Cat. No. 193-EIMD.

The status of each input and output can be monitored over the DeviceNet network through Device Status, Parameter 21, or one of the input assemblies. Additionally, the outputs can be controlled over the network using one of the output assemblies. Refer to Appendix B for listings of the available input and output assemblies.

Series B and later E3 Plus Overload Relays offer added flexibility by providing the capability to perform control functions with the inputs and outputs through DeviceLogix™.

Series B or later E3 Overload Relay inputs are independently configurable for trip reset, remote trip, two-speed, and normal operation.

ATTENTION: If the outputs are being commanded via an explicit message, ensure that there is no established I/O connection that is actively controlling the outputs and that the explicit message connection has a non-zero expected packet rate (EPR) setting.

ATTENTION: The state of the outputs during a protection fault, DeviceNet communication fault, or a DeviceNet communication idle may be dependent on the following OUT A or OUT B parameters: PrFltState, Pr FltValue, Dn FltState, Dn FltValue, Dn IdlState, and Dn IdlValue. For details, refer to the Output Setup Group section in Chapter 5.

14 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Product Overview Chapter 1

ATTENTION: The E3 Overload Relay’s output control firmware latches OUT A and OUT B closed upon receipt of a network close command. The outputs will maintain the commanded closed state until receipt of a network open command. Parameters OutX Pr FltState and OutX Pr FltValue, found in the E3 Overload Relay’s output setup group, allows flexibility concerning the operation of the outputs in the event of a trip.

Factory default settings cause the outputs to open upon occurrence of a trip. E3 outputs that were closed prior to a trip will reclose upon trip reset, provided that a network open command is not received first.

User Interface

Refer to Figure 1 on page 11 for the location of LED status indication, Test/Reset button, and node address switches.

LED Status Indication

The following LED status indicators are provided on the E3 Overload Relay. See Chapter 12 for detailed information on each status.

Network Status — Illuminated in green or red, this indicates the network connection status.

Tr ip / Wa rn i ng — Under a warning condition, the LED status flashes a sequence of red and/or amber. Under the trip condition, the LED status flashes a sequence of red. In either condition, the flash pattern followed by a pause identifies the specific trip or warning. The meaning of the flash pattern can be found on the E3 Overload Relay’s side label or Table XX on page XX.

OUT A and OUT B — When the output contacts are commanded closed, the LED illuminates amber.

IN 1…IN 4 —When the user-connected device contact is closed, the LED status illuminates in amber.

NOTE: IN 3, IN 4, and OUT B are available only on the E3 Plus Overload Relay.

Test/Reset ButtonT

Tes t — If Test Enable is activated, the trip relay contact will open if the E3 Overload Relay is in an untripped condition and the Test/Reset button is pressed. For devices with firmware revision number (FRN) 2.000 and later, the Test/Reset button must be pressed for a minimum of two seconds to activate the test function. Reset — If the E3 Overload Relay (a) is in a tripped condition, (b) the cause of

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 15

Chapter 1 Product Overview

IMPORTANT

the trip is no longer present, and (c) the test/reset button is pressed, the trip relay contact will close.

ATTENTION: The Test function associated with the Test/Reset button is enabled by default. Activating the Test function while a motor is operating will cause the starting contactor to drop out and stop motor operation.

Node Address Switches

The node address switches, located on the front of the Series B and later E3 Overload Relays, provide a physical means for setting the device node address value. Switch settings greater than 63 allow the node address to be software configured.

DeviceNet Compatibility

The E3 Overload Relay supports the following DeviceNet functionality:

Functionality Models

• Polled I/O messaging

• Change-of-state/cyclic messaging

• Explicit messaging

• Group 4 off-line node recovery messaging

• Full parameter object support

• Auto-baud rate identification

• Configuration consistency value

• UCMM (Unconnected Message Manager) Series B and later devices

• DeviceLogix component technology E3 Plus, Series B and later devices

All models

Flash Memory

Series B and later E3 Overload Relays incorporate flash memory. This facilitates updating of the product firmware as new revisions are released.

It is not possible to flash upgrade from Series B firmware to Series C firmware.

16 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring

Chapter

Introduction

Receiving

Unpacking/Inspecting

Storing

This chapter provides instructions for receiving, unpacking, inspecting, and storing the E3 Overload Relay. Installation and wiring instructions for common applications are also included.

It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill. Should any concealed damage be found during unpacking, it is again the responsibility of the user to notify the freight agent. The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment.

Remove all packing material from around the E3 Overload Relay. After unpacking, check the item’s nameplate catalog number against the purchase order.

The E3 Overload Relay should remain in its shipping container prior to installation. If the equipment is not to be used for a period of time, it must be stored according to the following instructions in order to maintain warranty coverage:

• Store in a clean, dry location.

• Store within an ambient temperature range of -40 °C…+85 °C

(-40 °F…+185 °F).

• Store within a relative humidity range of 0…95%, non-condensing.

• Do not store where the device could be exposed to a corrosive atmosphere.

• Do not store in a construction area.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 17

Chapter 2 Installation & Wiring

General Precautions

In addition to the specific precautions listed throughout this manual, the following general statements must be observed.

ATTENTION: The E3 Overload Relay contains electrostatic discharge (ESD) sensitive parts and assemblies. Status control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Allen-Bradley publication 8000-sb001_-en-p, Guarding Against Electrostatic Damage”, or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed E3 Overload Relay can result in damage to the components or reduction in product life. Wiring or application errors (e.g., incorrectly figuring the FLA setting, supplying incorrect or inadequate DeviceNet supply voltage, connecting an external supply voltage to the input or thermistor terminals, or operating.storing in excessive ambient temperatures) may result in malfunction of the E3 Overload Relay.

ATTENTION: Only personnel familiar with the E3 Overload Relay and associated machinery should plan to install, start up, and maintain the system. Failure to comply may result in personal injury or equipment damage.

Starter Assembly

ATTENTION: The purpose of this user manual is to serve as a guide for

proper installation. The National Electrical Code (NEC) and any other governing regional or local code will overrule this information. Rockwell Automation cannot assume responsibility for the compliance or proper installation of the E3 Overload Relay or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

ATTENTION: The earth ground terminal of the E3 Overload Relay shall be connected to a solid earth ground via a low-impedance connection.

The following figures and tables illustrate the starter assembly instructions and approximate dimensions.

Installation

The 100-C09…C43 Starter Assembly installation instructions for use with Catalog Numbers 193-EC_ _B and -EC_ _D are shown in Figure 2

18 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

2.5 N m 2 lb in

4 N·m 35 lb-in

Figure 2 - 100-C09…C43 Starter Assembly Installation

The 100-C60…C85 Starter Assembly installation instructions for use with Catalog Numbers 193-EC_ _E are shown in Figure 3

Figure 3 - 100-C60…C85 Starter Assembly Installation

The 100-D95…D860 Starter Assembly installation instructions for use with Catalog Numbers 193-EC_ _F, 193-EC_ _G, and -EC_ _H are shown below.

ATTENTION: The voltage ratings of the E3 Overload Relay’s output and trip relays must not be exceeded. If the voltage ratings are exceeded, an interposing relay must be used.

ATTENTION: Connect the internal metal shield to a solid earth ground via a low impedance connection.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 19

Chapter 2 Installation & Wiring

IMPORTANT

100-D95 / D110 100-D95E / D110E / D115E 100-D115 / D140 / D180

100-D210 / D420 100-D630 / D860

Ground fault protection requires connection of an external core balance current transformer (CBCT).

For identification of the proper CT ratio to be programmed, refer to the product nameplate.

Figure 4 - 100-D95…D860 Starter Assembly Installation

Supplied with Contactor

Supplied

11 N·m (100 lb-in)

22 N·m (195 lb-in)

43 N·m (380 lb-in) 68 N·m (600 lb-in)

with Contactor

Accessory 193-EIMD shown.

193-EC _ _ F 193-EC _ _ G

193-EC _ _ H

(M5) 3.4 N·m (30 lb-in) (M6) 7.3 N·m (65 lb-in) (M12 Provided)

45 N·m (400 lb-in)

20 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

Approximate Dimensions

Approximate dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Figure 5 - Overload Relay 193-EC_ _ B, D, & E with Contactor 100-C*

ØD

11.4

(29/64)

Height B

Cat. No.

Overload Relay

193-EC_ _B C09, C-12,

193-EC_ _D C30, C37 104

193-EC_ _E C60, C72,

Contactor 100-

C16, C2345(1-25/32)

C43 54

C85

Width A without with B1

(2-1/8)

72 (2-53/64)

193-EIMD

188.3 (7-13/32)

236.1 (9-19/64)

207.7 (8-11/64)

255.5 (10-1/16)

145.1 (5-23/32)

173.2 (6-13/16)

Depth C E1F1D1D2H Ø D

107 (4-7/32)

124.6 (4-29/32)

67.9 (2-43/64)

89.8 (3-17/32)

53.2 2-3/32)60(2-23/64)35(1-3/8)

62.2 (2-7/16)

80.2 (3-9/64)

100 (3-15/16)55(2-11/64)

45 (1-25/32)

85.1 (3-23/64)

(4-3/32)

107 (4-7/32)

125.5 (4-15/16)

4.2 (11/64)

5.5 (7/32)

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 21

Chapter 2 Installation & Wiring

Figure 6 - Overload Relay 193-E_ _F, G, & H with Contactor 100-D*

11.4

(0.45)

Cat. No.

Overload Relay

193-EC_ _F D95, D110 120

193-EC_ _G D210, D250,

193-EC_ _H D630, D860 255

Contactor 100-

D140, D180 339.8

D300, D420

Width A without with B1

(4.72)

155 (6.10)

(10.04)

Height B

193-EIMD

336.3 (13.24)

(13.38)

385.8 (15.19)

552 (21.73)

418 (16.46)

487.4 (19.19)

915 (36.02)

ØM

311.8 (12.27)

317.8 (12.51)

360.8 (14.2)

508 (20.0)

Depth C D E1F GHJ KL ØM

175.1 (6.89)

198.9 (7.83)

291.7 (11.49)

156 (6.14)

180 (7.09)

270.7 (10.66)

216.1

12.5

(8.51)

(0.49)

16 (0.63)

255 (10.04)21(0.83)

373.9 (14.72)

52.5 (2.07)

100 (3.94)

130 (5.12)

226 (8.90)

145 (5.71)

180 (7.09)

230 (8.90)

135 (5.31)

140 (5.51)

108 (4.25)

22.3 (0.88)

23.5 (0.93)

109 (4.29)

180.9

5.6

(7.12)

(0.22)

204.7 (8.06)

297.5 (11.71)13(0.51)

22 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

Figure 7 - Overload Relay 592-EC_ _ T, C, & D with NEMA Contactor

Size 00

A D

ØF

Size 0...2

ØF

(29/64)

11.4

Size 3

11.4 (29/64)

Cat. No. Overload

Relay

592-EC_ _T 00 45

592-EC_ _C 0, 1 90.4

592-EC_ _D 3 155.5

NEMA Contactor Size

2100

Width A without with

(1-25/32)

(3-9/16)

(3-15/16)

(6-1/8)

ØF

Height B

193-EIMD

Depth CDEØFHJKL

188.3 (7-13/32)

236.1 (9-19/64)

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 23

207.7 (8-11/64)

255 (10-1/16)

107 (4-7/32)35(1-3/8)60(2-23/64)

112.1 (4-13/32)

126.3 (4-31/32)

69.9 (2-3/4)

80 (3-5/32)

139.9 (5-33/64)

179.4 (7-1/16)

219.3 (8-5/8)

219.9 (8-43/64)

4.2 (11/64)

5.15 ((13.64)

5.54 (7/32)

7.1 (9/32)

97.9 (3-27/32)

159.4 (7-15/32)

186 (7-21/64)

276.7 (10.9)

———

163 (6-7/16)

189.5 (7-15/32)

256.3 (10-3/32)

47.5 (1-7/8)

78.5 (3-3/32)

27.5 (1-5/64)

42.3 (1-21/32)

Chapter 2 Installation & Wiring

11.4

(29/64)

(1-3/16)

(1-25/32)

7.3

(9-32)

135

(5-5/16)

154.2

(6-5/64)

100.5

(3-31/32)

6.1

(1/4)

115

(4-17/32)

Ø 4.4

(11/64)

Separate Panel Adapter

Approximate Dimensions

Approximate dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Figure 8 - 193-ECPM1 Panel Adapter for use with Cat. No. 193-EC_ _B

(1-25/32)

7.3

(9/32)

159.3

(6-17/64)

Ø 4.4

(11/64)

11.4

(29/64)

(1-3/16)

135

(5-5/16)

6.1

(1/4)

100.5

(3-31/32)

115

(4-17/32)

Figure 9 - 193-ECPM2 Panel Adapter for use with Cat. No. 193-EC_ _D & Z

24 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

Figure 10 - 193-ECPM3 Panel Adapter for use with Cat. No. 193-EC_ _E

71.7

(2-53/64)

(2-23/64)

11.4

(29/64)

150.5

(5-15/16)

155.1

(6-7/64) w/

130

(5-1/8)

(19/32)

193-EIMD

(3-1/32)

131.2

5.0

(13/64)

Ø 5.5 (7/32)

(5-11/64)

Figure 11 - Separate Panel Adapter for use with Cat. No. 193-EC_ _ F, G, & H

Overload Cat. No.ABCDEFGHI JKLMNP

193-EC_ _ F 4.72

(120.0)

193-EC_ _ G 6.09

(154.7)

193-EC_ _H 10.0

(255.0)

7.19 (182.6)

7.40 (188.1)

10.28 (261.0)

6.09 (154.6)

6.41 (162.8)

8.54 (217.0)

3.94 (100)

5.12 (130)

8.90 (226)

1.54 (39)

1.89 (48)

2.76 (70)

0.45 (11.4)

1.03 (26.3)

1.06 (26.8)

3.97 (100.8)

5.32 (135)

5.51 (140.0)

4.24 (107.7)

1.94 (49.4)

2.03 (51.5)

1.37 (134.9)

0.22 (5.6)

0.26 (6.5)

0.53 (13.5)

0.24

0.47

(6.0)

(12)

0.08

0.49

(2.0)

(12.5)

—0.87

(22.0)

5.95 (151.2)

6.89 (175)

10.54 (267.8)

6.89 (175)

7.83 (198.9)

11.49 (291.7)

7.12 (180.9)

8.06 (204.7)

11.72 (297.5)

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 25

Chapter 2 Installation & Wiring

Voltage Input Module

The voltage input module, Cat. No. 193-NVEC5VIM, is an add-on accessory for use with the E3 Plus. Approximate dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Figure 12 - 193-NVEC5VIM Voltage Input Module

0.886 (22.5)

0.457 (11.6)

2.972 (75.5)

2.782

(70.65)

Ø 0.177 (4.5)

Specifications

3.216

(82.0)

Power Terminals

Table 2 - Wire Size & Torque Specification

193-EC_ _B & D,

Wire Type Conductor Torque

Stranded/Solid [AWG] Single #14…6 AWG

Multiple #10…6 AWG

Flexible-Stranded with Ferrule Metric Single 2.5…16 mm

Multiple 6…10 mm

Coarse-Stranded/Solid Metric Single 2.5…25 mm

Multiple 6…16 mm

592-EC_ _T, C

22 lb-in.

30 lb-in.

2.5 Nm

3.4 Nm

2.5 Nm

3.4 Nm

Cat. No.

193-EC_ _E, 592-EC_ _D

#12…1 AWG 35 lb-in.

#6…2 AWG 35 lb-in.

4…35 mm 4 Nm

4…25 mm 4 Nm

4…50 mm 4 Nm

4…35 mm 4 Nm

26 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Three-Pole Terminal Blocks

Table 3 - Three-Pole Terminal Blocks

Installation & Wiring Chapter 2

Cat. No. 100-DTB1890 (A) 6…1/0 AWG, 16…50 mm

(B) 6 AWG…250 MCM, 16…120 mm 90…110 lb.-in., 10…12 Nm

100-DTB420 (2) 4 AWG…600 MCM, 25…240 mm

180…220 lb.-in., 20…25 Nm

Terminal Lug Kits

Table 4 - Terminal Lug Kits

Cat. No. 100-DL 110 Lug 6…2/0 AWG, 16…70 mm

90…110 lb.-in., 10…12 Nm

Terminal 13/32 in, 10 mm

150 lb.-in., 17 Nm

180 Lug 6 AWG…250 MCM, 16…120 mm

90…110 lb.-in., 10…12 Nm

Terminal 1/2 in., 13 mm

275 lb.-in., 16 Nm

420 Lug 2 AWG…350 MCM

375 lb.-in., 42 Nm

Terminal 11/16 in., 17 mm

140 lb.-in., 16 Nm

630 Lug 2/0 AWG…500 MCM, 70…240 mm

400 lb.-in., 45 N

Terminal 3/4 in, 19 mm

600 lb.-in., 68 Nm

860 Lug 2/0 AWG…500 MCM, 70…240 mm

400 lb.-in., 45 Nm

Terminal 3/4 in, 19 mm

600 lb.-in., 68 Nm

Control, DeviceNet, & Voltage Input Module Terminals

Table 5 - Wire Size & Torque Specification

Wire Type Conductor Torque All Cat. No. Types

Stranded/Solid [AWG] Single 24...12 AWG

Multiple (stranded only)

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 27

24...16 AWG 5 lb-in

Chapter 2 Installation & Wiring

Wire Type Conductor Torque All Cat. No. Types

Flexible-Stranded with Ferrule Metric Single 0.25…2.5 mm

Multiple 0.5...0.75 mm

0.55 Nm

Coarse-Stranded/Solid Metric Single 0.2...2.5 mm

Multiple 0.2...1.5 mm

0.55 Nm

Table 6 - Maximum Wire Length (PTC & input)

Minimum Cross Section mm

0.5 0.75 1.5 2.5 4.0

AWG 20 18 16 14 12

Maximum Length ➊ meters 160 250 400 600 1000

feet 525 825 1300 1950 3200

➊ The use of shielded cable is recommended for the PTC thermistor circuit to assist in

obtaining compliance with Electromagnetic Compatibility (EMC) requirements. Shielded cable is recommended for the input circuits, where wire lengths exceed 200 meters (656 feet).

NOTE: For reliable input signal processing, input wiring should be routed in raceways

separate from power cabling.

Table 7 - Ground Fault Sensor Terminals (S1 & S2)

Wire Type Shielded, Twisted Pair

Cross Section 0.2…4.0 mm Torque 0.55 N·m (5 lb.-in.)

(#24…12 AWG)

28 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

Terminal Designations

Control Terminals

Table 8 - Control Terminal Designation

Terminal Reference Description

1IN 1

2IN2 2

3IN 3 3 4IN 4 4 ➊➋

5V+ +24V

6V+

7IN 5 8IN 6 6 ➋

END Earth Ground ➌

13/14 OUT A Output A 23/24 OUT B Output B ➊➋

95/96 Trip Relay Trip Relay

IT1/IT2 PTC Thermistor (PTC) Input ➊➍

S1/S2 — External Ground Fault Sensor Input ➋➎

General Purpose Sinking Input Number:

➊➋

5 ➋

➊

Features are available only with the E3 Plus Overload Relay (Cat. No. 193/592-EC2 and

193/592-EC3).

➋ Available only on Cat. Nos. 193/592-EC5_ _. ➌ An earth ground connection to this terminal will assist in obtaining compliance with

EMC requirements.

➍ The use of shielded cable is recommended for the positive PTC thermistor circuit to

assist in obtaining compliance with EMC requirements.

➎ Available only on Cat. No. 193/592-EC3_ _ and 193/592-EC4_ _.

DeviceNet Terminals

Table 9 - DeviceNet Terminal Designation

Terminal Signal Function Color

1 V- Common Black

2 CAN_L Signal Low Blue

3 Drain Shield Non-Insulated

4 CAN_H Signal High White

5 V+ Po9wer Supply Red

Grounding

The following grounding recommendations are provided to ensure EMC requirements during installation.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 29

Chapter 2 Installation & Wiring

• The earth ground terminal of the E3 Overload Relay shall be connected to a solid earth ground via a low-impedance connection.

• Installations employing an external ground fault sensor shall ground the cable shield at the sensor with no connection made at the E3 Plus Overload Relay.

• The PTC thermistor cable shield shall be grounded at the E3 Plus Overload Relay with no connection made at the opposite end.

Short-Circuit Ratings

The E3 Overload Relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables.

Short-Circuit Ratings

Table 10 - UL

Cat. No. Maximum

193-EC_ _ 592-EC_ _ Available Fault Current [A] Voltage [V]

B T 5,000 600

ED10,000

G 18,000

H 42,000

Z 5,000

Table 11 - IEC

Cat. No.

B T 1,000 100,000 690

D C 3,000

E D 5,000

Prospective Current I

[A]

Conditional Short-Circuit Current Iq [A]193-EC_ _ 592-EC_ _ Maximum Voltage [V]

30 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

High-Fault Short-Circuit Ratings

Table 12 - Per UL 508 & CSA 22.2, No. 14 with Bulletin 100-C & 100-D Contactors

Cat. No. 193-EC1, -EC2, -EC3,

-EC4, -EC5

_B C09 9 100,000 600 20

_D C30 30 100,000 600 50

_E C60 60 100,000 600 80

FF, ZZ D95 95 100,000 600 200

GF, ZZ D180 180 100,000 600 300

GG, ZZ D210 210 100,000 600 400

HG, ZZ D210 210 100,000 600 400

JG, ZZ D300 300 100,000 600 500

Contactor 100-

C12 12 20

C16 16 30

C23 23 30

C37 37 50

C43 43 70

C72 72 100

C85 85 150

D110 110 200

D140 140 250

D250 250 400

D300 300 500

D250 250 400

D300 300 500

D420 420 600

Starter FLC [A]

Available Fault Current [A] Voltage [V]

Maximum

Class J or CC Fuse [A]

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 31

Chapter 2 Installation & Wiring

Table 13 - Per UL 508 & CSA 22.2, No. 14 with NEMA Contactors

Maximum Cat. No. 592-EC1, -EC2,

-EC3, -EC5

_T 00 100,000 600 — 20 —

_C 0 100,000 240 30 30 FDB 3025/

_D 3 100,000 240 200 350 FDB 3150/

Contactor Size

1 100,000 240 60 100 FDB 3050/

2 100,000 240 100 200 FDB 3100/

Available Fault Current [A]

Voltage [V]

480 30 30 FDB 3025/

600 30 30 —

480 30 50 FDB 3050/

600 30 50 —

480 60 100 —

600 60 100 —

480 100 200 FDB 3125/

600 100 200 FDB 3100/

UL Fuse [A]

Circuit Breaker/ Limiter

LFB3070R

LFB3035R

LFB3150R

Fuse Coordination

The following tables list Type I and Type II Fuse Coordination when used in conjunction with Bulletin 100-C and 100-D Contactors.

ATTENTION: Select the motor branch circuit protection that complies with the NEC and any other governing regional or local codes.

32 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Table 14 - IEC per EN60947-4-1

Installation & Wiring Chapter 2

Cat. No. 193EC1, EC2, EC3, EC4, EC5

Contactor 100-

Max. Starter FLC [A]

Short-Circuit Current

Prospective

[A]

Conditional Iq [A]

Max. Voltage [V]

Class J Fuse [A]

with Type I

with Type II

_B C09 9 1,000 100,000 600 20 15

C12 12 20 20

C16 16 30 30

C23 23 40 40

_D C30 30 3,000 100,000 600 50 50

C37 37 50 50

C43 43 70 70

_E C60 60 3,000 100,000 600 80 80

C72 72 100 100

C85 85 5,000 150 150

FF, ZZ D95 95 10,000 100,000 600 200 200

D110 110 200 200

D140 140 250 250

GF, ZZ D180 180 10,000 100,000 600 300 300

GG, ZZ D210 210 10,000 100,000 600 400 400

D250 250 400 400

D300 300 500 500

HG, ZZ D210 210 10,000 100,000 600 400 400

D250 250 400 400

D300 300 500 500

JG, ZZ D300 300 10,000 100,000 600 500 500

D420 420 600 600

Table 15 - NEMA Contactors

Short-Circuit Current

Prospective

[A]

Conditional Iq [A]

Max. Voltage [V]

Cat. No. 592-EC

Contactor Size

Max. Starter FLC [A]

_T 00 9 1,000 100,000 600 20 20

_C 0, 1 18, 27 3,000 30 30

245 6060

_D 3 90 5,000 200 200

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 33

Class J Fuse [A]

with

Type I

Type II

Chapter 2 Installation & Wiring

IMPORTANT

2/T1

4/T2

6/T3

Three-Phase Direct-On-Line

Single-Phase Full-Voltage

E3/E3 Plus

L1 L2

Voltage Input Module

(For 193/592-EC5 only)

E3/E3Plus

2/T1

4/T2

6/T3

T1T2T3

S.C.P.D.

Voltage Input Module

(For 193/592-EC5 only)

S.C.P.D.

Typical Motor Connections

Three-Phase Direct On-Line (DOL) & Single-Phase Full Voltage

ATTENTION: When working on energized circuits, DO NOT rely on

voltage and current information provided by the E3 and E3 Plus Overload Relay for personal safety. Always use a portable voltage or current measurement device to measure the signal locally.

Single/Three Ph, Parameter 27, should be set to single-phase.

Traditional single-phase wiring connecting T2 to L3 will result in a vector imbalance of current flowing through the E3 Plus Overload Relay. This will result in inaccurate ground fault reporting and protection.

The following wiring diagram illustrates the E3 Overload Relay typical motor connections in a three-phase DOL and Single-Phase Full Voltage applications.

Figure 13 - Wiring Diagram, Three-Phase DOL & Single-Phase Full Voltage

External Line Current Transformer Application

34 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

193-EC_ZZ E3 and E3 Plus Overload Relays are designed for use with separately mounted, customer-supplied, line current transformers (CTs) as required in higher-current applications. The FLA setting range is 9…5000 A for these units with a legal setting range per current transformer. CT Ratio, Parameter 78, is provided for setting the current transformer ratio to be installed.

Specifications

The 193-EC_ZZ Overload Relays are intended for use with CTs having a secondary current rating of 5 A. The installer shall (1) provide one CT for each motor phase and shall (2) connect the CT’s secondary leads to the appropriate E3

Installation & Wiring Chapter 2

Overload Relay power terminals as shown in Figure 14 on page 36. The CTs shall have an appropriate ratio rating as detailed in Table 18.

Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E3 Overload Relay burden of 0.1 VA at the rated secondary current and the wiring burden.

Finally, the CT shall (1) be rated for Protective Relaying to accommodate the high inrush currents associated with motor startup and shall (2) have an accuracy

≤±2% over its normal operating range. Typical CT ratings include:

• ANSI USA

• CSA (Canada)

• IEC (Europe)

ATTENTION: The improper selection of a current transformer can result

in the E3 Overload Relay reporting inaccurate motor operational data and possible motor damage. The selected current transformer must be rated for protective relaying applications.

• Class C5 BO.1

• Class 10L5

• 5 VA Class SP10

Installation Requirements

• The 193-EC_ZZ Overload Relays are designed to be installed in193ECPM2 Panel Mount Adapters and connected to separately mounted current transformers.

• For 193-ECPM2 Panel Mount Adapter assembly, refer to the instructions included with the panel mount adapter.

ATTENTION: Placing the E3 Overload Relay closer than the recommended distance, six times the cable diameter (including insulation), may compromise its current reporting and protection capabilities.

• The E3 Overload Relay must be mounted a distance equal to or greater than six times the cable diameter (including insulation) from the nearest current-carrying conductor or current transformer.

• For applications employing multiple conductors per phase, the diameter of each cable should be added and multiplied by six to determine the proper placement distance for the E3 Overload Relay.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 35

Chapter 2 Installation & Wiring

Primary

Current

Transformers

E3 Overload Relay

NEMA

L1 L2

L1/1 L2/3 L3/5

T1/2 T2/4 T3/6

IEC

L1 L2

L1/1 L2/3 L3/5

T1/2 T2/4 T3/6

Primary

Current

Transformers

Primary Current

Transformers

Figure 14 - Overload Relay Mounting Placement

Figure 15 - External CT Connection Diagrams

External Potential Transformer (PT) Connection

The 193/592-EC5_ _ E3 Plus Overload Relay can be used with external stepdown PTs. The PT ratio is programmed into the E3 Plus Overload Relay by entering the primary winding rating into PT Pri, Parameter 289, and the secondary winding rating into PT Sec, Parameter 290. The voltage mode is also programmed into the E3 Plus Overload Relay by selecting the appropriate mode in Volt Mode, Parameter 156. The E3 Overload Relay Plus will support Wye, Delta, and Open Delta voltage modes with potential transformers.

36 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Table 16 - Wiring Diagrams, External PT Connection

Load

Wye Connection with PTs

Delta Connection with PTs

Line

L1 L2 L3

N/GRND

L1 L2 L3

Line

L1 L2 L3

Load

Open Delta Connection with PTs

Line

L1 L2 L3

Load

L1 L2 L3

Installation & Wiring Chapter 2

Core Balanced Ground Fault Sensor Application

The 193-EC3_ _ E3 Plus Overload Relays are intended to provide ground fault protection when used with the external 193-CBCT_ Core Balanced Ground Fault Sensor. The ground fault sensor mounts separately from the E3 Plus Overload Relay and must be placed within three meters of the E3 Plus Overload Relay. The customer-supplied power cable for wiring the ground fault sensor to the E3 Plus Overload Relay must meet the specifications outlined in Ta bl e 7 o n

page 28.

Power Cable Installation Requirements

• All power cables (including the neutral when used) must pass through the sensor window. The equipment ground conductor (the conductor used to carry the non-current-carrying metal parts of equipment, as defined by Article 100 of the NEC) must not pass through the sensor window.

• The power cables through the sensor window should be straight, tightly bundled, centered in the window, and perpendicular to the sensor for a length equal to or greater than six times the cable diameter (including insulation) from the sensor.

• All other conductors with available fault currents in excess of 1,000 A should be placed a distance equal to or greater than six times the cable diameter (including insulation) from the sensor.

• The power cables of the branch circuit to be protected by the E3 Plus Overload Relay must not be grounded on the load side of the ground fault sensor.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 37

Chapter 2 Installation & Wiring

The spacer is a short piece of cable, approximately ten times the cable diameter in length, without connections to any terminal.

• If the power cables are enclosed in a conducting jacket, the jacket must be grounded on the line side of the sensor. The jacket must not pass through the sensor window, but must be cut at the window and joined with a conductor that passes outside the sensor window.

• The power system may be solidly grounded or grounded through an impedance at its source as long as the impedance allows a magnitude of current to flow that is within the 20 mA…5 A operational range of the E3 Plus Overload Relay.

Figure 16 - Core Balanced Ground Fault Sensor Mounting Placement

90°

Fault Sensor

Core Balanced Ground

Power

Cables

Figure 17 - Power Cable Configuration — Two Cables per Phase

Figure 18 - Ground Fault Sensor Wiring

E3 Plus Overload Relay

L1 L2

L1 L2 L3

Cat. No. 193-CBCT_ Core Balanced Ground Fault Sensor

S1 S2

13 14 23 24 95 96 1T1 1T2

1 2 3 4 5 6

Motor

38 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

IMPORTANT

Control Wire Requirements

The shield of the twisted pair cable must be connected to earth ground at the ground fault sensor with no connection made at the E3 Plus Overload Relay.

• The maximum length of the shielded cable is 100 feet (30.48 meters).

• All control terminals are for copper wire only in sizes #12…24 AWG.

• Ring lug termination is required for the ground sensor terminals of 193-

CBCT2 and larger.

• The sensor fastener torque is 26…30 lb-in.

• The 193-CBCT1 wires should be twisted before termination by applying

one twist per inch (per 25.4 millimeters).

Table 17 - Control Wire Specifications

Cat. No. 193-

CBCT1 45 50/60 1000:1 19.1 mm

CBCT2 90 #2 AWG

CBCT3 180 #250 MCM

CBCT4 420 $350 MCM

➊ For a three-phase system with one cable per phase. ➋ For a three-phase system with two cables per phase.

Max. Current [A] Hz

Tur ns Ratio

Sensor Window I.D.

(.75 in.)

Max. Recommended Cable Size @ 600V

#8 AWG (10 mm2) ➊

(350 mm

(120 mm

(185 mm

Approximate Dimensions

) ➊

) ➋

Cat. No. 100-C09 IEC Contactor

…-C37 00…2

…-C85 00…3

…-D180 00…4

…-D240 00…5

NEMA Contactor Size

Approximate dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 39

Chapter 2 Installation & Wiring

Figure 19 - 193-CBCT1

12.7 (.50)

50.8

63.5

(2.00)

(2.50)

45.3

(1.78)

23.1 (.91)

Ø 44.5 (1.75)

Ø 19.1 (.75)

3.2 (.12)

4.0 (.16)

Figure 20 - 193-CBCT2 & 193-CBCT3

44.5

(1.75)

5.3 (.21)

11.8 (.47)

Cat. No.ABC ØDE F

193-CBCT2 96

(3.78)

193-CBCT3 122.4

(4.82)

89.6 (3.53)

115.9 (4.56)

48.3 (1.90)

59.7 (2.35)

39.6 (1.56)

63.5 (2.50)

3.2 (.13)

Ø D

54.6 (2.15)

54.1 (2.13)

69.9 (2.75)

98.0 (3.78)

Figure 21 - 193-CBCT4

146.8

74.4

(2.93)

56.2

(2.21)

11.8 (.47)

82.6

(3.25)

(5.78)

74.9

(2.95)

3.2

(.13)

5.5

(.22)

96.7

123.2

(4.85)

(3.81)

143.5 (5.65)

40 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Typical Control Circuit Wiring Diagrams

ATTENTION: Do not exceed the ratings of the E3 Overload Relay’s

output and trip relay. If the coil current or voltage of the contactor exceeds the overload relay’s ratings, an interposing relay must be used.

ATTENTION: When the power is applied to the E3 Overload Relay, DeviceNet terminals V+ and V-, the N.O. trip relay contact across terminals 95 and 96 will close after approximately 2.35 seconds if no trip condition exists.

ATTENTION: Additional control circuit protection may be required. Refer to the applicable electrical codes.

ATTENTION: Do not apply external voltage to 1T1, 1T2, or the input terminals IN 1…4. This may cause equipment damage.

Installation & Wiring Chapter 2

Full-Voltage Non-Reversing Starter (with Network Control)

Figure 22 - NEMA Nomenclature

6/T3

Three-Phase

SPCD

E3/E3 Plus

4/T2

2/T1

L2 L3

6/T3

Out A

Single-Phase

SPCD

E3/E3 Plus

4/T2

2/T1

Contact shown with supply voltage applied.

Trip Relay

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 41

Chapter 2 Installation & Wiring

E3 Plus

Trip Relay

E3 Plus

Out B

A1 A1

Contact shown with supply voltage applied.

E3 Plus

Out A

Figure 23 - CENELEC Nomenclature

Single-Phase

Three-Phase

1 3 5

2 4 6

T1 T3 T5

Contact shown with supply voltage applied.

1 3 5

2 4 6

T1 T3 T5

Full-Voltage Reversing Starter (with Network Control)

Figure 24 - NEMA Nomenclature

E3 Plus

Out A REV

13 14

E3 Plus

Out B FOR

23 24

A1 A2

FOR

A1 A2

REV

E3 Plus

Trip Relay

95 96

Contact shown with supply voltage applied.

Out A

Trip Relay

Figure 25 - CENELEC Nomenclature

42 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Installation & Wiring Chapter 2

E3 Plus

Out A

E3 Plus

Out B

13 14

23 24

LOW

HIGH

A1 A2

95 96

E3 Plus

Trip Relay

Contact shown with supply voltage applied.

LOW

HIGH

Figure 26 - IEC Reversing Starter Application Schematic

24V -

CAN L

Shield

CAN H

24V +

24V

red

CAN H

white

13 14

5 3 1

K2M

K1M

shield

blue

black

6 4 2

CAN L

24V -

OUT B

23 24 22 21

OUT A

13 14 22 21

24V +

IN4

IN3

IN2

IN1

1T2

1T1

K1M

K2M

6 4 2

W V U

A1 A2

K2M

A1 A2

K1M

230V AC

DeviceNet

23 24

13 14

L2 L1

K1M

Two-Speed Non-Reversing (with Network Control)

The following figures show wiring diagrams of two-speed non-reversing starters with Series B and later E3 Plus Overload Relays.

Figure 27 - NEMA Nomenclature

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 43

Chapter 2 Installation & Wiring

IMPORTANT

E3 Plus

Trip Relay

Contact shown with supply voltage applied.

E3 Plus

Out A

E3 Plus

Out B

Figure 28 - CENELEC Nomenclature

External/Remote Reset (FRN 3.001 & Later)

To reset a trip from an external/remote location, configure one of the E3 Overload Relay’s inputs for trip reset operation using one of Parameters 83…86. Wire the input as shown below.

Figure 29 - Reset Wiring

Reset

1-4

Reset operation is edge sensitive and trip free. That is, holding the push button down (maintaining the reset contact in a closed position) will not prevent the E3 Overload Relay from tripping.

44 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Protective Trip & Warning Functions

IMPORTANT

Chapter

Introduction

Trip Enable

The purpose of this chapter is to provide detailed information regarding the protective trip and warning functions of the E3 Overload Relay. In this chapter, you will find considerable mention given to programming parameters as they relate to these functions. For complete descriptions of the programming parameters, refer to Chapter 5—Programmable Parameters.

Trip Enable, Parameter 24, allows the installer to enable or disable the desired protective functions separately. The overload, phase loss, and communication fault trip functions are enabled from the factory.

The E3 Overload Relay requires overload trip protection to be enabled at all times. The E3 Plus Overload Relay requires either overload or PTC trip protection to be enabled at all times.

ATTENTION: To avoid unexpected behavior of the outputs, the Trip Enable settings should not be altered during the machine operation. Doing so may result in an unintended actuation of controlled industrial equipment with potential for machine damage or serious injury to personnel.

Warning Enable

Overload Protection

Warning Enable, Parameter 25, allows the installer to enable or disable the desired warning functions separately. All warning functions are disabled from the factory.

The E3 Overload Relay provides overload protection through true RMS current measurement of the individual phase currents of the connected motor. Based on the maximum current measured and the programmed FLA Setting and Trip Class, a thermal model that simulates the actual heating of the motor is calculated. The percent thermal capacity utilized, Parameter 9, reports this calculated value and can be read via the DeviceNet network.

Overload Trip

The E3 Overload Relay will trip with an overload indication if:

• no trip currently exists,

• overload protection is enabled, and

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 45

Chapter 3 Protective Trip & Warning Functions

IMPORTANT

• % Therm Utilized reaches 100%.

If the E3 Overload Relay trips on an overload, the following will occur:

• the TRIP/WARN LED will flash a red two-blink pattern,

• Bit 1 in Trip Status, Parameter 14, will go to “1”,

• Bit 0 in Device Status, Parameter 21, will go to “1”,

• the Trip Relay contact will open, and

• the outputs will be placed in their Protection Fault state (if so

programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Or FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

FLA Setting

The FLA Setting, Parameter 28, is provided for the installer to enter the motor’s full-load current rating. The 2-SpdFLA Set, Parameter 88, is provided in series B and later E3 Plus Overload Relay units for programming the high-speed FLA values in two-speed motor applications. The FLA Setting ranges and default values for the various E3 Overload Relays can be found in Chapter 5— Programmable Parameters. Below are setting guidelines regarding service factor, maximum continuous rated (MCR) motors, and wye-delta (star-delta) motors.

USA & Canada Guidelines

• Motor Service Factor ≥ 1.15: For motors with a service factor rating of

1.15 or greater, program the FLA setting to the printed nameplate’s fullload current rating.

• Motor Service Factor < 1.15: For motors with a service factor rating less than 1.15, program the FLA setting to 90% of the printed nameplate’s fullload current rating.

• Wye-Delta (Y-Δ) Applications: Follow the application’s service factor instructions, except divide the printed nameplate’s full-load current rating by 1.73.

Outside USA & Canada Guidelines

• Maximum Continuous Rated (MCR) Motors: Program the FLA setting to the printed nameplate’s full-load current rating.

• Star-Delta (Y-Δ) Applications: Follow the MCR instructions, except divide the printed nameplate’s full-load current rating by 1.73.

46 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Protective Trip & Warning Functions Chapter 3

IMPORTANT

CT Ratio

Devices with the FLA setting range of 9…5000 A (Cat. No. 193-EC_ZZ) are intended for use with primary current transformers. CT Ratio, Parameter 78, allows the installer to identify the turns ratio of the transformers(s) in use. Each CT Ratio selection has a corresponding valid FLA setting range, as described in the following table.

Table 18 - CT Ratio/FLA Setting Range Correspondence

FLA Setting

CT Ratio

50:5 9…45 300:5 60…302 1200:5 240…1215

100:5 18…90 500:5 84…420 2500:5 450…2250

150:5 28…140 600:5 125…630 5000:5 1000…5000

200:5 42…210 800:5 172…860 —

Range (A) CT Ratio

ATTENTION: Improper configuration of the CT Ratio parameter can result

in the E3 Overload Relay reporting inaccurate motor operational data and possible motor damage.

Catalog Numbers 193-EC_ _F, G, and H are assemblies that contain primary current transformers. The device nameplate identifies the propter CT ratio to be programmed and the associated legal FLA setting range.

The E3 Overload Relay’s TRIP/WARN LED status indicator will flash an amber configuration warning (13-flash sequence) when the FLA setting is outside of the legal range of the selected CT Ratio setting (e.g., CT Ratio set at 300:5 and the FLA Setting at 50 A).

FLA Setting Range (A) CT Ratio

FLA Setting Range (A)

Trip Class

Trip Class is defined as the maximum time (in seconds) for an overload trip to occur when the motor’s operating current is six times its rated current. The E3 Overload Relay offers an adjustable trip class range of 5…30, which can be programmed in increments of one via Trip Class, Parameter 29.

Trip Curves

The following figures illustrate the E3 Overload Relay’s time-current characteristics for trip classes 5, 10, 20, and 30.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 47

Chapter 3 Protective Trip & Warning Functions

Figure 30 - Time-Current Characteristics for Trip Classes 5, 10, 20, & 30

1000

Trip Class 5

1000

Trip Class 10

Cold Trip Hot Trip

100

Time (seconds)

1 100% 1000%

10000

1000

100

Time (seconds)

1 100%

Current (% FLA)

Trip Class 20

Current (% FLA)

1000%

100

Time (seconds)

1 100% 1000%

10000

1000

100

Time (seconds)

1 100% 1000%

Current (% FLA)

Trip Class 30

Current (% FLA)

For trip class time-current characteristics other than 5, 10, 20, or 30, scale the Class 10 trip time according to the following table:

Table 19 - Time-Current Characteristic Scaling Factors

Tri p C lass

Trip Class

10 Multiplier Trip Class

5 0.5 14 1.4 23 2.3

6 0.6 15 1.5 24 2.4

7 0.7 16 1.6 25 2.5

8 0.8 17 1.7 26 2.6

9 0.9 18 1.8 27 2.7

10 1.0 19 1.9 28 2.8

11 1.1 20 2.0 29 2.9

12 1.2 21 2.1 30 3.0

13 1.3 22 2.2

48 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Trip Class 10 Multiplier Trip Class

Trip Class 10 Multiplier

Protective Trip & Warning Functions Chapter 3

Auto/Manual Reset

OL/PTC ResetMode, Parameter 30, allows the user to select the reset mode for the E3 Overload Relay after an overload or thermistor (PTC) trip. If an overload trip occurs and automatic reset mode is selected, the E3 Overload Relay will automatically reset when the value stored in % Therm Utilized, Parameter 9, falls below the value stored in OL Reset Level, Parameter 31. If manual reset mode is selected, the E3 Overload Relay can be manually reset after the % Therm Utilized is less than the OL Reset Level.

OL Reset Level, Parameter 31, is adjustable from 1 to 100% TCU. The following table illustrates the typical overload reset time delay when OL Reset Level is set to 75% TCU.

Table 20 - Typical Overload Relay Reset Time Delays

Trip Class Reset Delay Time in Seconds ➊

545

10 90

15 135

20 180

30 270

➊ Times shown are based on OL Reset Level, Parameter 31, being set to 75% TCU.

For reset time delays corresponding to other OL Reset Level settings, see the following charts.

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 49

Chapter 3 Protective Trip & Warning Functions

Figure 31 - Overload Reset Times

100

90 80 70 60 50 40 30 20 10

OL Reset Level (% TCU)

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

100

OL Reset Level (% TCU)

0 100 200 300 400 500

Time to Reset in Seconds

Trip Class 5 Trip Class 10 Trip Class 20 Trip Class 30

ATTENTION: In explosive environment applications, OL/PTC Reset Mode, Parameter 30, must be set to Manual.

ATTENTION: In an explosive environment applications, OL Reset Level, Parameter 31, must be set as low as possible or in accordance with the motor thermal time constant.

Overload Warning

The E3 Overload Relay will indicate an overload warning if:

• no warning currently exists,

• overload warning is enabled, and

• % Therm Utilized is equal to or greater than OL Warn Level.

When the overload warning conditions are satisfied, the:

• TRIP/WARN LED status indicator will flash an amber 2-blink pattern,

• Warning Status, Parameter 15, will set to 1, and

• Device Status, Parameter 21, will set to 1.

OL Warn Level, Parameter 32, can be used as an alert for impending overload trip and is adjustable from 0…100% TCU.

50 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Protective Trip & Warning Functions Chapter 3

Overload Diagnostics

Time to Trip

When the measured motor current exceeds the trip rating of the E3 Overload Relay, the Time to Trip, Parameter 12, indicates the estimated time remaining before an overload trip occurs. When the measured current is below the trip rating, the Time to Trip value is reported as 9,999 seconds.

Time To Reset

After an overload trip, the E3 Overload Relay will report the time remaining until the device can be reset through Time to Reset, Parameter 13. Once the % Therm Utilized value falls to or below the OL Reset Level, the Time to Reset value will indicate zero until the overload trip is reset. After an overload trip is reset, the Time to Reset value is reported as 9,999 seconds.

Phase Loss Protection

Non-Volatile Thermal Memory

The E3 Overload Relay includes a non-volatile circuit to provide thermal memory. The time constant of the circuit corresponds to a Trip Class 30 setting. During normal operation, the thermal memory circuit is continually monitored and updated to accurately reflect the thermal utilization of the connected motor. If power is removed, the thermal memory of the circuit decays at a rate equivalent to the cooling of a Trip Class 30 application. When the power is re-applied, the E3 Overload Relay checks the thermal memory circuit voltage to determine the initial value of % Therm Utilized, Parameter 9.

A high current imbalance, or phase failure, can be caused by defective contacts in a contactor or circuit breaker, loose terminals, blown fuses, sliced wires, or faults in the motor. When a phase failure exists, the motor can experience an additional temperature rise or excessive mechanical vibration. This may result in a degradation of the motor insulation or increased stress on the motor bearings. Rapid phase loss detection helps to minimize the potential damage and loss of production.

Phase Loss Trip

The E3 Overload Relay will trip with a phase loss indication if:

• no trip currently exists,

• Phase Loss Protection is enabled,

• PL Inhibit Time has expired, and

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 51

Chapter 3 Protective Trip & Warning Functions

IMPORTANT

• Current Imbal is equal to or greater than 100% for a time period greater than the programmed PL Trip Delay.

If the E3 Overload Relay trips on a phase loss, the:

• TRIP/WARN LED status indicator will flash a red 3-blink pattern,

• bit 2 in Trip Status, Parameter 14 will set to 1,

• bit 0 of Device Status, Parameter 21, will set to 1,

• trip relay contact will be open, and

• outputs will be placed in their Protective Fault state (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65,

• OUTA PrFltValue, Parameter 66,

• OUTB Pr FltState, Parameter 71, and

• OUTB Pr FltValue, Parameter 72.

PL Inhibit Time, Parameter 33, allows the installer to inhibit a phase loss trip from occurring during the motor starting sequence. It is adjustable from 0…250 seconds.

Ground Fault Protection (E3 Plus)

PL Trip Delay, Parameter 34, allows the installer to define the time period for which a phase loss condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

The phase loss inhibit timer starts after the maximum phase of load current transitions from 0 A to 30% of the device’s minimum FLA Setting. The E3 Overload Relay does not begin monitoring for a phase loss condition until the PL Inhibit Time expires.

In isolated or high impedance-grounded systems, core-balanced current sensors are typically used to detect low level ground faults caused by insulation breakdowns or entry of foreign objects. Detection of such ground faults can be used to interrupt the system to prevent further damage or to alert the appropriate personnel to perform timely maintenance.

The E3 Plus Overload Relay provides core-balanced ground fault detection capability, with the option of enabling Ground Fault Trip, Ground Fault Warning, or both. The ground fault detection method and range depends upon the catalog number of the relay ordered.

52 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Figure 32 - Ground Fault Capabilities

Protective Trip & Warning Functions Chapter 3

Ground Fault

Catalog Number Series

193/592-EC2_ _, & 193-EC2ZZ (≤ 90A) B & C Internal 1…5 A 1…5 A 193-EC2_ _, except for 193-EC2ZZ (> 90A) B External ➊ 1…5 A

193/592-EC3_ _, & 193-EC5_ _ C External

➊ A Catalog Number 825-CBCT Core Balance Ground Fault Sensor must be used. ➋ One of the following Catalog Number 193-CBCT_ Core Balance Ground Fault Sensors must be

used:

1 — Ø 20 mm window 2 — Ø 40 mm window 3 — Ø 65 mm window 4 — Ø 85 mm window

➌ 20…100 mA for resistive loads only. For motor load information, consult your local Rockwell

Automation sales office or Allen Bradley distributor.

ATTENTION: The E3 Plus Overload Relay is not a ground fault circuit interrupt or for personal protection as defined in Article 100 of the NEC.

ATTENTION: The E3 Plus Overload Relay is not intended to signal a disconnecting means to open the faulted current. A disconnecting device must be capable of interrupting the maximum available fault current of the system on which it is used.

Method

➋➌ 20mA…5 A

Ground Fault Trip/Warning Range

Ground Fault Setting Range

Series A and B E3 Plus Overload Relays have one ground fault sensing range, 1…5 A. E3 Plus Overload Relays, 193/592-EC3_ _ and 193/592-EC5_ _ Series C and later, using an193-CBCT external core balance ground fault sensor have four sensing ranges which are selectable via the GF Sensing Range, Parameter 106. These ranges are:

• 20…100 mA — For resistive loads only. For motor load information, consult your local Rockwell Automation sales office or Allen-Bradley distributor.

• 100…500 mA

• 200 mA …1.0 A

• 1.0…5.0 A

Ground Fault Trip

The E3 Plus Overload Relay will trip with a ground fault indication if:

• no trip currently exists,

• ground fault protection is enabled,

Rockwell Automation Publication 193-UM002I-EN-P - December 2011 53

Chapter 3 Protective Trip & Warning Functions

IMPORTANT

• GF Inhibit Time has expired, and

• GF Current is equal to or greater than the GF Trip Level for a time period

greater than the GF Trip Delay.

If the E3 Plus Overload Relay trips on a ground fault, the:

• TRIP/WARN LED will flash a red 4-blink pattern,

• bit 3 in Parameter 14, Trip Status, will set to 1,

• bit 0 of Parameter 21, Device Status, will set to 1,

• trip relay contact will open, and

• outputs will be placed in their Protection Fault state (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

GF Inhibit Time, Parameter 35, allows the installer to inhibit a ground fault trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

GF Trip Delay, Parameter 36, allows the installer to define the time period a ground fault condition must be present before a trip occurs and is adjustable from

0.0…25.0 seconds.

Parameter 37, GF Trip Level, allows the installer to define the ground fault current at which the E3 Plus Overload Relay will trip and is adjustable from:

• 1.0…5.0 A (Catalog Number 193/592-EC2_ _)

• 20.0 mA…5.0 A (Catalog Number 193/592-EC3_ _ & 193/592-EC5_ _)

The ground fault inhibit timer starts after the maximum phase load current transitions from 0 A to 30% of the device’s minimum FLA Setting or the GF Current is greater than or equal to 50% of the device’s minimum GF Current Setting. The E3 Overload Relay does not begin monitoring for a ground fault condition until the GF Inhibit Time expires.

Ground Fault Trip Inhibit

Ground faults can quickly rise from low-level arcing levels to short circuit magnitudes. A motor starting contactor may not have the necessary rating to interrupt a high magnitude ground fault. In these circumstances it is desirable for an upstream circuit breaker with the proper rating to interrupt the ground fault.

NOTE: The GF Trip Inhibit feature is only available in E3 Plus Overload Relays Series

B and later.

54 Rockwell Automation Publication 193-UM002I-EN-P - December 2011

Protective Trip & Warning Functions Chapter 3

IMPORTANT

When enabled, GF Trip Inhibit, Parameter 89, inhibits a ground fault trip from occurring when the ground fault current exceeds the maximum range of the core balance sensor (approximately 10 A).

Ground Fault Warning

The E3 Plus Overload Relay will indicate a ground fault warning if:

• no warning currently exists,

• ground fault warning is enabled,

• GF Inhibit Time has expired, and

• GF Current is equal to or greater than the GF Warn Level (Series C and

later devices) for a time period greater than the GF Warn Delay.

When the ground fault warning conditions are satisfied, the

• TRIP/WARN LED status indicator will flash an amber 4-blink pattern,

• bit 3 in Warning Status, Parameter 15, will set to 1, and

• bit 1 of Device Status, Parameter 21, will go to 1.

GF Warn Level, Parameter 38, allows the installer to define the ground fault current at which the E3 Plus Overload Relay will indicate a warning and is adjustable from 1.0…5.0 A.

In Series C and later, GF Warn Delay, Parameter 105, allows the installer to define the time period (adjustable from 0.0…25.0 s) for which a ground fault condition must be present before a warning occurs.

In E3 Plus Overload Relay Series A and B, the ground fault warning function does not include a time delay feature. Once the GF Inhibit Time has expired, the ground fault warning indication is instantaneous.

Ground Fault Filter

An E3 Plus Overload Relay with firmware revision 5.00 and higher has the capability to filter ground fault currents for High Resistance Grounded (HRG) systems from its current-based protection trip and warning functions. These filters include: Thermal Overload, Phase Imbalance, Jam, and Stall.

The Ground Fault Filter is useful for smaller-sized motors that trip unexpectedly due to a controlled ground fault current that is significant relative to the current draw of the electric motor. GF Filter Enable, Parameter 131, allows the user to enable this filter.

This filter only disables the effects of the ground fault current from the currentbased motor protection trip and warning functions. Current-based diagnostic data will be reported unfiltered when this feature is enabled.

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Stall Protection

When a motor stalls during its starting sequence, the motor heats up very rapidly. After the permissible stalling time, the motor reaches the temperature limit of its insulation. Rapid stall detection during the starting sequence can extend the motor’s life, as well as minimize potential damage and loss of production.

Stall Time

The E3 Overload Relay will trip with a stall indication when:

• no trip currently exists,

• stall protection is enabled, and

• the maximum phase current is greater than the Stall Trip Level for a time

period greater than the Stall Enabled Time.

If the E3 Overload Relay trips on a stall, the:

• TRIP/WARN LED status indicator will flash a red 5-blink pattern,

• bit 4 in Trip Status, Parameter 14, will set to 1,

• bit 0 in Device Status, Parameter 21, will set to 1

• Trip Relay contacts will open, and

• outputs will be placed in their Protection Fault state (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

Stall Enabled Time, Parameter 39, allows the installer to adjust the time the E3 Overload Relay monitors for a stall condition during the motor starting sequence and is adjustable from 0…250 seconds.

Stall Trip Level, Parameter 40, allows the installer to define the locked rotor current and is adjustable from 100…600% of the FLA Setting, Parameter 28.

Stall Protection is only enabled during the motor starting sequence. If the maximum phase of load current falls below the programmed Stall Trip Level before the Stall Enabled Time elapses, the E3 Overload Relay disables Stall Protection until the next motor starting sequence.

The E3 Overload Relay considers a motor to have begun its starting sequence if the maximum phase of motor current transitions from 0 A to approximately 30% of the minimum FLA Setting.

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Jam Protection (High Overload)

Motor current greater than the motor’s nameplate rating may indicate a high overload or stall condition, such as an overloaded conveyor or jammed gear. These conditions can result in overheating of the motor and equipment damage. Rapid jam fault detection helps to minimize damage and loss of production.

Jam Trip

The E3 Overload Relay will trip with a jam indication if:

• no trip currently exists,

• Jam Protection is enabled,

• Jam Inhibit Time has expired, and

• the maximum phase current is greater than the Jam Trip Level for a time

period greater than the Jam Trip Delay.

If the E3 Overload Relay trips on a jam, the:

• no trip currently exists,

• Jam Protection is enabled,

• Jam Inhibit Time has expired,

• maximum phase current is greater than the Jam Trip Level for a time period

greater than the Jam Trip Delay.

If the E3 Overload Relay trips on a jam, the:

• TRIP/WARN LED status indicator will flash a red 6-blink pattern,

• bit 5 in Trip Status, Parameter 14, will set to 1,

• bit 0 in Device Status, Parameter 21, will set to 1,

• Trip Relay contact will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

Jam Inhibit Time, Parameter 41, allows the installer to inhibit a jam trip from occurring during the motor starting sequence. It is adjustable from 0…250 seconds.

Jam Trip Delay, Parameter 42, allows the installer to define the time period a jam condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

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Jam Trip Level, Parameter 43, allows the installer to define the current at which the E3 Overload Relay will trip on a jam. It is user-adjustable from 50…600% of the FLA Setting, Parameter 28.

The Jam Inhibitor timer starts after the maximum phase of load current transitions from 0 A to 30% of the device’s minimum FLA setting. The E3 Overload Relay does not begin monitoring for a jam condition until the Jam Inhibit Time expires.

Jam Warning

The E3 Overload Relay will indicate a Jam warning if:

• no warning currently exists,

• Jam Warning is enabled,

• Jam Inhibit Time has expired, and

• the maximum phase current is equal to or greater than the JamWarn Level.

Underload Protection

When the Jam Warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 6-blink pattern,

• bit 5 in Parameter 15, Warning Status, will set to “1”, and

• bit 1 in Parameter 21, Device Status, will set to “1”.

Jam Warn Level, Parameter 44, allows the installer to define the current at which the E3 Overload Relay will indicate a warning. It is user-adjustable from 50…600% for the FLA Setting, Parameter 28.

The Jam Warning function does not include a time delay feature. Once the Jam Inhibit Time has expired, the Jam Warning indication is instantaneous.

Motor current less than a specific level may indicate a mechanical malfunction in the installation, such as a torn conveyor belt, damaged fan blade, broken shaft, or worn tool. Such conditions may not harm the motor, but they can lead to loss of production. Rapid underload fault detection helps to minimize damage and loss of production.

Underload Trip

The E3 Overload Relay will trip with an underload indication if:

• no trip currently exists,

• Underload Protection is enabled,

• UL Inhibit Time has expired, and

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• minimum phase current is less than the UL Trip Level for a time period greater than the UL Trip Delay.

If the E3 Overload Relay trips on an underload, the:

• TRIP/WARN LED will flash a red 7-blink pattern,

• bit 6 in Parameter 14, Trip Status, will set to “1”,

• bit 0 of Parameter 21, Device Status, will set to “1”,

• Trip Relay contact will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

UL Inhibit Time, Parameter 45, allows the installer to inhibit an underload trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UL Trip Delay, Parameter 46, allows the installer to define the time period that an underload condition must be present before a trip occurs. It is adjustable from

0.1…25.0 seconds.

UL Trip Level, Parameter 47, allows the installer to define the current at which the E3 Overload Relay will trip on an Underload. It is user-adjustable from 10…100%

➊ 50…100% for devices with firmware revision (FRN) 1.003 and earlier.

➊ of the FLA Setting, Parameter 28.

The Underload Inhibit Timer starts after the maximum phase of load current transitions from 0 A to 30% of the device’s minimum FLA setting. The E3 Overload Relay does not begin monitoring for an underload condition until the UL Inhibit Time expires.

For any given application, the practical limit of the UL Trip Level, Parameter 47, will be dependent on the FLA Setting and the lower limit of the E3 Overload Relay’s current measurement capability. See Table 34 on page 142.

Underload Warning

The E3 Overload Relay will immediately indicate an Underload warning if:

• no warning currently exists,

• Underload Warning is enabled,

• UL Inhibit Time has expired, and

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• minimum phase current is less than the UL Warn Level.

When the Underload Warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 7-blink pattern,

• bit 6 in Parameter 15, Warning Status, will set to “1”, and

• bit 1 of Parameter 21, Device Status, will set to “1”.

UL Warn Level, Parameter 48, allows the installer to define the current at which the E3 Overload Relay will indicate a warning. It is user-adjustable from 10…100%

➊ 50…100% for devices with firmware revision (FRN) 1.003 and earlier.

➊ of the FLA Setting, Parameter 28.

The Underload Warning function does not include a time delay feature. Once the UL Inhibit Time has expired, the Underload Warning indication is instantaneous.

Thermistor/PTC Protection

The E3 Plus Overload Relay models -EC2 and -EC3 provide terminals IT1 and IT2 for the connection of positive temperature coefficient (PTC) thermistor sensors. PTC sensors are commonly embedded in motor stator windings to monitor the motor winding temperature. When the motor winding temperature reaches the PTC sensor’s temperature rating, the PTC sensor’s resistance transitions from a low to high value. Since PTC sensors react to actual temperature, enhanced motor protection can be provided to address such conditions as obstructed cooling and high ambient temperatures.

The following table defines the E3 Plus Overload Relay’s PTC thermistor input and response ratings.

Table 21 - E3 Plus PTC Input Ratings

Resistance: Response 3400 Ω ± 150 Ω

Reset 1600 Ω ± 100 Ω

Short-Circuit Trip 25 Ω ± 10 Ω

Maximum Voltage at: PTC Terminals (R

PTC Terminals (R

Maximum Number of Sensors 6

Maximum Cold Resistance of PTC Sensor Chain 1500

Response Time 800 ms

= 4k Ω) < 7.5V

PTC

= open) 30V

PTC

The following figure illustrates the required PTC sensor characteristics per IEC34-11-2.

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Figure 33 - PTC Sensor Characteristics per IEC-34-11-2

4000

1330

550

250

100

0 °C

-20 °C TNF-5K

TNF-20K

TNF+5K

TNF

TNF+15K

PTC Trip

The E3 Plus Overload Relay will trip with a PTC indication if:

• no trip currently exists,

• PTC Protection is enabled, and

• resistance across terminals 1T1 and 1T2 is either greater than the relay’s

response resistance or less than the short-circuit trip resistance.

If the E3 Plus Overload Relay trips on a PTC, the:

• TRIP/WARN LED will flash a red 8-blink pattern,

• bit 7 in Trip Status, Parameter 14, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

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Parameter 30, OL/PTC ResetMode, allows the user to select the reset mode for the E3 Plus Overload Relay after an overload or thermistor (PTC) trip. If a PTC trip occurs and automatic reset mode is selected, the relay will automatically reset when the PTC resistance drops below the reset resistance. If manual reset mode is selected, the E3 Plus Overload Relay must be manually reset after the PTC resistance drops below the relay’s reset resistance.

PTC Warning

The E3 Plus Overload Relay will immediately indicate a PTC warning if:

• no warning currently exists,

• PTC Warning is enabled, and

• resistance across terminals 1T1 and 1T2 is either greater than the E3 Plus

Overload Relay’s response resistance or less than the short-circuit trip resistance.

When the PTC warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 8-blink pattern,

• bit 7 in Warning Status, Parameter 15, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

Current Imbalance Protection

A current imbalance can be caused by an unbalance in the voltage supply, unequal motor winding impedance, or long and varying wire lengths. When a current imbalance exists, the motor can experience an additional temperature rise, resulting in degradation of the motor insulation and reduction of life expectancy. Rapid Current Imbalance fault detection helps extend motor life expectancy and minimize potential damage and loss of production.

Current Imbalance can be defined by the following equation:

%CI = 100% * (I

where

%CI = Percent Current Imbalance

= Maximum Deviation from the Average Current

= Average Current

d/Ia

)

Current Imbalance Trip

The E3 Overload Relay will trip with a Current Imbalance indication if:

• no trip currently exists,

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• Current Imbalance protection is enabled,

• CI Inhibit Time has expired, and

• Current Imbal is equal to or greater than the CI Trip Level for a time

period greater than the CI Trip Delay.

If the relay trips on a Current Imbalance, the:

• TRIP/WARN LED will flash a red 9-blink pattern,

• bit 8 in Trip Status, Parameter 14, will set to “1”,

• bit 0 in Device Status, Parameter 21, will go to “1”,

• Trip Relay contacts will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

CI Inhibit Time, Parameter 49, allows the installer to inhibit a current imbalance trip from occurring during the motor starting sequence. It is adjustable from 0…250 seconds.

CI Trip Delay, Parameter 50, allows the installer to define the time period for which a current imbalance condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

CI Trip Level, Parameter 51, allows the installer to define the percent current imbalance which will cause the relay to trip on a Current Imbalance. It is adjustable from 10…100%.

The Current Imbalance inhibit timer starts after the maximum phase of load current transitions from 0 A to 30% of the device’s minimum FLA Setting. The E3 Overload Relay does not begin monitoring for a current imbalance condition until the CI Inhibit Time expires.

Current Imbalance Warning

The E3 Overload Relay will indicate a Current Imbalance warning if:

• no warning currently exists,

• Current Imbalance warning is enabled,

• CI Inhibit Time has expired, and

• Current Imbal is equal to or greater than CI Warn Level.

When the Current Imbalance warning conditions are satisfied, the:

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• TRIP/WARN LED will flash an amber 9-blink pattern,

• bit 8 in Warning Status, Parameter 15, will set to “1”, and

• bit 1 in Device Status, Parameter 21, will set to “1”.

CI Warn Level, Parameter 52, allows the installer to define the percent current imbalance at which the E3 Overload Relay will indicate a warning. It is useradjustable from 10…100%.

The Current Imbalance Warning function does not include a time delay feature. Once the CI Inhibit Time has expired, The CI warning indication is instantaneous.

Communication Fault Protection

A disruption of the communication link between the E3 Overload Relay and a DeviceNet network can result in the loss of application control and/or critical process diagnostic data. Rapid communication fault detection helps minimize potential damage due to uncontrolled or unmonitored applications.

Comm Fault Trip

The E3 Overload Relay will trip with a Comm Fault indication if:

• no trip currently exists,

• Comm Fault protection is enabled, and

• the E3 Overload Relay experiences a loss of communication.

If the relay trips on a Comm Fault, the:

• Network Status LED will blink red or become solid red

• TRIP/WARN LED will flash a red 10-blink pattern

• bit 9 in Trip Status, Parameter 14, will set to “1”

• bit 0 in Device Status, Parameter 21, will set to “1”

• Trip Relay contacts will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

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The Comm Fault State of OUT A and OUT B is defined by:

• OUTA Dn FltState, Parameter 67

• OUTA Dn FltValue, Parameter 68

• OUTB Dn FltState, Parameter 73

• OUTB Dn FltValue, Parameter 74

Comm Fault Warning

The E3 Overload Relay will indicate a Comm Fault warning if:

• no warning currently exists,

• Comm Fault Warning is enabled, and

• the relay experiences a loss of communication.

When the Comm Fault warning conditions are satisfied, the:

• Network Status LED will blink red or become solid red,

• TRIP/WARN LED will flash an amber 10-blink pattern,

• bit 9 in Parameter 15, Warning Status, will set to “1”, and

• bit 1 of Parameter 21, Device Status, will set to “1”.

Communication Idle Protection

If a communication fault occurs and either Comm Fault Trip is not enabled or the Pr FltState parameters are set to “Ignore”, the:

• Network Status LED will blink red or become solid red and

• outputs will be placed in their Comm Fault.

When a programmable controller is placed into the program mode, the execution of its ladder program is suspended, and any connected networks go to an idle state. If inadvertent, this can result in the loss of application control and/or critical process diagnostic data. Rapid communication idle detection helps minimize the potential damage due to uncontrolled or unmonitored applications.

Comm Idle Trip

The E3 Overload Relay will trip with a Comm Idle indication if:

• no trip currently exists,

• Comm Idle protection is enabled, and

• the network controller that the E3 Overload Relay is communicating to is

placed to program mode.

If the relay trips on a Comm Idle, the:

• TRIP/WARN LED will flash a red 11-blink pattern,

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• bit 10 in Trip Status, Parameter 14, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

The Comm Fault State of OUT A and OUT B is defined by:

• OUTA Dn FltState, Parameter 67

• OUTA Dn FltValue, Parameter 68

• OUTB Dn FltState, Parameter 73

• OUTB Dn FltValue, Parameter 74

Comm Idle Warning

The E3 Overload Relay will indicate a Comm Idle warning if:

• no warning currently exists,

• Comm Idle Warning is enabled, and

• the network controller that is communicating to the E3 Overload Relay is

• placed in idle mode.

When the Comm Idle warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 11-blink pattern,

• bit 10 in Warning Status, Parameter 15, will set to “1”, and

• bit 1 in Device Status, Parameter 21, will set to “1”.

If a communication idle occurs and either Comm Idle Trip is not enabled or the Pr FltState parameters are set to “Ignore”, the outputs will be placed in their Comm Idle State.

Remote Trip

The Remote Trip function provided in series B and later devices allows the capability of tripping the E3 Overload Relay from a remote source (e.g., a vibration switch). Proper set-up requires that Remote Trip is enabled in Trip Enable, Parameter 24, and that an input assignment, Parameters 83 – 86, is configured for Remote Trip.

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When the remote trip condition sensor contact closes, the:

• TRIP/WARN LED will flash a red 15-blink pattern,

• bit 14 in Trip Status, Parameter 14, will set to “1”,

• Trip Relay contact will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

Voltage Protection

The E3 Plus model EC5 has the capability to protect against poor voltage quality by offering voltage based protection. The user can prevent a contactor from energizing if the voltage is either too high or too low.

Under Voltage (UV) Trip

The E3 Overload Relay will trip with a UV indication if:

• no trip currently exists,

• Under Voltage protection is enabled,

• UV Inhibit Time has expired, and

• the Average Voltage L-L is equal to or less than the UV Trip Level for a

time period greater than the programmed UV Trip Delay.

When the under voltage trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 1 long and 2 short blink pattern,

• bit 1 in UV Trip Status, Parameter 160, will go to “1”

• bit 0 of Device Status, Parameter 21, will go to “1”

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

UV Inhibit Time, Parameter 215, allows the installer to inhibit an under voltage trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UV Trip Delay, Parameter 216, allows the installer to define the time period an under voltage condition must be present before a trip occurs. It is adjustable from

0.1…25.0 seconds.

UV Trip Level, Parameter 217, allows the installer to define the average L-L voltage in which the E3 Plus Overload Relay will trip. It is adjustable from 0…65535 V.

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Under Voltage (UV) Warning

The E3 Overload Relay will immediately indicate an under voltage warning condition if:

• no warning currently exists,

• UV Warning is enabled,

• UV Inhibit Time has expired, and

• Average Voltage L-L is equal to or less than the UV Warn Level.

When the under voltage warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 1 long and 2 short blink pattern,

• bit 1 in V Warning Status, Parameter 161, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will go to “1”.

UV Warn Level, Parameter 218, allows the installer to define the average L-L voltage in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…65535V.

Over Voltage (OV) Trip

The E3 Overload Relay will trip with an over voltage indication if:

• no trip currently exists,

• OV Protection is enabled,

• OV Inhibit Time has expired, and

• Average Voltage L-L is equal to or greater than OV Trip Level for a time

period

• greater than the programmed OV Trip Delay.

When the over voltage trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 1 long and 3 short blink pattern,

• bit 2 in Parameter 160, V Trip Status, will set to “1”

• bit 0 of Parameter 21, Device Status, will set to “1”

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

OV Inhibit Time, Parameter 219, allows the installer to inhibit an over voltage trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OV Trip Delay, Parameter 220, allows the installer to define the time period an over voltage condition must be present before a trip occurs. It is adjustable from

0.1…25.0 seconds.

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OV Trip Level, Parameter 221, allows the installer to define the average L-L voltage in which the E3 Plus Overload Relay will trip. It is adjustable from 0…65535 V.

Over Voltage (OV) Warning

The E3 Overload Relay will immediately indicate an over voltage warning condition if:

• no warning currently exists,

• OV Warning is enabled,

• OV Inhibit Time has expired, and

• Average Voltage L-L is equal to or greater than the OV Warn Level.

When the under voltage warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 1 long and 3 short blink pattern,

• bit 2 in V Warning Status, Parameter 161, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

Voltage Unbalance Protection

OV Warn Level, Parameter 222, allows the installer to define the average L-L voltage in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…65535 V.

An unbalance in the voltage supply will create an unequal motor winding impedance resulting in a current imbalance. This causes the motor to experience an additional temperature rise, resulting in degradation of the motor insulation and reducing its life expectancy. Voltage Unbalance detection helps extend motor life expectancy and minimize potential damage and loss of production.

Voltage Unbalance can be defined by the following equation:

%VU = 100% * (V

where:

%VU = Percent Voltage Unbalance

= Maximum Deviation from the Average Voltage

= Average Voltage

d/Va

)

Voltage Unbalance Trip

The E3 Overload Relay will trip with a Voltage Unbalance indication if:

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• no trip currently exists,

• Voltage Unbalance protection is enabled,

• V UnbalInhibitTime has expired, and

• Volt Unbalance is equal to or greater than the V UnbalTripLevel for a time

period greater than the V UnbalTripDelay.

If the relay trips on a Voltage Unbalance, the:

• TRIP/WARN LED will flash red a 1 long and 4 short blink pattern,

• bit 3 in V Trip Status, Parameter 160, will set to “1”,

• bit 0 in Device Status, Parameter21, will set to “1”,

• Trip Relay contacts will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

V UnbalInhibitTime, Parameter 229, allows the installer to inhibit a voltage unbalance trip from occurring during the motor starting sequence. It is adjustable from 0…250 seconds.

V UnbalTripDelay, Parameter 230, allows the installer to define the time period for which a voltage unbalance condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

V UnbalTripLevel, Parameter 231, allows the installer to define the percent voltage unbalance which will cause the relay to trip on a voltage unbalance. It is adjustable from 0…100%.

Voltage Unbalance Warning

The E3 Overload Relay will indicate a Voltage Unbalance warning if:

• no warning currently exists,

• Voltage Unbalance warning is enabled,

• VUnbalInhibitTime has expired, and

• Volt Unbalance is equal to or greater than V UnbalWarnLevel.

When the Voltage Unbalance warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 1 long and 4 short blink pattern,

• bit 3 in V Warn Status, Parameter 161, will set to “1”, and

• bit 1 in Device Status, Parameter 21, will set to “1”.

V UnbalWarnLevel, Parameter 232, allows the installer to define the percent voltage unbalance in which the E3 Overload Relay will indicate a warning. It is user-adjustable from 0…100%.

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Voltage Rotation Protection

Wiring of a three phase voltage system can effect the rotational direction of an electric motor. The E3 Plus model EC5 can protect against the improper phase rotation so that an electric motor rotates in the proper direction, ABC or ACB, to prevent equipment from being damaged.

Voltage Rotation Trip

The E3 Overload Relay will trip with a Voltage Rotation indication if:

• no trip currently exists,

• Voltage Rotation protection is enabled,

• Ph Rot InhibitTime has expired, and

• V Phase Rot is not equal to the Ph Rot Trip.

If the relay trips on a Voltage Rotation, the:

• TRIP/WARN LED will flash red a 1 long and 5 short blink pattern,

• bit 4 in V Trip Status, Parameter 160, will set to “1”,

• bit 0 in Device Status, Parameter 21, will set to “1”,

• Trip Relay contacts will open, and

• outputs will be placed in their Protection Fault State (if so programmed).

Ph Rot InhibitTime, Parameter 223, allows the installer to inhibit a voltage rotation trip from occurring during the motor starting sequence. It is adjustable from 0…250 seconds.

Ph Rot Trip, Parameter 224, allows the installer to define the proper phase rotation for the voltage system. It is adjustable from 1 (ABC) to 2 (ACB).

Voltage Rotation Warning

The E3 Overload Relay will indicate a Voltage Rotation warning if:

• no warning currently exists,

• Voltage Rotation warning is enabled,

• Ph Rot InhibitTime has expired, and

• V Phase Rot is not equal Ph Rot Trip.

When the Voltage Rotation warning conditions are satisfied, the following will occur:

• TRIP/WARN LED will flash an amber 1 long and 5 short blink pattern,

• bit 4 in V Warn Status, Parameter 161, will set to “1”, and

• bit 1 in Device Status, Parameter 21, will set to “1”.

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Frequency Protection

The E3 Plus model EC5 has the capability to protect against poor voltage quality by offering frequency based protection. The user can prevent a contactor fromenergizing if the voltage frequency is either too high or too low.

Under Frequency (UF) Trip

The E3 Overload Relay will trip with an under frequency indication if:

• no trip currently exists,

• Under Frequency protection is enabled,

• UF Inhibit Time has expired, and

• Volt Frequency is equal to or less than UF Trip Level for a time period.

greater than the programmed UF Trip Delay.

When the under frequency trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 1 long and 6 short blink pattern,

• bit 5 in V Trip Status, Parameter 160, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

UF Inhibit Time, Parameter 233, allows the installer to inhibit an under frequency trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UF Trip Delay, Parameter 234, allows the installer to define the time period an under frequency condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UF Trip Level, Parameter 235, allows the installer to define the frequency in which the E3 Plus Overload Relay will trip. It is adjustable from 0…250 Hz.

Under Frequency Warning

The E3 Overload Relay will immediately indicate an under frequency warning condition if:

• no warning currently exists,

• UFWarning is enabled,

• UF Inhibit Time has expired, and

• Volt Frequency is equal to or less than the UF Warn Level.

When the under frequency warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 1 long and 6 short blink pattern

• bit 5 in V Warning Status, Parameter 161, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

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UF Warn Level, Parameter 236, allows the installer to define the frequency in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…250 Hz.

Over Frequency (OF) Trip

The E3 Overload Relay will trip with an over frequency indication if:

• no trip currently exists,

• OF Protection is enabled,

• OF Inhibit Time has expired, and

• Volt Frequency is equal to or less than OF Trip Level for a time period

greater than the programmed OF Trip Delay.

When the over frequency trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 1 long and 7 short blink pattern,

• bit 6 in V Trip Status, Parameter 160, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

OF Inhibit Time, Parameter 237, allows the installer to inhibit an over frequency trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OF Trip Delay, Parameter 238, allows the installer to define the time period an over frequency condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

OF Trip Level, Parameter 239, allows the installer to define the frequency in which the E3 Plus Overload Relay will trip. It is adjustable from 0…250 Hz.

Over Frequency (OF) Warning

The E3 Overload Relay will immediately indicate an over frequency warning condition if:

• no warning currently exists,

• OF Warning is enabled,

• OF Inhibit Time has expired, and

• Volt Frequency is equal to or greater than the OF Warn Level.

When the over frequency warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 1 long and 7 short blink pattern,

• bit 6 in V Warning Status, Parameter 161, will set to “1”, and

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• bit 1 of Device Status, Parameter 21, will set to “1”.

OF Warn Level, Parameter 240, allows the installer to define the frequency in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…250 Hz.

Voltage Input Module Detection

The E3 Plus model EC5 uses a Voltage Input Module to collect the voltage signals of a power system. In the event that communications halt between the voltage input module and the relay module, the E3 Plus model EC5 can issue a trip or a warning to signify this unlikely event.

Voltage Hardware Trip

The E3 Overload Relay will trip with a Voltage Input Module Not Detected indication if:

• no trip currently exists,

• Voltage Hardware Fault protection is enabled, and

• improper communications with the Voltage Input Module.

When the voltage hardware fault trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 1 long and 1 short blink pattern,

• bit 1 in V Trip Status, Parameter 160, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

Voltage Hardware Warning

The E3 Overload Relay will issue a warning with a Voltage Input Module Not Detected indication if:

• no warning currently exists,

• Voltage Hardware Fault warning is enabled, and

• improper communications with the Voltage Input Module.

When the voltage hardware fault warning conditions are satisfied, the:

TRIP/WARN LED will flash an amber 1 long and 1 short blink pattern,

bit 1 in V Warn Status, Parameter 161, will set to “1”, and

bit 1 of Device Status, Parameter 21, will set to “1”.

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Real Power (kW) Protection

The E3 Plus Model EC5 has the capability to protect against real power (kW) for specific applications that require the monitoring of both voltage and current. The user can protect or issue a warning in the event that the real power (kW) consumption of an electric motor is either too high or too low.

Under Real Power Trip

The E3 Overload Relay will trip with an under real power indication if:

• no trip currently exists,

• Under Real Power protection is enabled,

• UW Inhibit Time has expired, and

• Total Real Power is equal to or less than UW Trip Level for a time period

greater than the programmed UW Trip Delay.

When the under real power trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 1 short blink pattern,

• bit 0 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

UW Inhibit Time, Parameter 241, allows the installer to inhibit an under real power trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UW Trip Delay, Parameter 242, allows the installer to define the time period an under real power condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UW Trip Level, Parameter 243, allows the installer to define the total real power in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Under Real Power Warning

The E3 Overload Relay will immediately indicate an under real power warning condition if:

• no warning currently exists,

• Under Real Power Warning is enabled,

• UW Inhibit Time has expired, and

• Total Real Power is equal to or less than the UW Warn Level.

When the under real power warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 1 short blink pattern,

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• bit 0 in PW Warn Status, Parameter 228, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

UW Warn Level, Parameter 244, allows the installer to define the total real power in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Over Real Power Trip

The E3 Overload Relay will trip with an over real power indication if:

• no trip currently exists,

• Over Real Power protection is enabled,

• OW Inhibit Time has expired, and

• Total Real Power is equal to or greater than OW Trip Level for a time

period greater than the programmed OW Trip Delay.

When the over real power trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 2 short blink pattern,

• bit 1 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

OW Inhibit Time, Parameter 245, allows the installer to inhibit an over real power trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OW Trip Delay, Parameter 246, allows the installer to define the time period an over real power condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

OW Trip Level, Parameter 247, allows the installer to define the total real power in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Over Real Power Warning

The E3 Overload Relay will immediately indicate an over real power warning condition if:

• no warning currently exists,

• Over Real Power Warning is enabled,

• OW Inhibit Time has expired, and

• Total Real Power is equal to or greater than the OW Warn Level.

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When the over real power warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 2 short blink pattern,

• bit 1 in PW Warn Status, Parameter 228, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

OW Warn Level, Parameter 248, allows the installer to define the total real power in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Reactive Power (kVAR) Protection

The E3 Plus model EC5 has the capability to protect against reactive power (kVAR) for specific applications that require the monitoring of the reactive component of voltage and current. The user can protect or issue a warning in the event that the reactive power (kVAR) consumption or generation from an electric motor is either too high or too low. This protection can be used with synchronous motors or motors that have an active Power Factor correction capacitor.

Under Reactive Power Consumed Trip

The E3 Overload Relay will trip with an under reactive power consumed indication if:

no trip currently exists,

Under Reactive Power Consumed protection is enabled,

UVARC Inhibit Time has expired, and

Total Reactive Power is equal to or less than UVARC Trip Level for a time period greater than the programmed UVARC Trip Delay.

When the under real power trip conditions are satisfied, the:

TRIP/WARN LED will flash a red 2 long and 3 short blink pattern,

bit 2 in PW Trip Status, Parameter 227, will set to “1”,

bit 0 of Device Status, Parameter 21, will set to “1”,

Trip Relay contact will be open, and

outputs will be placed in their Protection Fault state (if so programmed).

UVARC Inhibit Time, Parameter 249, allows the installer to inhibit an under reactive power consumed trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

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UVARC Trip Delay, Parameter 250, allows the installer to define the time period an under reactive power consumed condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UVARC Trip Level, Parameter 251, allows the installer to define the total reactive power consumed in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Under Reactive Power Consumed Warning

The E3 Overload Relay will immediately indicate an under reactive power consumed warning condition if:

• no warning currently exists,

• Under Reactive Power Consumed Warning is enabled,

• UVARC Inhibit Time has expired, and

• Total Reactive Power is equal to or less than the UVARC Warn Level.

When the under reactive power consumed warning conditions are satisfied, the:

TRIP/WARN LED will flash an amber 2 long and 3 short blink pattern,

bit 2 in PW Warn Status, Parameter 228, will set to “1”, and

bit 1 of Device Status, Parameter 21, will set to “1”.

UVARC Warn Level, Parameter 252, allows the installer to define the total reactive power consumed in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Over Reactive Power Consumed Trip

The E3 Overload Relay will trip with an over reactive consumed power indication if:

• no trip currently exists,

• Over Reactive Power Consumed protection is enabled,

• OVARC Inhibit Time has expired, and

• Total Reactive Power is equal to or greater than OVARC Trip Level for a

time period greater than the programmed OVARC Trip Delay.

When the over reactive power consumed trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 4 short blink pattern,

• bit 3 in PW Trip Status, Parameter 227, will go to “1”,

• bit 0 of Device Status, Parameter 21, will go to “1”,

• Trip Relay contact will be open, and

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• outputs will be placed in their Protection Fault state (if so programmed).

OVARC Inhibit Time, Parameter 253, allows the installer to inhibit an over reactive power consumed trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OVARC Trip Delay, Parameter 254, allows the installer to define the time period an over reactive power consumed condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

OVARC Trip Level, Parameter 255, allows the installer to define the total reactive power consumed in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Over Reactive Power Consumed Warning

The E3 Overload Relay will immediately indicate an over real power warning condition if:

• no warning currently exists,

• Over Reactive Power Consumed Warning is enabled,

• OVARC Inhibit Time has expired, and

• Total Reactive Power is equal to or greater than the OVARC Warn Level.

When the over reactive power consumed warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 4 short blink pattern,

• bit 3 in PW Warn Status, Parameter 228, will set to “1”,

• bit 1 of Device Status, Parameter 21, will go set “1”

OVARC Warn Level, Parameter 256, allows the installer to define the total reactive power consumed in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Under Reactive Power Generated Trip

The E3 Overload Relay will trip with an under reactive power generated indication if:

• no trip currently exists,

• Under Reactive Power Generated protection is enabled,

• UVARG Inhibit Time has expired, and

• Total Reactive Power is equal to or less than UVARG Trip Level for a time

period greater than the programmed UVARG Trip Delay.

When the under reactive power trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 5 short blink pattern,

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• bit 4 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will go to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

UVARG Inhibit Time, Parameter 257, allows the installer to inhibit an under reactive power generated trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UVARG Trip Delay, Parameter 258, allows the installer to define the time period an under reactive power generated condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UVARG Trip Level, Parameter 259, allows the installer to define the total reactive power generated in which the E3 Plus Overload Relay will trip. It is adjustable from -32767 …0.

Under Reactive Power Generated Warning

The E3 Overload Relay will immediately indicate an under reactive power generated warning condition if:

• no warning currently exists,

• Under Reactive Power generated Warning is enabled,

• UVARG Inhibit Time has expired, and

• Total Reactive Power is equal to or less than the UVARG Warn Level.

When the under reactive power generated warning conditions are satisfied, the following will occur:

• TRIP/WARN LED will flash an amber 2 long and 5 short blink pattern,

• bit 4 in PW Warn Status, Parameter 228, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

UVARG Warn Level, Parameter 260, allows the installer to define the total reactive power generated in which the E3 Plus Overload Relay will indicate a warning and is adjustable from -32767…0.

Over Reactive Power Generated Trip

The E3 Overload Relay will trip with an over reactive power generated indication if:

• no trip currently exists,

• Over Reactive Power Generated protection is enabled,

• OVARG Inhibit Time has expired, and

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• Total Reactive Power is equal to or greater than OVARG Trip Level for a time period greater than the programmed OVARG Trip Delay.

When the over reactive power generated trip conditions are satisfied, the:

• bit 5 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

OVARG Inhibit Time, Parameter 261, allows the installer to inhibit an over reactive power generated trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OVARG Trip Delay, Parameter 262, allows the installer to define the time period an over reactive power generated condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

OVARG Trip Level, Parameter 263, allows the installer to define the total reactive power generated in which the E3 Plus Overload Relay will trip. It is adjustable from -32767 …0.

Apparent Power (kVA) Protection

Over Reactive Power Generated Warning

The E3 Overload Relay will immediately indicate an over reactive generated power warning condition if:

• no warning currently exists,

• Over Reactive Power Generated Warning is enabled,

• OVARG Inhibit Time has expired, and

• Total Reactive Power is equal to or greater than the OVARG Warn Level.

When the over reactive power generated warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 6 short blink pattern,

• bit 5 in PW Warn Status, Parameter 228, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

OVARG Warn Level, Parameter 264, allows the installer to define the total reactive power generated in which the E3 Plus Overload Relay will indicate a warning and is adjustable from -32767…0.

The E3 Plus Model EC5 has the capability to protect against apparent power (kVA) for specific applications that require the monitoring of both voltage and current. The user can protect or issue a warning in the event that the apparent power (kVA) consumption of an electric motor is either too high or too low.

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Under Apparent Power Trip

The E3 Overload Relay will trip with an under apparent power indication if:

• no trip currently exists,

• Under Apparent Power protection is enabled,

• UVA Inhibit Time has expired, and

• Total Apparent Power is equal to or less than UVA Trip Level for a time

period greater than the programmed UVA Trip Delay.

When the under apparent power trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 7 short blink pattern,

• bit 6 in Parameter 227, PW Trip Status, will set to “1”,

• bit 0 of Parameter 21, Device Status, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

UVA Inhibit Time, Parameter 265, allows the installer to inhibit an under apparent power trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UVA Trip Delay, Parameter 266, allows the installer to define the time period an under apparent power condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UVA Trip Level, Parameter 267, allows the installer to define the total apparent power in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Under Apparent Power Warning

The E3 Overload Relay will immediately indicate an under apparent power warning condition if:

• no warning currently exists,

• Under Apparent Power Warning is enabled,

• UVA Inhibit Time has expired, and

• Total Apparent Power is equal to or less than the UVA Warn Level.

When the under apparent power warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 7 short blink pattern,

• bit 6 in PW Warn Status, Parameter 228, will go to “1”, and

• bit 1 of Device Status, Parameter 21, will go to “1”.

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UVA Warn Level, Parameter 268, allows the installer to define the total apparent power in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Over Apparent Power Trip

The E3 Overload Relay will trip with an over apparent power indication if:

• no trip currently exists,

• Over Apparent Power protection is enabled,

• OVA Inhibit Time has expired, and

• Total Apparent Power is equal to or greater than OVA Trip Level for a time

period greater than the programmed OVA Trip Delay.

When the over apparent power trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 8 short blink pattern,

• bit 7 in PW Trip Status, Parameter 227, will go to “1”,

• bit 0 of Device Status, Parameter 21, will go to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

OVA Inhibit Time, Parameter 269, allows the installer to inhibit an over apparent power trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OVA Trip Delay, Parameter 270, allows the installer to define the time period an over apparent power condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

OVA Trip Level, Parameter 271, allows the installer to define the total apparent power in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Over Apparent Power Warning

The E3 Overload Relay will immediately indicate an over apparent power warning condition if:

• no warning currently exists,

• Over Apparent Power Warning is enabled,

• OVA Inhibit Time has expired, and

• Total Apparent Power is equal to or greater than the OVA Warn Level.

When the over apparent power warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 8 short blink pattern,

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• bit 7 in PW Warn Status, Parameter 228, will go to “1”, and

• bit 1 of Device Status, Parameter 21, will go to “1”.

OVA Warn Level, Parameter 272, allows the installer to define the total apparent power in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Power Factor Protection

The E3 Plus model EC5 has the capability to protect against power factor (PF) for specific applications that require the monitoring the phase angle difference between voltage and current. The user can protect or issue a warning in the event that the power factor for an electric motor is either too high or too low for both leading and lagging applications.

Under Power Factor Lagging Trip

The E3 Overload Relay will trip with an under power factor lagging indication if:

• no trip currently exists,

• Under Power Factor Lagging protection is enabled,

• UPFLG Inhibit Time has expired, and

• Total PF is equal to or less than UPFLG Trip Level for a time period

greater than the programmed UPFLG Trip Delay

When the under power factor lagging trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 9 short blink pattern,

• bit 8 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

UPFLG Inhibit Time, Parameter 273, allows the installer to inhibit an under power factor lagging trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UPFLG Trip Delay, Parameter 274, allows the installer to define the time period an under power factor lagging condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UPFLG Trip Level, Parameter 275, allows the installer to define the total power factor lagging in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

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Under Power Factor Lagging Warning

The E3 Overload Relay will immediately indicate an under power factor lagging warning condition if:

• no warning currently exists,

• Under Power Factor Lagging Warning is enabled,

• UPFLG Inhibit Time has expired, and

• Total PF is equal to or less than the UPFLG Warn Level.

When the under power factor lagging warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 9 short blink pattern,

• bit 8 in PW Warn Status, Parameter 228, will go to “1”, and

• bit 1 of Device Status, Parameter 21, will go to “1”.

UPFLG Warn Level, Parameter 276, allows the installer to define the total power factor lagging in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Over Power Factor Lagging Trip

The E3 Overload Relay will trip with an over power factor lagging indication if:

• no trip currently exists,

• Over Power Factor Lagging protection is enabled,

• OPFLG Inhibit Time has expired, and

• Total PF is equal to or greater than OPFLG Trip Level for a time period

greater than the programmed OPFLG Trip Delay.

When the over power factor lagging trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 10 short blink pattern

• bit 9 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

OPFLG Inhibit Time, Parameter 277, allows the installer to inhibit an over power factor lagging trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OPFLG Trip Delay, Parameter 278, allows the installer to define the time period an over power factor lagging condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

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OPFLG Trip Level, Parameter 279, allows the installer to define the total power factor lagging in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Over Power Factor Lagging Warning

The E3 Overload Relay will immediately indicate an over power factor lagging warning condition if:

• no warning currently exists,

• Over Power Factor Lagging Warning is enabled,

• OPFLG Inhibit Time has expired, and

• Total PF is equal to or greater than the OPFLG Warn Level.

When the over power factor lagging warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 10 short blink pattern,

• bit 9 in PW Warn Status, Parameter 228, will go to “1”, and

• bit 1 of Device Status, Parameter 21, will go to “1”.

OPFLG Warn Level, Parameter 280, allows the installer to define the total power factor lagging in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Under Power Factor Leading Trip

The E3 Overload Relay will trip with an under power factor leading indication if:

No trip currently exists

Under Power Factor Leading protection is enabled

UPFLD Inhibit Time has expired

Total PF is equal to or less than UPFLD Trip Level for a time period greater than the programmed UPFLD Trip Delay

When the under power factor leading trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 11 short blink pattern,

• bit 10 in PW Trip Status, Parameter 227, will set to “1”,

• bit 0 of Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

• outputs will be placed in their Protection Fault state (if so programmed).

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UPFLD Inhibit Time, Parameter 281, allows the installer to inhibit an under power factor leading trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

UPFLD Trip Delay, Parameter 282, allows the installer to define the time period an under power factor leading condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

UPFLD Trip Level, Parameter 283, allows the installer to define the total power factor leading in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Under Power Factor Leading Warning

The E3 Overload Relay will immediately indicate an under power factor leading warning condition if:

• no warning currently exists,

• Under Power Factor Leading Warning is enabled,

• UPFLD Inhibit Time has expired, and

• Total PF is equal to or less than the UPFLD Warn Level.

When the under power factor leading warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 11 short blink pattern,

• bit 10 in PW Warn Status, Parameter 228, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

UPFLD Warn Level, Parameter 284, allows the installer to define the total power factor leading in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

Over Power Factor Leading Trip

The E3 Overload Relay will trip with an over power factor leading indication if:

no trip currently exists,

Over Power Factor Leading protection is enabled,

OPFLD Inhibit Time has expired, and

Total PF is equal to or greater than OPFLD Trip Level for a time period greater than the programmed OPFLD Trip Delay.

When the over power factor leading trip conditions are satisfied, the:

• TRIP/WARN LED will flash a red 2 long and 12 short blink pattern,

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• bit 11 in Parameter 227, PW Trip Status, will set to “1”,

• bit 0 of Parameter 21, Device Status, will set to “1”,

• Trip Relay contact will be open, and

• The outputs will be placed in their Protection Fault state (if so

programmed).

OPFLD Inhibit Time, Parameter 285, allows the installer to inhibit an over power factor leading trip from occurring during the motor starting sequence and is adjustable from 0…250 seconds.

OPFLD Trip Delay, Parameter 286, allows the installer to define the time period an over power factor leading condition must be present before a trip occurs. It is adjustable from 0.1…25.0 seconds.

OPFLD Trip Level, Parameter 287, allows the installer to define the total power factor leading in which the E3 Plus Overload Relay will trip. It is adjustable from 0…32767.

Protective Trip & Warning Summary

Over Power Factor Leading Warning

The E3 Overload Relay will immediately indicate an over power factor leading warning condition if:

• no warning currently exists,

• Over Power Factor Leading Warning is enabled,

• OPFLD Inhibit Time has expired, and

• Total PF is equal to or greater than the OPFLD Warn Level.

When the over power factor leading warning conditions are satisfied, the:

• TRIP/WARN LED will flash an amber 2 long and 12 short blink pattern,

• bit 11 in PW Warn Status, Parameter 228, will set to “1”, and

• bit 1 of Device Status, Parameter 21, will set to “1”.

OPFLD Warn Level, Parameter 288, allows the installer to define the total power factor leading in which the E3 Plus Overload Relay will indicate a warning and is adjustable from 0…32767.

The following tables provide a summary of protective trips and protective warnings.

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Table 22 - Protective Trip Summary

Protective Trip & Warning Functions Chapter 3

Trip Level Trip Delay Inhibit Time

Function Factory Default

Overload

Enabled

Phase Loss

Ground Fault (193/592-EC2)

Ground Fault (193/592-EC3) External 0.02…5 A

Stall 100…600%

Jam 50…600% 250% 0.1…25.0 s 5.0 s 0…250 s 10 s

Underload 10…100% FLA

PTC

Current Imbalance 10…100% 35% 0.1…25.0 s 5.0 s 0…250 s 10 s

Comm Fault Enabled

Comm Idle

Remote Trip

Voltage Input Module Hardware Fault

Undervoltage L-L ➐ 0...65535 100

Overvoltage L-L

Voltage Unbalance

Phase Rotation Under Frequency ➐ 0…250 57

Over Frequency

Under Real Power Over Real Power ➐ Under Consumed kVAR ➐ Over Consumed kVAR ➐ Under Generated kVAR ➐ -32767…0 Over Generated kVAR ➐ -32767…0 Under Power kVA ➐ 0…32767 Over Power kVA ➐ 0…32767 Under Power Factor Lagging ➐ -100…0 -90

Over Power Factor Lagging

Under Power Factor Leading

Over Power Factor Leading

➊ The inhibit time setting parameters are applicable to both the trip and warning functions. ➋ FLA Setting range and default values are dependent upon the current rating of the product. See the user manual for more information.

➌ Phase loss trip level is factory-set at a current imbalance greater than or equal to 100% and is not user-adjustable. ➍ Must use Ground Fault Sensors (Catalog Number 193-CBCT_). ➎ Stall protection is only applicable during the motor starting sequence. If any phase of current falls below the programmed Stall Trip Level, stall

protection is disabled.

➏ 50…100% for devices with FRN 1.003 and earlier. ➐ Available on 193/592-EC5 only.

➐

➐ 0...65535 500

➐ 0…100 75

➐ 1…2 1

➐ 0…250 63

➐

➐ -100…0 -95

➐ 0...100 90

➐ 0...100 95

Disabled

Range Default Range Default Range Default

➋

➌

Internal 1…5 A 2.5 A 0.0…25.0 s 0.5 s 0…250 s 10 s

Tri p Clas s 5…30

0.1…25.0 s 1.0 s 0…250 s 0 s

Trip Class 10

➍ 2.5 A 0.0…25.0 s 0.5 s 0…250 s 10 s

➎ 600% ➎ 0…250 s ➎ 10 s ➎

➏ 50% 0.1…25.0 s 5.0 s 0…250 s 10 s

0.1…25.0 s 1.0 s

0…32767

0…250 s 10 s

0.1…25.0 s 1.0 s

➊

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Chapter 3 Protective Trip & Warning Functions

Table 23 - Protective Warning Summary

Function

Overload Disabled 0…100%

Phase Loss

Ground Fault (193/592-EC2) Disabled Internal 1…5 A

Ground Fault (193/592-EC3) External 0.02…5 A

Stall

Jam Disabled 50…600% 150%

Underload 10…100%

Thermistor (PTC)

Current Imbalance 10…100% 20% 0…250 s 10 s

Comm Fault

Comm Idle

Voltage Input Module Hardware Fault

Under Voltage L-L ➎ Disabled

Over Voltage L-L Voltage Unbalance ➎ 0…100 85

Phase Rotation

Under Frequency

Over Frequency

Under Real Power Over Real Power ➎ Under Consumed kVAR ➎ Over Consumed kVAR ➎ Under Generated kVAR ➎ Over Generated kVAR ➎ Under Power kVA ➎ Over Power kVA ➎ Under Power Factor Lagging ➎

Over Power Factor Lagging

Under Power Factor Leading

Over Power Factor Leading

➊ The inhibit time setting parameters are applicable to both the trip and warning functions. ➋ Overload warning setting is entered as a percentage of the thermal capacity utilized.

Must use Ground Fault Sensors (Catalog Number 193-CBCT_).

➌

50…100% for devices with FRN 1.003 and earlier.

➍

Available on 193/592-EC5 only.

➎

➎ 1…2 1

➎

➎ 62

➎

➎ -90

➎ 90

Factory Default

Enabled

➎

Warning Level Inhibit Time

Range Default Range Default

➋ 85%

2.0 A 0…250 s 10 s

➌

➍ 70%

0...65535 400

0…250

0…32767

-32767…0

0…32767

-100…0

0...100

-95

0…250 s 10 s

➊

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Protective Trip & Warning Functions Chapter 3

IMPORTANT

Preventive Maintenance Diagnostics (E3 Overload Relays Series C & Later)

The purpose of this section is to provide detailed information regarding the Preventive Maintenance Diagnostic functions of the E3 Overload Relays Series C and Later. In this section programming and monitoring parameters as they relate to these functions will be discussed. For complete descriptions of the programming parameters, Refer to Programmable Parameters on page 105.

Monitoring

Elapsed Time, Parameter 95, logs the hours of motor operation — the time period that the E3 Overload Relay is sensing motor current present (must be greater than 30% of the minimum Full Load Current (FLA) setting).

Starts Counter, Parameter 96, logs the number of starts — the number of times motor current transitions from zero to a reported non-zero value (motor current must be greater than 30% of the minimum Full Load Current (FLA) setting).

The E3 Overload Relay will report 0 A or 0% FLA if the current is below 30% of the minimum FLA setting.

Start Inhibit

This protective function allows the installer to limit the number of starts in a given time period. A start is defined as the E3 Overload Relay sensing a transition in current from zero to a reported non-zero value (motor current must be greater than 30% of the minimum Full Load Current (FLA) setting). The Start Inhibit protective function can be set by: Starts/Hour and/or Starts Interval.

Start Inhibit Trip

The E3 Overload Relay will trip with a Blocked Start indication upon motor stopping when:

• no trip currently exists,

• Start Inhibit is enabled,

• the number of starts count within the past hour period equals the value set

in the Starts/Hour parameter, or

• the time expired since the most recent start is less than the value set in the Starts Interval parameter.

If the E3 Overload Relay trips on a Blocked Start, the:

• TRIP/WARN LED will flash a red 16-blink pattern,

• bit 15 in Trip Status, Parameter 14, will set to “1”,

• bit 0 in Device Status, Parameter 21, will set to “1”,

• Trip Relay contact will be open, and

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Chapter 3 Protective Trip & Warning Functions

IMPORTANT

• outputs will be placed in their Protection Fault state (if so programmed).

The Protection Fault State of OUT A and OUT B is defined by:

• OUTA Pr FltState, Parameter 65

• OUTA Pr FltValue, Parameter 66

• OUTB Pr FltState, Parameter 71

• OUTB Pr FltValue, Parameter 72

Starts/Hour, Parameter 99, allows the installer to limit the number of starts per hour. It is adjustable from 1…120.

Starts Interval, Parameter 100, allows the installer to limit the time between starts. It is adjustable from 0…3600 seconds.

Starts Available, Parameter 97, reports the number of starts currently available based on the Start Inhibit settings and the actual motor starting events.

Time to Start, Parameter 98, reports the amount of the time remaining until a new start can be effected. If the Time to Start time has elapsed, it will report zero until the next Blocked Start trip occurs.

Preventive Maintenance Flags

The E3 Overload Relay offers preventive maintenance flags in the Warning Status parameter based on the number of start cycles or the number of operating hours (motor current must be greater than 30% of the minimum Full Load Current (FLA) setting). These can be used to send the user a warning message that the number of starts or number of operating hours has been reached and that it is time to perform preventive maintenance. The preventive maintenance warning function can be set by PM - # Starts and/or PM – Oper. Hours.

The E3 Overload Relay will report 0 A or 0% FLA if the current is below 30% of the minimum FLA setting.

PM - # Starts, Parameter 101, allows the installer to set a number of starts. It is adjustable from 0…65,535.

The E3 Overload Relay will give a PM - # Starts warning indication when:

• PM - # Starts warning is enabled and

• Starts Counter parameter is equal to or greater than the value set in the PM

- # Starts parameter.

Upon a PM - # Starts warning, the:

• TRIP/WARN LED will flash an amber 14-blink pattern,

• bit 13 in Warning Status, Parameter 15, will set to “1”, and

• bit 1 in Device Status, Parameter 21, will set to “1”.

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Protective Trip & Warning Functions Chapter 3

PM – Oper. Hours, Parameter 102, allows the installer to set a number of hours of operation. It is adjustable from 0…65,565 hours.

The E3 Overload Relay will give a PM – Oper. Hours warning indication when:

• PM – Oper. Hours warning is enabled, and

• Elapsed Time parameter is equal to or greater than the value set in the PM

– Oper. Hours parameter.

Upon a PM – Oper. Hours warning, the:

• TRIP/WARN LED will flash an amber 15-blink pattern,

• bit 14 in Warning Status, Parameter 15, will set to “1”, and

• bit 1 in Device Status, Parameter 21, will set to “1”.

Queue Clearing

Using the Clear Queue, Parameter 104, the E3 Overload Relay provides the capability to simultaneously clear/reset the:

• Trip Logs, Parameters 16…20,

• Warning Logs, Parameters 90…94,

• Starts Counter, Parameter 96, and the

• Elapsed Time Parameter 95.

If using the Preventative Maintenance Flags, the user will want to reset the Starts Count and Elapsed Time after preventative maintenance has been performed.

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Chapter 3 Protective Trip & Warning Functions

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DeviceNet™ Node Commissioning

IMPORTANT

The following recommendations are intended to ensure a trouble-free startup and operation:

• Use the node commissioning tool in RSNetWorx™ or the E3

programming and control terminal when modifying the E3 Overload Relay’s node address. Do not use the “General” tab found in the product window in RSNetWorx. The node commissioning tool ensures that the device goes through a hard reset and requires the user to upload the most current parameter information from the device prior to making configuration changes.

• Ensure that you have the most current configuration information prior

to saving a RSNetWorx configuration file.

• If you intend to employ the automatic device recovery (ADR) function

of the DeviceNet scanner, ensure that the device configuration is as you intend it before saving to memory.

• Be aware that the “Restore Device Defaults” button in RSNetWorx

will reset the E3 Overload Relay’s node address setting to 63. For Series B and later devices, the hardware node address switches take precedence over the software node address setting.

Chapter

Introduction

E3 Overload Relays are shipped with a default software node address (MAC ID) setting of 63 and the data rate set to Autobaud. Each device on a DeviceNet network must have a unique node address which can be set to a value from 0 to

63. Keep in mind that most DeviceNet systems use address 0 for the master device (Scanner) and node address 63 should be left vacant for introduction of new slave devices. The node address and data rate for Series B and later E3 Overload Relays can be changed using software or by setting the hardware switches that reside on the front of each unit. While both methods yield the same result, it is a good practice to choose one method and deploy it throughout the system.

Setting the Hardware Switches (Series B & Later)

Use the following steps to commission the card.

1. Set the node address switches. Use the table below to assist you.

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Chapter 4 DeviceNet™ Node Commissioning

IMPORTANT

TIP

Table 24 - Node Address Settings

Node Address Switches

MSD

Node Address Setting Determined By:

0…63 the switch values when set in this range.

64…99

99 99 is the default factory setting.

the software setting using the RSNetWorx for DeviceNet configuration tool.

LSD

Resetting an E3 Overload Relay to factory default values will also effect the node address setting for node address switch settings of 64 to 99.

2. For node address switch values in the range of 0 to 63, cycle power to the E3 Overload Relay to initialize the new setting.

Using RSNetWorx for DeviceNet

Follow these additional steps for node address switch settings in the range of 64…99. To begin the configuration of an E3 Overload Relay using software, execute the RSNetWorx software and complete the following procedure. You must use RSNetWorx Revision 3.21 Service Pack 2 or later.

Recognizing the E3 Overload Relay Online

1. Launch the RSNetWorx software, then select Online from the Network drop-down menu.

2. Select the appropriate DeviceNet PC interface, then click OK.

DeviceNet drivers must be configured using RSLinx prior to being available to RSNetWorx.

3. If the RSNetWorx software gives notification to upload or download devices before viewing configuration, click OK to upload or download these devices.

4. RSNetWorx now browses the network and displays all of the nodes it has detected on the network. For some versions of RSNetWorx software, the E3 Overload Relay Series B and Later EDS files may not be included. In this event, the device will be identified as an “Unrecognized Device”.

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DeviceNet™ Node Commissioning Chapter 4

TIP

If the screen appears as shown below, continue with Building and Registering an EDS file.

5. If RSNetWorx software recognizes the device as an E3 Overload Relay, skip ahead to the following section – Using the Node Commissioning Tool of RSNetWorx for DeviceNet.

Node Commissioning can also be accomplished by using the DeviceNet Configuration Terminal, Cat. No. 193-DNCT.

Building and Registering an EDS File

The EDS file defines how RSNetWorx for DeviceNet will communicate to the E3 Overload Relay. The EDS file can be created over the DeviceNet network or downloaded from the Internet.

NOTE:

Perform the following steps to build and register the EDS file.

1. Right-click the Unrecognized Device icon. The Register Device menu appears.

2. Select Yes. The EDS Wizard will appear.

3. Select Next, then Create an ESD File.

4. Select Next.

5. Select Upload EDS.

If you are using DeviceLogix functionality, you must download the EDS file from www.ab.com/networks/eds.

6. Select Next. The EDS Wizard screen appears:.

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Chapter 4 DeviceNet™ Node Commissioning

7. OPTIONAL STEP: Type a value in the Catalog and File Description Text fields., then select Next.

8. On the Input/Output Screen in the EDS Wizard, select the Polled checkbox, then enter a value of 8 for Input and 1 for output as shown below.

9. Select Next. The RSNetWorx will upload the EDS file from the E3 Overload Relay.

10. Select Next to display the icon options for the node.

11. Select the E3 Overload Relay icon, then click Change Icon.

12. Select OK after selecting the desired icon.

13. Select Next.

14. Select Next when prompted to register this device.

15. Select Finish.

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DeviceNet™ Node Commissioning Chapter 4

After a short time, the RSNetWorx software updates the online screen by replacing Unrecognized Device with the name and icon given by the EDS file that you have just registered.

Using the Node Commissioning Tool of RSNetWorx for DeviceNet

1. Select Node Commissioning from the Tools drop-down menu.

2. Select Browse.

3. Select the E3 Overload Relay located at node 63.

4. Select OK.

NOTE:

The Node Commissioning screen shows Current Device Settings entries completed. It will also provide the current network baud rate in the New E3 Overload Relay Settings area. Do not change the baud rate setting

unless you are sure it must be changed.

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Chapter 4 DeviceNet™ Node Commissioning

5. Type the node address that you want in the New Device Settings section. In this example, the new node address is 5.

6. Select Apply.

NOTE:

When the new node address has been successfully applied, the Current Device Settings section of the window is updated (see the example below). If an error occurs, check to see if the device is properly powered up and connected to the network.

7. Select Exit to close the Node Commissioning window.

8. Select Single Pass Browse from the Network drop-down menu to update

the RSNetWorx software and verify that the node address is set correctly.

Produced and Consumed Assembly Configuration

The Input and Output Assembly format for the E3 Overload Relay is identified by the value in Output Assembly, Parameter 59, and Input Assembly, Parameter

60. These values determine the amount and arrangement of the information communicated to the master scanner.

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Allen-bradley E3, E3 Plus User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Manual Objectives

Who Should Use This Manual

Vocabulary

Conventions

Reference Manuals

Product Overview

Introduction

Description

Catalog Number Explanation

Single-/Three-Phase Operation

Protection & Warning Functions

Parameter Monitoring

Current-Based Operational Data

Diagnostic Parameters

Voltage Parameters

Power Parameters

Overload Relay Features

Trip Relay

Inputs & Outputs

User Interface

DeviceNet Compatibility

Flash Memory

Installation & Wiring

Introduction

Receiving

Unpacking/Inspecting

Storing

General Precautions

Starter Assembly

Installation

Approximate Dimensions

Separate Panel Adapter

Approximate Dimensions

Voltage Input Module

Specifications

Power Terminals

Three-Pole Terminal Blocks

Terminal Lug Kits

Control, DeviceNet, & Voltage Input Module Terminals

Terminal Designations

Control Terminals

DeviceNet Terminals

Grounding

Short-Circuit Ratings

Short-Circuit Ratings

High-Fault Short-Circuit Ratings

Fuse Coordination

Typical Motor Connections

Three-Phase Direct On-Line (DOL) & Single-Phase Full Voltage

External Line Current Transformer Application

Specifications

Installation Requirements

External Potential Transformer (PT) Connection

Core Balanced Ground Fault Sensor Application

Typical Control Circuit Wiring Diagrams

External/Remote Reset (FRN 3.001 & Later)

Protective Trip & Warning Functions

Introduction

Trip Enable

Warning Enable

Overload Protection

Overload Trip

FLA Setting

CT Ratio

Trip Class

Trip Curves

Auto/Manual Reset

Overload Warning

Overload Diagnostics

Phase Loss Protection

Non-Volatile Thermal Memory

Phase Loss Trip

Ground Fault Protection (E3 Plus)

Ground Fault Setting Range

Ground Fault Trip

Ground Fault Trip Inhibit