Allen-Bradley E200 User Manual

User Manual

Original Instructions

E200 Electronic Overload Relay/Parameter Configuration Module

Bulletin Numbers 193, 592

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Preface

Access Relay Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

Overview Module Descriptions and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Single-/Three-Phase Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Thermal Overload Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Current Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Ground (Earth) Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Control Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sensing Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Communication Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Expansion Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Expansion Analog I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Expansion Power Supply Features. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Expansion Operator Station Features . . . . . . . . . . . . . . . . . . . . . . . 15

External Current Transformer Options . . . . . . . . . . . . . . . . . . . . . 15

Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Test/Reset Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Single/Three-Phase Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Modular Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Diagnostic Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Simplified Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Sensing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Optional Add-On Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Optional Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Optional Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Optional Expansion Bus Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . 20

Protection Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Standard Current-based Protection . . . . . . . . . . . . . . . . . . . . . . . . . 21

Ground Fault Current-based Protection. . . . . . . . . . . . . . . . . . . . . 21

Voltage- and Power-based Protection. . . . . . . . . . . . . . . . . . . . . . . . 21

Thermal-based Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 2

Diagnostic Station Navigation Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Displaying a Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Parameter Group Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Table of Contents

System Operation and
Configuration

Linear List Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

System Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Editing a Configuration Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . 26

Editing a Numeric Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Editing a Bit Enumerated Parameter . . . . . . . . . . . . . . . . . . . . . . . . 27

Programmable Display Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Display Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Stopping the Display Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Automatic Trip and Warning Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Chapter 3

Device Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Option Match. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Digital I/O Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Analog I/O Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Option Match Action (Parameter 233). . . . . . . . . . . . . . . . . . . . . . 33

Security Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

I/O Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Input Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Output Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Output Relay Configuration States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Output Relay Protection Fault Modes. . . . . . . . . . . . . . . . . . . . . . . 34

Output Relay Communication Fault Modes . . . . . . . . . . . . . . . . . 35

Output Relay Communication Idle Modes . . . . . . . . . . . . . . . . . . 36

Expansion Bus Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Emergency Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Diagnostic Station User-defined Screens . . . . . . . . . . . . . . . . . . . . . . . . 39

Display Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Analog I/O Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Analog Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Analog Output Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Introduction to Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 4

Operating Modes Overload Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Overload (Network) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Overload (Operator Station) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Overload (Local I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Overload (Custom). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Non-reversing Starter Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . 53

Non-reversing Starter (Network) . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Non-reversing Starter (Network) with Feedback . . . . . . . . . . . . . 54

Non-reversing Starter (Operator Station). . . . . . . . . . . . . . . . . . . . 56

4 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Table of Contents

Non-reversing Starter (Operator Station) with Feedback . . . . . 58

Non-reversing Starter (Local I/O) – Two-wire Control. . . . . . . 59

Non-reversing Starter (Local I/O) –

Two-wire Control with Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Non-reversing Starter (Local I/O) – Three-wire Control . . . . . 62

Non-reversing Starter (Local I/O) –

Three-wire Control with Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . 64

Non-reversing Starter (Network & Operator Station) . . . . . . . . 65

Non-reversing Starter (Network & Operator Station)

with Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Non-reversing Starter (Network & Local I/O) –

Two-wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Non-reversing Starter (Network & Local I/O) with Feedback –

Two-wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Non-reversing Starter (Network & Local I/O) –

Three-wire Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Non-reversing Starter (Network & Local I/O) with Feedback –

Three-wire Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Non-reversing Starter (Custom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Reversing Starter Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Reversing Starter (Network). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Reversing Starter (Network) with Feedback. . . . . . . . . . . . . . . . . . 76

Reversing Starter (Operator Station) . . . . . . . . . . . . . . . . . . . . . . . . 77

Reversing Starter (Operator Station) with Feedback . . . . . . . . . . 79

Reversing Starter (Local I/O) – Two-wire Control . . . . . . . . . . . 82

Reversing Starter (Local I/O) –

Two-wire Control with Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Reversing Starter (Local I/O) – Three-wire Control. . . . . . . . . . 85

Reversing Starter (Network & Operator Station). . . . . . . . . . . . . 86

Reversing Starter (Network & Local I/O) –

Two-wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Reversing Starter (Network & Local I/O) –

Three-wire Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Reversing Starter (Custom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Two-speed Starter Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Two-speed Starter (Network) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Two-speed Starter (Network) with Feedback . . . . . . . . . . . . . . . . 93

Two-speed Starter (Operator Station). . . . . . . . . . . . . . . . . . . . . . . 94

Two-speed Starter (Operator Station) with Feedback. . . . . . . . . 96

Two-speed Starter (Local I/O) – Two-wire Control. . . . . . . . . . 99

Two-speed Starter (Local I/O) –

Two-wire Control with Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . 100

Two-speed Starter (Local I/O) – Three-wire Control . . . . . . . 102

Two-speed Starter (Network & Operator Station) . . . . . . . . . . 103

Two-speed Starter (Network & Local I/O) –

Two-wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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Table of Contents

Protective Trip and Warning
Functions

Two-speed Starter (Network & Local I/O) –

Three-wire Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Monitor Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Monitor (Custom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Chapter 5

Current Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Current Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Current Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Phase Loss Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Ground Fault Current Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 116

Stall Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Jam Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Underload Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Current Imbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Line Undercurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Line Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Line Loss Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Voltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Voltage Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Voltage Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Undervoltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Overvoltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Voltage Imbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Phase Rotation Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Frequency Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Power Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Power Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Power Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Real Power (kW) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Reactive Power (kVAR) Protection . . . . . . . . . . . . . . . . . . . . . . . . 129

Apparent Power (kVA) Protection. . . . . . . . . . . . . . . . . . . . . . . . . 130

Power Factor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Control Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Control Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Control Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Test Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Thermistor (PTC) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

DeviceLogix Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Operator Station Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Remote Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Start Inhibit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Hardware Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Contactor Feedback Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Nonvolatile Storage Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

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Table of Contents

Test Mode Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Analog Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Analog Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Analog Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Analog Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Chapter 6

Commands Trip Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Configuration Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Clear Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Chapter 7

Metering and Diagnostics Device Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Current Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Voltage Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Power Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Energy Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Analog Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Trip / Warning History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Trip History Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Trip History Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Warning History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Warning History Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Trip Snapshot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Chapter 8

DeviceLogix Functionality Output Relay Overrides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

DeviceLogix Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Chapter 9

Connected Components
Workbench Software
Configuration

Device Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Establish the Connection to

Connected Components Workbench Software . . . . . . . . . . . . . . . . . 162

DeviceLogix Interface in

Connected Components Workbench Software . . . . . . . . . . . . . . . . . 165

Commissioning the Protection Functions . . . . . . . . . . . . . . . . . . . . . . 166

Chapter 10

Firmware and EDS Files Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Electronic Data Sheet (EDS) File Installation. . . . . . . . . . . . . . . . . . . 169

Download the EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Install the EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 7

Table of Contents

Chapter 11

Troubleshooting Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Trip/Warn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Reset a Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Trip/Warn LED Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Appendix A

Wiring Diagrams E200 Wiring Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Index

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

8 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Preface

This manual describes how to install, configure, operate, and troubleshoot the
E200™ Electronic Overload Relay.

Access Relay Parameters

Additional Resources

The Microsoft Excel spreadsheet that is attached to this PDF file details the
E200 parameters. To use a spreadsheet file, click the Attachments link

and right-click and save the desired file.

If the PDF file opens in a browser and you don't see the Attachments link ,
download the PDF file and then reopen the file with the Adobe Acrobat

Reader application. For full functionality (filter and search), use the Microsoft
Excel application.

These documents contain additional information concerning related products
from Rockwell Automation.

Resource Description

E200 Electronic Overload Relay Installation Instructions, publication 193-IN080 Provides complete user information for the E200 Electronic Overload Relay.

E300/E200 Electronic Overload Relay Specifications, publication 193-TD006 Provides complete specifications for the E200 Electronic Overload Relay.

E300/E200 Operator Station, Installation Instructions, publication 193-IN061

Connected Components Workbench Software Quick Tips, publication 9328-SP002 Provides general overview of the Connected Components Workbench Software.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwel l Automation industrial sys tem.

Product Certifications website, https://rok.auto/certifications

Provides complete user information for the E300/E200 Operator Station.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page

To order paper copies of technical documentation, contact your local
Allen-Bradley distributor or Rockwell Automation sales representative.

.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 9

Preface

Notes:

10 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Chapter 1

Overview

The E200™ Electronic Overload Relay is the newest part of the E300™ product
portfolio. This device is a Parameter Configuration module communication option
that is targeted for non-networked (remote) electronic motor overload protection
applications. The E200 overload relay is configurable using the Connected
Components Workbench™ software. The E200 relay features a single Type B USB
interface port, three rotary dials to set the full-load current (FLA) for the application,
and an 8-position DIP switch to select trip class and features.

Like the other products in the portfolio, the E200 relay modular design, diagnostic
information, simplified wiring, and integration with Connected Components
Workbench software make it the ideal overload for motor control applications in an
automation system.

E200 Electronic Overload Relays provide the following benefits:

• Intelligent motor control

• Scalable solution

• Diagnostic Information

• Integrated I/O

• Adjustable trip class 5…30

• Wide current range

• Test/Reset button

• Programmable trip and warning settings

• True RMS current/voltage sensing (50/60 Hz)

• Protection for single- and three-phase motors

Module Descriptions and Features

The E200 relay consists of three modules: sensing, control and communications. You
have choices in each of the three with additional accessories to tailor the electronic
overload for your application’s exact needs.

The E200 overload relay is an overload system configured with the 193-ECM-PCM
Parameter Configuration Module communication option. The communication
module determines whether the complete assembled device is an E300 or an E200
overload relay.

Single-/Three-Phase Operation

You can apply the E200 Electronic Overload Relay to three-phase and single-phase
applications. Straight-through wiring is available in both cases.

The E200 overload relay has 54 operating modes that provide motor control
functionality for the following motor starter types:

•Overload

•Non-reversing starter

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 11

Chapter 1 Overview

•Reversing starter

• Wye/Delta (Star/Delta) starter

•Two-speed starter

•Monitoring device

Thermal Overload Features

Feature Description

Thermal Utilization

Adjustable Settings

Therma l Memory

Reset Modes You can select between manual and automatic reset for an overload trip. The point of reset is adjustable from 1…100% TCU.

Time to Trip During an overload condition, an estimated time to trip is calculated.

Time to R eset

Therma l Warning

Two-Speed Protection

Based RMS current measurement, the overload relay calculates a thermal model that simulates the actual heating of the motor. Percent of thermal capacity
utilization (%TCU) reports this calculated value. An overload trip occurs when the value reaches 100%.

Configure thermal overload protection by programming the motor’s full load current (FLC) rating and the desired trip class (5…30). Programming the actual
values via software ensures the accuracy of the protection.

A thermal memory circuit approximates the thermal decay for a Trip Class 20 setting. This means that the thermal model of the connected motor is maintained
at all times, even if the supply power is removed.

Following an overload trip, a reset does not occur until the calculated percentage of thermal capacity utilization falls below the reset level. As this value decays,
the time to reset adjusts accordingly.

A thermal warning bit is set when the calculated percentage of thermal capacity utilization exceeds the programmed thermal warning level, which has a setting
range of 0…100% TCU.

There is a second FLA setting for 2-speed motor protection. What used to require two separate overload relays - one for each set of motor windings - is now
accomplished with one device.

Feature Description

Jam (Overcurrent)

Underload (Undercurrent)

Current Imbalance (Asymmetry)

Stall

Phase Loss

The overload relay can take a motor off-line in the event of a mechanical jam. Trip adjustments include a trip setting adjustable from 50…600% FLA and a trip
delay time with a range of 0.1…25.0 seconds. A separate warning setting is adjustable from 50…600% FLA.

A sudden drop in motor current can signal conditions such as:

• Pump cavitation

• Tool breakage

• Belt breakage
Monitoring for an underload event can provide enhanced protection for motors. The underload trip and warning settings are adjustable from 10…100% FLA. The

trip function also includes a trip delay time with a range of 0.1…25.0 seconds.

Current imbalance trip and warning settings are adjustable from 10…100%. The trip function also includes a trip delay time with a range of 0.1…25.0
seconds.

Stall is a condition where the motor is not able to reach full-speed operation in the appropriate amount of time required by the application. This can result in
motor overheating, as current draw is in excess of the motor’s full load current rating. The adjustable stall protection has a trip setting with a range of
100…600% FLA, and the enable time is adjustable up to 250 seconds.

Configurable phase loss protection lets you enable or disable the function plus set a time delay setting, adjustable from 0.1…25.0 seconds. The trip level is
factory set at a current imbalance measurement of 100%.

Current Monitoring Functions

The E200 Electronic Overload Relay lets you monitor the following operational data
over a communications network:

• Individual phase currents — in amperes

• Individual phase currents — as a percentage of motor FLA

• Average current — in amperes

• Average current — as a percentage of motor FLA

• Percentage of thermal capacity utilized

• Current imbalance p ercentage

•Ground fault current

12 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Overview Chapter 1

Ground (Earth) Fault

The E200 Electronic Overload Relay incorporates zero sequence (core balance)
sensing into its design for low level (arcing) ground fault detection. Trip and warning
settings are adjustable from 20 mA…5.0 A. For devices rated greater than 200 A and
for ground fault detection less than 0.5 A, the external core balance current
transformer accessory is required. This particular detection has been evaluated for
compliance with Ground-Fault Sensing calibration and operating times from the
Standard for Ground-Fault Sensing and Relaying Equipment per UL 1053.. The E200
Electronic Overload Relay provides a max. trip-inhibit setting, offering flexibility to
help prevent tripping when the ground fault current magnitude exceeds 6.5 A. This
can be useful to guard against the opening of the controller when the fault current
could potentially exceed the controller's interrupting capacity rating.

Note: The E200 Electronic Overload Relay is not a Ground Fault Circuit Interrupter
for personnel protection (or Class I) as defined in article 100 of the U.S. National
Electric Code.

IMPORTANT For applications that require ground fault detection and use the pass-

through sensing module, this feature is only active when native motor
current is present in the pass-through apertures; that is, no external step­down current transformers (CTs). You must use an external ground fault
sensor for any applications that require external step-down CTs.

Control Module Features

The control module inputs support the connection of devices such as contactors,
disconnect auxiliary contacts, pilot devices, limit switches, and float switches. Inputs
are rated 24V DC, 120V AC, or 240V AC and are current sinking. Power for the
inputs is sourced separately with customer sources. Relay contact outputs can be
controlled via the network or DeviceLogix™ function blocks for performing such tasks
as contactor operation.

The DeviceLogix engine lets you program custom motor control algorithms. You can
write programs for distributed control applications or to turn off a motor smoothly
when the network or programmable logic controller is unexpectedly lost.

Control Voltage

110…120V AC, 50/60 Hz

220…240V AC, 50/60 Hz

24V DC

(1) Includes PTC thermistor and external ground fault.

Inputs Relay Outputs Inputs Relay Outputs

I/O I/O and Protection

43

22

43

22

63

22

22

22

42

The control module also monitors positive temperature coefficient (PTC) thermistors.

(1)

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 13

Chapter 1 Overview

Sensing Module Features

The E200 sensing module with voltage, current, and ground fault current provides the
following:

Feature Description

Voltage Protection Protect against voltage issues (such as undervoltage, voltage imbalance, phase loss, frequency, and phase rotation).

Power Protection

Voltage, Power, and Energy Monitoring

Monitor and protect for both excessive and low real power (kW), reactive power (kVAR), apparent power (kVA), and power factor for a specific
application (such as pump applications).

Monitor voltage, current, power (kW, kVAR, and kVA), energy (kWh, kVARh, kVAh, kW Demand, kVAR Demand, and kVA Demand), and power quality
(power factor, frequency, and phase rotation) down at the motor level.

The sensing module supports:

• Voltage/current/ground fault

• Current/ground fault

• Current

• Current Range [A]

•0.5…30

•6…60

• 10…100

• 20…200

Communication Module Features

The following communication module is available:

Communication Module Description

The Parameter Configuration Module (PCM) has one Type B USB interface port and supports the following:

Parameter Configuration Module (E200)

• Stand-alone non-networked applications

• Configurable with Connected Components Workbench software

• Three rotary dials to set Full Load Amps (FLA)

• 8-position DIP switch for trip class and feature selection

Expansion Digital I/O

You can add up to four additional expansion digital modules to the E200 relay expansion bus.

• 4 inputs/2 relay outputs

• 24V DC

• 120V AC

• 240V AC

The remote trip function lets an external device (such as a vibration sensor) induce am
trip.

External device relay contacts are wire d to the discrete inputs. These discrete inputs

are configurable with an option for assigning the remote trip function.

Expansion Analog I/O

The E200 analog expansion module lets you protect against over-analog readings from
analog-based sensors, such as overtemperature, overflow, or overpressure. The analog
expansion module monitors resistance temperature detectors.

14 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Overview Chapter 1

You can add up to four additional expansion analog modules to the E200 relay
expansion bus.

• 3 universal analog inputs/1 analog output

•0…10V

•0…5V

•1…5V

•0…20 mA

•4…20 mA

•RTD (2-wire or 3-wire)

• 0…150 

• 0…750 

• 0…3000 

• 0…6000 (PTC/NTC)

Expansion Power Supply Features

When more than one expansion digital module and one operator station are added to
the E200 relay expansion bus, you need an expansion power supply to supplement
power for the additional modules. One expansion power supply powers a fully loaded
E200 relay expansion bus.

• 120/240V AC

• 24V DC

Expansion Operator Station Features

You can add one operator station to the E200 relay expansion bus to be used as a user
interface device. The operator stations provide status indicators and function keys for
motor control. The operator stations also support CopyCat™, which lets you upload
and download configuration parameters. Using a Series B Control Module and Series B
Control/Diagnostic station offers added functionality for the CopyCat feature by also
allowing upload and download of any custom DeviceLogix programming. See
publication 193-IN061D

• Control station

•Diagnostic station

for more information about using the CopyCat feature.

External Current Transformer Options

For motor overload protection applications greater than 200 A, external current
transformers (CTs) can be used to step down the main operating current. This also
provides isolation for high current conductors and the E200 Overload Relay. There are
different current ranges to select from and also different certification standards (for
example, UL or CE) to which the respective CT kits conform.

• UL compliant CT types: 300 A and 600 A

• CE compliant CT types: 300 A and 400 A

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 15

Chapter 1 Overview

Status Indicators

The E200 Electronic Overload Relay provides the following LED indicators:

• Power — This green/red LED indicates the status of the overload relay.

• TRIP/WARN — This LED flashes a yellow code under a warning condition
and a red code when tripped.

Inputs/Outputs

Inputs allow the connection of such devices as contactor and disconnect auxiliary
contacts, pilot devices, limit switches, and float switches. Input status can be
monitored via the network and mapped to a controller’s input image table. Inputs are
rated 24V DC, 120V AC, or 240V AC and are current sinking. Power for the inputs is
sourced separately with convenient customer sources at terminal A1. Relay contact
outputs can be controlled via the network or DeviceLogix function blocks for
performing such tasks as contactor operation.

Test/Reset Button

Modular Design

The Test/Reset button, which is located on the front of the E200 Electronic Overload
Relay, lets you perform the following:

• Test — The trip relay contact opens if the E200 Electronic Overload Relay is in
an untripped condition and the Test/Reset button is pressed for 2 seconds or
longer.

• Reset — The trip relay contact closes if the E200 Electronic Overload Relay is
in a tripped condition, supply voltage is present, and the Test/Reset button is
pressed.

Single/Three-Phase Operation

You can apply the E200 Electronic Overload Relay to three-phase and single-phase
applications. A programming parameter is provided for selection between single- and
three-phase operation. Straight-through wiring is available in both cases.

You can select the specific options that you need for your motor starter application.
The E200 relay consists of three modules: sensing, control, and communication. You
can customize each of the three with accessories to tailor the electronic motor overload
for your application’s exact needs.

• Wide current range

• Sensing capabilities (Current, Ground Fault Current, and/or Voltage)

•Expansion I/O

• Operator interfaces

Communication Options

16 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

The E200 relay communicates via a USB connection to Connected Components
Workbench software.

Overview Chapter 1

Diagnostic Information

Simplified Wiring

Sensing Module

The E200 relay provides a wide variety of diagnostic information to monitor motor
performance, proactively alert you to possible motor issues, or identify the reason for
an unplanned shutdown. Information includes:

• Voltage, Current, and Energy

• Trip / Warning Histories

• % Thermal Capacity Utilization

• Time to Trip

•Time to Reset

•Operational Hours

•Number of Starts

•Trip Snapshot

The E200 relay provides an easy means to mount to both IEC and NEMA
Allen-Bradley® contactors. A contactor coil adapter is available for the 100-C
contactor, which lets you create a functional motor starter with only two control wires.

Figure 1 - Sensing Module

The sensing module electronically samples data about the current, voltage, power, and
energy that are consumed by the electric motor internal to the module. You can choose
from one of three varieties of the sensing modules depending on the motor diagnostic
information that is needed for the motor protection application:

• Current Sensing

• Current and Ground Fault Current Sensing

• Current, Ground Fault Current, Voltage, and Power Sensing

The current ranges for each of three varieties of sensing module are as follows:

• 0.5…30 A

•6…60 A

• 10…100 A

• 20…200 A

You can choose how the sensing module mechanically mounts inside the electrical
enclosure. The following mounting mechanisms are available for the sensing module.

• Mount to the load side of an Allen-Bradley Bulletin 100 IEC Contactor

• Mount to the load side of an Allen-Bradley Bulletin 300 NEMA Contactor

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 17

Chapter 1 Overview

• Mount to the load side of an Allen-Bradley Bulletin 500 NEMA Contactor

• DIN Rail / Panel Mount with power terminals

• Replacement DIN Rail / Panel Mount with power terminals for an
Allen-Bradley E3 Plus panel mount adapter

• DIN Rail / Panel Mount with pass-thru power conductors

Use the E200 relay sensing module with external current transformers. The following
application guidelines should be adhered to when using an external CT configuration:

• You must mount the E200 Overload Relay a distance equal to or greater than
six times the cable diameter (including insulation) from the nearest current­carrying conductor.

• For applications that use multiple conductors per phase, the diameter of each
cable should be added and multiplied by six to determine the proper placement
distance for the E200 Overload Relay.

Control Module

Figure 2 - Control Module

The control module is the base of the E200 relay and can attach to any sensing module.
The control module performs all protection and motor control algorithms and
contains the native I/O for the system. The control module has two varieties:

•I/O only

• I/O and protection (PTC and External Ground Fault Current Sensing)

The control module is offered in three control voltages:

• 110…120V AC, 50/60Hz

• 220…240V AC, 50/60Hz

• 24V DC

The E200 relay requires external control voltage to power and activate the digital
inputs.

Communication Module

18 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

The parameter configuration module lets the E200 relay integrate into an automation
system, and it can attach to any control module. Set the full-load current with rotary
turn dials; the module uses diagnostic status indicators to provide system status at
the panel.

Figure 3 - Parameter Configuration Module

Power LED

Trip/Warn LED

Tes t / Re s e t

FLA

(XX.X / XXX)

USB communication port

FLA adjustment dials

Parameter-setting switches

Overview Chapter 1

Optional Add-On Modules

Optional Expansion I/O

If the native I/O count of the base relay is not sufficient for your application, you can
add more digital and analog I/O to the system via the E200 relay Expansion Bus. You
can add any combination of up to four Digital I/O Expansion Modules that each have
four inputs (120V AC, 240V AC, or 24V DC) and two relay outputs.

You can also add up to four Analog I/O Expansion Modules, which have three
independent universal analog inputs and one isolated analog output per module. The
Analog I/O Expansion Modules require Control Module firmware v3.000 or higher.
The independent universal analog inputs accept the following signals:

•4…20 mA

•0…20 mA

•0…10V DC

•1…5V DC

•0…5V DC

• RTD Sensors (Pt 385, Pt 3916, Cu 426, Ni 618, Ni 672, and NiFe 518)

• Resistance (150 , 750 , 3000 , and 6000 )

Program the isolated analog output to reference a traditional analog signal (4…20 mA,
0…20 mA, 0…10V DC, 1…5V, or 0…10V) to represent the following diagnostic
values:

•Average %FLA

•%TCU

• Ground Fault Current

• Current Imbalance

•Average L-L Voltage

•Voltage Imbalance

•Total kW

•Total kVAR

•Total kVA

• Total Power Factor

• User-defined Value

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 19

Chapter 1 Overview

Control Station

Diagnostic Station

Power LED

Trip/Warn LED

Start Forward/Speed 1

Start Reverse/Speed 2

Local/ Remote

Stop

Reset

Power LED

Trip/Warn LED

Start Forward/Speed 1

Start Reverse/Speed 2

Local /Remote

Stop

Reset

Escape

Up

Select

Enter

Down

Optional Operator Station

Figure 4 - Operator Stations

Optional Expansion Bus Power Supply

LOCAL

REMOTE

0

RESET

LOCAL

REMOTE

ESC

SELECT

0

RESET

The E200 relay lets you add one operator interface to the Expansion Bus. There are
two types of operator stations: Control Station or a Diagnostic Station. Both types of
operator stations mount into a standard 22 mm push button knockout, and they
provide diagnostic status indicators that let you view the status of the E200 relay from
the outside of an electrical enclosure. Both operator stations provide push buttons that
can be used for motor control logic, and they both can be used to upload and
download parameter configuration data from the base relay.

The Diagnostic Station contains a display and navigation buttons that lets you view
and edit parameters in the base relay. The Diagnostic Station requires Control Module
firmware v3.000 or higher.

The E200 relay expansion bus provides enough current to operate a system that has (1)
Digital Expansion Module and (1) Operator Station. An E200 relay system that
contains more expansion modules needs supplemental current for the Expansion Bus.
the E200 relay offers you two types of Expansion Bus Power Supplies:
AC (110…240V AC, 50/60 Hz) and DC (24V DC). One Expansion Bus Power
Supply supplies enough current for a fully loaded E200 relay Expansion Bus (four
Digital Expansion Modules, four Analog Expansion Modules, and one Operator
Station). Both Expansion Bus Power Supplies work with any combination of Digital
and Analog Expansion Modules.

20 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Figure 5 - Expansion Bus Power Supply

Overview Chapter 1

Protection Features

The numbers in parentheses in this section represent specific device functions as they
relate to the respective protection measures provided. These protection functions
correlate to ANSI standard device numbers as defined by ANSI/IEEE C37.2
Standard—Standard for Electrical Power System Device Function Numbers,
Acronyms, and Contact Designations.

Standard Current-based Protection

All versions of the E200 relay provide the following motor protection functions.

•Thermal Overload (51)

• Phase Loss

• Current Imbalance (46)

• Undercurrent – load loss (37)

•Overcurrent – load jam (48)

•Overcurrent – load stall

•Start Inhibit (66)

Ground Fault Current-based Protection

The E200 relay sensing modules and control modules with a ground fault current
option provides the following motor protection function:

• Ground Fault – zero sequence method (50 N)

Voltage- and Power-based Protection

The E200 relay sensing modules with voltage sensing provides the following motor
protection functions:

• Undervoltage (27)

• Overvoltage (59)

• Phase Reversal (47) – voltage-based

• Over and Under Frequency (81) – voltage-based

•Voltage Imbalance (46)

• Over and Under Power (37)

• Over and Under Leading/Lagging Power Factor (55)

• Over and Under Reactive Power Generated

• Over and Under Reactive Power Consumed

• Over and Under Apparent Power

Thermal-based Protection

The E200 relay provides the following thermal-based motor protection functions:

•Thermistor – PTC (49)

• Stator Protection – RTD (49)

• Bearing Protection – RTD (38)

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 21

Chapter 1 Overview

Applications

Use the E200 relay with the following across-the-line starter applications:

•Non-reversing starter

•Reversing starter

• Wye (Star)/Delta starter

•Two-speed motors

• Low and medium voltage with two or three potential transformers

•With or without Phase current transformers

• With or without zero-sequence core balanced current transformer

22 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Chapter 2

Diagnostic Station

The E200 Electronic Overload Relay supports a Diagnostic Station on the E200
Expansion Bus (requires Control Module firmware v3.000 and higher). The
Diagnostic Station lets you view any E200 relay parameter and edit any configuration
parameter. This chapter explains the navigation keys on the Diagnostic Station, how to
view a parameter, how to edit a configuration parameter, and the Diagnostic Station
programmable display sequence.

Navigation Keys

Key Name Description

Displaying a Parameter

The E200 Diagnostic Station has five navigation keys that are used to navigate through
the display menu system and edit configuration parameters.

Up Arrow
Down Arrow

Escape

Select

Enter

The E200 Diagnostic Station lets you view parameters by using a group menu system
or by a linear list. To start the navigation menu, press the key. The menu prompts

you to view parameters by groups, parameters in a linear list, or E200 relay system
information.

• Scroll through the display parameters or groups.

• Increment or decrement values.

• Back one step in the navigation menu.

• Cancel a change to a configuration parameter value

• Select the next bit When you view a bit-enumerated parameter.

• Select the next digit when you edit a configuration value.

• Select the next bit when you edit a bit-enumerated parameter.

• Start the navigation menu.

• Advance one step in the navigation menu.

• Display the description for a bit enumerated parameter.

• Edit a configuration parameter value.

• Save the change to the configuration parameter value.

Parameter Group Navigation

To start the navigation menu, press the key. Use the or keys to select
the Groups navigation method and press .

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Chapter 2 Diagnostic Station

Use the or keys to select the parameter group to display and press .

Use the or keys to view the parameters that are associated with that group.

When you view a bit-enumerated parameter, press to view the description of

each bit. Press to view the next bit. Press to return to the parameter.

Press to return to the parameter group navigation system.

If you do not press any navigation keys for a period that Display Timeout
(Parameter 436) defines, the Diagnostic Station automatically returns to the
programmable display sequence.

Linear List Navigation

To start the navigation menu, press the key. Use the or keys to select
the Linear List navigation method and press .

24 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Diagnostic Station Chapter 2

Use the or and keys to select the parameter number to display and
press .

Use the or keys to view the next sequential parameter.

When you view a bit-enumerated parameter, press to view the description of

each bit. Press to view the next bit. Press to return to the parameter.

Press to return to the linear list navigation system.

If you do not press any navigation keys for a period that Display Timeout (Parameter

436) defines, the E200 Diagnostic Station automatically returns to the programmable
display sequence.

System Info

The E200 Diagnostic Station can display firmware revision information, view the time
and date of the E200 relay virtual clock, and edit the time and date of the E200 relay
virtual clock. To view E200 relay system information, start the navigation menu by

pressing key. Use the or keys to select System Info and press .

Use the or keys to view the E200 relay system information.

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Chapter 2 Diagnostic Station

To edit the system date or time, press to modify the value. Use the or

keys to select the new value. Press to select the next system value. Press

to save the new system values or press to cancel the modification and

restore the previous system values.

Editing Parameters

Press to return to the navigation menu.

If you do not press any navigation keys for a period that Display Timeout (Parameter

436) defines, the E200 Diagnostic Station automatically cancels the modification,
restores the previous value, and returns to its programmable display sequence.

This section explains how to edit the parameters of the E200 relay.

Editing a Configuration Parameter

The E200 Diagnostic Station lets you edit configuration parameters by using a group
menu system or by a linear list. To start the navigation menu, press the key. You

are prompted to view parameters by groups, parameters in a linear list, or E200 relay
system information. Choose the appropriate method and navigate to the parameter to
be modified.

Editing a Numeric Parameter

To edit a configuration parameter, press the key to modify the value. Use the

or keys to select the new value. Press to save the new system values

or press to cancel the modification and restore the previous value.

26 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Diagnostic Station Chapter 2

Press to return to the navigation menu.

If you do not press any navigation keys for a period that Display Timeout (Parameter

436) defines, the E200 Diagnostic Station automatically cancels the modification,
restores the previous value, and returns to its programmable display sequence.

Editing a Bit Enumerated Parameter

When you edit a bit-enumerated parameter, press the key to view the description

of each bit. Use the or keys to select the new bit value. Press to edit

the next bit. Press to save the new value or press to cancel the modification
and restore the previous value.

Programmable Display Sequence

Press to return to the navigation menu.

If you do not press any navigation keys for a period that Display Timeout (Parameter

436) defines, the Diagnostic Station automatically cancels the modification, restores
the previous value, and returns to its programmable display sequence.

This section explains the programmable display sequence of the E200 relay.

Display Sequence

The Diagnostic Station of the E200 relay sequentially displays up to seven screens
every 5 seconds.

• Three-phase current

•Three-phase voltage

•Total power

• User-defined screen 1

• User-defined screen 2

• User-defined screen 3

• User-defined screen 4

The three-phase voltage and total power screens are only included in the sequence
when the E200 relay has a voltage, current, and ground fault current (VIG)-based
Sensing Module.

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Chapter 2 Diagnostic Station

The user-defined screens let you select up to two parameters per screen. See Diagnostic

Station User-defined Screens on page 39 to configure the Screen# and Parameter#

(Parameters 428…435).

If you do not press any navigation keys for a period that Display Timeout (Parameter

436) defines, the Diagnostic Station automatically cancels any editing modifications,
restores the previous value, and returns to its programmable display sequence.

Automatic Trip and Warning Screens

Stopping the Display Sequence

To stop the display sequence, press . Use the or keys to manually

sequence through the displays. Press to return to the automatic display sequence.

If you do not press any navigation keys for a period that Display Timeout (Parameter

436) defines, the Diagnostic Station automatically returns to the programmable
display sequence.

When the E200 relay is in a trip or warning state, the E200 Diagnostic Station
automatically displays the trip or warning event.

Press any of the navigation keys ( , , , , or ) to return to the
automatic display sequence.

When the trip or warning event clears, the E200 Diagnostic Station automatically
returns to the programmable display sequence.

If another parameter is displayed and you do not press any navigation keys for a period
that Display Timeout (Parameter 436) defines, the Diagnostic Station automatically
returns to the trip or warning screen if the trip or warning event is not cleared.

28 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Chapter 3

System Operation and Configuration

This chapter provides instructions about how to operate and configure an E200
Electronic Overload Relay system. This chapter includes settings for Device Modes,
Option Match, Security Policy, I/O Assignments, Expansion Bus Fault, Emergency
Start, and an introduction to Operating Modes.

This chapter shows you the parameters required to program the device; see page 9
information about the complete parameter spreadsheet that is attached to this PDF.

for

Device Modes

The E200 relay has five device modes to validate configuration of the device and limit
when you can configure the E200 relay, perform a firmware update, and issue
commands.

• Administration Mode

• Ready Mode

•Run Mode

•Test Mode

• Invalid Configuration Mode

Administration Mode

Administration Mode is a maintenance mode for the E200 relay that lets you configure
parameters, modify security policies, perform firmware updates, and issue commands.

Follow these steps to enter Administration Mode:

1. Set the rotary dials on the E200 Communication Module to 7-7-7.

2. Cycle power on the E200 relay

After you complete commissioning activities and maintenance tasks, return the E200
relay back to Ready or Run Mode by setting the rotary dials of the E200
communication module back to their previous positions and then cycle power.

Ready Mode

Ready Mode is a standby mode for the E200 relay in which the relay is ready to help
protect an electric motor and no electrical current has been detected. You can modify
configuration parameters, update firmware, and issue commands if the appropriate
security policies are enabled. The Power LED on the Communication Module and
Operator Stations flash green and bit 14 in Device Status 0 (Parameter 20) is set to 1
when the device is in Ready Mode.

Run Mode

Run Mode is an active mode for the E200 relay in which the relay is sensing electrical
current and is actively protecting an electric motor. Only non-motor protection
configuration parameters can be modified if the appropriate security policies are
enabled. The Power LED on the Communication Module and Operator Stations is

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Chapter 3 System Operation and Configuration

solid green and bits 3, 4, and/or 5 in Device Status 0 (Parameter 20) are set to 1 when
the device is in Run Mode.

Test Mode

Test Mode is used by installers of motor control centers who are testing and
commissioning motor starters with an automation system. A digital input of the E200
relay is assigned to monitor the Test position of the motor control center enclosure.
The Input Assignments (Parameters 196…201) are described later in this chapter.

Anyone who commissions motor starters in an automation system can put their motor
control center enclosure into the Test position to activate Test Mode and verif y that the
digital inputs and relay outputs of the E200 relay are operating properly with the motor
starter without energizing power to the motor. If the E200 relay senses current or
voltage in Test Mode, it generates a Test Mode Trip.

Invalid Configuration Mode

Invalid Configuration Mode is an active mode for the E200 relay in which the relay is
in a tripped state due to invalid configuration data. Invalid Configuration Parameter
(Parameter 38) indicates the parameter number that is causing the fault. Invalid
Configuration Cause (Parameter 39) identifies the reason for Invalid Configuration
Mode.

The Trip/Warn LED on the Communication Module and Operator Stations flashes a
pattern of red, 3 long and 8 short blinks, and bits 0 and 2 in Device Status 0 (Parameter

20) are set to 1 when the device is in Invalid Configuration Mode.
To return to Ready/Run Mode, place a valid configuration value in the parameter that

is identified by Invalid Configuration Parameter (Parameter 38) and Invalid
Configuration Cause (Parameter 39). Reset the trip state of the E200 relay by pressing
the blue reset button on the Communication Module, via Connected Components
Workbench software, or by an assigned digital input.

Option Match

Due to the modular nature of the E200 relay, you can enable the Option Match feature
to verify that the options that you expect for the motor protection application are the
ones that are present on the E200 relay system. You can configure an option mismatch
to cause a protection trip or provide a warning within the E200 relay.

Enable Option Match Protection Trip (Parameter 186)

To enable the Option Match feature to cause a protection trip in the event of an option
mismatch, place a (1) in bit position 8 of Parameter 186 (Control Trip Enable). You
can select the specific option match features to cause a protection trip in Parameter 233
(Option Match Action).

Enable Option Match Protection Warning (Parameter 192)

To enable the Option Match feature to cause a warning in the event of an option
mismatch, place a (1) in bit position 8 of Parameter 192 (Control Warning Enable).
You can select the specific option match features to cause a warning in Parameter 233
(Option Match Action).

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System Operation and Configuration Chapter 3

Control Module Type (Parameter 221)

The E200 relay offers six different control modules. Place the value of the expected
control module into Parameter 221. A value of (0) disables the Option Match feature
for the control module.

Sensing Module Type (Parameter 222)

The E200 relay offers 12 different sensing modules. Place the value of the expected
sensing module into Parameter 222. A value of (0) disables the Option Match feature
for the sensing module.

Communication Module Type (Parameter 223)

The E200 relay offers two different communication modules. Place the value of the
expected communication module into Parameter 223. A value of (0) disables the
Option Match feature for the communication module.

Operator Station Type (Parameter 224)

The E200 relay offers two different types of operator stations. Place the value of the
expected operator station into Parameter 224. A value of (0) disables the Option
Match feature for the operator station. A value of (1), “No Operator Station”, makes the
operator station not allowed on the Expansion Bus and prevents you from connecting
an operator station to the E200 relay system.

Digital I/O Expansion Modules

Module 1 Type (Parameter 225)

The E200 relay supports up to four additional Digital I/O expansion modules. This
parameter configures the Option Match feature for the Digital I/O expansion module
set to Digital Module 1. There are three different types of Digital I/O expansion
modules. Place the value of the expected Digital I/O expansion module set to Digital
Module 1 into Parameter 225. A value of (0) disables the Option Match feature for this
Digital I/O expansion module. A value of (1), “No Digital I/O Expansion Module”,
makes the Digital I/O expansion module set to Digital Module 1 not allowed on the
Expansion Bus and prevents you from connecting a Digital I/O expansion module set
to Digital Module 1 to the E200 relay system.

Module 2 Type (Parameter 226)

The E200 relay supports up to four additional Digital I/O expansion modules. This
parameter configures the Option Match feature for the Digital I/O expansion module
set to Digital Module 2. There are three different types of Digital I/O expansion
modules. Place the value of the expected Digital I/O expansion module set to Digital
Module 2 into Parameter 226. A value of (0) disables the Option Match feature for this
Digital I/O expansion module. A value of (1),“No Digital I/O Expansion Module”,
makes the Digital I/O expansion module set to Digital Module 2 not allowed on the
Expansion Bus and prevents you from connecting a Digital I/O expansion module set
to Digital Module 2 to the E200 relay system.

Module 3 Type (Parameter 227)

The E200 relay supports up to four additional Digital I/O expansion modules. This
parameter configures the Option Match feature for the Digital I/O expansion module
set to Digital Module 3. There are three different types of Digital I/O expansion

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Chapter 3 System Operation and Configuration

modules. Place the value of the expected Digital I/O expansion module set to Digital
Module 3 into Parameter 227. A value of (0) disables the Option Match feature for this
Digital I/O expansion module. A value of (1),“No Digital I/O Expansion Module”,
makes the Digital I/O expansion module set to Digital Module 3 not allowed on the
Expansion Bus and prevents you from connecting a Digital I/O expansion module set
to Digital Module 3 to the E200 relay system.

Module 4 Type (Parameter 228)

The E200 relay supports up to four additional Digital I/O expansion modules. This
parameter configures the Option Match feature for the Digital I/O expansion module
set to Digital Module 4. There are three different types of Digital I/O expansion
modules. Place the value of the expected Digital I/O expansion module set to Digital
Module 4 into Parameter 228. A value of (0) disables the Option Match feature for this
Digital I/O expansion module. A value of (1), “No Digital I/O Expansion Module”,
makes the Digital I/O expansion module set to Digital Module 4 not allowed on the
Expansion Bus and prevents you from connecting a Digital I/O expansion module set
to Digital Module 4 to the E200 relay system.

Analog I/O Expansion Modules

Module 1 Type (Parameter 229)

The E200 relay supports up to four additional Analog I/O expansion modules. This
parameter configures the Option Match feature for the Analog I/O expansion module
set to Analog Module 1. There is one type of Analog I/O expansion module. Place the
value of the expected Analog I/O expansion module set to Analog Module 1 into
Parameter 229. A value of (0) disables the Option Match feature for this Analog I/O
expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the
Analog I/O expansion module set to Analog Module 1 not allowed on the Expansion
Bus and prevents you from connecting an Analog I/O expansion module set to Analog
Module 1 to the E200 relay system.

Module 2 Type (Parameter 230)

The E200 relay supports up to four additional Analog I/O expansion modules. This
parameter configures the Option Match feature for the Analog I/O expansion module
set to Analog Module 2. There is one type of Analog I/O expansion module. Place the
value of the expected Analog I/O expansion module set to Analog Module 2 into
Parameter 230. A value of (0) disables the Option Match feature for this Analog I/O
expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the
Analog I/O expansion module set to Analog Module 2 not allowed on the Expansion
Bus and prevents you from connecting an Analog I/O expansion module set to Analog
Module 2 to the E200 relay system.

Module 3 Type (Parameter 231)

The E200 relay supports up to four additional Analog I/O expansion modules. This
parameter configures the Option Match feature for the Analog I/O expansion module
set to Analog Module 3. There is one type of Analog I/O expansion module. Place the
value of the expected Analog I/O expansion module set to Analog Module 3 into
Parameter 231. A value of (0) disables the Option Match feature for this Analog I/O
expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the
Analog I/O expansion module set to Analog Module 3 not allowed on the Expansion

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System Operation and Configuration Chapter 3

Bus and prevents you from connecting an Analog I/O expansion module set to Analog
Module 3 to the E200 relay system.

Module 4 Type (Parameter 232)

The E200 relay supports up to four additional Analog I/O expansion modules. This
parameter configures the Option Match feature for the Analog I/O expansion module
set to Analog Module 4. There is one type of Analog I/O expansion module. Place the
value of the expected Analog I/O expansion module set to Analog Module 4 into
Parameter 232. A value of (0) disables the Option Match feature for this Analog I/O
expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the
Analog I/O expansion module set to Analog Module 4 not allowed on the Expansion
Bus and prevents you from connecting an Analog I/O expansion module set to Analog
Module 4 to the E200 relay system.

Option Match Action (Parameter 233)

The Option Match feature for the E200 relay lets you specify an action when there is
an option mismatch—Protection Trip or Warning. Place a (0) in the appropriate bit
position for a warning, and place a (1) in the appropriate bit position to cause a
protection trip if there is an option mismatch.

Security Policy

Policy Type Description

Device Configuration

Device Reset

Firmware Upd ate

Security Configuration

• lets you send external message instructions via a communication network to write values to configuration parameters

• when this policy is disabled, all ex ternal message instructions with configuration data return a communication error when the E200 relay is in Ready
Mode or Run Mode

• lets you send external message instruction via a communication network to perform a soft device reset when the E200 relay is in Ready Mode

• when this policy is disabled, all external reset message instructions return a communication error when the E200 relay is in Ready Mode or Run Mode

• lets you update the internal firmware of the communication module and control module via ControlFlash when the E200 relay is in Ready Mode

• when this policy is disabled, firmware updates return a communication error when the E200 relay is in Ready Mode or Run Mode

• lets you modify the Security Policy of the E200 relay in Ready Mode

• when this policy is disabled, it can only be modified when the E200 relay is in Administration Mode

I/O Assignments

The E200 relay has a security policy that can be used to prevent anyone with malicious
intent to potentially damage a motor or piece of equipment. By default, you can only
modify the security policy when the E200 relay is in Administration Mode (see

to learn how to enable Administration Mode).

page 29

Table 1 - Security Policy Types

The E200 relay has native digital inputs and relay outputs in the Control Module. This
I/O can be assign to dedicated functions. The following sections list the function
assignments for the available Control Module I/O.

Input Assignments

You can assign digital inputs via the following parameters:

• Input Pt00 Assignment (Parameter 196)

• Input Pt01 Assignment (Parameter 197)

• Input Pt02 Assignment (Parameter 198)

• Input Pt03 Assignment (Parameter 199)

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Chapter 3 System Operation and Configuration

• Input Pt04 Assignment (Parameter 200)

• Input Pt05 Assignment (Parameter 201)

Output Assignments

You can assign relay outputs via the following parameters:

• Output Pt00 Assignment (Parameter 202)

• Output Pt01 Assignment (Parameter 203)

• Output Pt02 Assignment (Parameter 204)

Output Relay Configuration States

When assigned as a Normal/General Purpose Relay or Control/Control & Trip Relay,
you can configure the E200 relay's output relays to go to a specific safe state when one
of following events occur:

• Protection Fault Mode - when a trip event occurs

• Communication Fault Mode - when network communication is lost or an error
occurs

• Communication Idle Mode - when a network scanner changes to Idle mode or a
PLC changes to Program mode

IMPORTANT It is important that you fully understand the use of these parameters and

the order of their priority under the conditions of a protection trip,
communication fault, and communication idle event.

The default setting for these three modes is to Open/de-energize all E200 output relays
that are assigned as a Normal/General Purpose Relay or Control/Control & Trip
Relay.

The E200 output relay states when assigned as a Normal/General Purpose Relay or
Control/Control & Trip Relay follow this priority order:

Table 2 - Output Relay Priority

Priority Normal/General Purpose Relay Control/Control & Trip Relay

1 Output Protection Fault State Output Communication Fault State

2 Output Communication Fault State Output Final Fault State

3 O utput Final Fault State Output Communication Idle State

4 Output Communication Idle State

The optional eight output relays on the digital expansion I/O modules operate as a
Normal/General Purpose relay with the same E200 relay safe state settings. There are
two relays per module with maximum of four modules.

Output Relay Protection Fault Modes

When the E200 relay has a trip event, you can configure the E200 output relays to go
to a specific state (Open or Closed) or ignore the trip event and continue to operate as
normal. The parameters that are listed in Ta b l e 3
for each E200 output relay.

34 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

configure the Protection Fault Mode

Table 3 - Protection Fault Mode Parameters

System Operation and Configuration Chapter 3

Fault Nam e

Output Relay 0 Protection Fault Action 304

Output Relay 0 Protection Fault Value 305 • defines which state Output Relay 0 should go to when a trip event occurs

Output Relay 1 Protection Fault Action 310

Output Relay 1 Protection Fault Value 311 • defines which state Output Relay 1 should go to when a trip event occurs

Output Relay 2 Protection Fault Action 316

Output Relay 2 Protection Fault Value 317 • defines which state Output Relay 2 should go to when a trip event occurs

Digital Expansion Module 1 Output Relay Protection Fault Action 322

Digital Expansion Module 1 Output Relay Protection Fault Value 323 • defines which state both output relays should go to when a trip event occurs

Digital Expansion Module 2 Output Relay Protection Fault Action 328

Digital Expansion Module 2 Output Relay Protection Fault Value 329 • defines which state both output relays should go to when a trip event occurs

Digital Expansion Module 3 Output Relay Protection Fault Action 334

Digital Expansion Module 3 Output Relay Protection Fault Value 335 • defines which state both output relays should go to when a trip event occurs

Digital Expansion Module 4 Output Relay Protection Fault Action 340

Digital Expansion Module 4 Output Relay Protection Fault Value 341 • defines which state both output relays should go to when a trip event occurs

Parameter

No.

Description

• defines how Output Relay 0 when assigned as a Normal/General Purpose Relay responds
when a trip event occurs

• defines how Output Relay 1 responds when a trip event occurs when this parameter is
assigned as a Normal/General Purpose Relay

• defines how Output Relay 2 responds when a trip event occurs when this parameter is
assigned as a Normal/General Purpose Relay.

• defines how both output relays on Digital Expansion Module 1 responds when a trip event
occurs

• defines how both output relays on Digital Expansion Module 2 responds when a trip event
occurs

• defines how both output relays on Digital Expansion Module 3 responds when a trip event
occurs

• defines how both output relays on Digital Expansion Module 4 responds when a trip event
occurs

Output Relay Communication Fault Modes

When the E200 relay loses communication, experiences a communication bus fault, or
has a duplicate node address, you can configure the E200 output relays with the
Communication Fault Mode parameters to go to a specific state (Open or Closed) or
hold the last state.

An E200 relay with firmware revision v5.000 or higher supports the Fault Mode
Output State Duration feature, which can be used with redundant network scanners or
control systems. The Fault Mode Output State Duration is the time that the E200
output relays can go to a temporary state (Open, Closed, or Hold Last State) when a
communication fault occurs. Configure this temporary state by using the
Communication Fault Mode parameters.

If communication between the E200 relay and a network scanner or control system is
not restored within the Fault Mode Output State Duration time (Parameter 561), the
E200 output relays go to a final fault state (Open or Closed), which you configure by
using the Final Fault Mode parameters.

If communication between the E200 relay and a network scanner or control system is
restored within the Fault Mode Output State Duration time (Parameter 561), the
E200 output relays resume with the state commanded by the network scanner or
control system.

The parameters that are listed in Ta b l e 4
each E200 output relay.

configure the Configuration Fault Mode for

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Chapter 3 System Operation and Configuration

Table 4 - Configuration Fault Mode Parameters

Fault Na me

Parameter

No.

Description

• defines the amount of time (s) that the E200 relay remains in the Communication Fault

Fault Mode Output State Duration

(1)

561

Mode state when a communication fault occurs. 0 = forever

• If communication between the E200 relay and a network scanner or control system is not
restored within the Fault Mode Output State Duration time the E200 output relays go to
the final fault state (configured by using Final Fault Mode Parameters

Output Relay 0 Communication Fault Action 306

• defines how Output Relay 0 responds when a communication fault occurs when this
parameter is assigned as a Normal/General Purpose Relay or Control/Control & Trip Relay

Output Relay 0 Communication Fault Value 307 • defines which state Output Relay 0 should go to when a communication fault occurs

Output Relay 0 Final Fault Value

(1)

Output Relay 1 Communication Fault Action 312

• defines which state Output Relay 0 should go to when communication is not restored with

562

the time defined in Fault Mode Output State Duration (Parameter 561)

• defines how Output Relay 1 responds when a communication fault occurs when this
parameter is assigned as a Normal/General Purpose Relay or Control/Control & Trip Relay

Output Relay 1 Communication Fault Value 313 • defines which state Output Relay 1 should go to when a communication fault occurs

Output Relay 1 Final Fault Value

(1)

Output Relay 2 Communication Fault Action 317

• defines which state Output Relay 1 should go to when communication is not restored with

563

the time defined in Fault Mode Output State Duration (Parameter 561)

• defines how Output Relay 2 responds when a communication fault occurs when this
parameter is assigned as a Normal/General Purpose Relay or Control/Control & Trip Relay

Output Relay 2 Communication Fault Value 319 • defines which state Output Relay 2 should go to when a communication fault occurs

Output Relay 2 Final Fault Value

(1)

Digital Expansion Module 1 Output Relay Communication Fault Action 324

• defines which state Output Relay 2 should go to when communication is not restored with

564

the time defined in Fault Mode Output State Duration (Parameter 561)

• defines how both output relays on Digital Expansion Module 1 responds when a
communication fault occurs

Digital Expansion Module 1 Output Relay Communication Fault Value 325 • defines which state both output relays should go to when a communication fault occurs

Digital Expansion Module 1 Output Relay Final Fault Value

(1)

Digital Expansion Module 2 Output Relay Communication Fault Action 330

• defines which state both output relays should go to when communication is not restored

565

with the time defined in Fault Mode Output State Duration (Parameter 561)

• defines how both output relays on Digital Expansion Module 2 responds when a
communication fault occurs

Digital Expansion Module 2 Output Relay Communication Fault Value 331 • defines which state both output relays should go to when a communication fault occurs

Digital Expansion Module 2 Output Relay Final Fault Value

(1)

Digital Expansion Module 3 Output Relay Communication Fault Action 336

• defines which state both output relays should go to when communication is not restored

566

with the time defined in Fault Mode Output State Duration (Parameter 561)

• defines how both output relays on Digital Expansion Module 3 responds when a
communication fault occurs

Digital Expansion Module 3 Output Relay Communication Fault Value 337 • defines which state both output relays should go to when a communication fault occurs

Digital Expansion Module 3 Output Relay Final Fault Value

(1)

Digital Expansion Module 4 Output Relay Communication Fault Action 342

• defines which state both output relays should go to when communication is not restored

567

with the time defined in Fault Mode Output State Duration (Parameter 561)

• defines how both output relays on Digital Expansion Module 4 responds when a
communication fault occurs

Digital Expansion Module 4 Output Relay Communication Fault Value 343 • defines which state both output relays should go to when a communication fault occurs

Digital Expansion Module 4 Output Relay Final Fault Value

(1) Available in E200 relay firmware v5.000 and higher.

(1)

• defines which state both output relays should go to when communication is not restored

568

with the time defined in Fault Mode Output State Duration (Parameter 561)

Output Relay Communication Idle Modes

When a network scanner goes into Idle mode or a PLC goes into Program mode while
communicating with an E200 relay, you can configure the E200 output relays to go to a
specific state (Open or Close) or hold the last state. The parameters that are listed in

configure the Communication Idle Mode for each E200 output relay.

Ta b l e 5

36 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Table 5 - Communication Idle Mode Parameters

System Operation and Configuration Chapter 3

Fault Na me

Output Relay 0 Communication Idle Action 308

Output Relay 0 Communication Idle Value 309

Output Relay 1 Communication Idle Action 314

Output Relay 1 Communication Idle Value 315

Output Relay 2 Communication Idle Action 320

Output Relay 2 Communication Idle Value 321

Digital Expansion Module 1 Output Relay Communication Idle Action 326

Digital Expansion Module 1 Output Relay Communication Idle Value 327

Digital Expansion Module 2 Output Relay Communication Idle Action 332

Digital Expansion Module 2 Output Relay Communication Idle Value 333

Digital Expansion Module 3 Output Relay Communication Idle Action 338

Digital Expansion Module 3 Output Relay Communication Idle Value 339

Digital Expansion Module 4 Output Relay Communication Idle Action 344

Digital Expansion Module 4 Output Relay Communication Idle Value 345

Parameter

No.

Description

• defines how Output Relay 0 when assigned as a Normal/General Purpose Relay or Control/
Control & Trip Relay responds when a network scanner goes into Idle Mode or a
programmable logic controller (PLC) goes into Program Mode

• defines which state Output Relay 0 should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

• defines how Output Relay 1 when assigned as a Normal/General Purpose Relay or Control/
Control & Trip Relay responds when a network scanner goes into Idle Mode or a PLC goes
into Program Mode

• defines which state Output Relay 1 should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

• defines how Output Relay 2 when assigned as a Normal/General Purpose Relay or Control/
Control & Trip Relay responds when a network scanner goes into Idle Mode or a PLC goes
into Program Mode

• defines which state Output Relay 2 should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

• defines how both output relays on Digital Expansion Module 1 responds when a network
scanner goes into Idle Mode or a PLC goes into Program Mode

• defines which state both output relays should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

• defines how both output relays on Digital Expansion Module 2 responds when network
scanner goes into Idle Mode or a PLC goes into Program Mode

• defines which state both output relays should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

• defines how both output relays on Digital Expansion Module 3 responds when a network
scanner goes into Idle Mode or a PLC goes into Program Mode

• defines which state both output relays should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

• defines how both output relays on Digital Expansion Module 4 responds when a network
scanner goes into Idle Mode or a PLC goes into Program Mode

• defines which state both output relays should go to when a network scanner goes into Idle
Mode or a PLC goes into Program Mode

Expansion Bus Fault

The expansion bus of the E200 relay can be used to expand the I/O capabilities of the
device with the addition of digital and analog expansion I/O modules. The Expansion
Bus Fault lets you have the E200 relay go into a Trip or Warning state when established
Expansion Bus communication is disrupted between the Control Module and any
digital and analog expansion I/O modules.

The Expansion Bus Fault is used when the Option Match feature is not enabled for the
digital and/or analog expansion I/O modules. The Expansion Bus Fault only monitors
for communication disruptions between the Control Module and digital and/or
analog expansion I/O modules. Expansion bus communication disruptions between
the Control Module and Operator Station do not affect the Expansion Bus fault.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 37

Chapter 3 System Operation and Configuration

Table 6 - Expansion Bus Fault Functions

Function

Name

Expansion Bus
Tri p

Expansion Bus
Warn ing

How to
Enable

Set Control
Trip Enable
bit 10 to 1

Set Control

War nin g

Enable bit

10 to 1

Emergency Start

Setting

Parameter No.

186

192

Description

• When communication is disrupted
between the Control Module and digital
and/or analog expansion I/O modules,
the E200 relay goes into a tripped state

• When communication is disrupted
between the Control Module and digital
and/or analog expansion I/O modules,
the E200 relay goes into a warning state

In an emergency, it may be necessary to start a motor even if a protection fault or a
communication fault exists. The trip condition may be the result of a thermal overload
condition or the number of starts exceeded its configuration. These conditions can be
overridden using the Emergency Start feature of the E200 relay.

IMPORTANT Activating Emergency Start inhibits overload and blocked start protection.

Trip/Warn Module

Blink Pattern

• Red 3 long and 11
short

•Yellow 3 long and
11 short

• Verify that the expansion bus cables are properly plugged

• When all expansion I/O modules’ status LEDs are solid

• Verify that the expansion bus cables are properly plugged

• When all expansion I/O modules’ status LEDs are solid

To Return to Ready/Run Mode:

into the Bus In and Bus Out por ts of all expansion
modules

green, reset the trip state of the E200 relay by pressing
the blue reset button on the Communication Module, via
Connected Components Workbench software, or by an
assigned digital input.

into the Bus In and Bus Out por ts of all expansion
modules

green, the warning state of the E200 relay automatically
clears

Running in this mode can cause equipment overheating and fire.

To enable the Emergency Start feature in the E200 relay, set the Emergency Start
Enable (Parameter 216) to Enable.

Table 7 - Emergency Start (Parameter 216)

Value Description

0 Disable

1Enable

Configure one of the Ptxx Input Assignments (Parameters 196…201) to Emergency
Start and activate the corresponding digital input.

Table 8 - Emergency Start Input PTXX Assignment (Parameters 196…201)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E200 relay when it is in a tripped state

2 Remote Trip Force the E200 relay to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E200 relay to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

Use the value in FLA2 Setting (Parameter 177) for the current-based
protection algorithms

When the Emergency Start feature is active, the following actions occur in the E200
relay:

• Protection trips are ignored

• Output relays configured as Trip Relays are put into closed state

38 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

System Operation and Configuration Chapter 3

• Normal operation resumes with any Normal or Control Relay assigned output
relay

• The Emergency Start Active bit is set to 1 in Device Status 0 (Parameter 20)
bit 6

Language

Diagnostic Station User­defined Screens

User-defined Screen 1 – Parameter 1 428 • the E200 parameter number to display for the first parameter in user-defined screen 1

User-defined Screen 1 – Parameter 2 429 • the E200 parameter number to display for the second parameter in user-defined screen 1

User-defined Screen 2 – Parameter 1 430 • he E200 parameter number to display for the first parameter in user-defined screen 2

User-defined Screen 2 – Parameter 2 431 • the E200 parameter number to display for the second parameter in user-defined screen 2

User-defined Screen 3 – Parameter 1 432 • the E200 parameter number to display for the first parameter in user-defined screen 3

User-defined Screen 3 – Parameter 2 433 • the E200 parameter number to display for the second parameter in user-defined screen 3

User-defined Screen 4 – Parameter 1 434 • the E200 parameter number to display for the first parameter in user-defined screen 4

User-defined Screen 4 – Parameter 2 435 • the E200 parameter number to display for the second parameter in user-defined screen 4

(1) You can select one of the 560 available E200 relay parameters.

Name

The E200 relay supports multiple languages when you usethe optional expansion
Operator Diagnostic Station. Parameter text is displayed in the selected language. The
language parameter (212) displays the E200 relay parameter text displayed in the
selected language.

The Diagnostic Station has four user-defined screens that are part of the its display
sequence, in which you can define up to two parameters per screen.

Table 9 - User-defined Screen Parameters

Parame ter

No.

Description

(1)

Analog I/O Expansion Modules

Display Timeout

Display Timeout (Parameter 436) defines the time duration in which there is no
display navigation activity, and the E200 Diagnostic Station returns to its normal
display sequence. Any configuration parameters that were left in an edit state are
canceled. A value of zero disables the display timeout function.

The E200 relay supports up to four Analog I/O Expansion Modules on the E200
Expansion Bus. The E200 Analog Expansion Module has three independent universal
inputs and one analog output.

Analog Input Channels

Ta b l e 1 0 shows the analog signals that the universal analog inputs can accept.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 39

Chapter 3 System Operation and Configuration

Signal Type Possible Values

Current 0…20 mA 4…20 mA

Voltage 0…10V DC 1…5V DC 0…5V DC

2-Wire RTD Sensors

3-Wire RTD Sensor

Resistance 0…150 Ω 0…750 Ω 0…3000 Ω 0…6000 Ω (PTC and NTC Sensors)

Table 10 - Universal Analog Input Signals

100 Ω, 200 Ω, 500 Ω, 1000 Ω

Pt 385

100 Ω, 200 Ω, 500 Ω, 1000 Ω

Pt 3916

10 Ω Cu 426 100 Ω Ni 618 120 Ω Ni 672 604 Ω NiFe 518

The analog inputs can report data in four different formats. Tab l e 11

through Ta b l e 1 4
display the data ranges for all available analog input types for the four available data
formats.

Table 11 - Analog Input Data Format for Current Input Type

Input

Range

4…20 mA

0…20 mA

Input Value Condition

21.00 mA High Limit 21000 2100 32767 17407

20.00 mA High Range 20000 2000 32767 16383

4.00 mA Low Range 4000 400 -32768 0

3.00 mA Low Limit 3000 300 -32768 -1024

21.00 mA High Limit 21000 2100 32767 17202

20.00 mA High Range 20000 2000 32767 16383

0.00 mA Low Range 0 0 -32768 0

0.00 mA Low Limit 0 0 -32768 0

Engineering

Units

Engineering

Units x 10

Raw /

Proportional

PID

Table 12 - Analog Input Data Format for Voltage Input Type

Input

Range

0…10 V DC

1…5 V DC

0…5V DC

Input Value Condition

10.50V DC High Limit 10500 1050 32767 17202

10.00V DC High Range 10000 1000 32767 16383

0.00V DC Low Range 0 0 -32768 0

0.00V DC Low Limit 0 0 -32768 0

5.25V DC High Limit 5250 525 32767 17407

5.00V DC High Range 5000 500 32767 16383

1.00V DC Low Range 1000 100 -32768 0

0.50V DC Low Limit 500 50 -32768 -2048

5.25V DC High Limit 5250 525 32767 17202

5.00V DC High Range 5000 500 32767 16383

0.00V DC Low Range 0 0 -32768 0

0.00V DC Low Limit 0 0 -32768 0

Engineering

Units

Engineering

Units x 10

Raw /

Proportional

PID

40 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Table 13 - Analog Input Data Format for RTD Input Type

System Operation and Configuration Chapter 3

Input Range Input Value Condition

850.0 °C High Limit 8500 850 32767 16383

850.0 °C High Range 8500 850 32767 16383

RTD
100 Ω, 200 Ω,
500 Ω, 1000 Ω Pt
385

RTD
100 Ω, 200 Ω,
500 Ω, 1000 Ω Pt
3916

RTD
10 Ω Cu 426

RTD
100 Ω Ni 618

RTD
120 Ω Ni 672

RTD
100 Ω NiFe 518

-200.0 °C Low Range -2000 -200 -32768 0

-200.0 °C Low Limit -2000 -200 -32768 0

1562.0 °F High Limit 15620 1562 32767 16383

1562.0 °F High Range 15620 1562 32767 16383

-328.0 °F Low Range -3280 -328 -32768 0

-328.0 °F Low Limit -3280 -328 -32768 0

630.0 °C High Limit 6300 630 32767 16383

630.0 °C High Range 6300 630 32767 16383

-200.0 °C Low Range -2000 -200 -32768 0

-200.0 °C Low Limit -2000 -200 -32768 0

1166.0 °F High Limit 11660 1166 32767 16383

1166.0 °F High Range 11660 1166 32767 16383

-328.0 °F Low Range -3280 -328 -32768 0

-328.0 °F Low Limit -3280 -328 -32768 0

260.0 °C High Limit 2600 260 32767 16383

260.0 °C High Range 2600 260 32767 16383

-100.0 °C Low Range -1000 -100 -32768 0

-100.0 °C Low Limit -1000 -100 -32768 0

500.0 °F High Limit 5000 500 32767 16383

500.0 °F High Range 5000 500 32767 16383

-148.0 °F Low Range -1480 -148 -32768 0

-148.0 °F Low Limit -1480 -148 -32768 0

260.0 °C High Limit 2600 260 32767 16383

260.0 °C High Range 2600 260 32767 16383

-100.0 °C Low Range -1000 -100 -32768 0

-100.0 °C Low Limit -1000 -100 -32768 0

500.0 °F High Limit 5000 500 32767 16383

500.0 °F High Range 5000 500 32767 16383

-148.0 °F Low Range -1480 -148 -32768 0

-148.0 °F Low Limit -1480 -148 -32768 0

260.0 °C High Limit 2600 260 32767 16383

260.0 °C High Range 2600 260 32767 16383

-80.0 °C Low Range -800 -80 -32768 0

-80.0 °C Low Limit -800 -80 -32768 0

500.0 °F High Limit 5000 500 32767 16383

500.0 °F High Range 5000 500 32767 16383

-112.0 °F Low Range -1120 -112 -32768 0

-112.0 °F Low Limit -1120 -112 -32768 0

200.0 °C High Limit 2000 200 32767 16383

200.0 °C High Range 2000 200 32767 16383

-100.0 °C Low Range -1000 -100 -32768 0

-100.0 °C Low Limit -1000 -100 -32768 0

392.0 °F High Limit 3920 392 32767 16383

392.0 °F High Range 3920 392 32767 16383

-148.0 °F Low Range -1480 -148 -32768 0

-148.0 °F Low Limit -1480 -148 -32768 0

Engineering

Units

Engineering

Units x 10

Raw /

Proportional

PID

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 41

Chapter 3 System Operation and Configuration

Table 14 - Analog Input Data Format for Resistance Input Type

Input Range Input Value Condition

150.00 Ω High Limit 15000 1500 32767 16383

Resistance
0…50 Ω

Resistance
0…750 Ω

Resistance
0…3000 Ω

Resistance
0…6000 Ω
(PTC / NTC)

150.00 Ω High Range 15000 1500 32767 16383

0.00 Ω Low Range 0 0 -32768 0

0.00 Ω Low Limit 0 0 -32768 0

750.0 Ω High Limit 7500 750 32767 16383

750.0 Ω High Range 7500 750 32767 16383

0.0 Ω Low Range 0 0 -32768 0

0.0 Ω Low Limit 0 0 -32768 0

3000.0 Ω High Limit 30000 3000 32767 16383

3000.0 Ω High Range 30000 3000 32767 16383

0.0 Ω Low Range 0 0 -32768 0

0.0 Ω Low Limit 0 0 -32768 0

6000 Ω High Limit 6000 600 32767 16383

6000 Ω High Range 6000 600 32767 16383

0 Ω Low Range 0 0 -32768 0

0 Ω Low Limit 0 0 -32768 0

Engineering

Units

Engineering

Units x 10

Raw /

Proportional

PID

The performance for the input channels of the E200 Analog I/O Expansion Module is
dependent on the filter setting for each channel. The total scan time for the input
channels of the module is determined by adding the conversion time for all enabled
input channels.

Table 15 - Analog Input Channel Conversion Time

Input Type Filter Frequency Conversion Time

17 Hz 153 ms

Current, Volta ge,
2-Wire RTD, Resistance

3-Wire RTD

4 Hz 512 ms

62 Hz 65 ms

470 Hz 37 ms

17 Hz 306 ms

4 Hz 1024 ms

62 Hz 130 ms

470 Hz 74 ms

Example:

• Channel 00 is configured for a 3-wire RTD and 4 Hz filter (conversion time =
1024 ms).

• Channel 01 is configured for 17 Hz voltage (conversion time = 153 ms).

• Channel 02 is configured for 62 Hz current (conversion time = 65 ms).

The E200 Analog I/O Expansion Module input channel scan time is 1242 ms
(1024+153+65).

Analog Output Channel

Ta b l e 1 6 shows the values that you can program the isolated analog output to provide.

42 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

System Operation and Configuration Chapter 3

Table 16 - Universal Analog Output Signals

Signal Type Possible Values

Current 0…20 mA 4…20 mA

Voltage 0…10V DC 1…5V DC 0…5V DC

The analog outputs can report data as a percent of range. Ta b l e 1 7

and Ta b l e 1 8 display

the data ranges for all available analog output types.

Table 17 - Analog Output Data Format for Current Output Type

Output Range Output Signal Condition % Range

21.000 mA High Limit 106.25%

4…20 mA

0…20 mA

20.000 mA High Range 100.00%

4.000 mA Low Range 0.00%

3.000 mA Low Limit -6.25%

21.00 mA High Limit 105.00%

20.00 mA High Range 100.00%

0.00 mA Low Range 0.00%

0.00 mA Low Limit 0.00%

Table 18 - Analog Output Data Format for Voltage Output Type

Output Range Output Value Condition % Range

10.50V DC High Limit 105.00%

0…10 V DC

1…5 V DC

0…5 V DC

10.00V DC High Range 100.00%

0.00V DC Low Range 0.00%

0.00V DC Low Limit 0.00%

5.25V DC High Limit 106.25%

5.00V DC High Range 100.00%

1.00V DC Low Range 0.00%

0.50V DC Low Limit -6.25%

5.25V DC High Limit 105.00%

5.00V DC High Range 100.00%

0.00V DC Low Range 0.00%

0.00V DC Low Limit 0.00%

The analog output can be used to communicate E200 diagnostic information via an
analog signal to distributed control systems, programmable logic controllers, or panel­mounted analog meters. The analog output can represent one of the following E200
diagnostic parameters:

•Average %FLA

•%TCU

• Ground Fault Current

• Current Imbalance

•Average L-L Voltage

•Voltage Imbalance

•Total kW

•Total kVAR

•Total kVA

• Total Power Factor

• User-defined Value

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 43

Chapter 3 System Operation and Configuration

Table 19 - Analog Output Selection Type

Output Selection Low Range High Range

Average % FLA 0% 100%

Scaled Average % FLA 0% 200%

% TCU 0% 100%

Ground Fault Current

Internal, 0.50…5.00 A 0.50 A 5.00 A

External, 0.02…0.10 A 0.02 A 0.10 A

External, 0.10…0.50 A 0.10 A 0.50 A

External, 0.20…1.00 A 0.20 A 1.00 A

External, 1.00…5.00 A 1.00 A 5.00 A

Current Imbalance 0% 100%

Average L-L Voltage 0V (PT Primary) V

Voltage Imbalance 0% 100%

Total kW 0 kW (FLA1 x PT Primary x 1.732) V

Total kVAR 5.25V DC (FLA1 x PT Primary x 1.732) V

Total kVA 5.00V DC (FLA1 x PT Primary x 1.732) V

Total Power Factor -50% (Lagging) +50% (Leading)

User-defined Value -32768 32767

The E200 Analog I/O Expansion Module output channel update rate is 10 ms.

Analog Modules

Table 20 - Analog Module 1 Channel Descriptions

Name

Input Channel 00 Type 437 • defines the type of analog signal that Input Channel 00 of Analog Module 1 monitors

Input Channel 00 Format 438 • defines the data format for how the analog reading is reported

Input Channel 00 Temperature Unit 439 • defines the temperature unit for RTD sensor readings

Input Channel 00 Filter Frequency 440 • defines update rate for the input channels of the analog module

Input Channel 00 Open Circuit State 441 • defines what the input channel reports when the input channel has an open circuit

Input Channel 00 RTD Type Enable 442 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 01 Type 446 • defines the type of analog signal that Input Channel 01 of Analog Module 1 monitors

Input Channel 01 Format 447 • defines the data format for how the analog reading is reported

Input Channel 01 Temperature Unit 448 • defines the temperature unit for RTD sensor readings

Input Channel 01 Filter Frequency 449 • defines update rate for the input channels of the analog module

Input Channel 01 Open Circuit State 450 • defines what the input channel reports when the input channel has an open circuit

Input Channel 01 RTD Type Enable 451 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 02 Type 455 • defines the type of analog signal that Input Channel 02 of Analog Module 1 monitors

Input Channel 02 Format 456 • defines the data format for how the analog reading is reported

Input Channel 02 Temperature Unit 457 • defines the temperature unit for RTD sensor readings

Input Channel 02 Filter Frequency 458 • defines update rate for the input channels of the analog module

Input Channel 02 Open Circuit State 459 • defines what the input channel reports when the input channel has an open circuit

Input Channel 02 RTD Type Enable 460 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Output Channel 00 Type 464 • defines the type of analog signal that Output Channel 00 of Analog Module 1 provides

Output Channel 00 Selection 465 • defines the E200 relay parameter that Output Channel 00 represents

Output Channel 00 Expansion Bus Fault Action 466 • defines the value that Output Channel 00 provides when there is an E200 Expansion Bus fault

Output Channel 00 Protection Fault Action 467 • defines the value that Output Channel 00 provides when the E200 is in a tripped state

(1) Open circuit detection is always enabled for this input channel.

Parameter

No.

Description

(1)

(1)

(1)

44 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Table 21 - Analog Module 2 Descriptions

System Operation and Configuration Chapter 3

Name

Parameter

No.

Description

Input Channel 00 Type 468 • defines the type of analog signal that Input Channel 00 of Analog Module 2 monitors

Input Channel 00 Format 469 • defines the data format for how the analog reading is reported

Input Channel 00 Temperature Unit 470 • defines the temperature unit for RTD sensor readings

Input Channel 00 Filter Frequency 471 • defines update rate for the input channels of the analog module

Input Channel 00 Open Circuit State 472 • defines what the input channel reports when the input channel has an open circuit

(1)

Input Channel 00 RTD Type Enable 473 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 01 Type 477 • defines the type of analog signal that Input Channel 01 of Analog Module 2 monitors

Input Channel 01 Format 478 • defines the data format for how the analog reading is reported

Input Channel 01 Temperature Unit 479 • defines the temperature unit for RTD sensor readings

Input Channel 01 Filter Frequency 480 • defines update rate for the input channels of the analog module

Input Channel 01 Open Circuit State 481 • defines what the input channel reports when the input channel has an open circuit

(1)

Input Channel 01 RTD Type Enable 482 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 02 Type 486 • defines the type of analog signal that Input Channel 02 of Analog Module 2 monitors

Input Channel 02 Format 487 • defines the data format for how the analog reading is reported

Input Channel 02 Temperature Unit 488 • defines the temperature unit for RTD sensor readings

Input Channel 02 Filter Frequency 489 • defines update rate for the input channels of the analog module

Input Channel 02 Open Circuit State 490 • defines what the input channel reports when the input channel has an open circuit

(1)

Input Channel 02 RTD Type Enable 491 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Output Channel 00 Type 464 • defines the type of analog signal that Output Channel 00 of Analog Module 2 provides

Output Channel 00 Selection 496 • defines the E200 relay parameter that Output Channel 00 represents

Output Channel 00 Expansion Bus Fault Action 497

Output Channel 00 Protection Fault Action 498

(1) Open circuit detection is always enabled for this input channel.

• defines the value that the E200 Anal og I/O Expa nsion Mod ule Outpu t Channel 0 0 provides w hen there i s an E200
Expansion Bus fault

• defines the value that the E200 Analog I/O Expansion Module Output Channel 00 provides when the E200 is in a
tripped state

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 45

Chapter 3 System Operation and Configuration

Table 22 - Analog Module 3 Channel Descriptions

Name

Parameter

No.

Description

Input Channel 00 Type 499 • defines the type of analog signal that Input Channel 00 of Analog Module 3 monitors

Input Channel 00 Format 500 • defines the data format for how the analog reading is reported

Input Channel 00 Temperature Unit 501 • defines the temperature unit for RTD sensor readings

Input Channel 00 Filter Frequency 502 • defines update rate for the input channels of the analog module

Input Channel 00 Open Circuit State 503 • defines what the input channel reports when the input channel has an open circuit

(1)

Input Channel 00 RTD Type Enable 504 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 01 Type 508 • defines the type of analog signal that Input Channel 01 of Analog Module 3 monitors

Input Channel 01 Format 509 • defines the data format for how the analog reading is reported

Input Channel 01 Temperature Unit 510 • defines the temperature unit for RTD sensor readings

Input Channel 01 Filter Frequency 511 • defines update rate for the input channels of the analog module

Input Channel 01 Open Circuit State 512 • defines what the input channel reports when the input channel has an open circuit

(1)

Input Channel 01 RTD Type Enable 513 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 02 Type 517 • defines the type of analog signal that Input Channel 02 of Analog Module 3 monitors

Input Channel 02 Format 518 • defines the data format for how the analog reading is reported

Input Channel 02 Temperature Unit 519 • defines the temperature unit for RTD sensor readings

Input Channel 02 Filter Frequency 520 • defines update rate for the input channels of the analog module

Input Channel 02 Open Circuit State 521 • defines what the input channel reports when the input channel has an open circuit

(1)

Input Channel 02 RTD Type Enable 522 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Output Channel 00 Type 526 • defines the type of analog signal that Output Channel 00 of Analog Module 3 provides

Output Channel 00 Selection 527 • defines the E200 relay parameter that Output Channel 00 represents

Output Channel 00 Expansion Bus Fault Action 528

Output Channel 00 Protection Fault Action 529

(1) Open circuit detection is always enabled for this input channel.

• defines the value that the E200 Anal og I/O Expa nsion Mod ule Outpu t Channel 0 0 provides w hen there i s an E200
Expansion Bus fault

• defines the value that the E200 Analog I/O Expansion Module Output Channel 00 provides when the E200 is in a
tripped state

46 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Table 23 - Analog Module 4 Channel Descriptions

System Operation and Configuration Chapter 3

Name

Input Channel 00 Type 530 • defines the type of analog signal that Input Channel 00 of Analog Module 4 monitors

Input Channel 00 Format 531 • defines the data format for how the analog reading is reported

Input Channel 00 Temperature Unit 532 • defines the temperature unit for RTD sensor readings

Input Channel 00 Filter Frequency 533 • defines update rate for the input channels of the analog module

Input Channel 00 Open Circuit State 534 • defines what the input channel reports when the input channel has an open circuit

Input Channel 00 RTD Type Enable 535 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 01 Type 539 • defines the type of analog signal that Input Channel 01 of Analog Module 4 monitors

Input Channel 01 Format 540 • defines the data format for how the analog reading is reported

Input Channel 01 Temperature Unit 541 • defines the temperature unit for RTD sensor readings

Input Channel 01 Filter Frequency 542 • defines update rate for the input channels of the analog module

Input Channel 01 Open Circuit State 543 • defines what the input channel reports when the input channel has an open circuit

Input Channel 01 RTD Type Enable 544 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Input Channel 02 Type 548 • defines the type of analog signal that Input Channel 02 of Analog Module 4 monitors

Input Channel 02 Format 549 • defines the data format for how the analog reading is reported

Input Channel 02 Temperature Unit 550 • defines the temperature unit for RTD sensor readings

Input Channel 02 Filter Frequency 551 • defines update rate for the input channels of the analog module

Input Channel 02 Open Circuit State 552 • defines what the input channel reports when the input channel has an open circuit

Input Channel 02 RTD Type Enable 556 • defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor

Output Channel 00 Type 557 • defines the type of analog signal that Output Channel 00 of Analog Module 4 provides

Output Channel 00 Selection 558 • defines the E200 relay parameter that Output Channel 00 represents

Output Channel 00 Expansion Bus Fault Action 559

Output Channel 00 Protection Fault Action 560

(1) Open circuit detection is always enabled for this input channel.

Parameter

No.

Description

(1)

(1)

(1)

• defines the value that the E200 Anal og I/O Expa nsion Mod ule Outpu t Channel 0 0 provides w hen there i s an E200
Expansion Bus fault

• defines the value that the E200 Analog I/O Expansion Module Output Channel 00 provides when the E200 is in a
tripped state

Introduction to Operating Modes

The E200 relay supports a number of Operating Modes, which consist of
configuration rules and logic to control typical full-voltage motor starters, including:

•Overload

•Non-Reversing Starter

•Reversing Starter

• Wye/Delta (Star/Delta) Starter

•Two-Speed Starter

•Monitor

The default Operating Mode (Parameter 195) for the E200 relay is Overload
(Network) in which the E200 relay operates like a traditional overload relay in which
one of the output relays is assigned as a Trip Relay or Control Relay. Use commands to
control any output relays that are assigned as Normal output relays or Control Relays.
Invalid configuration of the output relays causes the E200 relay to go into Invalid
Configuration Mode and trip on a configuration trip. Operating Modes on page 49
describes the functionality of the available Operating Modes for the E200 relay and
their associated configuration rules.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 47

Chapter 3 System Operation and Configuration

Notes:

48 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Chapter 4

Operating Modes

The E200 Electronic Overload Relay supports up to 54 operating modes, which
consist of configuration rules and logic to control typical full-voltage motor starters,
including:

•Overload

•Non-reversing starter

•Reversing starter

• Wye/Delta (Star/Delta) starter

•Two-speed starter

•Monitoring device

This chapter explains the configuration rules, logic, and control wiring that is required
for the available operating modes. The default Operating Mode (Parameter 195) for
the E200 relay is Overload (Network)—even though the E200 relay is non networked.
In this mode, the E200 relay operates like a traditional overload relay in which one of
the output relays is assigned as a Trip Relay or Control Relay. Use commands via the
operator control/diagnostic station to control any output relays that are assigned as
Normal output relays or Control Relays. Invalid configuration of the output relays
causes the E200 relay to go into Invalid Configuration Mode and trip on a
configuration trip.

Overload Operating Modes

The overload-based operating modes of the E200 relay make the device operate as a
traditional overload relay, in which it interrupts the control circuit of a contactor coil
with a normally closed trip relay or a normally open control relay. There are four
overload-based operating modes to choose from:

•Network
– Because the E200 is non-networked, the overload outputs cannot be

controlled over a network. This default mode allows the device to function
as a normally closed overload relay.

• Operator Station

•Local I/O

•Custom

The E200 relay is wired as a traditional overload relay with one of the output relays
configured as a normally closed trip relay. Figure 6
reversing starter. Relay 0 is configured as a trip relay, and Relay 1 is configured as a
normally open control relay, which receives commands to energize the contactor coil
from an automation controller.

You can also wire the E200 relay as a control relay so that the relay is controlled by local
means and opens when a trip event occurs. Figure 7
reversing starter with Relay 0 configured as a control relay. Relay 0 receives control
commands to energize or de-energize the contactor coil locally or from an external
source. Relay 0 also goes to an open state when there is a trip event.

is a wiring diagram of a non-

is a wiring diagram of a non-

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 49

Chapter 4 Operating Modes

(1) Contact shown with supply voltage applied.

Relay 0 configured
as a trip relay

(1)

Relay 1

R13 R14 R03 R04

Motor

A1 A2

(1) Contact shown with supply voltage applied.

Relay 0 configured
as a control relay

(1)

R03 R04

Motor

A1 A2

Tri p Re lay

Trip Reset

Device Status 0
Tri p Pres et

Figure 6 - Trip Relay Wiring Diagram

For Control Module firmware v3.000 and higher, you can also wire the E200 relay as a
control relay so that the relay that is controlled by the communication network opens
when a trip event occurs. Figure 7

is a wiring diagram of a non-reversing starter with
Relay 0 configured as a control relay. Relay 0 receives control commands from an
automation controller to energize or de-energize the contactor coil. Relay 0 also goes to
an open state when there is a trip event.

Figure 7 - Control Relay Wiring Diagram

50 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Figure 8 - Timing Diagram

Overload (Network)

The default Operating Mode (Parameter 195 = 2) of the E200 relay is Overload
(Network), in which the E200 operates as a traditional overload relay with one output

relay that is assigned as a normally closed trip relay or a normally open control relay.
Use network commands to control the control relay or any of the remaining output
relays that are assigned as normal output relays.

The reset button of the E200 Operator Station is enabled for this operating mode.
The E200 relay's default Operating Mode (Parameter 195 = 2) is Network Overload

(note: Since the E200 is non-networked, the overload outputs cannot be controlled
over a network.), in which the E200 operates as a traditional overload relay with one
output relay that is assigned as a normally closed trip relay or a normally open control
relay. Use commands locally or via external means to control the control relay or any of
the remaining output relays that are assigned as normal output relays.

Operating Modes Chapter 4

The reset button of the E300/E200 Operator Station is enabled for this operating
mode.

Rules

1. You must assign one output relay as a trip relay or control relay. Set any of the
Output Ptxx Assignments (Parameters 202…204) to Trip Relay or Control
Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 2

Overload (Operator Station)

Operating Mode Overload (Operator Station) (Parameter 195 = 26) operates as a
traditional overload relay with one output relay that is assigned as a normally closed
trip relay or a normally open control relay. The Overload (Operator Station) operating
mode is used when an external source uses the start and stop keys of the E200 Operator
Station for its motor control logic. Use commands locally or via external means to
control the control relay or any of the remaining output relays that are assigned as
normal output relays.

The reset button of the E200 Operator Station is enabled, and the Local/Remote
yellow LED is illuminated to indicate that the operator station is being used for local
control.

Rules

1. You must assign one output relay as a trip relay or control relay. Set any of the
Output Ptxx Assignments (Parameters 202…204) to Trip Relay or Control
Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

4. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

• Option Match Warning must be enabled in WarningEnableC

(Parameter 192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 51

Chapter 4 Operating Modes

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 26.

Overload (Local I/O)

Operating Mode Overload (Local I/O) (Parameter 195 = 35) operates as a traditional
overload relay with one output relay that is assigned as a normally closed trip relay or a
normally open control relay. The Overload (Local I/O) operating mode is used for
standalone applications or automation systems that do not use an E200 Operator
Station. Use the digital inputs of the E200 locally for the motor control logic. The
E200 relay can use network commands to control the control relay or any of the
remaining output relays that are assigned as Normal output relays. The reset button of
the E200 Operator Station is disabled, and a digital input that is assigned as a trip reset
is required.

Rules

1. You must assign one output relay as a trip relay or control relay. Set any of the
Output Ptxx Assignments (Parameters 202…204) to Trip Relay or Control
Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

4. Operator Station Option Match Trip or Warning must be enabled.

5. Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 35.

Overload (Custom)

Operating Mode Overload (Custom) (Parameter 195 = 49) operates as a traditional
overload relay with one output relay that is assigned as a normally closed trip relay or a
normally open control relay. The Overload (Custom) operating mode is used for
applications that require customized DeviceLogix programs. This operating mode
requires minimal configuration rules.

52 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Rules

1. Set any of the Output Ptxx Assignments (Parameters 202…204) to Trip Relay
or Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

DeviceLogix Program

The last saved DeviceLogix program is executed in the E200 relay on power-up or
when Operating Mode (Parameter 195) is set to a value of 49.

Non-reversing Starter Operating Modes

The non-reversing starter-based operating modes of the E200 relay provide the control
logic for a non-reversing full voltage starter. A normally open control relay controls the
contactor coil. When a trip event occurs, the control relay remains open until the E200
receives a trip reset command. There are 15 non-reversing starter-based operating
modes to choose from:

•Network

• Network with Feedback

• Operator Station

• Operator Station with Feedback

• Local I/O – Two-wire Control

• Local I/O with Feedback – Two-wire Control

• Local I/O – Three-wire Control

• Local I/O with Feedback – Three-wire Control

• Network & Operator Station

• Network & Operator Station with Feedback

• Network & Local I/O – Two-wire Control

• Network & Local I/O with Feedback – Two-wire Control

• Network & Local I/O – Three-wire Control

• Network & Local I/O with Feedback – Three-wire Control

•Custom

Non-reversing Starter (Network)

Operating Mode Non-Reversing Starter (Network) (Parameter 195 = 3) uses the
network tag LogicDefinedPt00Data in Output Assembly 144 to control Relay 0, which
controls the contactor coil. LogicDefinedPt00Data is a maintained value, so the non­reversing starter remains energized when LogicDefinedPt00Data has a value of 1.
Program the appropriate state of the starter by using the Network Communication
Fault and Network Communication Idle parameters (Parameters 569 – 573) described
in Chapter 3

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Output Pt00 Assignment (Parameters 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 53

.

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

Relay 0

Trip Reset

Tri p St atu s

Tri p Even t

Run/Stop

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay can be controlled locally
and opens when a trip event occurs. Figure 9
starter with Output Relay 0 configured as a control relay.

Figure 9 - Non-reversing Starter (Network) Wiring Diagram

is a wiring diagram of a non-reversing

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 3.

Timing Diagram

Figure 10 - Non-reversing Starter (Network) Timing Diagram

Non-reversing Starter (Network) with Feedback

Operating Mode Non-Reversing Starter (Network) with Feedback (Parameter 195 = 4)
uses the network tag LogicDefinedPt00Data in Output Assembly 144 to control Relay
0, which controls the contactor coil. LogicDefinedPt00Data is a maintained value, so
the non-reversing starter remains energized when LogicDefinedPt00Data has a value
of 1. Use the Network Communication Fault and Network Communication Idle
parameters (Parameters 569 – 573) described in Chapter 3
state of the starter.

The auxiliary contact from the contactor of the non-reversing starter is wired into
Input 0. If a feedback signal is not received before the time identified in Feedback
Timeout (Parameter 213), the E200 Relay issues a trip or warning event.

The reset button of the E200 Operator Station is enabled for this operating mode.

to program the appropriate

54 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run

Run Aux

IN 0

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay and opens when a trip event occurs. Figure 11
is a wiring diagram of a non-reversing starter with the contactor auxiliary wired to
Input 0 and Output Relay 0 configured as a control relay.

Figure 11 - Non-reversing Starter (Network) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 4.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 55

Chapter 4 Operating Modes

Normal Operation Trip Event

Feedback Timeout
Tri p

Timer

Tri p St atu s

Tri p R ese t

Run/Stop

Relay 0

Feedback Timeout

Feedback

Timing Diagram

Figure 12 - Non-reversing Starter (Network) with Feedback Timing Diagram

Non-reversing Starter (Operator Station)

Operating Mode Non-Reversing Starter (Operating Station) (Parameter 195 = 27) uses
the Operator Station’s “I” and “0” keys to control Relay 0, which controls the contactor
coil. These keys are momentary push buttons, so the non-reversing starter remains
energized when you release the “I” button. The E200 relay issues a trip or warning
event if the E200 Operator Station disconnects from the base relay.

The reset button of the E200 Operator Station is enabled, and the Local/Remote
yellow LED is illuminated to indicate that the operator station is being used for local
control.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

4. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

56 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run

0-StopI-Run

Tri p Ev ent

Tri p

Trip Reset

Stop

Relay 0

Start

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay, and it opens when a trip event occurs.

Figure 13

configured as a control relay.

Figure 13 - Non-reversing Starter (Operator Station) Wiring Diagram

is a wiring diagram of a non-reversing starter with Output Relay 0

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 27.

Timing Diagram

Figure 14 - Non-reversing Starter (Operator Station) Timing Diagram

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 57

Chapter 4 Operating Modes

Non-reversing Starter (Operator Station) with Feedback

Operating Mode Non-Reversing Starter (Operator Station) with Feedback (Parameter
195 = 28) uses the E200 Operator Station “I” and “0” keys to control Relay 0, which
controls the contactor coil. These keys are momentary push buttons, so the non­reversing starter remains energized when you release the “I” button. The E200 relay
issues a trip or warning event if the E200 Operator Station disconnects from the base
relay.

The auxiliary contact from the contactor of the non-reversing starter is wired into
Input 0. If a feedback signal is not received before the time identified in Feedback
Timeout (Parameter 213), the E200 Relay issues a trip or warning event.

The reset button of the E200 Operator Station is enabled, and the Local/Remote
yellow LED is illuminated to indicate that the operator station is being used for local
control.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

4. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

Or

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

7. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 15
with the contactor auxiliary wired to Input 0 and Output Relay 0 configured as a
control relay.

is a wiring diagram of a non-reversing starter

58 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run

0-Stop

I-Run

Run Aux

IN 0

Start

Tri p Even t

Feedba ck Timeo ut
Tri p

Timer

Tri p St atu s

Trip Reset

Stop

Relay 0

Feedback Timeout

Feedba ck IN 0

Figure 15 - Non-reversing Starter (Operator Station) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 28.

Timing Diagram

Figure 16 - Non-reversing Starter (Operator Station) with Feedback Timing Diagram

Non-reversing Starter (Local I/O) – Two-wire Control

Operating Mode Non-Reversing Starter (Local I/O) – Two Wire Control (Parameter
195 = 36) uses Input 0 to control Output Relay 0, which controls the contactor coil.
Input 0 is a maintained value, so the non-reversing starter remains energized when
Input 0 is active.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 59

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

Run/Stop

IN 0

IMPORTANT

The Non-reversing Starter (Local I/O) – Two-wire Control operating mode uses the
signal from Input 0 to control the starter. When an E200 relay powers up, the starter
energizes if Input 0 is active.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Communication Fault & Idle Override (Parameter 346) must be enabled.

4. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled by the state of
Input 0 and opens when a trip event occurs. Fig ure 17
reversing starter with Output Relay 0 configured as a control relay.

Figure 17 - Non-reversing Starter (Local I/O) – Two-wire Control Wiring Diagram

is a wiring diagram of a non-

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 36.

60 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Relay 0

Tri p Re set

Tri p St atu s

Tri p Even t

Run/Stop

Timing Diagram

Figure 18 - Non-reversing Starter (Local I/O) – Two-wire Control Timing Diagram

Non-reversing Starter (Local I/O) – Two-wire Control with Feedback

Operating Mode Non-Reversing Starter (Local I/O) – Two Wire Control with Feedback
(Parameter 195 = 37) uses the state of Input 1 to control Output Relay 0, which
controls the contactor coil. Input 0 is a maintained value, so the non-reversing starter
remains energized when Input 1 is active.

The auxiliary contact from the non-reversing starter’s contactor is wired into Input 0. If
a feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

The reset button of the E200 Operator Station is enabled for this operating mode.

IMPORTANT

The Non-reversing Starter (Local I/O) – Two-wire Control with Feedback operating
mode uses the state of Input 1 to control the starter. When the E200 relay powers
up, the starter energizes if Input 1 is active.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

4. Communication Fault & Idle Override (Parameter 346) must be enabled.

5. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled by the state if
Input 1 and opens when a trip event occurs. Fig ure 19
reversing starter with Output Relay 0 configured as a control relay.

is a wiring diagram of a non-

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 61

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

Run/Stop

IN 0

IN 1

Run Aux

Relay 0

Run/Stop

Normal Operation

Feedback Timeout
Tri p

Timer

Tri p St atu s

Tri p Re set

Feedba ck

Feedback TimeoutTri p Ev ent

Figure 19 - Non-reversing Starter (Local I/O) – Two-wire Control with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 37.

Timing Diagram

Figure 20 - Non-reversing Starter (Local I/O) – Two-wire Control with Feedback Timing
Diagram

Non-reversing Starter (Local I/O) – Three-wire Control

Operating Mode Non-Reversing Starter (Local I/O) – Three Wire Control (Parameter
195 = 38) uses an active state in Input 1 (normally open momentary push button) to
energize Output Relay 0, which controls the contactor coil, and a de-active state in
Input 0 is used (normally closed push button) to de-energize Output Relay 0. Both
Input 0 and Input 1 are momentary values, so the non-reversing starter only energizes if
Input 0 is active and Input 1 is momentarily active.

The reset button of the E200 Operator Station is enabled for this operating mode.

62 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run

IN 0

IN 1

Stop

Run

Tri p Even t

Tri p Re set

Relay 0

Stop

Start

Tri p

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Communication Fault & Idle Override (Parameter 346) must be enabled.

4. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is energized when Input 0
is active and Input 1 is momentarily active. Output Relay 0 de-energizes when Input 0
is momentarily de-active or when a trip event occurs. Figure 21
non-reversing starter with three wire control and an Output Relay 0 configured as a
control relay.

Figure 21 - Non-reversing Starter (Local I/O) – Three-wire Control Wiring Diagram

is a wiring diagram of a

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 38.

Timing Diagram

Figure 22 - Non-reversing Starter (Local I/O) – Three-wire Control Timing Diagram

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 63

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

Run Aux

IN 0

IN 1

IN 2

Run

Stop

Non-reversing Starter (Local I/O) – Three-wire Control with Feedback

Operating Mode Non-Reversing Starter (Local I/O) – Three Wire Control with
Feedback (Parameter 195 = 39) uses an active state in Input 1 (normally open

momentary push button) to energize Output Relay 0, which controls the contactor
coil, and a de-active state in Input 2 is used (normally closed momentary push button)
to de-energize Output Relay 0. Both Input 1 and Input 2 are momentary values, so the
non-reversing starter only energizes if Input 2 is active and Input 1 is momentarily
active.

The auxiliary contact from the non-reversing starter’s contactor is wired into Input 0. If
a feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Three digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled by the state if
Input 1 and opens when a trip event occurs. Fig ure 23
reversing starter with three wire control and Output Relay 0 configured as a control
relay.

Figure 23 - Non-reversing Starter (Local I/O) – Three-wire Control with Feedback Wiring
Diagram

is a wiring diagram of a non-

64 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
powerup or when Operating Mode (Parameter 195) is set to a value of 39.

Operating Modes Chapter 4

Tri p Ev ent

Feedback Timeout
Tri p

Tri p St atu s

Tri p Re set

Relay 0

Feedback Timeout

Stop

Start

Timer

Feedback IN 0

Timing Diagram

Figure 24 - Non-reversing Starter (Local I/O) – Three-wire Control with Feedback Timing
Diagram

Non-reversing Starter (Network & Operator Station)

Operating Mode Non-Reversing Starter (Network& Operator Station) (Parameter 195
= 11) uses the network tag LogicDefinedPt00Data in Output Assembly 144 in Remote
control mode and the E200 Operator Station’s “I” and “0” keys in Local control mode
to control Relay 0, which controls the contactor coil. LogicDefinedPt00Data is a
maintained value, so the non-reversing starter remains energized when
LogicDefinedPt00Data has a value of 1 in Remote control mode. Program the
appropriate state of the starter by using the Network Communication Fault and
Network Communication Idle parameters (Parameters 569 – 573) described in

Chapter 3

The E200 Operator Station “I”, “0”, and “Local/Remote” keys are momentary push
buttons. Press and release the “I” button in Local control mode to energize the starter.
Press and release the “0” button in Local control mode to de-energize the starter.

To change between Local and Remote control mode, press and release the “Local/
Remote” button on the E200 Operator Station. The LED above “Local/Remote”
button illuminates yellow in Local control mode and red in Remote control mode.

The E200 relay issues a trip or warning event if the E200 Operator Station disconnects
from the base relay.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

.

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 65

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

0-StopI-Run

4. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

Or

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 25
with Output Relay 0 configured as a control relay.

is a wiring diagram of a non-reversing starter

Figure 25 - Non-reversing Starter (Network & Operator Station) Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 11.

66 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Non-reversing Starter (Network & Operator Station) with Feedback

Operating Mode Non-Reversing Starter (Network& Operator Station) with Feedback
(Parameter 195 = 12) uses the network tag LogicDefinedPt00Data in Output
Assembly 144 in Remote control mode and the E200 Operator Station’s “I” and “0”
keys in local control mode to control Relay 0, which controls the contactor coil.
LogicDefinedPt00Data is a maintained value, so the non-reversing starter remains
energized when LogicDefinedPt00Data has a value of 1 in Remote control mode.
Program the appropriate state of the starter by using the Network Communication

Operating Modes Chapter 4

Fault and Network Communication Idle parameters (Parameters 569 – 573) described
in Chapter 3

The E200 Operator Station’s “I”, “0”, and “Local/Remote” keys are momentary push
buttons. Press and release the “I” button in Local control mode to energize the starter.
Press and release the “0” button in Local control mode to de-energize the starter.

To change between Local and Remote control mode press and release the “Local/
Remote” button on the E200 Operator Station. The LED above “Local/Remote”
button illuminates yellow in Local control mode and red in Remote control mode.

The auxiliary contact from the non-reversing starter’s contactor is wired into Input 0. If
a feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 relay issues a trip or warning event.

The E200 relay issues a trip or warning event if the E200 Operator Station disconnects
from the base relay.

The reset button of the E200 Operator Station is enabled for this operating mode.

.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

4. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

Or

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

5. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 26
with the contactor auxiliary wired into Input 0 and Output Relay 0 configured as a
control relay.

is a wiring diagram of a non-reversing starter

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 67

Chapter 4 Operating Modes

Relay 0

R03 R04

Run

0-StopI-Run

Control Power

E200 Relay

Run Aux

IN 0

Figure 26 - Non-reversing Starter (Network & Operator Station) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 12.

Non-reversing Starter (Network & Local I/O) – Two-wire Control

Operating Mode Non-Reversing Starter (Network & Local I/O) – Two Wire Control
(Parameter 195 = 16) uses the network tag LogicDefinedPt00Data in Output
Assembly 144 in Remote control mode and Input 0 in Local control mode to control
Relay 0, which controls the contactor coil. Input 1 determines whether the motor
starter is in Remote or Local control mode. LogicDefinedPt00Data is a maintained
value, so the non-reversing starter remains energized when LogicDefinedPt00Data has
a value of 1 in Remote control mode. Program the appropriate state of the starter by
using the Network Communication Fault and Network Communication Idle
parameters (Parameters 569 – 573) described in Chapter 3

In Local control mode, the state of Input 0 controls Output Relay 0, which controls the
contactor coil. Input 0 is a maintained value, so the non-reversing starter remains
energized when Input 0 is active.

Use Input 1 to select between Local and Remote control mode. Activate Input 1 to
select Remote control mode. De-activate Input 1 to select Local control mode.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

3. Communication Fault & Idle Override (Parameter 346) must be enabled.

4. Network Fault Override (Parameter 347) must be enabled.

68 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run

IN 0

Run/Stop

IN 1

Local Inputs/
Controller

Relay 0

Tri p Re set

Tri p St atu s

Tri p Eve nt

Run/Stop

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 27

is a wiring diagram of a non-reversing starter

with Output Relay 0 configured as a control relay.

Figure 27 - Non-reversing Starter (Network & Local I/O) – Two-wire Control Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 16.

Timing Diagram

Figure 28 - Non-reversing Starter (Network & Local I/O) – Two-wire Control Timing Diagram

Non-reversing Starter (Network & Local I/O) with Feedback – Two-wire Control

Operating Mode Non-Reversing Starter (Network & Local I/O) with Feedback – Two
Wire Control (Parameter 195 = 17) uses the network tag LogicDefinedPt00Data in

Output Assembly 144 in Remote control mode and Input 2 in Local control mode to
control Relay 0, which controls the contactor coil. Input 3 determines whether the
motor starter is in Remote or Local control mode. LogicDefinedPt00Data is a
maintained value, so the non-reversing starter remains energized when
LogicDefinedPt00Data has a value of 1 in Remote control mode. Program the

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 69

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

IN 0

Run/Stop

IN 3

IN 2

Run Aux

Local Input s/
Control ler

appropriate state of the starter by using the Network Communication Fault and
Network Communication Idle parameters (Parameters 569 – 573) described in

Chapter 3

.

In Local control mode, the state of Input 2 controls Output Relay 0, which controls the
contactor coil. Input 2 is a maintained value, so the non-reversing starter remains
energized when Input 2 is active.

Use Input 3 to select between Local and Remote control mode. Activate Input 3 to
select Remote control mode. De-activate Input 3 to select Local control mode.

The auxiliary contact from the non-reversing starter’s contactor is wired into Input 0. If
a feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Three digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 29

is a wiring diagram of a non-reversing starter

with Output Relay 0 configured as a control relay.

Figure 29 - Non-reversing Starter (Network & Local I/O) with Feedback – Two-wire Control
Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 17.

70 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Relay 0

Tri p Ev ent

Run/Stop

Normal Operation

Feedback Timeout
Tri p

Timer

Tri p S tat us

Tri p R ese t

Feedback

Feedback Timeout

Timing Diagram

Figure 30 - Non-reversing Starter (Network & Local I/O) with Feedback – Two-wire Control
Timing Diagram

Non-reversing Starter (Network & Local I/O) – Three-wire Control

Operating Mode Non-Reversing Starter (Network& Operator Station) – Three Wire
Control (Parameter 195 = 18) uses the network tag LogicDefinedPt00Data in Output

Assembly 144 in Remote control mode and Input 1 & Input 2 in Local control mode
to control Relay 0, which controls the contactor coil. LogicDefinedPt00Data is a
maintained value, so the non-reversing starter remains energized when
LogicDefinedPt00Data has a value of 1 in Remote control mode. Program the
appropriate state of the starter by using the Network Communication Fault and
Network Communication Idle parameters (Parameters 569 – 573) described in

Chapter 3

Local control mode uses a normally open momentary push button that is wired to
Input 1 to energize Output Relay 0, which controls the contactor coil. A normally
closed momentary push button that is wired to Input 2 de-energizes Output Relay 0.
The non-reversing starter only energizes if Input 2 is active and Input 1 is momentarily
active.

Use Input 3 to select between Local and Remote control mode. Activate Input 3 to
select Remote control mode. De-activate Input 3 to select Local control mode.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

.

1. Three digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Communication Fault & Idle Override (Parameter 346) must be enabled.

5. Network Fault Override (Parameter 347) must be enabled.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 71

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run

IN 1

IN 2

Local Inputs/
Contro ller

IN 3

Stop

Run

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 31
with Output Relay 0 configured as a control relay.

Figure 31 - Non-reversing Starter (Network & Local I/O) – Three-wire Control Wiring Diagram

is a wiring diagram of a non-reversing starter

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 18.

Non-reversing Starter (Network & Local I/O) with Feedback – Three-wire Control

Operating Mode Non-Reversing Starter (Network& Operator Station) with Feedback –
Three Wire Control (Parameter 195 = 19) uses the network tag LogicDefinedPt00Data

in Output Assembly 144 in Remote control mode and Input 1 & Input 2 in Local
control mode to control Relay 0, which controls the contactor coil.
LogicDefinedPt00Data is a maintained value, so the non-reversing starter remains
energized when LogicDefinedPt00Data has a value of 1 in Remote control mode.
Program the appropriate state of the starter by using the Network Communication
Fault and Network Communication Idle parameters (Parameters 569 – 573) described
in Chapter 3

Local control mode uses a normally open momentary push button that is wired to
Input 1 to energize Output Relay 0, which controls the contactor coil. A normally
closed momentary push button that is wired to Input 2 de-energizes Output Relay 0.
The non-reversing starter only energizes if Input 2 is active and Input 1 is momentarily
active.

Use Input 3 to select between Local and Remote control mode. Activate Input 3 to
select Remote control mode. De-activate Input 3 to select Local control mode.

The auxiliary contact from the non-reversing starter’s contactor is wired into Input 0. If
a feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

The reset button of the E200 Operator Station is enabled for this operating mode.

.

72 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Run

Control Power

E200 Relay

Relay 0

R03 R04

Run

IN 0

IN 1

IN 2

Run Aux

Local Inputs/
Control ler

IN 3

Stop

Rules

1. Three digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay in which the relay is controlled locally and
opens when a trip event occurs. Figure 32
with Output Relay 0 configured as a control relay.

Figure 32 - Non-reversing Starter (Network & Local I/O) with Feedback – Three-wire Control
Wiring Diagram

is a wiring diagram of a non-reversing starter

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 19.

Non-reversing Starter (Custom)

Operating Mode Non-Reversing Starter (Custom) (Parameter 195 = 50) operates as a
non-reversing starter one output relay that is assigned as a normally open control relay.
The Non-reversing Starter (Custom) operating mode is used for applications that want
customized DeviceLogix programs. This operating mode requires minimal
configuration rules.

Rules

1. Set any of the Output Ptxx Assignments (Parameters 202…204) to Control
Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 73

Chapter 4 Operating Modes

(1) Contact shown with supply voltage applied.

Relay 0 configured
as a control relay

(1)

R03 R04

Motor

A1 A2

Tri p Re lay

Trip Reset

Device Status 0
Tri p Pres et

Wiring Diagram

The E200 relay can also be wired as a control relay so that the relay opens when a trip
event occurs. Figure 33
configured as a control relay. Relay 0 receives control commands from an automation
controller to energize or de-energize the contactor coil. Relay 0 also goes to an open
state when there is a trip event.

Figure 33 - Control Relay Wiring Diagram

is a wiring diagram of a non-reversing starter with Relay 0

DeviceLogix Program

The last saved DeviceLogix program is executed in the E200 relay on power-up or
when Operating Mode (Parameter 195) is set to a value of 50.

Reversing Starter Operating Modes

Timing Diagram

Figure 34 - Non-reversing Starter (Custom) Timing Diagram

The non-reversing starter-based operating modes of the E200 relay provide the control
logic for a reversing full-voltage starter. Two normally open control relays control the
forward and reverse contactor coils. When a trip event occurs, both control relays
remain open until the E200 receives a trip reset command. There are 11 reversing
starter-based operating modes to choose from:

•Network

• Network with Feedback

• Operator Station

• Operator Station with Feedback

• Local I/O – Two-wire Control

• Local I/O with Feedback – Two-wire Control

• Local I/O – Three-wire Control

• Network & Operator Station

• Network & Local I/O – Two-wire Control

• Network & Local I/O – Three-wire Control

•Custom

74 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

Reversing Starter (Network)

Operating Mode Reversing Starter (Network) (Parameter 195 = 5) uses network tags
LogicDefinedPt00Data in Output Assembly 144 to control Relay 0, which controls the

forward contactor coil, and LogicDefinedPt01Data in Output Assembly 144 to control
Relay 1, which controls the reversing contactor coil. Both LogicDefinedPt00Data and
LogicDefinedPt01Data are maintained values, so the reversing starter remains
energized when LogicDefinedPt00Data or LogicDefinedPt01Data has a value of 1.
Program the appropriate state of the starter using the Network Communication Fault
and Network Communication Idle parameters (Parameters 569 – 573) described in

Chapter 3

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

.

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

Wiring Diagram

Output Relay 0 is wired as a control relay to the forward contactor and Output Relay 1
is wired as a control relay to the reversing contactor. Both relays are controlled locally
and open when a trip event occurs. Figure 35
with Output Relay 0 and Output Relay 1 configured as control relays.

Figure 35 - Reversing Starter (Network) Wiring Diagram

is a wiring diagram of a reversing starter

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 5.

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Chapter 4 Operating Modes

Tri p Even t

Tri p St atu s

Tri p Re set

Forwa rd (Relay 0)

Reverse (Relay 1)

For ward

Reverse

Timing Diagram

Figure 36 - Reversing Starter (Network) Timing Diagram

Reversing Starter (Network) with Feedback

Operating Mode Reversing Starter (Network) with Feedback (Parameter 195 = 6) uses
network tags LogicDefinedPt00Data in Output Assembly 144 to control Relay 0,
which controls the forward contactor coil, and LogicDefinedPt01Data in Output
Assembly 144 to control Relay 1, which controls the reversing contactor coil. Both
LogicDefinedPt00Data and LogicDefinedPt01Data are maintained values, so the
reversing starter remains energized when LogicDefinedPt00Data or
LogicDefinedPt01Data has a value of 1. Program the appropriate state of the starter
using the Network Communication Fault and Network Communication Idle
parameters (Parameters 569 – 573) described in Chapter 3

The auxiliary contact from the forward contactor is wired into Input 0, and the
auxiliary contact from the reversing contactor is wired into Input 1. If a feedback signal
is not received before the time identified in Feedback Timeout (Parameter 213), the
E200 Relay issues a trip or warning event.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

.

Wiring Diagram

Output Relay 0 is wired as a control relay to the forward contactor and Output Relay 1
is wired as a control relay to the reversing contactor. Both relays are controlled locally
and open when a trip event occurs. Figure 37

76 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

is a wiring diagram of a reversing starter

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

IN 0

IN 1

Run Forward Aux

Run Reverse Aux

Tri p Even t

Tri p St atu s

Trip Reset

Forward ( Relay 0)

Reverse (Relay 1)

Feedback Timeout
Tri p

Feedback Timeout

Forward Feedback IN 0

Reverse Feedback IN 1

Timer

with Output Relay 0 and Output Relay 1 configured as control relays and the
contactor auxiliary contacts wired to Input 0 and Input 1.

Figure 37 - Reversing Starter (Network) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 6.

Timing Diagram

Figure 38 - Reversing Starter (Network) with Feedback Timing Diagram

Reversing Starter (Operator Station)

Operating Mode Reversing Starter (Operating Station) (Parameter 195 = 29) uses the
E200 Operator Station’s “I” key to control Output Relay 0, which controls the forward
contactor coil. The “II” key controls Output Relay 1, which controls the reversing
contactor coil. The “0” key de-energizes Output Relay 0 and Output Relay 1. These
keys are momentary push buttons, so the reversing starter remains energized when you

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 77

Chapter 4 Operating Modes

release the “I” or “II” button. The “0” button must be pressed before changing to
another direction. The E200 relay issues a trip or warning event if the E200 Operator
Station disconnects from the base relay.

The E200 Operator Station’s Reset button is enabled, and the Local/Remote yellow
LED is illuminated to indicate that the operator station is being used for local control.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

5. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

Or

• Option Match Warning must be enabled in WarningEnableC

(Parameter 192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay to the forward contactor, and Output Relay 1
is wired as a control relay to the reversing contactor. Both relays open when a trip event
occurs. Figure 39
Output Relay 1 configured as control relays.

is a wiring diagram of a reversing starter with Output Relay 0 and

78 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

I-Run Forward

II-Run Reverse

0-Stop

Tri p Ev ent

Tri p St atu s

Trip Reset

Forward (Relay 0)

Reverse (Relay 1)

Forwa rd

Reverse

Stop

Figure 39 - Reversing Starter (Operator Station) Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 29.

Timing Diagram

Figure 40 - Reversing Starter (Operator Station) Timing Diagram

Reversing Starter (Operator Station) with Feedback

Operating Mode Reversing Starter (Operator Station) with Feedback (Parameter 195 =

30) uses the E200 Operator Station’s “I” and “0” keys to control Relay 0, which
controls the contactor coil. These keys are momentary push buttons, so the reversing
starter remains energized when you release the “I” button.The “0” button must be
pressed before changing to another direction. The E200 relay issues a trip or warning
event if the E200 Operator Station disconnects from the base relay.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 79

Chapter 4 Operating Modes

The auxiliary contact from the reversing starter’s contactor is wired into Input 0. If a
feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The E200 Operator Station’s Reset button is enabled, and the Local/Remote yellow
LED is illuminated to indicate that the operator station is being used for local control.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

5. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

• Option Match Warning must be enabled in WarningEnableC

(Parameter 192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

8. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay to the forward contactor and Output Relay 1
is wired as a control relay to the reversing contactor. Both relays open when a trip event
occurs. Figure 41
Output Relay 1 configured as control relays and the contactor auxiliary contacts wired
to Input 0 and Input 1.

is a wiring diagram of a reversing starter with Output Relay 0 and

80 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

IN 0

IN 1

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

Run Forward Aux

Run Reverse Aux

I-Run Forward

II-Run Reverse

0-Stop

Trip Event Feedback Timeout

Stop

Tri p St atu s

Tri p Re set

Forward (Relay 0 )

Reverse (Relay 1)

For ward

Reverse

Feedback Timeout
Tri p

Timer

Forward Feedback

Reverse Feedback

Figure 41 - Reversing Starter (Operator Station) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 30.

Timing Diagram

Figure 42 - Reversing Starter (Operator Station) with Feedback Timing Diagram

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 81

Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

IN 0

IN 1

Run Forward/Stop

Run Reverse/Stop

Reversing Starter (Local I/O) – Two-wire Control

Operating Mode Reversing Starter (Local I/O) – Two Wire Control (Parameter 195 =

40) uses Input 0 to control Output Relay 0, which controls the contactor coil of the
forward contactor, and Input 1 to control Output Relay 1, which controls the
contactor coil of the reversing contactor. Both Input 0 and Input 1 are maintained
signals, so the reversing starter remains energized when either Input 0 or Input 1 is
active. Both Input 0 and Input 1 must be in a de-active state before changing to another
direction

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

IMPORTANT

The Reversing Starter (Local I/O) – Two-wire Control operating mode uses the
signal from Input 0 or Input 1 to control the starter. When an E200 relay powers up,
the starter energizes if either Input 0 or Input 1 is active.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Communication Fault & Idle Override (Parameter 346) must be enabled.

5. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay to the forward contactor and Output Relay 1
is wired as a control relay to the reversing contactor. Both relays open when a trip event
occurs. Figure 43
Output Relay 1 configured as control relays.

Figure 43 - Reversing Starter (Local I/O) – Two-wire Control Wiring Diagram

is a wiring diagram of a reversing starter with Output Relay 0 and

82 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 40.

Operating Modes Chapter 4

Tri p Ev ent

Tri p St atu s

Tri p Re set

Forward (Relay 0)

Reverse (Relay 1)

Forwa rd

Reverse

Timing Diagram

Figure 44 - Reversing Starter (Local I/O) – Two-wire Control Timing Diagram

Reversing Starter (Local I/O) – Two-wire Control with Feedback

Operating Mode Reversing Starter (Local I/O) – Two Wire Control (Parameter 195 =

41) uses Input 0 to control Output Relay 0, which controls the contactor coil of the
forward contactor, and Input 1 to control Output Relay 1, which controls the
contactor coil of the reversing contactor. Both Input 0 and Input 1 are maintained
signals, so the reversing starter remains energized when either Input 0 or Input 1 is
active. Both Input 0 and Input 1 must be in a de-active state before changing to another
direction.

The auxiliary contact from the starter’s forward contactor is wired into Input 0, and
the auxiliary contact from the starter’s reversing contactor is wired into Input 1. If a
feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

IMPORTANT

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

The Reversing Starter (Local I/O) – Two-wire Control operating mode uses the
signal from Input 0 or Input 1 to control the starter. When an E200 relay powers up,
the starter energizes if either Input 0 or Input 1 is active.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

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Chapter 4 Operating Modes

Control Power

E200 Relay

IN 0

IN 1

IN 2

IN 3

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

Run Forward Aux

Run Reverse Aux

Run Forward/Stop

Run Reverse/Stop

Trip Event Feedback Timeout

Stop

Tri p St atu s

Tri p Re set

Forward (Relay 0 )

Reverse (Relay 1)

For ward

Reverse

Feedback Timeout
Tri p

Timer

Forward Feedback

Reverse Feedback

Wiring Diagram

Output Relay 0 is wired as a control relay to the forward contactor and Output Relay 1
is wired as a control relay to the reversing contactor. Both relays open when a trip event
occurs. Figure 45
Output Relay 1 configured as control relays and the contactor auxiliary contacts wired
to Input 0 and Input 1.

Figure 45 - Reversing Starter (Local I/O) – Two-wire Control with Feedback Wiring Diagram

is a wiring diagram of a reversing starter with Output Relay 0 and

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 41.

Timing Diagram

Figure 46 - Reversing Starter (Operator Station) with Feedback Timing Diagram

84 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

IN 0

IN 1

IN 2

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

Run Forward

Run Reverse

Stop

Reversing Starter (Local I/O) – Three-wire Control

Operating Mode Reversing Starter (Local I/O) – Three Wire Control (Parameter 195 =

42) uses a normally open momentary push button in Input 0 to energize Output Relay
0, which controls the forward contactor coil. A normally open momentary push
button in Input 1 energizes Output Relay 1, which controls the reversing contactor
coil. A normally closed push button in Input 2 de-energizes Output Relay 0 and
Output Relay 1. Both Input 0, Input 1, and Input 2 are momentary signals, so the
reversing starter only energizes if Input 2 is active and Input 0 or Input 1 is
momentarily active.

Input 2 must be momentarily de-active before changing to another direction.
InterlockDelay (Parameter 215) defines the minimum time delay when switching

direction.
The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Four digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

4. Overload Trip must be enabled in TripEnableI (Parameter 183).

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Figure 47 is a wiring diagram of a reversing starter with three wire control and Output

Relay 0 and Output Relay 1 configured as control relays.

Figure 47 - Reversing Starter (Local I/O) – Three-wire Control Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 42.

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Chapter 4 Operating Modes

Tri p Even t

Stop

Forwa rd

Reverse

Tri p St atu s

Tri p Re set

Forward (Relay 0)

Reverse (Relay 1)

Timing Diagram

Figure 48 - Reversing Starter (Local I/O) – Three-wire Control Timing Diagram

Reversing Starter (Network & Operator Station)

Operating Mode Reversing Starter (Network& Operator Station) (Parameter 195 = 13)
in Remote control mode uses network tags LogicDefinedPt00Data in Output
Assembly 144 to control Relay 0, which controls the forward contactor coil, and
LogicDefinedPt01Data in Output Assembly 144 to control Relay 1, which controls the
reversing contactor coil. Both LogicDefinedPt00Data and LogicDefinedPt01Data are
maintained values, so the reversing starter remains energized when
LogicDefinedPt00Data or LogicDefinedPt01Data has a value of 1. Program the
appropriate state of the starter using the Network Communication Fault and Network
Communication Idle parameters (Parameters 569 – 573) described in Chapter 3

In Local control mode, the E200 Operator Station’s “I” key is used to control Output
Relay 0, which controls the forward contactor coil. The “II” key controls Output Relay
1, which controls the reversing contactor coil. The “0” key de-energizes Output Relay 0
and Output Relay 1. These keys are momentary push buttons, so the reversing starter
remains energized when you release the “I” or “II” button. The “0” button must be
pressed before changing to another direction.

To change between Local and Remote control mode press and release the “Local/
Remote” button on the E200 Operator Station. The LED above “Local/Remote”
button illuminates yellow in Local control mode and red in Remote control mode.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The E200 relay issues a trip or warning event if the E200 Operator Station disconnects
from the base relay.

The reset button of the E200 Operator Station is enabled for this operating mode.

.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

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Operating Modes Chapter 4

I-Run Forward

II-Run Reverse

0-Stop

Control Power

E200 Relay

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

4. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

5. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

• Option Match Warning must be enabled in WarningEnableC

(Parameter 192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type (Parameter

224)

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 and Output Relay 1 are wired as a control relays in which the relay is
controlled by the communication network or E200 Operator Station, and both output
relays open when a trip event occurs. Figure 49
with Output Relay 0 and Output Relay 1 configured as control relays.

is a wiring diagram of a reversing starter

Figure 49 - Reversing Starter (Network & Operator Station) Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 13.

Reversing Starter (Network & Local I/O) – Two-wire Control

Operating Mode Reversing Starter (Network& Operator Station) (Parameter 195 = 20)
in Remote control mode uses network tags LogicDefinedPt00Data in Output
Assembly 144 to control Relay 0, which controls the forward contactor coil, and
LogicDefinedPt01Data in Output Assembly 144 to control Relay 1, which controls the

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Chapter 4 Operating Modes

Run Forward/Stop

Run Reverse/Stop

Control Power

E200 Relay

IN 0

IN 1

Local Input s/
Control ler

IN 3

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

reversing contactor coil. Both LogicDefinedPt00Data and LogicDefinedPt01Data are
maintained values, so the reversing starter remains energized when
LogicDefinedPt00Data or LogicDefinedPt01Data has a value of 1. Program the
appropriate state of the starter using the Network Communication Fault and Network
Communication Idle parameters (Parameters 569 – 573) described in Chapter 3

.

In Local control mode, Input 0 is used to control Output Relay 0, which controls the
contactor coil of the forward contactor, and Input 1 is used to control Output Relay 1,
which controls the contactor coil of the reversing contactor. Both Input 0 and Input 1
are maintained signals, so the reversing starter remains energized when either Input 0
or Input 1 is active. Both Input 0 and Input 1 must be in a de-active state before
changing to another direction.

Use Input 3 to select between Local and Remote control mode. Activate Input 3 to
select Remote control mode. De-activate Input 3 to select Local control mode.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Three digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

4. Overload Trip must be enabled in TripEnableI (Parameter 183).

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 and Output Relay 1 are wired as a control relays in which the relay is
controlled by the communication network or Input 0 & Input 1. Both output relays
open when a trip event occurs. Figure 50
Output Relay 0 and Output Relay 1 configured as control relays.

Figure 50 - Reversing Starter (Network & Local I/O) – Two-wire Control Wiring Diagram

is a wiring diagram of a reversing starter with

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 20.

88 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Tri p Ev ent

For ward

Reverse

Tri p St atu s

Trip Reset

Forwa rd (Relay 0)

Reverse (Relay 1)

Timing Diagram

Figure 51 - Reversing Starter (Network & Local I/O) – Two-wire Control Timing Diagram

Reversing Starter (Network & Local I/O) – Three-wire Control

Operating Mode Reversing Starter (Network& Operator Station) (Parameter 195 = 21)
in Remote control mode uses network tags LogicDefinedPt00Data in Output
Assembly 144 to control Relay 0, which controls the forward contactor coil, and
LogicDefinedPt01Data in Output Assembly 144 to control Relay 1, which controls the
reversing contactor coil. Both LogicDefinedPt00Data and LogicDefinedPt01Data are
maintained values, so the reversing starter remains energized when
LogicDefinedPt00Data or LogicDefinedPt01Data has a value of 1. Program the
appropriate state of the starter using the Network Communication Fault and Network
Communication Idle parameters (Parameters 569 – 573) described in Chapter 3

Local control mode uses a normally open momentary push button in Input 0 to
energize Output Relay 0, which controls the forward contactor coil. A normally open
momentary push button in Input 1 energizes Output Relay 1, which controls the
reversing contactor coil. A normally closed push button in Input 2 de-energizes
Output Relay 0 and Output Relay 1. Both Input 0, Input 1, and Input 2 are
momentary signals, so the reversing starter only energizes if Input 2 is active and Input
0 or Input 1 is momentarily active.

Input 2 must be momentarily de-active before changing to another direction.
Use Input 3 to select between Local and Remote control mode. Activate Input 3 to

select Remote control mode. De-activate Input 3 to select Local control mode.
InterlockDelay (Parameter 215) defines the minimum time delay when switching

direction.
The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Four digital inputs must be available on the Control Module

2. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

3. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

4. Overload Trip must be enabled in TripEnableI (Parameter 183).

.

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Chapter 4 Operating Modes

Run Forward

Run Reverse

Stop

Local Inputs/
Controller

Control Power

E200 Relay

IN 0

IN 1

IN 2

IN 3

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 and Output Relay 1 are wired as a control relays in which the relay is
controlled by the communication network or Input 0, Input 1, and Input 2. Both
output relays open when a trip event occurs. Figure 52
starter with Output Relay 0 and Output Relay 1 configured as control relays.

Figure 52 - Reversing Starter (Network & Local I/O) – Three-wire Control Wiring Diagram

is a wiring diag ram of a reversing

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 21.

Reversing Starter (Custom)

Operating Mode Reversing Starter (Custom) (Parameter 195 = 51) operates as a
reversing starter with two output relays that are assigned as normally open control
relays. The Reversing Starter (Custom) operating mode is used for applications that
want customized DeviceLogix programs. This operating mode requires minimal
configuration rules.

Rules

1. Set two of the Output Ptxx Assignments (Parameters 202…204) to Control
Relay.

2. Overload Trip must be enabled in TripEnableI (Parameter 183).

Wiring Diagram

Figure 53 is a wiring diagram of a reversing starter with Output Relay 0 and Output

Relay 1 configured as control relays. Both Output Relay 0 and Output Relay 1 go to an
open state when there is a trip event.

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Operating Modes Chapter 4

Control Power

E200 Relay

Relay 0

R03 R04

Run Forward

Relay 1

R13 R14

Run Reverse

Tri p Re lay

Trip Reset

Device Status 0
Tri p Pres et

Figure 53 - Reversing Starter (Custom) Wiring Diagram

DeviceLogix Program

The last saved DeviceLogix program is executed in the E200 relay on power-up or
when Operating Mode (Parameter 195) is set to a value of 50.

Timing Diagram

Two-speed Starter Operating Modes

Figure 54 - Reversing Starter (Custom) Timing Diagram

The two-speed starter-based operating modes of the E200 relay provide the control
logic for a two-speed full-voltage starter. Two normally open control relays control the
high-speed and low-speed contactor coils. When a trip event occurs, both control
relays remain open until the E200 receives a trip reset command. There are 11 two­speed starter-based operating modes to choose from:

•Network

• Network with Feedback

• Operator Station

• Operator Station with Feedback

• Local I/O – Two-wire Control

• Local I/O with Feedback – Two-wire Control

• Local I/O – Three-wire Control

• Network & Operator Station

• Network & Local I/O – Two-wire Control

• Network & Local I/O – Three-wire Control

•Custom

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Chapter 4 Operating Modes

Control Power

E200 Relay

Relay 0

R03 R04

Relay 1

R13 R14

Run Fast

Run Slow

Two-speed Starter (Network)

Operating Mode Two Speed Starter (Network) (Parameter 195 = 9) uses network tags
LogicDefinedPt00Data in Output Assembly 144 to control Relay 0, which controls the

high-speed contactor coil, and LogicDefinedPt01Data in Output Assembly 144 to
control Relay 1, which controls the low-speed contactor coil. Both
LogicDefinedPt00Data and LogicDefinedPt01Data are maintained values, so the
two-speed starter remains energized when LogicDefinedPt00Data or
LogicDefinedPt01Data has a value of 1. Program the appropriate state of the starter
using the Network Communication Fault and Network Communication Idle
parameters (Parameters 569 – 573) described in Chapter 3

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

.

Wiring Diagram

Output Relay 0 is wired as a control relay to the high-speed contactor and Output
Relay 1 is wired as a control relay to the low-speed contactor. In this configuration,
both relays are controlled locally and open when a trip event occurs. Figure 55
wiring diagram of a two-speed starter with Output Relay 0 and Output Relay 1
configured as control relays.

Figure 55 - Two-speed Starter (Network) Wiring Diagram

is a

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 9.

92 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Timing Diagram

Tri p Even t

Run Fast

Run Slow

Fast (Relay 0)

Slow (Relay 1)

Tri p St atu s

Tri p Re set

Figure 56 - Two-speed Starter (Network) Timing Diagram

Operating Modes Chapter 4

Two-speed Starter (Network) with Feedback

Operating Mode Two-speed Starter (Network) with Feedback (Parameter 195 = 10) uses
network tags LogicDefinedPt00Data in Output Assembly 144 to control Relay 0,
which controls the high-speed contactor coil and LogicDefinedPt01Data in Output
Assembly 144 to control Relay 1, which controls the low-speed contactor coil. Both
LogicDefinedPt00Data and LogicDefinedPt01Data are maintained values, so the
two-speed starter remains energized when LogicDefinedPt00Data or
LogicDefinedPt01Data has a value of 1. Program the appropriate state of the starter
using the Network Communication Fault and Network Communication Idle
parameters (Parameters 569 – 573) described in Chapter 3

The auxiliary contact from the high-speed contactor is wired into Input 0, and the
auxiliary contact from the low-speed contactor is wired into Input 1. If a feedback
signal is not received before the time identified in Feedback Timeout (Parameter 213),
the E200 Relay issues a trip or warning event.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

.

Wiring Diagram

Output Relay 0 is wired as a control relay to the high-speed contactor and Output
Relay 1 is wired as a control relay to the low-speed contactor. In this configuration,
both relays are controlled locally and open when a trip event occurs. Figure 57
wiring diagram of a Two-speed Starter with Output Relay 0 and Output Relay 1

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 93

is a

Chapter 4 Operating Modes

Control Power

E200 Relay

IN 0

IN 1

Relay 0

R03 R04

Relay 1

R13 R14

Run Fast

Run Slow

Run Fast Aux

Run Slow Aux

Trip Event Feedback Timeout

Run Fast

Run Slow

Fast (Rel ay 0)

Slow (Relay 1)

Tri p St atu s

Tri p Re set

Timer

Feedback Timeout
Tri p

Fast Fe edba ck

Slow Feedback

configured as control relays and the contactor auxiliary contacts wired to Input 0 and
Input 1.

Figure 57 - Two-speed Starter (Network) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 10.

Timing Diagram

Figure 58 - Two-speed Starter (Network) with Feedback Timing Diagram

Two-speed Starter (Operator Station)

Operating Mode Two Speed Starter (Operating Station) (Parameter 195 = 33) uses the
E200 Operator Station’s “I” key to control Output Relay 0, which controls the high­speed contactor coil. The “II” key controls Output Relay 1, which controls the low­speed contactor coil. The “0” key de-energizes Output Relay 0 and Output Relay 1.

94 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

These keys are momentary push buttons, so the two-speed starter remains energized
when you release the “I” or “II” button.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The E200 relay issues a trip or warning event if the E200 Operator Station disconnects
from the base relay.

The E200 Operator Station’s Reset button is enabled, and the Local/Remote yellow
LED is illuminated to indicate that the operator station is being used for local control.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

5. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay to the high-speed contactor, and Output
Relay 1 is wired as a control relay to the low-speed contactor. Both relays open when a
trip event occurs. Figure 59
Relay 0 and Output Relay 1 configured as control relays.

is a wiring diagram of a two-speed starter with Output

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Chapter 4 Operating Modes

I-Run Fast

II-Run Slow

0-Stop

Control Power

E200 Relay

Relay 0

R03 R04

Relay 1

R13 R14

Run Fast

Run Slow

Tri p Ev ent

Run Fast

Run Slow

Fast (Relay 0)

Slow (Relay 1)

Tri p St atu s

Tri p Re set

Stop

Figure 59 - Two-speed Starter (Operator Station) Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 33.

Timing Diagram

Figure 60 - Two-speed Starter (Operator Station) Timing Diagram

Two-speed Starter (Operator Station) with Feedback

Operating Mode Two Speed Starter (Operator Station) with Feedback (Parameter 195 =

34) uses the E200 Operator Station’s “I” and “0” keys to control Relay 0, which
controls the contactor coil. These keys are momentary push buttons, so the two-speed
starter remains energized when you release the “I” button. The E200 relay issues a trip
or warning event if the E200 Operator Station disconnects from the base relay.

96 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

The auxiliary contact from the two-speed starter’s contactor is wired into Input 0. If a
feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The E200 Operator Station Reset button is enabled, and the Local/Remote yellow
LED is illuminated to indicate that the operator station is being used for local control.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Operator Station Trip must be disabled in TripEnableC (Parameter 186).

5. Operator Station Option Match Trip or Warning must be enabled.

• Option Match Trip or must be enabled in TripEnableC (Parameter 186)

• Operator Station must be enabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

Or

• Option Match Warning must be enabled in WarningEnableC (Parameter

192)

• Operator Station must be disabled in Mismatch Action (Parameter 233)

• An operator station must be selected in Operator Station Type

(Parameter 224)

6. Communication Fault & Idle Override (Parameter 346) must be enabled.

7. Network Fault Override (Parameter 347) must be enabled.

8. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay to the high-speed contactor and Output
Relay 1 is wired as a control relay to the low-speed contactor. Both relays open when a
trip event occurs. Figure 61
Relay 0 and Output Relay 1 configured as control relays and the contactor auxiliary
contacts wired to Input 0 and Input 1.

is a wiring diagram of a two-speed starter with Output

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Chapter 4 Operating Modes

I-Run Forward

II-Run Reverse

0-Stop

Control Power

E200 Relay

Relay 0

R03 R04

Relay 1

R13 R14

Run Fast

Run Slow

Run Fast Aux

Run Slow Aux

IN 0

IN 1

Tri p Eve nt

Feedback Timeout

Run Fast

Run Slow

Stop

Fast (Relay 0)

Slow (Relay 1)

Fast Feedback

Slow Feedback

Trip Status

Tri p Re set

Timer

Feedback Timeout
Tri p

Figure 61 - Two-speed Starter (Operator Station) with Feedback Wiring Diagram

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 34.

Timing Diagram

Figure 62 - Two-speed Starter (Operator Station) with Feedback Timing Diagram

98 Rockwell Automation Publication 193-UM017A-EN-P - April 2019

Operating Modes Chapter 4

Control Power

E200 Relay

IN 0

IN 1

Relay 0

R03 R04

Relay 1

R13 R14

Run Fast

Run Slow

Run Fast/Stop

Run Slow/Stop

Two-speed Starter (Local I/O) – Two-wire Control

Operating Mode Two Speed Starter (Local I/O) – Two Wire Control (Parameter 195 =

46) uses Input 0 to control Output Relay 0, which controls the contactor coil of the
high-speed contactor, and Input 1 to control Output Relay 1, which controls the
contactor coil of the low-speed contactor. Both Input 0 and Input 1 are maintained
signals, so the two-speed starter remains energized when either Input 0 or Input 1 is
active.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

IMPORTANT

The Two-speed Starter (Local I/O) – Two-wire Control operating mode uses the
signal from Input 0 or Input 1 to control the starter. When an E200 relay powers up,
the starter energizes if either Input 0 or Input 1 is active.

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Communication Fault & Idle Override (Parameter 346) must be enabled.

5. Network Fault Override (Parameter 347) must be enabled.

Wiring Diagram

Output Relay 0 is wired as a control relay to the high-speed contactor and Output
Relay 1 is wired as a control relay to the low-speed contactor. Both relays open when a
trip event occurs. Figure 63
Relay 0 and Output Relay 1 configured as control relays.

Figure 63 - Two-speed Starter (Local I/O) – Two-wire Control Wiring Diagram

is a wiring diagram of a two-speed starter with Output

DeviceLogix Program

The DeviceLogix program is automatically loaded and enabled in the E200 relay on
power-up or when Operating Mode (Parameter 195) is set to a value of 46.

Rockwell Automation Publication 193-UM017A-EN-P - April 2019 99

Chapter 4 Operating Modes

Tri p Even t

Run Fast

Run Slow

Fast (Rel ay 0)

Slow (Relay 1)

Tri p St atu s

Tri p Re set

Timing Diagram

Figure 64 - Two-speed Starter (Local I/O) – Two-wire Control Timing Diagram

Two-speed Starter (Local I/O) – Two-wire Control with Feedback

Operating Mode Two Speed Starter (Local I/O) – Two Wire Control (Parameter 195 =

47) uses Input 0 to control Output Relay 0, which controls the contactor coil of the
high-speed contactor and Input 1 to control Output Relay 1, which controls the
contactor coil of the low-speed contactor. Both Input 0 and Input 1 are maintained
signals, so the two-speed starter remains energized when either Input 0 or Input 1 is
active.

The auxiliary contact from the starter’s high-speed contactor is wired into Input 0, and
the auxiliary contact from the starter’s low-speed contactor is wired into Input 1. If a
feedback signal is not received before the time identified in Feedback Timeout
(Parameter 213), the E200 Relay issues a trip or warning event.

InterlockDelay (Parameter 215) defines the minimum time delay when switching
direction.

The reset button of the E200 Operator Station is enabled for this operating mode.

IMPORTANT

Rules

1. Output Pt00 Assignment (Parameter 202) must be set to Control Relay.

2. Output Pt01 Assignment (Parameter 203) must be set to Control Relay.

3. Overload Trip must be enabled in TripEnableI (Parameter 183).

4. Feedback Timeout Trip in TripEnableC (Parameter 186) or Feedback Timeout
Warning in WarningEnableC (Parameter 192) must be enabled.

5. Communication Fault & Idle Override (Parameter 346) must be enabled.

6. Network Fault Override (Parameter 347) must be enabled.

The Two-speed Starter (Local I/O) – Two-wire Control operating mode uses the
signal from Input 0 or Input 1 to control the starter. When an E200 relay powers up,
the starter energizes if either Input 0 or Input 1 is active.

100 Rockwell Automation Publication 193-UM017A-EN-P - April 2019