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Allen-Bradley
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Compact GuardLogix 5380
Reference Manual
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Table of contents
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Allen-Bradley ControlLogix 5580, CompactLogix 5380, Logix 5000, CompactLogix 5370, Compact GuardLogix 5370 Reference Manual

...
Reference Manual
Original Instructions
Replacement Guidelines: Logix 5000 Controllers
ControlLogix 5570 to ControlLogix 5580
GuardLogix 5570 to GuardLogix 5580
CompactLogix 5370 to CompactLogix 5380
Compact GuardLogix 5370 to Compact GuardLogix 5380

Important User Information

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Websites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Before You Begin a Migration Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
New and Future Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Integrated Architecture Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Migration Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
Minimum Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GuardLogix Controllers Minimum Requirements. . . . . . . . . . . . 18
Product Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ControlLogix Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
GuardLogix Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Controller Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ControlLogix 5570 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ControlLogix 5580 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GuardLogix 5570 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GuardLogix 5580 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connectors and Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Project Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Configure the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connections Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Nodes on an EtherNet/IP Network . . . . . . . . . . . . . . . . . . . . . . . . . 27
New Project Dialog Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Controller Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Controller Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5570 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5580 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SD Card Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Communication Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Download the Program to the Controller . . . . . . . . . . . . . . . . . . . . . . . 41
Build Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Downloading Workflow Change . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Upload Fidelity Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . . 43
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 3
Table of Contents
Chapter 3
Replacement Considerations with CompactLogix and Compact GuardLogix Systems
Minimum Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
CompactLogix Controllers Minimum Requirements . . . . . . . . . 46
Compact GuardLogix Controllers Minimum Requirements . . 46
Product Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CompactLogix Controllers Product Comparison . . . . . . . . . . . . 47
Compact GuardLogix Controllers Product Comparison . . . . . . 49
Controller Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
CompactLogix 5370 L3 and Compact GuardLogix 5370 L3
Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
CompactLogix 5380 Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Compact GuardLogix 5380 Spacing. . . . . . . . . . . . . . . . . . . . . . . . . 52
Controller Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
CompactLogix 5370 L3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 53
CompactLogix 5380 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Compact GuardLogix 5370 Dimensions. . . . . . . . . . . . . . . . . . . . . 54
Compact GuardLogix 5380 Dimensions. . . . . . . . . . . . . . . . . . . . . 54
Connectors and Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Power the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Project Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Configure the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connections Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Nodes on an EtherNet/IP Network . . . . . . . . . . . . . . . . . . . . . . . . . 59
New Project Dialog Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Controller Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Controller Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
SD Card Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Communication Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
EtherNet/IP Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Dual-IP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Linear/DLR Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Use I/O Modules in CompactLogix Systems . . . . . . . . . . . . . . . . . . . . 74
CompactLogix 5370 L3 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CompactLogix 5380 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Local I/O Module Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Event Task Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Scheduled Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Download the Program to the Controller . . . . . . . . . . . . . . . . . . . . . . . 79
Build Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Downloading Workflow Change . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Upload Fidelity Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . . 81
4 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Chapter 4
Table of Contents
Replacement Considerations with Safety Applications
Perform Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Applications with
1734-AENTR Series A Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Safety Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
GSV of Safety Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Safety Network Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Produce/Consume Safety Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Safety Application Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Exporting and importing Safety Add-on Instructions . . . . . . . . . 88
Convert a Safety Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Replace Producer Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Chapter 5
Standard Application Conversion Converting Logix Designer Projects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Produce and Consume Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
RPI of Multicast Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Data Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Late Binding of I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Standard Native I/O Data Types and Tags . . . . . . . . . . . . . . . . . 103
I/O Data Manipulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Motion Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
ControlLogix 5580 and GuardLogix 5580 Controllers . . . . . . 105
CompactLogix 5380 and Compact GuardLogix 5380
Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Axis Position References in Move Instructions . . . . . . . . . . . . . . 107
Pending Edits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
AXIS_CIP_Drive Data Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Chapter 6
Instruction Execution Math-related Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
TRN Instruction Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Improved Math Instruction Accuracy . . . . . . . . . . . . . . . . . . . . . . 111
SQR/SQRT Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
X Mod 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
AND, NOT, OR, and XOR Support for REAL. . . . . . . . . . . . . 112
Floating Point Literals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
XPY Instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
0.0 div 0.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Structural Changes to Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
JSR Nesting Level Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Max Number of Inputs or Outputs for a Program JSR/RET . 117
Max Number of InOut Parameters for an
Add-On Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Jump to Label Must Be Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
MCR Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 5
Table of Contents
Data Alignment and Memory Allocation Rules for
User-defined Data Types (UDTs) That Contain LINTs. . . . . 120
Instruction Error and Fault Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Subscript Expressions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
TRN Operator and Math Status Flags. . . . . . . . . . . . . . . . . . . . . . 124
Math Status Flags are Valid Only in One Rung. . . . . . . . . . . . . . 125
AVE and STD Instruction Accuracy . . . . . . . . . . . . . . . . . . . . . . . 126
BTD, FAL, FSC, and CMP No Longer Generate
Math Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Math Status Flags Not Permitted in Structured Text . . . . . . . . 127
Minor Fault on Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Manually Set Math Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
TOD Instruction Flags and Math Status Flags . . . . . . . . . . . . . . 130
Add-On Instructions Do Not Propagate Math Status Flags . . 130
Subroutines Do Not Affect Math Status Flags . . . . . . . . . . . . . . 131
Carry Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Store NAN in an Integer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Compare NAN Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Operand Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Converting +/- Infinity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Copy/File Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
COP and CPS Into Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
JSR and RET Parameters Passing Into Structures. . . . . . . . . . . . 136
JSR passing Atomic Data type into an Array or Structure . . . . 137
Instructions That Operate On Arrays . . . . . . . . . . . . . . . . . . . . . . 139
GSV/SSV Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
MCT/MCTP Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Chapter 7
Diagnostics and Status Indicators with ControlLogix Systems
6 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Controller Status Display and Indicators . . . . . . . . . . . . . . . . . . . . . . . 141
4-Character Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Ethernet Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Home Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Tasks Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Diagnostics Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Advanced Diagnostics Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . 146
Browse Chassis Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Chapter 8
Table of Contents
Diagnostics and Status Indicators with CompactLogix Systems
Controller Status Display and Indicators . . . . . . . . . . . . . . . . . . . . . . . 150
4-Character Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Controller Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
EtherNet/IP Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Power Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Differences Between 5380 and 5370 Controllers . . . . . . . . . . . . 155
EtherNet/IP Mode Affect on 5380 Controller Web Pages . . . 155
Home Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Tasks Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Diagnostics Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Ethernet Port A1/A2 Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Advanced Diagnostics Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . 160
Browse Chassis Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 7
Table of Contents
Notes:
8 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018

Preface

This manual is intended to offer guidelines when you replace the following:
• ControlLogix® 5570 controller with a ControlLogix® 5580 controller. Guidelines that reference a ControlLogix 5570 controller also apply to a ControlLogix 5560 controller.
• CompactLogix™ 5370 L3 controller with a CompactLogix 5380 controller
• GuardLogix® 5560 or GuardLogix 5570 controller with a GuardLogix 5580 controller.
• Compact GuardLogix 5370 L3 controller with a Compact GuardLogix 5380 controller

Summary of Changes

This manual contains new and updated information as indicated in the following table.
Top ic Pa ge
Added information regarding GuardLogix 5580 and Compact GuardLogix 5380 controllers.
Added Chapter 4: Replacement Considerations with Safety Applications 83
Added information on the AXIS_CIP_Drive Data Type for Studio 5000 Logix Designer® V31.00.00

Additional Resources

These resources contain information about related products from Rockwell Automation.
These documents contain more information about Logix 5000™ controllers.
Table 1 - Additional Resources
Resource Description
• EtherNet/IP™ Communication Modules in Logix 5000™ Control Systems, publication ENET-UM004
• EtherNet/IP Network Configuration User Manual, publication ENET-UM001
• ControlNet® Network Configuration User Manual, publication CNET-UM001
• DeviceNet® Network Configuration User Manual, publication DNET-UM004
• Logix 5000 Controllers Common Procedures Programming Manual, publication 1756-PM001
• Logix Controllers Instructions Reference Manual, publication 1756-RM009
• Logix 5000 Controllers Advanced Process Control and Drives Instructions Reference Manual, publication 1756-RM006
• Logix 5000 Controllers Motion Instructions Reference Manual, publication MOTION-RM002
• Logix 5000 Controllers Import/Export Reference Manual, publication 1756-RM084
Networks
Logix 5000 Software and Programming
Through out
108
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 9
Preface
Table 1 - Additional Resources
Resource Description
• 1756 ControlLogix Controllers Technical Data, publication 1756-TD001
• ControlLogix 5580 Controllers Product Information, publication 1756-PC405
• ControlLogix 5580 and GuardLogix 5580 Controllers User Manual, publication 1756-UM543
• ControlLogix Chassis and Power Supply, publication 1756-IN005
• 1756 ControlLogix Chassis Specifications Technical Data, publication 1756-TD006
• CompactLogix 5380 Controller Specifications Technical Data, publication 5069-TD002
• CompactLogix 5380 Controllers Installation Instructions, publication 5069-IN013
• CompactLogix 5380 and Compact GuardLogix 5380 Controllers User Manual, publication 5069-UM001
• CompactLogix 5370 Controllers User Manual, publication 1769-UM021
• CompactLogix 5370 L3 Controllers Quick Start, publication IASIMP-QS023
• CompactLogix Performance and Capacity Quick Reference, publication IASIMP-QR007
ControlLogix Controllers, Chassis, and Power Supply
CompactLogix Controllers
You can view or download publications at
http://www.rockwellautomation.com/literature/
To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
.
Websites
Resource Description
https://ab.rockwellautomation.com/ Product Selection Information
Product Compatibility and Download Center (PCDC) Product-relate d downloads including firmware, release
http://samplecode.rockwellautomation.com Studio 5000 Logix Designer Sample Code
notes, associated software, drivers, tools, and utilities (produc t serial nu mber required)
10 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Chapter 1
Before You Begin a Migration
Topic Page
Considerations 12
New and Future Features 13
Integrated Architecture Tools 15
Migration Services 15
This publication features these controllers, and where applicable, the controllers are known as:
Controller Family Includes these controllers
5580 controllers ControlLogix® 5580 and GuardLogix® 5580 controllers
5380 controllers CompactLogix™ 5380 and Compact GuardLogix 5380 controllers
5570 controllers ControlLogix 5570 and GuardLogix 5570 controllers
5370 controllers CompactLogix 5370 and Compact GuardLogix 5370 controllers
This publication provides a reference to controller capabilities and how the 5580/5380 controller capabilities differ from the 5570/5370 controllers.
IMPORTANT Any user or third-party developer of communications software to a
ControlLogix or CompactLogix controller must fully follow the Logix 5000™ Data Access Programming Manual, 1756-PM020
.
Beginning with Logix controller families 5380 and 5580, the full implementation and enforcement of the CIP™ specification standard for ANSI Extended Symbolic 0x91 is required, as documented in the above referenced publication and the ODVA CIP specification.
Any custom or 3rd party communications software, which previously only supported ANSI Extended Symbolic 0x61, will need to be updated to communicate to these new controllers.
Previous Logix controller families CompactLogix L1, L2, L3, 5370 and ControlLogix 5550, 5560, 5570 continue to support both the 0x91 CIP Standard and the older, no longer in use, 0x61.
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 11
Chapter 1 Before You Begin a Migration

Considerations

Throughout this manual, the following apply:
• Guidelines that reference a ControlLogix 5570 controller also apply to a ControlLogix 5560 controller.
• There are references to controller project versions. Controller project versions 20 or earlier are created in RSLogix 5000® software. Controller project versions 21 or later are created in the Studio 5000 Logix Designer® environment, referred to as the Logix Designer application throughout this publication.
• Not all controllers are available with all versions of RSLogix 5000 software or the Logix Designer application.
For example, CompactLogix 5370 L3 controllers are available in RSLogix 5000 software, version 20 and the Logix Designer application, version 21 or later.
• Unless otherwise indicated, the graphics that are used throughout manual are the same for 5380 and 5580 controllers.
Product compatibility information and release notes are available online within the Product Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/ pcdc.page.
12 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Before You Begin a Migration Chapter 1

New and Future Features

The following table indicates the Studio 5000 Logix Designer environment version in which product features are available.
Table 2 - New and Future Features
Feature ControlLogix Controllers CompactLogix Controllers
ControlLogix 5570 GuardLogix 5570
Hardware support No new controllers in
1 Gbps Ethernet port Not applicable Single embedded Ethernet
EtherNet/IP™ modes:
• Dual-IP mode
•DLR/Linear mode
Instruction-based alarms (ALMA, ALMD) All versions Version 29 or later All versions Version 29 or later
Tag-based Alarms Not applicable Version 31 or later Not applicable Version 31 or later
Integrated Motion on EtherNet/IP All versions Version 28 or later All versions
SERCOS motion All versions Version 31 or later Not supported Not supported
Analog motion All versions Version 31 or later Not supported Future
versions 28, 29, or 30
Not applicable Not supported DLR/Linear mode in all versions
ControlLogix 5580 GuardLogix 5580
New controllers in version 28:
• 1756-L83E
• 1756-L85E
New controllers in version 29:
• 1756-L81E
• 1756-L82E
• 1756-L84E
New controllers in version 31:
• 1756-L81ES
• 1756-L82ES
• 1756-L83ES
• 1756-L84ES
port that supports up to 1 Gbps communication rate
CompactLogix 5370 L3 Compact GuardLogix 5370 L3
New controllers in version 28:
• 1769-L30ERMS
• 1769-L33ERMS
• 1769-L36ERMS
New controllers in version 31:
• 1769-L37ERM
• 1769-L37ERMS
• 1769-L38ERM
• 1769-L38ERMS
• 1769-L38ERMO
• 1769-L38ERMOS
Not supported Dual, embedded Ethernet ports
that support CompactLogix 5370 L3 controllers
(3)
CompactLogix 5380 Compact GuardLogix 5380
New controllers in version 28:
• 5069-L320ER
• 5069-L340ERM
New controllers in version 29:
• 5069-L306ER, 5069-L306ERM
• 5069-L310ER, 5069-L310ER-NSE, 5069-L310ERM
• 5069-L320ERM
• 5069-L330ER, 5069-L330ERM
• 5069-L340ER
• 5069-L350ER
New controllers in version 30:
• 5069-L350ERM
• 5069-L380ERM
• 5069-L3100ERM
New controllers in version 31:
• 5069-L306ERS2
• 5069-L306ERMS2
• 5069-L310ERS2
• 5069-L310ERMS2
• 5069-L320ERS2
• 5069-L320ERMS2
• 5069-L330ERS2
• 5069-L330ERMS2
• 5069-L340ERS2
• 5069-L340ERMS2
• 5069-L350ERS2
• 5069-L350ERMS2
• 5069-L380ERS2
• 5069-L380ERMS2
• 5069-L3100ERS2
• 5069-L3100ERMS2
that each support up to 1 Gbps communication rate
CompactLogix 5380 Controllers Version 28 or later ­DLR/Linear mode
CompactLogix 5380 Controllers Version 29 or later ­Dual-IP mode and DLR/Linear
Compact GuardLogix 5380 Controllers Version 31or later ­Dual-IP mode and DLR/Linear
Vers ion 2 8 or la ter
(3)
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 13
Chapter 1 Before You Begin a Migration
Table 2 - New and Future Features
Feature ControlLogix Controllers CompactLogix Controllers
ControlLogix 5570 GuardLogix 5570
Integrated safety SIL 2/PLd Version 28 or later for
ControlLogix 5570 controllers only, along with components of the ControlLogix system that are type-approved and certified for use in SIL 2 applications, according to IEC
(2)
61508. For more information, see the
Using ControlLogix in SIL 2 Applications Safety Reference Manual, publication
1756-RM001.
Integrated safety SIL 3/PLe Version 28 or later with these
GuardLogix 5570 controllers and safety partner:
• 1756-L71S and 1756-L7SP
• 1756-L72S and 1756-L7SP
• 1756-L73S and 1756-L7SP
PanelView™ 5000 graphic terminal support Version 27 or later Version 29 or later Version 27 or later Version 29 or later
Redundancy ControlLogix 5570 controllers
- Versions 19, 20, and 24
ControlLogix 5560 controllers
- Versions 19 and 20
PhaseManager™ All versions Future All versions Future
SequenceManager™ Version 28 or later Future Version 28 or later Future
Drive-based CIP Safety stopping functions
(1)
, monitored/timed SS1)
(STO
Controller-based CIP Safety stopping and
Version 30 or later Version 31 or later Version 30 or later Version 31 or later
Not applicable Version 31 or later Not applicable Version 31 or later
monitoring functions (SS1, SS2, SOS, SLS, SLP, SDI)
Secured Data Exchange Version 30 or later Future Version 30 or later Future
Controller-based Audit Log Version 30 or later Future Version 30 or later Future
Component Change Detection Version 30 or later Future Version 30 or later Future
Emulate All versions Future All versions Future
(1) Only the GuardLogix 5570, GuardLogix 5580, Compact GuardLogix 5370, and Compact GuardLogix 5380 controllers support the CIP Safety™ protocol that is needed for the Safe To rque Off (STO)
function.
(2) This type of SIL 2 application is not supported by ControlLogix 5580 controllers.
(3) Not all CompactLogix 5370 L3 or CompactLogix 5380 controllers support Integrated Motion on an EtherNet/IP network.
ControlLogix 5580 GuardLogix 5580
Version 31 or later with these GuardLogix 5580 controllers:
• 1756-L81ES
• 1756-L82ES
• 1756-L83ES
• 1756-L84ES Achieve SIL 2/PLd with the
use of a primary safety controller, the safety task, and safety I/O.
CompactLogix 5370 L3 Compact GuardLogix 5370 L3
CompactLogix 5380 Compact GuardLogix 5380
Not supported Version 31 or later with these
Compact GuardLogix 5380 controllers:
• 5069-L306ERS2
• 5069-L306ERMS2
• 5069-L310ERS2
• 5069-L310ERMS2
• 5069-L320ERS2
• 5069-L320ERMS2
• 5069-L330ERS2
• 5069-L330ERMS2
• 5069-L340ERS2
• 5069-L340ERMS2
• 5069-L350ERS2
• 5069-L350ERMS2
• 5069-L380ERS2
• 5069-L380ERMS2
• 5069-L3100ERS2
• 5069-L3100ERMS2 Achieve SIL 2/PLd with the use
of the SIL2/PLd capable safety controller, the safety task, and safety I/O.
Version 31 or later with these GuardLogix 5580 controllers and safety partner:
• 1756-L81ES
• 1756-L82ES
• 1756-L83ES
• 1756-L84ES
• 1756-L8SP
Version 28 or later with these Compact GuardLogix 5370 L3 controllers:
• 1769-L30ERMS
• 1769-L33ERMS
• 1769-L36ERMS
• 1769-L36ERMOS
• 1769-L37ERMS
Future
• 1769-L37ERMOS
• 1769-L38ERMS
• 1769-L38ERMOS
Future Not supported Not supported
14 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Before You Begin a Migration Chapter 1

Integrated Architecture Tools

Migration Services

The Integrated Architecture® system can help you plan and configure a system, and migrate system architectures. For more information, go to:
http://www.rockwellautomation.com/rockwellautomation/products­technologies/integrated-architecture/tools/overview.page?
Rockwell Automation can help you in the following ways:
• To get the most out of your current equipment.
• To determine your next steps.
• To plan for the transition to newer technology.
You can migrate all at once or use our unique, phased approach. The phased approach helps you minimize the costs, risks, and complexities that are present when you manage legacy products and systems. Regardless of the migration approach that you take, Rockwell Automation has the tools and the experience to guide you through the transition.
For more information, see Migration Solutions Brochure, publication MIGRAT-BR002
.
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 15
Chapter 1 Before You Begin a Migration
Notes:
16 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Chapter 2
Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
Topic Page
Minimum Requirements 18
Product Comparison 19
Controller Dimensions 22
Connectors and Status Indicators 24
Project Size 26
Configure the Controller 26
Controller Res et 37
SD Card Behavior 38
Communication Options 39
Download the Program to the Controller 41
Thermal Monitoring and Thermal Fault Behavior 43
This chapter describes features and functions that are associated with the ControlLogix® 5580 and GuardLogix® 5580 controllers.
This chapter features these controllers, and where applicable, the controllers are known as:
Controller Family Includes these controllers
5580 controllers ControlLogix 5580 and GuardLogix 5580 controllers
5570 controllers ControlLogix 5570 and GuardLogix 5570 controllers
It is not an exhaustive list of the features and functions available with the controllers. Instead, the list indicates what is new or changed in the controller at this release:
• Embedded 10/100/1000 Mbps Ethernet port
• Higher performance and capacity including : – Motion Processing: 256 total axes – Total I/O packets processing: 128,000 pps – 320 unconnected message buffers – 256 simultaneous cached message instructions in the running state – Support for up to 300 EtherNet/IP™ nodes
• Support for Compact 5000™ I/O over an EtherNet/IP network
• Change Ethernet port speed without a module reset
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 17
Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems

Minimum Requirements

The 5580 controllers have these minimum requirements.
ControlLogix Controllers Minimum Requirements
Requirement, Minimum ControlLogix 5570 Controller ControlLogix 5580 Controller
Chassis 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17
Series A, Series B, and Series C
Programming Software Studio 5000 Automation Engineering & Design Environment®,
Version 21.00.00 or later RSLogix 5000® Software Version 20.00.00 or later
1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17 0 °C < Ta < +60 °C (+32 °F < Ta < +140 °F) for Series C Chassis 0 °C < Ta < +50 °C (+32 °F < Ta < +122 °F) for Series B Chassis
Studio 5000 Logix Designer® Application Version 28.00.00 or later
GuardLogix Controllers Minimum Requirements
Requirement, Minimum GuardLogix 5570 Controller GuardLogix 5580 Controller
Chassis 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17
Series A, Series B, and Series C
Programming Software Studio 5000 Automation Engineering & Design Environment,
Version 21.00.00 or later RSLogix 5000 Software Version 20.00.00 or later
1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17
Operating in SIL 2/PL d Configuration:
0 °C < Ta < +60 °C (+32 °F < Ta < +140 °F) for Series C Chassis Note: If operating above +55 °C (+131 °F), modules greater than
6.2 W shall not be installed in slots adjacent to the controller.
Operating in SIL 3/PL e Configuration:
0 °C < Ta < +60 °C (+32 °F < Ta < +140 °F) for Series C Chassis 0 °C < Ta < +50 °C (+32 °F < Ta < +122 °F) for Series B Chassis
Studio 5000 Logix Designer Application Version 31.00.00 or later
18 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2

Product Comparison

This section compares:
• ControlLogix 5580 controllers to ControlLogix 5570 controllers
• GuardLogix 5580 controllers to GuardLogix 5570 controllers
ControlLogix Controllers
The ControlLogix 5580 controllers operate similarly to the ControlLogix 5570 controllers, with these differences.
Table 3 - Technical Specifications
Attribute ControlLogix 5570 Controller ControlLogix 5580 Controller
Memory 4…32 MB user memory 1756-L81E: 3 MB
1756-L82E: 5 MB 1756-L83E: 10 MB 1756-L84E: 20 MB 1756-L85E: 40 MB
I/O Memory 0.98 MB Not applicable
Compact 5000 I/O modules supported Not supported Full support
Embedded Ethernet Not applicable 10/100/1000 Mbps
Ethernet nodes Controller connections: a total of 500 connections used for Ethernet
I/O and Ethernet Messaging.
Logix Designer application, version 28:
• 1756-L83E: 100 EtherNet/IP nodes, max
• 1756-L85E: 300 EtherNet/IP nodes, max Logix Designer application, version 29:
• 1756-L81E: 60 EtherNet/IP nodes, max
• 1756-L82E: 80 EtherNet/IP nodes, max
• 1756-L83E: 100 EtherNet/IP nodes, max
• 1756-L84E: 150 EtherNet/IP nodes, max
• 1756-L85E: 300 EtherNet/IP nodes, max
(2)
Logix Designer application, version 30 or later:
• 1756-L81E: 100 EtherNet/IP nodes, max
• 1756-L82E: 175 EtherNet/IP nodes, max
• 1756-L83E: 250EtherNet/IP nodes, max
• 1756-L84E: 250 EtherNet/IP nodes, max
• 1756-L85E: 300 EtherNet/IP nodes, max
Ethernet performance Not applicable Ethernet I/O (Class 0/1): 128,000 packets per second
Ethernet Messaging (Class 3): 2000 messages per second
Unconnected message buffers 20 outgoing buffers, configurable to 40
4 incoming buffers
Concurrent cached message instructions in the running state
HMI and Messaging (Class 3) Drawn from the 500 total connections supported by the controller. 512 dedicated messages (256 incoming messages and 256
Integrated motion • SERCOS interface
Motion axes 128, any combination of these supported axis types:
Axes/ms over backplane 8 19
32, drawn from the 500 total connections supported by the controller.
• Analog options (encoder input, LDT input, SSI input)
•EtherNet/IP network
• CIP™
• Consumed
• Virtual
• Position loop drives
•Servo
•Servo drive
• Generic
320 - Any combination of outgoing or incoming unconnected buffers.
256 dedicated buffers.
outgoing messages)
• EtherNet/IP network
• SERCOS interface
• Analog options (encoder input, LDT input, SSI input)
256, any combination of these supported axis types:
•CIP
• Consumed
•Virtual
• Position loop drives
(4)
(4)
(3)
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 19
Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
Table 3 - Technical Specifications
Attribute ControlLogix 5570 Controller ControlLogix 5580 Controller
Axes/ms over EtherNet/IP port Not applicable 32 when you use the built-in EtherNet/IP port at 1 Gbps.
Rockwell Automation recommends that you use the built-in EtherNet/IP port for high-performance motion applications.
Voltage and current ratings 800 mA @ 5.1V DC
5.0 mA @ 1.2V DC
Energy storage module • 1756-ESMCAP capacitor energy storage module (removable)
• 1756-ESMNSE capacitor energy storage module (removable)
• 1756-ESMNRM capacitor energy storage module (nonremovable)
Weight, approx 0.25 kg (0.55 lb) 0.394 kg (.868 lb)
Wire ca tegory
(1)
3 - on USB port 3 - on USB port
Wire si ze Not applicable Ethernet cabling and installation according to
Reset Button Not applicable A stage 1 reset clears the user application program and
(1) Use this conductor category information for planning conductor routing. See the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.
(2) The 5580 controllers allocate memory as needed, so there is no dedicated I/O memory space.
(3) Data size = 32-bits / 1-DINT
(4) With Studio 5000 Logix Designer Application Ve rsion 31.00.00 or later.
1.2 A @ 5.1V DC
5.0 mA @ 1.2V DC
Embedded in controller, nonremovable
2 - on Ethernet port
IEC 61918 and IEC 61784-5-2
memory, but retains the controller IP address. A stage 2 reset returns the controller to out-of box settings
(including firmware), and clears all network settings.
GuardLogix Controllers
The GuardLogix 5580 controllers operate similarly to the GuardLogix 5570 controllers, with some differences.
Table 4 - Features and Specifications
Attribute GuardLogix 5570 Controller GuardLogix 5580 Controller
Instruction-based alarms (ALMA, ALMD)
Tag based alarms Not applicable Yes
PanelView™ 5000 Not supported Full support
User and Safety Memory 1756-L71S: 2 MB + 1 MB Safety
I/O Memory 0.98 MB Not applicable
Compact 5000 I/O modules supported Not supported Full support
Embedded Ethernet Not applicable 10/100/1000 Mbps
Ethernet nodes
(1)
Ethernet performance Not applicable Ethernet I/O (Class 0/1): 128,000 packets per second
Yes Yes
1756-L81ES: 3 MB + 1.5 MB Safety 1756-L72S: 4 MB + 2 MB Safety 1756-L73S: 8 MB + 4 MB Safety
1756-L82ES: 5 MB + 2.5 MB Safety
1756-L83ES: 10 MB + 5.0 MB Safety
1756-L84ES: 20 MB + 6.0 MB Safety
Controller connections: a total of 500 connections used for Ethernet I/O and Ethernet Messaging.
• 1756-L81ES: 100 EtherNet/IP nodes, max
• 1756-L82ES: 175 EtherNet/IP nodes, max
• 1756-L83ES: 250 EtherNet/IP nodes, max
• 1756-L84ES: 250 EtherNet/IP nodes, max
Ethernet Messaging (Class 3): 2000 messages per second
(3)
(4)
20 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2
Table 4 - Features and Specifications
Attribute GuardLogix 5570 Controller GuardLogix 5580 Controller
Unconnected message buffers 20 outgoing buffers, configurable to 40
4 incoming buffers
Concurrent cached message
32, drawn from the 500 total connections supported by the controller. 256 dedicated buffers.
instructions in the running state
HMI and Messaging (Class 3) Drawn from the 500 total connections supported by the controller. 512 dedicated messages (256 incoming messages and 256
Integrated motion • SERCOS interface
• Analog options (encoder input, LDT input, SSI input)
• EtherNet/IP network
Drive Safety Instructions with
Not applicable Yes
Kinetix® 5700 ERS4 Drives
Networked Safe Torque Off for Drives
Full support Full support
(CIP Mode/IO Mode)
Networked Safe Torque Off for Kinetix
Full support Full support
(CIP Mode)
Motion axes 100, any combination of these supported axis types:
•CIP
•Consumed
• Virtual
• Position loop drives
•Servo
•Servo drive Generic
Axes/ms over backplane 8 19
Axes/ms over EtherNet/IP port Not applicable 32 when you use the built-in EtherNet/IP port at 1 Gbps.
Voltage and current ratings 800 mA @ 5.1V DC
5.0 mA @ 1.2V DC
Energy storage module • 1756-ESMCAP capacitor energy storage module (removable)
• 1756-ESMNSE capacitor energy storage module (removable)
• 1756-ESMNRM capacitor energy storage module (nonremovable)
Weight, approx 0.25 kg (0.55 lb) 0.394 kg (.868 lb)
Wire ca tegory
(2)
3 - on USB port 3 - on USB port
Wire si ze Not applicable Ethernet cabling and installation according to
Reset Button Not applicable • A controller stage 1 reset clears the user application
(1) For more information on Ethernet nodes, see Nodes on an EtherNet/IP Network on page 27.
(2) Use this conductor category information for planning conductor routing. See the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
(3) The 5580 controllers allocate memory as needed, so there is no dedicated I/O memory space.
(4) Data size = 32-bits / 1-DINT
320 - Any combination of outgoing or incoming unconnected
buffers.
outgoing messages)
• SERCOS interface
• Analog options (encoder input, LDT input, SSI input)
• EtherNet/IP network
256, any combination of these supported axis types:
•CIP
• Consumed
• Virtual
• Position loop drives
Rockwell Automation recommends that you use the built-in
EtherNet/IP port for high-performance motion applications.
1.2 A @ 5.1V DC
5.0 mA @ 1.2V DC
Embedded in controller, nonremovable
2 - on Ethernet port
IEC 61918 and IEC 61784-5-2
program and memory, but retains the controller IP address.
• A controller st age 2 reset returns the control ler to out-o f box settings (including firmware), and clears all network settings. On a GuardLogix 5580 controller, the stage 2 reset also clears safety settings and the safety signature/safety locked state.
• The Safety Partner reset returns the 1756-L8SP Safety Partner to the out-of box settings (including firmware).
• In a SIL 3 application, when you reset the GuardLogix Controller you must also reset the 1756-L8SP Safety Part ner.
.
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 21
Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
145.20 mm (5.72 in.)
142.94 mm (5.63 in.)
34.55 mm (1.36 in.)
145.20 mm (5.72 in.)
136.60 mm (5.50 in.)
34.55 mm (1.36 in.)

Controller Dimensions

This section shows dimensional differences.
ControlLogix 5570 Dimensions
Logix5572™
RUN FORCE SD OK
ControlLogix 5580 Dimensions
22 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
Logix5572S™
145.20 mm (5.72 in.)
142.94 mm (5.63 in.)
34.55 mm (1.36 in.)
139.6 mm (5.50 in.)
34.55 mm (1.360 in.)
145.2 mm (5.717 in.)
Front view: GuardLogix 5580 Controller, GuardLogix 5580 Safety Partner
Side view: GuardLogix 5580 Controller, GuardLogix 5580 Safety Partner
34.55 mm (1.360 in.)
145.2 mm (5.717 in.)
RUN FORCE SD OK
Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2
GuardLogix 5570 Dimensions
Logix5584ES™
RUN
RUN
FORCE SD OK
REM
GuardLogix 5580 Dimensions
Logix55L8SP™
NET
LINK
OK
PROG
32714-M
Rockwell Automation Publication 1756-RM100F-EN-P - October 2018 23
Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
Item Description
14-character Display
2 Status Indicators
3REM RUN PROG Key
4 Energy Storage Module Release
5
SD Card slot behind the door
(1)
(1) The door opens from top to bottom.
6USB Port
1
2
3
5
6
4
1
7
4
3
5
6
2
Item Description
14-character Display
2 Status Indicators
3REM RUN PROG Key
4 Ethernet Port
5 Ethernet Status Indicators
6
SD Card slot and Reset button are behind the door.
(1)
(1) First remove the key, then open the door from right to left.
7USB Port

Connectors and Status Indicators

ControlLogix 5570 ControlLogix 5580
This section shows the front plate differences. For more information on the status indicators and reset button, see Chapter 7, Diagnostics and Status
Indicators with ControlLogix Systems on page 141.
24 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
32511-M
Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2
Item Description
14-character Display
2 Status Indicators
3REM RUN PROG Key
4 Energy Storage Module Release
5
SD Card slot behind the door
(1)
(1) The door opens from top to bottom.
6USB Port
1
2
3
5
6
4
1
5
3
7
2
Item
Description
14-character display
2 Status Indicators
3 Mode switch (Remote, Run, Program)
4 SD card slot and Reset Button behind the door
(1)
(1) First remove the key, then open the door from right to left.
5USB Port
6Ethernet Port
7Ethernet Status Indicators
8 Safety Partner Reset Button
6
4
1 2
8
GuardLogix 5570 GuardLogix 5580 and Safety Partner
Logix5584ES™
NET
LINK
RUN
FORCE SD OK
REM
RUN
PROG
OK
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Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems

Project Size

Configure the Controller

The size of the .ACD file does not reflect the size of your project that downloads to the controller. The .ACD file contains multiple components. Not all components are downloaded to the controller.
You must consider how to best use controller resources when ControlLogix controllers communicate over an EtherNet/IP network. There are limitations concerning how much EtherNet/IP communication the controller supports.
Consider the following:
•Connections
•Ethernet Nodes
Connections Overview
A Logix 5000™ controller provides connection resources whenever communications are established between two devices.
Connections are used when the system contains the following conditions or activities:
• I/O modules, communication modules, and adapters are present in the I/O configuration of the user project
• Produced or Consumed tags are configured in the user project
• Connected Messages are executed in the user application
• External devices, programming terminals, or HMIs communicate with the controller
You must track the number of connections that are used when you configure a ControlLogix 5570 control system.
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Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2
Nodes on an EtherNet/IP Network
When used in a Logix Designer application project, version 28 or later, 5580 controllers offer a simplified method for counting controller resources.
When you configure a 5580 control system, you simply count the number of Ethernet nodes that you include in the I/O configuration section of your Logix Designer application project.
On the Controller Properties dialog box, the Logix Designer application project displays the updated number of nodes that are used as you add Ethernet nodes to the project.
To see an example of how the project displays the node count, see Figure 3 on
page 32. Ta b l e 5 lists the EtherNet/IP node limits for 5580 controllers.
Table 5 - 5580 Controller EtherNet/IP Node Guidelines
Cat. No. Maximum Number of EtherNet/IP Nodes Supported
Logix Designer Application, Versi on 28
1756-L81E Not applicable 60 100 100
1756-L81ES Not applicable 100
1756-L82E Not applicable 80 175 175
1756-L82ES Not applicable 175
1756-L83E 100 100 250 250
1756-L83ES Not applicable 250
1756-L84E Not applicable 150 250 250
1756-L84ES Not applicable 250
1756-L85E 300 300 300 300
Logix Designer Application, Versi on 29
Logix Designer Application, Version 3 0
Logix Designer Application, Version 31 or later
Devices Included in the Node Count
Any devices that you add directly to the I/O configuration section are counted toward the node limits of the controller. The following are example devices that must be counted:
• Remote communication adapters
• Devices with an embedded EtherNet/IP port, such as I/O modules, drives, and linking devices
• EtherNet/IP devices that are connected to a communication module in the local chassis
• Remote controllers when a produce/consume connection is established between the two controllers
• HMI devices that are included in the I/O configuration tree
• Third-party devices that are directly connected to the EtherNet/IP network
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Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
Devices Excluded from the Node Count
Ethernet devices that exist on the EtherNet/IP network but are not added to the I/O configuration of the project do not count as nodes. These items are not added to the I/O configuration and are not considered nodes:
•Computer
• EtherNet/IP communication modules that reside in the local chassis with the controller
• HMI that is not added to the I/O configuration section
•MSG instruction
• Standard Ethernet devices for which the controller uses a socket interface to communicate
New Project Dialog Box
When you create a project with a 5580 controller, the Module Definition dialog box appears. The dialog box provides standard controller settings, along with additional security settings. The information that is entered in this dialog box displays on the Controller Properties General tab and Security tab.
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Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems Chapter 2
Controller Properties
This table compares the Controller Properties Tab.
Controller Properties Tab Comments
General Same functionality as 5570 controllers.
Major Faults Same functionality as 5570 controllers.
Minor Faults Same functionality as 5570 controllers.
Date/Time Same functionality as 5570 controllers.
Advanced New parameter to enable Minor Overflow fault reporting. See Advanced Tab on
SFC Execution Same functionality as 5570 controllers.
Project Same functionality as 5570 controllers.
Redundancy Currently not available for 5580 controllers.
Nonvolatile Memory Same functionality as the 5570 controllers.
Memory (Logix Designer application, version 28)
Capacity (Logix Designer application, version 29 and later)
Internet Protocol New for 5580 controllers. See Internet Protocol Tab on page 34
Port Configuration New for 5580 controllers. See Port Configuration Tab on page 35.
Security Now has additional security parameters. See Security Tab on page 36
Alarm Log Not available for 5580 controllers in version 28.
page 30
The tabs indicate the same information but are named differently between the Logix Designer application versions.
Indicates data usage. Data usage is indicated with one value that combines Data and Logic memory usage and I/O memory usage.
See Memory Tab on page 31
Available in version 29 or later with the same functionality as the 5570 controllers.
or Capacity Tab on page 32.
.
.
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Chapter 2 Replacement Considerations with ControlLogix 5580 and GuardLogix 5580 Systems
Report Overflow Faults is ena bled by default when morphing a legacy projec t, but defaults to disabled when creating a ControlLogix 5580 project.
Advanced Tab
The Advanced tab provides a way to assign the Controller Fault Handler and Power-up Handler. You can also match a project to a specific controller by serial number.
• Report Overflow Faults is a new parameter that lets you control Minor Overflow fault reporting. When you create a project, the default setting is disabled. When you import or open a legacy project, the default setting is enabled. For more information, see Minor Fault on Overflow
on page 128.
• System Overhead Time Slice is no longer required for 5580 controllers, and the parameter is removed.
Figure 1 - Controller Properties Dialog Box - Advanced Tab
5570 Controllers Example 5580 Controllers Example
30 Rockwell Automation Publication 1756-RM100F-EN-P - October 2018
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