Allen-Bradley ColorSight IO-Link Reference Manual

Quick Reference
Original Instructions
ColorSight IO-Link
Catalog Number 46CLR-D5LAC1-D5, 46CLR-D5LAC2-D5, 46CLR-D5LAC3-D5
Top ic Pa ge
Summary of Changes 1 Description 1 IO-Link Features 1 Communication Parameters 1 Process Data In (Continuous Data) 1 Process Data-in Parameter Definitions 2 Process Data Out (Continuous Data) 2 Parameter Data (Asynchronous Data) 2 Diagnosis Tab Definitions — Device Access Locks 5

Summary of Changes

This publication contains updated steps in Standard Teach
Parameter Tab Definitions and Color Scan Teach Definitions on
page 2

Description

The Bulletin 46CLR ColorSight™ Process Data sensor offers 48 bits and includes red, green, blue, intensity, signal strength, and the state of each of the color channel outputs.
This quick reference includes IO-Link parameters that are offered in our 46CLR ColorSight sensors. These parameters can be accessed from any IOLink 1.1 compliant master.

IO-Link Features

The sensor heartbeat function indicates to the PLC that a sensor lost connectivity due to failure or faulty wiring.
Access to red, green, blue, and color intensity information.
Seven color channels can be taught when operating in IO-Link.
Signal strength indicates the reflectivity level of the reflector. This function is ideal for continuous monitoring and solving challenging applications.
Location indication helps you to identify the sensor that must be readjusted or taught in the application quickly.
Counter, timers, and monitoring frequency parameters enable operators to add ON delay and OFF delay on the output behavior.
User interface lock helps prevent unintentional or undesired changes to the sensor setup parameters.
Two process data maps allow operators to use the continuous parameters best suited for the application.

Communication Parameters

Table 1 - Specifications
Specifications Attributes
IO-Link revision V1.1 Process data in length 48 bits (6 bytes) Process data out length Not available Communication mode COM2 (38.4 kbps) Cycle time, mi n 4 ms Vend or ID 2 (0x0 2)
Device ID
SIO mode Supported Data storage Not supported
294: 46CLR-D5LAC1-D5 295: 46CLR-D5LAC2-D5 296: 46CLR-D5LAC3-D5

Process Data In (Continuous Data)

Process Data In is transmitted cyclically to the IO-Link master from the IO-Link device.
ColorSight IO-Link

Process Data-in Parameter Definitions

Parameter Definition
Triggered1…7
SignalQualityScore
Signal Quality
Red
Green
Blue
Intensity
Performs the same operation as the discrete output for all seven color channels.
Can be used to indicate if the signal strength is higher or lower than a defined threshold in index 196 (0xC4). It also helps you detect a reflectivity of a target that can affect the performance of the sensor.
Reflects the strength of the return signal reflected from the target. The range is 0…100%. Darker targets reflect a value closer to zero while highly reflective targets reflect a number closer to 100%.
Displays the red component of the color under detection. The parameter can be a value between 0…4095.
Displays the green component of the color under detection. The parameter can be a value between 0…4095.
Displays the red component of the color under detection. The parameter can be a value between 0…4095. This value is calculated by subtracting the green and red component from the total value of 4095.
Displays the intensity of the color under detection. The parameter can be a value of 0…4095.

Process Data Out (Continuous Data)

Not applicable.

Parameter Data (Asynchronous Data)

These parameters can be read from and/or written to an IO-Link device. Unlike Process Data In, which is transmitted from the IO-Link device to the IO-Link master cyclically, these parameters are read or written on-request with the use of message instructions.

Identification Tab Definitions

Tab Definition
Vendor Name The vendor name of the product. Product Name The product catalog number. Product Text A brief description of the sensor. Product ID The ordering part number of the sensor. Serial Number The serial number of the unit. Application Specific
Tag
Sensor
Hardware Revision The hardware revision of the sensor. Firmware Revision The firmware revision of the sensor.
Allows you to assign a value to describe the sensor in the application. For example, “roll level.
When used in the Add-on Profile (AOP), this value must not be empty as it could cause a loss in communications.

Standard Teach Parameter Tab Definitions

This section captures the standard teach procedure of 46CLR sensor. These steps show you how to teach the sensor in standard teach mode.
1. Select the desired color channel to teach using the “Teach Channel” (index: 203) parameter.
2. Click Apply in the AOP to set the desired color channel.
3. Place the target in front of the sensor. Send the command “Standard Teach – Show Color” (index: 65) to start the teach process.
4. Send the command “Teach – Apply” (index:
64) to finalize the
teach process.
5. The teach process is complete.
When using the AOP for 46CLR sensor, you must click the Refresh button for the color setpoints to be updated in the AOP. After you click Refresh in the AOP, the sensor correlation window opens and asks you to validate the settings. Select “Use Device Values” and then click OK. Click Apply in the AOP to save these settings.

Color Scan Teach Definitions

This section captures the color scan teach process of 46CLR sensor. The Color Scan feature enables you to teach and detect objects with various colors and individual colors to each channel. These steps show you how to teach the sensor in color scan mode.
1. Select the desired color channel to teach using the “Teach Channel” (index: 203) parameter.
2. Click Apply in the AOP to set the desired color channel.
3. Place the target in front of the field of view of the sensor and send the command “Color Scan – Start” (index: 71). Move the color targets that you want to teach as needed until all desired colors are presented in the field of view of the sensor.
4. Send the command “Color Scan – Stop” (index: 72) to stop the color scan process.
5. Send the command “Teach – Apply” (index: 64) to finalize the teach process.
6. The teach process in complete.
When using the AOP for 46CLR sensor, you must click Refresh for the color setpoints to be updated in the AOP. After you click Refresh in the AOP, the sensor correlation window opens and asks you to validate the settings. Select “Use Device Values” and then click OK. Click Apply in the AOP to save these settings.
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ColorSight IO-Link

Teach (Standard, Color Scan)

Parameter Definition
Selects the desired teach channel for the target in front of the field of view of the
Teach Channel (203/0xCB)
Detection Mode (177/0xB1)
Tea ch St atus (204/0xCC)
sensor. The sensor has a total of seven color channels, three of which are discrete and the remaining four are virtual channels. The default value for this parameter is Channel 1 and must be changed to the desired color channel during the Standard or Color Scan Teach Process.
Selects the desired color detection mode. The 46CLR ColorSight sensor uses these main methods of color evaluation:
• Color Mode: This mode is optimized for the precise evaluation of several colors or gradient of colors within a given tolerance (up to nine tolerance levels). In this color inspection and evaluation mode, at least one color must be taught and there’s no need to teach the background to be sure of reliable operation. This method of operation is the most common.
• Best Fit Mode: This parameter value enables the sensor to operate as a color sorting and assignment mode. In this mode, the sensor assigns the color that is measured into the color channel that is closest to the internal set color. Multiple colors must be taught and the background must also be taught using one of the available color channels. This mode is uncommon and is only recommended for advanced special applications.
• Teach Apply: Finalizes the standard teach and color scan teach process.
• Teach Cancel: Cancels the standard teach and color scan teach process without completing the teach process.
• Reset – Color Channel: Resets the currently selected color channel to the factory default settings.
Indicates the status of the teach process.

Operation Configuration

Triggered1 – Color Channel 1
Parameter Definition
• Channel 1. Red
• Channel 1. Green
Channel 1. Intensity
• Channel 1. Red Tolerance
• Channel 1. Green Tolerance
Channel 1. Intensity Tolerance
Channel 1. Tolerance
Channel 1. Polarity
Channel 1. Operation Enables or disables the operation of Channel 1.
Channel 1. Intensity Evaluation
Channel 1. Counter
Channel 1. On Delay
Channel 1. Off Delay
Channel 1. One Shot
Channel 1. Combine Color Channel
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the intensity. The parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 1. The operator can set zero as the finest tolerance while level nine is the widest tolerance.
Sets the polarity of the Color Channel 1. The polarity could be either not inverted or inverted
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.
Defines the desired number of counts for the discrete output to turn ON. For example, if the counter value is set to 3, the output turns ON after the third detection has occurred.
Defines the desired delay for the output to turn ON once a target has been detected. For example, if the ON Delay value is 5000 ms (5 s), the sensor output turns ON after 5 seconds have passed.
Defines the desired delay for the output to turn OFF once a target has left the detection area. For example, if the OFF Delay value is 5000 ms (5 s), the sensor output turns ON immediately and then it turns OFF after 5 seconds have passed.
The One Shot defines the width of the pulse of the output. For example, if the One Shot value is set to 5000 ms (5 s), the output turns ON immediately after the target has been detected and remains on for 5 seconds. This value cannot be reset when a new target is detected. And if a target is detected while the pulse is active, it does not extend the output pulse.
Enables you to perform logic functions such as AND /OR with Color Channel 4.
Triggered2 – Color Channel 2
Parameter Definition
•Channel 2. Red
• Channel 2. Green
Channel 2. Intensity
• Channel 2. Red Tolerance
• Channel 2. Green Tolerance
Channel 2. Intensity Tolerance
Channel 2. Tolerance
Channel 2. Polarity
Channel 2. Operation Enables or disables the operation of Channel 2.
Channel 2. Intensity Evaluation
Channel 2. Counter
Channel 2. On Delay
Channel 2. Off Delay
Channel 2. One Shot
Channel 2. Combine Color Channel
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the Intensity. The parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 2. The operator can set zero as the finest tolerance while level nine is the wide st tolerance.
Sets the polarity of the Color Channel 2. The polarity could be either inverted or not inverted.
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.
Defines the desired number of counts for the d iscrete output to turn ON. For example, if the counter value is set to 3, the output turns ON after the third detection has occurred.
Defines the desired delay for the output to turn ON once a target has been detected. For example, if the ON Delay value is 5000 ms (5 s), the sensor output turns ON after 5 seconds have passed.
Defines the desired delay for the output to turn OFF once a target has left the detection area. For example, if the OFF Delay value is 5000 ms (5 s), the sensor output turns ON immediately and then it turns OFF after 5 seconds have passed.
The One Shot defines the width of the pulse of the output. For example, if the One Shot value is set to 5000 ms (5 s), the output turns ON immediately after the target has been detected and remains on for 5 seconds. This value cannot be reset when a new target is detected. And if a target is detected while the pulse is active, it does not extend the output pulse.
Enables you to perform logic functions such as AND /OR with Color Channel 5.
Triggered3 – Color Channel 3
Parameter Definition
•Channel 3. Red
•Channel 3. Green
Channel 3. Intensity
• Channel 3. Red Tolerance
• Channel 3. Green Tolerance
Channel 3. Intensity Tolerance
Channel 3. Tolerance
Channel 3. Polarity
Channel 3. Operation Enables or disables the operation of Channel 3.
Channel 3. Intensity Evaluation
Channel 3. Counter
Channel 3. On Delay
Channel 3. Off Delay
Channel 3. One Shot
Channel 3. Combine Color Channel
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the Intensity. The parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 3. The operator can set zero as the finest tolerance while level nine is the widest tolerance.
Sets the po larity of the Color C hannel 3. It can be ei ther inverted or not inverted.
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.
Defines the desired number of counts for the d iscrete output to turn ON. For example, if the counter value is set to 3, the output turns ON after the third detection has occurred.
Defines the desired delay for the output to turn ON once a target has been detected. For example, if the ON Delay value is 5000 ms (5 s), the sensor output turns ON after 5 seconds have passed.
Defines the desired delay for the output to turn OFF once a target has left the detection area. For example, if the OFF Delay value is 5000 ms (5 s), the sensor output turns ON immediately and then it turns OFF after 5 seconds have passed.
Defines the width of the pulse of the output. For example, if the One Shot value is set to 5000 ms (5 s), the output turns ON immediately after the target has been detected and remains on fo r 5 seconds. This value cannot be reset when a new target is detected. And if a target is detected while the pulse is active, it does not extend the output pulse.
Enables you to perform logic functions such as AND/OR with Color Channel 6.
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ColorSight IO-Link
Triggered4 – Color Channel 4
Parameter Definition
• Channel 4. Red
• Channel 4. Green
Channel 4. Intensity
• Channel 4. Red Tolerance
• Channel 4. Green Tolerance
Channel 4. Intensity Tolerance
Channel 4. Tolerance
Channel 4. Polarity
Channel 4. Operation Enables or disables the operation of Channel 3.
Channel 4. Intensity Evaluation
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the Intensity. Th e parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 3. The operator can set zero as the finest tolerance while level nine is the widest tolerance.
Sets the polarity of the Color Channel 3. The polarity could be either inverted or not inverted
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.
Triggered5 – Color Channel 5
Parameter Definition
• Channel 5. Red
• Channel 5. Green
Channel 5. Intensity
• Channel 5. Red Tolerance
• Channel 5. Green Tolerance
Channel 5. Intensity Tolerance
Channel 5. Tolerance
Channel 5. Polarity
Channel 5. Operation Enables or disables the operation of Channel 3.
Channel 5. Intensity Evaluation
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
This parameter sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the Intensity. Th e parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 3. The operator can set zero as the finest tolerance while level nine is the widest tolerance.
Sets the polarity of color channel 3. The polarity could be either inverted or not inverted.
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.
Triggered6 – Color Channel 6
Parameter Definition
• Channel 6. Red
• Channel 6. Green
Channel 6. Intensity
• Channel 6. Red Tolerance
• Channel 6. Green Tolerance
Channel 6. Intensity Tolerance
Channel 6. Tolerance
Channel 6. Polarity
Channel 6. Operation Enables or disables the operation of Channel 3.
Channel 6. Intensity Evaluation
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the Intensity. Th e parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 3. The operator can set zero as the finest tolerance while level nine is the widest tolerance.
Sets the polarity of the Color Channel 3. The polarity could be either inverted or not inverted
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.
Triggered7 – Color Channel 7
Parameter Definition
•Channel 7. Red
•Channel 7. Green
Channel 7. Intensity
• Channel 7. Red Tolerance
• Channel 7. Green Tolerance
Channel 7. Intensity Tolerance
Channel 7. Tolerance
Channel 7. Polarity
Channel 7. Operation Enables or disables the operation of Channel 3.
Channel 7. Intensity Evaluation
Sets the color threshold for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold for the Intensity. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the respective color. The parameter can be a value between 0…4095.
Sets the color threshold tolerance for the Intensity. The parameter can be a value between 0…4095.
Sets the color tolerance levels for Channel 3. The operator can set zero as the finest tolerance while level nine is the widest tolerance.
Sets the polarity of the Color Channel 3. The polarity could be either inverted or not inverted
Enables or disables the sensor to consider evaluating the intensity of the color as part of the color detection.

Trigger

Parameter Definition
Simulates that the trigger is OFF or disabled, which means that the sensor
Trigger OFF
Trigger ON
Trigger Input
Sensor Configuration
Parameter Definition
Discrete Output Type
Averaging Filter
Binary Outputs
Display Screensaver
Display Indication
Data Mapping Configuration
These process data maps are offered in the 46CLR sensor:
Data Map 0 (Default): Triggered, Quality Score, Signal
Data Map 1: Red, Green, Blue, Intensity
stops measuring the sensor under detection. For this parameter to operate, pin 2 operation from Channel 2 should be changed to Input (Trigger) that the sensor operates as an input.
Simulates that the trigger is ON or enabled, which means that the sensor stops measuring the sensor under detection. For this parameter to operate, pin 2 operation from Channel 2 should be changed to Input (Trigger) that the sensor operates as an input.
Enables the input of an external sensor that is connected to pin 2 sensor to enable or disable sensor measurement. When the pin is connected to high, the color sensor measurement occurs as long as the Trigger sensor output is high.
Changes the output type to operate either as PNP, NPN, or Auto PNP/NPN only on pin 4 (Triggered1).
Parameter allows operators to average multiple measurements inside of the sensor with the goal of providing a more stable color evaluation. You can choose between 1…100 measurements to average the measured signal. The higher the measurement the more stable the measured output.
Disables or enables the logical combination of several channels. The default value for this parameter is disabled.
Enables or disables the LCD display screensaver function. The default value for this parameter is enabled.
Controls the rotation of the LCD display on the sensor. A value of 0 rotates the display 180°.
In this section, the operator is able to configure the combination of parameters that must be displayed as process data. 46CLR sensor process data consists of 5 bytes of data with multiple parameters to be presented to the operator.
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