Allen-Bradley 836P-D1NMGA60PA-D4, 836P-D2NMGB20PP-D4, 836P-D1NFGA14PP-D4, 836P-D2NFGB50PP-D4, 836P-D1NFGB20PA-D4 Installation Manual

Installation Instructions

Original Instructions

Display Solid-state Pressure Switch with IO-Link

Catalog Numbers

836P-D1x, 836P-D2x, 836PF-D1x, 836PF-D2x

Summary of Changes

This publication contains new and updated information as indicated in the following table.

Topi c Page

Two new catalog numbers 1

New bullet under Safety Considerations regarding flush diaphragm 1

G 1/2 B Flush Diaphragm added to Process Connection table 3

G 1/2 B Flush Diaphragm dimensional drawing added to Process Connection dimensions 3

Added new bullet to beginning of Making the Mechanical Connection section 4

Safety Considerations

• Read this document for information on installation, handling, mounting, general product specifications, and operation of this product.
These installation instructions contain important information on handling the instrument.

• Working safety requires that all safety instructions and work instructions are observed.

• Observe the relevant local accident prevention regulations and general safety regulations for the range of use of the instrument.

• The installation instructions are part of the product and must be kept in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time.

• Skilled personnel must have carefully read and understood the operating instructions before any work begins.

• The Bulletin 836P-D is a pressure switch for measuring and monitoring absolute and gauge pressures. The device has been safely built with
state-of-the-art technology and meets the applicable requirements and EC directives. It can, however, be a source of danger if used
incorrectly or for anything other than the designated use.

• The Bulletin 836P-D has flush diaphragm for highly viscous or crystallizing media that can clog the bore of the process connection.

• Qualified individuals are required for installation and commissioning. Failure to comply results in personal injury or equipment damage.

• Before installation, commissioning and operation, be sure that the appropriate pressure switch has been selected in terms of range of
measurement, design, and specific conditions of measurement.

Qualified Personnel

Qualified personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology, and
on their experience and knowledge of the country-specific regulations, current standards and directives, can implement the work that is described
and independently recognize potential hazards.

Recommended Installation for Optimal Performance

Gas Steam Liquid

Display Solid-state Pressure Switch with IO-Link

Specifications

c-UL-us, safety (for example, Electr.safety overpressure, …), USA, Canada

Certifications

Environment: Operating Conditions

Ambient Temperature Range -20…+80 °C (-4…+176 °F)

Media -20…_85 °C (-4…+185 °F)

Storage Temperature -20…+80 °C (-4…+176 °F)

Vibration Resistance 10 g (0.35 oz) (IEC 60068-2-6, under resonance)

Shock Resistance 50 g (1.76 oz) (IEC 60068-2-27, mechanical)

Humidity 45…75% RH

Ingress protection

Overpressure Limit 1.7 times for the relative pressure measuring ranges 16 psi, 1,000 psi, and 1,500 psi. Two times for the remaining available models.

Electrical

Power Supply 15…35 V DC

Current Consumpti on

Total Current Consumption With IO-Link: maximum 450 mA including switching current

Outputs

Output Type 2 x PNP, 1 PNP, and 4…20 mA analog

Zero Offset Adjustment Maximum 3% of span

Output Thresholds OUT 1 and OUT 2 are individually adjus table

Output Modes Selectable - Normally open, normally closed, window, hysteresis

Output Voltage (Power Supply -1V)

Output Current With IO-Link: OUT1 maximum 100 mA, OUT2 maximum 250 mA

Load Analog signal 4…20 mA: ≤ 0.5 kΩ

Service Life 100 million switching cycles

Time to Settle

Accurac y Data

Analog Signal

Non-linearity ≤ ±0.5% of span (BFSL, IEC 61298-2)

Long Term Drift ≤ ±0.2% of span (IEC 61298-2)

Switching Output Switch point accuracy: ≤ ±1% of span; Adjustment accuracy: ≤ ±0.5% of span

Display ≤ ±1.0% of span ± 1 digit

Temperature Error in Rate Temperature Range Typical: ≤ ±1.0% of span; Maximum: ≤ ±2.5 % of span

Temperature Coefficients in Rated Temperature Range Mean TC zero point: ≤ ±0.2% of span/10 K (typical); Mean TC span: ≤ ±0.1% of span/10 K (typical)

Reference Operation Conditions

Operating Temperature 15…25 °C (59…77 °F)

Atmospheric Pressure 950…1,050 mbar (13.78…15.23 psi)

Humidity 45…75% r. h.

Nominal Position Process connection lower mount (LM)

Electrical S afety

Short-circuit Protection 4…20 mA, Out 1/Out 2 vs. V-

Reverse Polarity Protection V+ vs. V-

Insulation Voltage 500V DC

Overvoltage Protection 40V DC

CE conformity - Pressure equipment directive 97/23/EC
EMC Directive 2004/108/EC/,EN 61326 emission (group 1 , class B), and interference immunity (industrial application)
RoHs conformity - 2011/65/EU

IP65 and IP67. The stated ingress protection (per IEC 60529) only applies when plugged in using mating connectors that have the
appropriate ingress protection.

Switching outputs with :
Analog signal 4…20 mA; 70 mA;
Without analog signal: 45 mA

Analog Signal: 3 ms
Switching Output: 20 ms with IO-Link

≤ ±1.0% of span
Including non-linearity, hysteresis, zero offset, and end value deviation (corresponds to measured error per
IEC 61298-2). Calibrated in vertical mounting position with process connection facing downwards.

2 Rockwell Automation Publication 836P-IN001B-EN-P - December 2017

Specifications (Continued)

38

(1.5) dia.

36

(1.42)

72

(2.83)

92.3

(3.63)

45

(1.77)

35

(1.38) dia.

27

(1.06)

20

(0.79)

14

(0.55)

1/4 in. NPT
25 (0.98) ± 0.1 dia.

29.5 (1.16) dia.

M12x1

5 plg./5-pole

29.5

(1.16)

Weight approximately 220 g (7.76 oz)

OUT1

4…20 mA

15…35V DC

(+)

(-)

14

23

OUT1

OUT2

15…35V DC

(+)

(-)

14

23

1 PNP x 4…20 mA

2 PNP

Material

Wette d Par ts

Process Connection Stainle ss Steel 316 L

Pressure Sensing Elements

Non-wetted Par ts

Housing Stainless Steel 304

Keyboard TPE-E

Display Window Polycarbonate

Display Head Polycarbonate and ABS

Process Connection

Thread

< 9.8 bar (142 psi): Stainless Steel 316 L
≥ 9.8 bar (42 psi): Stainless Steel 13- 8 PH

1/4 in. NPT Male
1/4 in. NPT Female
G 1/4 in. BSPP Male

G 1/4 in. BSPP Female
G 1/2 in. B Blush

Display Solid-state Pressure Switch w ith IO-Link

IO-Link Specifications

IO-Link Protocol:
Minimum Cycle Time:
Rate:
Process Data Length:
Data Storage Support:

Vers ion 1 .1
3 ms
COM2 (38.4 k Baud)
16 bit (Frame 2.2)
Yes

1/4 in. NPT Female Dimensions [mm (in.)]

Wiring Diagrams

IMPORTANT IO-Link operation is only available when connected to an IO-

Link Master such as the 1734-4IOL or any competitive IO-Link
Master. While in Standard IO mode (SIO), the sensor operates as
a discrete PNP output.

Mating Cables

Catalog Number 889D – F4AC-2 (M12x1 connector)
Catalog Number 889D-R4AC-2 (M12x1 right angle connector)

Process Connection

Attribute Description

Measuring Cell Piezoresistive measuring cell and metallic measuring diaphragm

Application Measurement and monitoring of absolute and gauge pressures

Rockwell Automation Publication 836P-IN001B-EN-P - December 2017 3

Process Connection

Thread

− 1/4 in. NPT female

− 1/4 in. NPT male

− G 1/4 in. BSPP female

− G 1/4 in. BSPP male

− G 1/2 in. B Flush Diaphragm

Display Solid-state Pressure Switch with IO-Link

G

L1

G

L1

D1

L3

L2

L1

G

Process Connection [mm (in.)] (Continued)

G 1/4 in. BSPP Male 1/4 in. NPT Male G 1/4 in. BSPP Female G 1/2 in. B Flush Diaphragm

L1

L2

L3

G

D1

G L1 G L1 G L1 L2 L3 D1 G L1 L2 L3 D1

G 1/4 13 (0.51) 1/4 in. NPT 13 (0.51) G 1/4 in. 20 (0.79) 13 (0.51) 10 (0.39) 25 (0.98) G 1/2 in. B 23 (0.91) 20.5 (0.81) 10 (0.39) Ø 18 (0.71)

Range of Measurement [bar (psi)]

Switch

Gauge Pressure -1…+20 (-14.5…+300) 0…551 (0…8000)

Absolute Pressure/Vacuum -1…+20 (-14.5…+300) 0…20 (0…300)

836P-D1

836PF-D1

836P-D2

836PF-D2

IMPORTANT Overpressure Limit 2 times; 1.7 times for the relative pressure

measuring ranges 160 psi, 1000 psi, and 1500 psi.

Output Signals

Output Model Type Switching Output 1 Switching Output 2 Analog Signal

1 PNP x 4…20 mA PNP — 4…20 mA (3 wi re)

2 PNP PNP PNP —

Commissioning

ATT EN TI ON : Only for use with the pressure switch if it is in perfect condition for safety.

Check the following points before commissioning:

• Fluid leakage is indicative of damage.

• Since this product is a safety-relevant component, check the diaphragm for any visible damage.
Required tool: Wrench size 27 open-ended wrench and screwdriver.

Making the Mechanical Connection

• For the flush mount connection option, do not remove the protective cap until shortly before mounting. During installation, confirm that
the diaphragm is not damaged.

• While mounting, make sure that the sealing faces at the instrument are clean and undamaged.

• Only screw in or unscrew the instrument via the wrench. Never use the case as a working surface.

• The correct torque depends on the dimensions of the process connection and the gasket used (form/material).

• When screwing in, be careful not to cross the threads.

4 Rockwell Automation Publication 836P-IN001B-EN-P - December 2017

Display Solid-state Pressure Switch w ith IO-Link

per EN 837 per DIN 3852-E

NPT

Types of Sealing

Figure 1 - Parallel Thread Tapered Thread (NPT)

Correct sealing of the process connections with parallel threads at the sealing face must be made using suitable flat gaskets and sealing rings.

The sealing of the tapered threads (for example, NPT thread) is made by providing the thread with additional sealing material such as, PTFE tape
(EN 837-2).

Making the Electrical Connection

• The instrument must be grounded via the process connection.

• The power supply for the pressure switch must be made via an energy-limited electrical circuit in accordance with section 9.3 of
UL/EN/IEC 61010-1 or an LPS to UL/EN/IEC 60950-1 or class 2 in accordance with UL1310/UL1585 (NEC or CEC). The power
supply must be suitable for operation above 2000 m (6561.6 ft) in case the pressure switch be used at this altitude.

• For cable outlets, make sure that no moisture enters at the cable end.

Disconnect and Disposal

ATT EN TI ON : Residual media in the dismounted pressure transmitter can result in a risk to persons, the environment, and equipment. Take sufficient

precautionary measures.

Disconnect: Only disconnect the pressure transmitter once the system has been depressurized.

Disposal: Incorrect disposal can put the environment at risk.

Dispose of instrument and packaging materials in an environmentally compatible way and in accordance with the country-specific waste disposal
regulations.

Rockwell Automation Publication 836P-IN001B-EN-P - December 2017 5

Display Solid-state Pressure Switch with IO-Link

Status switching output2 (optional)

Status switching output1

Display mode

•Short press
Display of the unit

• Long press
Display of the set parameters

Programming mode

•Short press
Menu up
Parameter value up (step-wise)

• Long press
Menu up
Parameter value up (fast)

Display mode

•Short press
Display of the unit

• Long press
Enter the programming mode

Programming mode

•Short press
Menu up
Parameter value up (step-wi se)

• Long press
Menu down
Param eter valu e down (f ast)

Display mode

•Short press
Display of the unit

Four-digit LED display

•Display pressure value

• Display menu item

•Display parameter

Programming mode

•Short press
Select menu item
Confirmation of the input

Note: The pressure switch has two operating
modes, the display mode and the programming
mode. The function of the keys depends on the
selected operating mode.

Enter key: In programming mode, press the
enter key once to set the values for the selected
parameters.

Note: Short press equals three seconds; long press equals five seconds.

Programming

Figure 2 - Keys and Functions

Keys (Simultaneously press the Info and Menu

Keys to Exit the Programming Mode and return
to Display Mode.)

Function

Display Mode Programming Mode (Press the Menu Key for five seconds to enter Programming Mode.)

Short Press:
Display of the unit
Long Pres s:
Display of set parameters

Short Press:
Display of the unit
Long Pres s:
Enters programming mode

Short press: toggle paramete r up (step-wise) Shor t press: toggle parameter up (fast scroll)

Short press: toggle parameter dow n
(step-wise)

Table 3 - Parameters

Parame ter Descri ption Parame ter Descr iption

SP1/SP2 Hysteresis function: Switch point switching output (1 or 2) UNIT Unit switching

FH1/FH2 Window function: Window high switching output (1 or 2) 0SET Of fset adjustment (3% of span)

RP1/RP2 Hysteresis function: reset point switching output (1 or 2)

FL1/FL2 Window function: Window low switch output (1 or 2)

EF Extended programming functions

RES Re turn the set parameter to the factory settings

DS1/DS2

DR1/DR2

OU1 Switching function switching output (1 or 2)

OU2

Switch delay time, which must occur without interruption before any electrical signal change
occurs (SP1 or SP2)

Switch delay time, which must occur without interruption before any electrical signal change
occurs (RP1 or RP2)

HNO = hysteresis function, normally open
HNC = hysteresis function, normally closed
FNO = window function, normally open
FNC = window function, normally closed

Display value in display mode

DISM

DISU Display update 1,2,5,10 updates/second

DISR Rotate display indicator by 180°

RHL Clear the minimum- and maximum - value memories

PAS

TAG Input of a 16-figure alphanumeric measuring point number

CT= actual pressure value; LOW, HIGH = minimum, maximum pressure value OFF= display
off;
SP1/FH1 = function switch po int 1, RP1/FL1 = function reset point 1,
SP2/FH2= function switch point 2, RP2/FL2 = function reset point 2

Password input, 0000= no password
Password input digit by digit

Long press: toggle parameter down (fast scroll)

6 Rockwell Automation Publication 836P-IN001B-EN-P - December 2017

Display Solid-state Pressure Switch w ith IO-Link

Menu (Programming and Factory Setting)

Display Mode

▼▲ Press menu key for 5 se conds

Programming Mode (to set values, press enter) Factory setting:

▼▲ Enter

SP1/FH1 Valu e (Minimum: MBA +0.5% Maximum: MBE) Instrument nominal pressure

▼▲ Enter

RP1/FL1 Val ue (Minimum: MBA Maximum: SP1 -0.5%) Instrument nominal pressure -10%

▼? ▲ Enter

SP2/FH2 Valu e (Minimum: MBA +0.5% Maximum: MBE) Instrument nominal pressure

▼? ▲ Enter

RP2/FL2 Val ue (Minimum: MBA Maximum: SP2-0.5%) Instrument nominal pressure -10%

▼? ▲ Enter Enter

EF RES Yes /N o Reset to factory setting

▼ ▲ Enter

DS1 Valu e 0…50 s 0 s

▼ ▲? Enter

DR1 Value 0…50 s 0 s

? ▼ ▲? Enter

DS2 Valu e 0… 50 s 0 s

? ▼ ▲? Enter

DR2 Value 0… 50 s 0 s

? ▼ ▲? Enter

OU1 PAR A HNO,HNC,FNO,FNC HNO

? ▼ ▲? Enter

OU2 PAR A HNO,HNC,FNO,FNC HNO

? ▼ ▲? Enter

UNIT Unit BAR,MPA,KPA,PSI,KG/cm2 Order-related

? ▼ ▲? Enter

0SET Yes /N o Zero point adjustment 3% of span

? ▼ ▲? Enter

DISM PAR A ACT, HIGH, LOW,OFF,SP1/FH1,RP1/FL1,SP2/FH2,RP2/FL2 ACT

? ▼ ▲? Enter

DISU Val ue 1/2/5/10 update/second 5

? ▼ ▲? Enter

DISR Yes / No Rotate display by 180°

? ▼ ▲? Enter

RHL Yes/ No Reset HIGH, LOW

? ▼ ▲? Enter

PAS Valu e Password without

? ▼ ▲? Enter

TAG Va lue Measuring point number without

END END Legend:

Press the enter key to return to display mode an d exit
programming mode.

Display Mode MBE = End of measuring range

Rockwell Automation Publication 836P-IN001B-EN-P - December 2017 7

MBA = Start of measuring range

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Publication 836P-IN001B-EN-P - December 2017 14142257.01

Supersedes Publication 836P-IN001A-EN-P - January 2016 10002065887 Ver 01

Copyright © 2017 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.