Allen-Bradley 800HL-FPX Installation Manual

Technical Data

Hazardous Location Push Button Specifications

Bulletin Numbers

Topic Page Topic Page

800H Type 7&9 Hazardous Location Push Buttons 800G Hazardous Location Push Buttons

Specifications (Bul. 800H) 5 Specifications (Bul. 800G) 37

Momentary Contact Push Buttons Units (Bul. 800H) 9 Complete Assembled Stations (Bul. 800G) 42

Push Pull Units (Bul. 800H) 13 Configurable Ganged Assembled Stations (Bul. 800G) 43

Selector Switch Units (Bul. 800H) 17 Push Button Units (Bul. 800G) 44

Pilot Light Devices (Bul. 800H) 21 Selector Switch Units (Bul. 800G) 46

Specialty Units (Bul. 800H) 23 Pilot Lights (Bul. 800G) 47

Station Design Guidelines (Bul. 800H) 25 Enclosures (Bul. 800G) 48

Approximate Dimensions & Shipping Weights (Bul. 800H) 27 Back-of-Panel Components (Bul. 800G) 49

800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2 Approximate Dimensions (Bul. 800G) 51

Specifications (Bul. 800R) 33

Approximate Dimensions & Shipping Weights (Bul. 800R) 36

800G, 800H, and 800R

Summary of Changes

Topic Page

Updated cable glands in Tabl e 13

Updated Complete Ass embled Stations (Bul. 800G) cat. no. explanation tables 42

Updated Configurable Ganged Assembled Stations (Bul. 800G) cat. no. explanation tables 43

Updated Plastic (Base mount only) cat. no. explanation tables 48

37

Hazardous Location Push Button Specifications

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Product Certifications website,

http://www.rockwellautomation.com/global/certification/overview.page

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/literature/

. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Allen-Bradley, PenTUFF, Rockwell Automation, Rockwell Software, and LISTEN. THIN K. SOLVE are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

2 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Product Description (Bul. 800H)

Type 3 Flange Seal Sealing Wells Sealed Switch Contact Blocks

Application

When properly mounted in a Type 7 & 9 enclosure, Bulletin 800H Type 7 & 9 operators are designed to meet the requirements of
the National Electrical Code for Class I, Divisions 1 & 2, Groups B, C & D Hazardous Gas; Class II, Divisions 1 & 2, Groups E, F and G
Hazardous Dust; and, Class III Hazardous Fiber Locations. In addition, the single-gang shallow base, Cat. No. 800H-IHZX7, meets
Class I, Group B requirements. This Type 7 & 9 equipment is listed by Underwriters Laboratories, Inc.

Per National Electrical Code:
Zone 1: In Class I, Zone 1 locations, all wiring methods permitted for Class I, Division 1 locations and Class I, Zone 0 or Zone 1

locations, including requirements for sealing, shall be permitted.

Zone 2: In Class I, Zone 2 locations, all wiring methods permitted for Class I, Division 2, Class I, Division 1 or Division 2, and
ClassI, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted.

Operator Construction

The Allen-Bradley line of hazardous location devices features copper-free (less than 0.4 of 1% copper content) die cast
aluminum bushings and mounting rings, Type #316 stainless steel operating shafts and an O-ring seal for added corrosion
resistance. These components mount into a threaded hole (3/4 in.-14 NPSM) in a suitable enclosure.

Bulletin 800H Type 7 & 9 components are available in two basic formats: standard barrel (Bulletin 800H) and long barrel
(Bulletin800HL). Standard barrel devices are suitable for mounting in panel thickness up to 1 in. thick. Long barrel devices are
suitable for mounting in panel thickness greater than 1 in. and no thicker than 2-1/2 in. Both style operators offer a unique
locking bracket, which provides an anti-turn feature to prevent the operator from coming loose. The mounting rings in front of
the panel are knurled to provide a second way to tighten each unit into the panel.

Outdoor Use

Bulletin 800H Type 7 & 9 stations and enclosures are not configured for outdoor use as standard. A Type 3 rating is available,
while maintaining Type 7 & 9 integrity of the enclosure, by the addition of a Type 3 sealing flange and an approved drain. The
sealing flange that is shown in Figure 1
using sealing nuts to seal the push button operators along with the sealing flange. Sealing nuts are available as accessories (see
our website

.)

can be purchased as an option or as an accessory. A Type 4 rating can be achieved by

Elimination of Conduit Seal Off Requirement

Bulletin 800H Type 7 & 9 units can be installed with various sealing options. By using a flanged sealing well, these stations can
be installed without a conduit seal off in most applications (subject to applicable codes and laws). The sealing wells that are
shown in Figure 1
outdoor applications.

Sealed switch contact blocks are another way to help eliminate the need for conduit seal fittings in most applications (subject
to applicable codes and laws). Sealed switch contact blocks can be purchased as an option on assembled stations by changing
the Bulletin No. from 800H to 800R. Sealed switch contact blocks can be ordered as an accessory (see our website
button station with a sealed switch contact block is shown in Figure 1

Figure 1 - Sealing Options

can be purchased as an option or as an accessory. Sealing wells have an integral Type 3 flange seal for

). A push

.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 3

Product Description (Bul. 800H)

Notes:

4 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Specifications (Bul. 800H)

ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does
not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress
levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL
PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.

Table 1 - Electrical Ratings

Contact Ratings See the contact ratings on page 6.

Dielectric Strength 2200V for 1 minute, 1300V for 1 minute (Logic Reed)

Electrical Design Lifecycles 1 000 000 at max. rated load, 200 000 at max. rated load (Logic Reed)

Table 2 - Mechanical Ratings

Vibration 10…2000 Hz 1.52 mm displacement (peak-to-peak) max/10 G max (except Logic Reed)

Shock 1/2 cycle sine-wave for 11 ms ≥ 25 G (contact fragility) and no damage at 100 G

Degree of Protection Type 7 & 9 Explosion Proof (Type 3 and Type 4 ratings available with accessories)

Mechanical Design Lifecycles

Push Buttons 250 000 min

Potentiometers 100 000 min

All other devices 200 000 min

Contact O peration Shallow and mini contact blocks: slow double make and break

Logic Reed and sealed switch contact blocks: snap-action

Wire Guage/Terminal Screw Torque # 18…12 AWG/6…8 lb•in

Typical Operating Forces

Operators without contact blocks: Flush, extended, standard mushroom, jumbo mushroom: 2.9 lb max

Jumbo and extended aluminum mushroom head: 3.95 lb max
Maintained selector switch: 4.0 in•lb max

Spring-return Selector Switches 5 in•lb to stop, 0.2 in•lb to return

Illuminated Push Buttons and Push-to-test
Pilot Lights

2-Position Push-Pull 9 lb max push or pull

3-Position Push-Pull 12 lb max push to in position or pull to center position

Contact Blocks 800T-XA: 1 lb

5.6 lb max

(15 lb max pull to out position)

Logi c Reed : 1 lb max
Sealed Switch: 3 lb max at 0.205 in. plunger travel
Stackable Sealed Switch: 1 lb max

Table 3 - Environmental

Temperature Range

Humidity 50% at 40 °C (104 °F)

➊ Operating temperatures below freezing are based on the absence of freezing moisture and liquids.

Operating –20…+55 °C (–4…+13 °F)

➊

Storage –40…+85 °C (–40…+185 °F)

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 5

Specifications (Bul. 800H)

Standard Contact Ratings

Maximum thermal continuous current Ith 10 A AC/2.5 A DC. Bulletin 800H Type 7 & 9 units with Cat. No. 800T-XA contacts have
ratings as follows:

Table 4 - Standard Contact Ratings

Max. Operational

Volt s U

e

AC 600 AC-15 A600

DC 600 DC-13 Q600

➊ For applications below 24V and 24 mA, PenTUFF™, Logic Reed, or stackable sealed switch contacts are recommended.

Utilization Category Rated Operational Currents

IEC NEMA Volts U

Sealed Switch Contact Ratings

Maximum continuous current Ith 5 A.

Table 5 - Sealed Switch Contact Ratings

Max. Operational

Volt s U

e

AC 600 AC-15 B600

DC 300 DC-13 P300

Utilization Category Rated Operational Currents

IEC NEMA Volts U

e

120…600 7200VA 720VA

72…120 60 A 720VA

24…28 ➊ 60 A 10 A

28…600 69VA

24…28 ➊ 2.5 A

e

120…600 3600VA 360VA

0…120 30 A 3 A

24…300 138VA

0…28 5.0 A

Make Break

Make Break

Stackable Sealed Switch Contact Ratings

Maximum continuous current Ith 3 A. Bulletin 800T units have control circuit ratings with sealed switch contact blocks as
follows:

Table 6 - Stackable Sealed Switch Contact Ratings

Max. Operational

Volt s U

e

AC 300 AC-15 C300

DC 150 DC-13 Q150

6 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Utilization Category Rated Operational Currents

IEC NEMA Volts U

120…300 1800VA 180VA

0…120 15 A 1.5 A

24…150 69VA

0…24 2.5 A

e

Make Break

Logic Reed Contact Ratings

Maximum: 150V AC, 0.15 A, 8VA and 30V DC, 0.06 A, 1.8VA.

Should only be used with resistive loads.

PenTUFF (Low Voltage) Contact Ratings

Minimum DC: 5V, 1 mA
Maximum thermal continuous current I
Bulletin 800H units with Cat. No. 800T-XAV contacts have ratings as follows:

Table 7 - PenTUFF (Low Voltage) Contact Ratings

2.5 A AC/1.0 A DC.

th

Specifications (Bul. 800H)

Max. Operational

Volt s U

e

AC 300 AC-15 C300

DC 150 DC-13 R150

Utilization Category Rated Operational Currents

IEC NEMA Volts U

Standards Compliance

UL508, UL698, UL1203, UL1604,
CSA C22.2 No. 14, CSA C22.2 No. 25, CSA C22.2 No. 30

Certifications

Enclosures:

UL Listed (File No. E71673 Guide No. NNNY)
CSA (File No. LR11924)

Devices:

UL Listed (File No. E10314 Guide No. NOIV)
CSA (File No. LR11924)

e

120…300 1800VA 180VA

0…120 15 A 1.5 A

24…150 28VA

0…24 1.0 A

Make Break

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 7

Specifications (Bul. 800H)

Notes:

8 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Momentary Contact Push Buttons Units (Bul. 800H)

Flush Head Uni t

Cat. No. 800H-AP1A

Extended Head Unit

Cat. No. 800H-BP6B

Mushroom Head Unit

Cat. No. 800H-DP6A

Non-Illuminated

800 H – AP 1 A

abcde

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Operator Type

Code Description

AP Flush head

BP Ex tended head

DP Mushroom head

DPX Mushroom head (less color cap)

c

Color Cap

Code Description

Blank Used only when operator type

Code DPX (Table b) is ordered

1 Green

2Black

3Orange

4Gray

6Red

7Blue

9Yellow

d

Special Mushroom Head ➊

Code Description

Blank No special head

J Jumbo mushroom head — plastic

L Jumbo mushroom head — metal

➊ Special mushroom head options only apply to mushroom head

operator type code DP (Table b).

e

Contact Blocks ➋

Standard

Code Description

Blank No contacts

D1 1 N.O.

D2 1 N.C.

D5 1 N.O. (Mini)

D6 1 N.C. (Mini)

A2 2 N.O.

A4 2 N.C.

A 1 N.O. - 1 N.C.

B 2 N.O. - 2 N.C.

H 3 N.O. - 3 N.C.

C 4 N.O. - 4 N.C.

PenTUFF™ (Low Voltage)

Code Description

D1V 1 N.O.

D2V 1 N.C.

AV 1 N.O. - 1 N.C.

BV 2 N.O. - 2 N.C.

HV 3 N.O. - 3 N.C.

CV 4 N.O. - 4 N.C.

➋ For sealed switch and Logic Reed contact blocks, consult your

local Rockwell Automation sales office or Allen-Bradley
distributor.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 9

Momentary Contact Push Buttons Units (Bul. 800H)

Dual Momentary Contact Push Button Units

800 H – DP H 16 AAXX 64

abcd e f

a

d

Dual Push Button Unit

Cat. No. 800H-DPH16AXX64

f

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Operator Type

Code Description

DP Dual push button

c

Mounting

Code Description

H Horizontal

B Vertical

Color of Button

Code Description

16 Left green flush/right red extended

22 Left black flush/right black flush

e

Contact Blocks ➊

Code Contact Arrangement

Left button
(horizontal)

Top but ton

(vertical)

AAXX 1 N.O. - 1 N.C. 1 N.O. - 1 N.C.

AAAA 2 N.O. - 2 N.C. 2 N.O. - 2 N.C.

➊ For sealed switch and Logic Reed contact blocks, consult your

local Rockwell Automation sales office or Allen-Bradley
distributor.

Right button

(horizontal)

Bottom button

(vertical)

Marking

Code Description

Left button

(horizontal)

Top but ton

(vertical)

Blank No mark specified No mark specified

64 START STOP

50 ON OFF

51 FORWARD REVERSE

57 OPEN CLOSE

66 UP DOWN

99

➋ Marking specified Marking specified

➋ To order with special marking, please specify; seven characters

maximum per button, single line only.

Right button

(horizontal)

Bottom button

(vertical)

10 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Illuminated

800 H – PPB H 16 M

abcdef

Momentary Contact Push Buttons Units (Bul. 800H)

Extended Head with Guard

Cat. No. 800H-PPB16M

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Power Module Type

Code Description

PPB Transformer (or dual input)

QPB Full voltage/Universal

c

Illumination Options

Code Description

Blank Incandescent

HLED

Dual Input

D Diode type, incandescent ➊

T Transformer — relay type, incandescent

TH Transformer —relay type, LED

➊ Diode type dual input provides circuit isolation via opposing

diodes. Not recommended for use with solid-state outputs and
neon indicators.

d

Volt age

Code Description

Tra nsf orm er

16 120V AC 50/60 Hz

26 240V AC 50/60 Hz

46 480V AC 50/60 Hz

56 600V AC 50/60 Hz

Full Voltage — Incandescent

24 24V AC/DC

10 120V AC/DC

20 240V AC/DC

Universal — LED

2 12…130V AC/DC

Dual Input

16 120V AC

24 24V AC/DC ➋

➋ Dual input diode only.

e

Lens Color

Code Description

Blank No lens, with standard contacts 1 N.O. - 1 N.C.

X No lens provided with any contacts ordered other

than standard 1 N.O. - 1 N.C.

M Multi-color ➌

➌ Multi-color insert packet includes amber, blue, green, red,

and white.

f

Contact Blocks ➍

Code Description

Standard

Blank 1 N.O. - 1 N.C.

X No contacts

D1 1 N.O.

D2 1 N.C.

A2 2 N.O.

A4 2 N.C.

PenTUFF (Low Volt age)

D1V 1 N.O.

D2V 1 N.C.

AV 1 N.O. - 1 N.C.

➍ For sealed switch and Logic Reed contact blocks, consult your

local Rockwell Automation sales office or Allen-Bradley
distributor.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 11

Momentary Contact Push Buttons Units (Bul. 800H)

Notes:

12 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Push Pull Units (Bul. 800H)

2-Position Push-Pull

Cat. No. 800H-FPX6A5

Non-illuminated

2-position

800 H – FPX 1 A1

abcde

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Operator Type

Code Description

FPX Push-pull unit

c

Head Type

Code Description

Blank Mushroom head

J Jumbo mushroom head ➊

➊ Normally closed late break contac t. When button is pushed from

the OUT to the IN position, the mechanical detent action of the
operator occurs before electrical contacts change state. When
the button is pulled from the IN to the OUT position, the
electrical contacts change state before the mechanical detent
occurs.

d

Color Cap

Code Description

Blank No cap

1 Green

2Black

4Gray (silver)

6Red

7Blue

9 Yellow (gold)

e

Contact Blocks

Operator Position

Code

Out In

Standard

Blank — — No contacts

A1

A5

D1 O X 1 N.O.

D4 X O 1 N.C.L.B. ➊

D1V O X 1 N.O.

AV

O
X

X
X

PenTUFF ™ (Low Voltage)

O
X

Note: X = Closed/O = Open

X
O

O
O

X
O

Description

1 N.O. - 1 N.C.L.B. ➊

2 N.C.L.B. ➊

1 N.O. - 1 N.C.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 13

Push Pull Units (Bul. 800H)

3-Position Push-Pull

Cat. No. 800H-FPXM6A7

3-position

800 H – FPX M 1 A7

abcdef

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Operator Type

Code Description

FPX Push-pull unit

c

Head Type

Code Description

Blank Mushroom head

J Jumbo mushroom head ➊

➊ Not valid with color cap option code Blank (Table e)

d

Operator Function

Operator Position

Code

Out Center In

M Momentary Maintained Mai ntained

N Momentary Maintained Momentar y

e

Color Cap

Code Description

Blank No cap

1 Green

2Black

4Gray (silver)

6Red

7Blue

9 Yellow (gold)

f

Contact Blocks

Standard

Operator Position

Code

Out Center In

Blank — — — No contacts

AOXO

A1 O

A7

B6

AV

O

O

X

X

X

O

X

X

X

O

X

X

PenTUFF (Low Voltage)

O

O

X

O

Note: X = Closed/O = Open

X
O

X
O

O
O

O
O

X
O

Description

1 N.O. - 1 N.C.

1 N.O. -

1 N.C.L.B.

1 N.C. -

1 N.C.L.B.

2 N.C. -

2 N.C.L.B.

1 N.O. - 1 N.C.

14 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Illuminated

2- and 3-position

800 H – FPX PH 16 M A1

abcdef g

Push Pull Units (Bul. 800H)

a

Barrel Type

Code Description

HStandard barrel

HL Long barrel

b

Operator Type

Code Description

FPX Push-pull unit

c

Operator Function

2-Position

Code Description

Blank Push-pull

3-Position

Operator Position

Code

Out Center In

MMom.Main.Main.

NMom.Main.Mom.

Note Mom. = Momentary

Main. = Maintained

Code Description

P Incandescent

PH LED

Q Incandescent

QH Universal LED

D Dual input — diode ➊

DT Dual input — transformer relay

DTH Dual input transformer — relay

➊ Diode type dual input provides circuit

isolation via opposing diodes. Not
recommended for use with solid-state
outputs and neon indicators.

d

Illumination Options

Transformer

Full Voltage

Dual Input

LED

e

Volt age

Code Description

Transformer

16 120V AC 50/60 Hz

26 240V AC 50/60 Hz

46 480V AC 50/60 Hz

56 600V AC 50/60 Hz

Full Voltage — Incandescent

24 24V AC/DC

10 120V AC/DC

20 240V AC/DC

Universal — LED

2 12…130V AC/DC

Universal — LED

16 120V AC
24 24V AC/DC ➋

➋ Dual input diode only.

Table 1 - Target Selection

2-Position Contact

Description

g

Code

A, AV, R

A1

A2

A5

—

D1, D1V, D1R O X N.O. — — — —

D4 X ON.C.L.B.————

O
X

O
X

O
X

X
O

—
—

—
—

X
O

X
O

O
X

X
O

N.O.
N.C.

N.O.

N.C.L.B.

N.O.
N.O.

N.C.L.B
N.C.L.B.

N.C.

N.C.L.B.

O
X

O
X

—
—

—
—

X
X

O
O

O
X

—
—

—
—

O
X

3-Position

—
—

—
—

CodeOut In Out Center In

X
O

X
O

O
O

A, AV, AR

—

—

f

Color Cap

Code Description

Blank No lens with no contacts

X No lens with contacts
M Multi-color ➌

➌ Multi-color insert packet includes amber,

blue, green, red, and white.

g

Contact Blocks

Code Description

Standard

Blank No contacts

D1 1 N.O.
D4 1 N.C.L.B. ➍

A 1 N.O. - 1 N.C.

A1 1 N.O. - 1 N.C.L.B. ➍

A2 2 N.O.

A5 2 N.C.L.B.
A7 1 N.C. - 1 N.C.L.B. ➍

PenTUFF Low Voltag e

D1V 1 N.O.

D2V 1 N.C.

AV 1 N.O. - 1 N.C.

Logic Reed

D1R 1 N.O.

D2R 1 N.C.

AR 1 N.O. - 1 N.C.

A2R 2 N.O.

g

A1

A7

A4R 2 N.C.

➍ Normally closed late break contact. When

button is pushed from the OUT to the IN
position, the mechanical detent action of
the operator occurs before electrical contacts
change state. When the button is pulled
from the IN to the OUT position, the
electrical contacts cha nge state before the
mechanical detent occurs.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 15

Push Pull Units (Bul. 800H)

Notes:

16 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Non-illuminated

Standard Knob Operator

Cat. No. 800H-HP2KB6AXXX

Knob Lever Operator

Cat. No. 800H-HP17KB6AXXX

Metal Wing Lever Operator

Cat. No. 800H-HP11KBAXXX

2-position

Selector Switch Units (Bul. 800H)

800 H – HP A 2 KB6 AXXX

abcde f

800 H – HP 31 KB6 AXXX

abc1d

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Number of Positions

Code Description

HP 2-position

c

Knob Insert Colors ➊

Code Description

Blank White

X Packet of colored inserts ➋

Metal Wing Lever Colors

ARed

Blank Gray

➊ Each standard and knob lever operator is factory-assembled

with a white insert. Other colors are available, factory­assembled, if ordered in quantities of 10 or more.

➋ One insert of each color (blue, green, orange, red, and yellow).

c

1

Key Removal Position

Code Description

Maintained

31 Key removal — left
32 Key removal — right
33 Key removal — both

Spring Return from Left

42 Key removal — right ➌

Spring Return from Right

48 Key removal — left

1

d

Operator Type and Function

Code Description

Standard Knob

2Maintained
4 Spring return from left ➌

5 Spring return from right

Knob Lever

17 Maintained
18 Spring return from left ➌

19 Spring return from right

Metal Wing Lever

11 Maintained
15 Spring return from left ➌

16 Spring return from right

➌ Target tables are reversed.

d

1

Optional Keys

Code D Series Key No. Code T Series Key No.

Blank D018 (std. key) 15 T112

03 D020 16 T115

04 D025 17 T324

05 D335 18 T382

06 D429 19 T404

07 D461 20 T171

08 D111 21 T484

09 D587 22 T547

10 D682 23 T569

11 D713 24 T692

12 D900 25 T752

13 D992 26 T178

14 D118 — —

ef

(Knob/Wing Lever)

(Cylinder Loc k)

e

Cam Option

Code Description

KB6 Cam for maintained operators

KL8 Cam for spring return operators

f

Contact Blocks

2-position

Code

Blank No contacts — —

DXXX 1 N.O. O X

EXXX 1 N.C. X O

MXXX 2 N.O.

NXXX 2 N.C.

AXXX 1 N.O. - 1 N.C.

AAXX 2 N.O. - 2 N.C.

HXXX 1 N.O. O X

UXXX 1 N.C. X O

FXXX 1 N.O. - 1 N.C.

FFXX 2 N.O. - 2 N.C.

Contact

Configuration

Standard

O
O

X
X

O

X

O

X

O

X

PenTUFF ™ (Low Voltage)

O

X

O

X

O

X

Note: X = Closed/O = Open

X
X

O
O

X
O

X
O
X
O

X
O

X
O
X

O

➌ Target tables are reversed.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 17

Selector Switch Units (Bul. 800H)

Standard Knob Operator

Cat. No. 800H-JP2KB7AXXX

Knob Lever Operator

Cat. No. 800H-JP17KB7AXXX

Metal Wing Lever Operator

Cat. No. 800H-JP11KB7AXXX

3-position

800 H – JP 2 KB7 AAXX

abcde f

800 H – JP 41 KB7 AAXX

abc1d

a

Barrel Type

Code Description

HStandard barrel

HL Long barrel

b

Number of Positions

Code Description

JP 3-position

c

Knob Insert Colors ➊

Code Description

Blank White knob insert or

cylinder lock operator

X Packet of colored inserts ➋

Metal Wing Lever Colors

ARed

Blank Gray

➊ Each standard and knob lever operator is

factory-assembled with a white insert.
Other colors are available, factory­assembled, if ordered in quantities of 10 or
more.

➋ One insert of each color (blue, green,

orange, red, and yellow).

Table 1 - Cam and Contact Block Functionality Table

Code Description

41 Left
42 Center
43 Right
44 All
45 Left and center
46 Right and left
47 Right and center

Spring Return from Left

50 Center
52 Right
51 Right and center

Spring Return from Right

69 Left
38 Center
73 Left and center

Spring Return from Both

631 Center

c

1

Cylinder Lock Operator

Locking Position

Maintained Position

1

ef

d

Operator Type and Function

Code Description

Standard Knob

2 Maintained
4Spring return from left
5 Spring return from right

91 Spring return from both

Knob Lever

17 Maintained
18 Spring return from left
19 Spring return from right
20 Spring return from both

Metal Wing Lever ➌

11 Maintained
15 Spring return from left
16 Spring return from right

141 Spring return from both

➌ Wing levers are not suitable with KE7 cam

).

code (Ta bl e 1

d

1

Operator Type and Function

Code Key Number

Blank D018 (standard key)

Note: See page 17

for additional key codes.

(Knob/Wing Lever)

(Cylinder Loc k)

e

Cam Option

Code Description

KB7 Standard cam KB7
KA1 Cam KA1
KA7 Cam KA7

Note: For more cam descriptions, see Tabl e 1

f

Contact Block Options

Code Description

Blank
AXXX

AAXX

AAAA

No contacts

Two contact targets for a given cam as

shown in the W (white side) column

of Tab l e 1

Two contact targets for a given cam as

shown in the W (white side) column

and 2 contact targets for the

of Tabl e 1

same cam as shown in the B (black

side) column of Tab l e 1. (One Cat. No.

800T-XA contact block per side. Two

contact blocks total.)

Four contact targets for a given cam as

shown in the W (white side) column

and 4 contact targets for the

of Tabl e 1

same cam as shown in the B (black
side) column of Tab l e 1
800T-XA contact blocks per side. Four

contact blocks total.)

.

.

. (Two Cat. No.

Contact Block

Suffix Code

Note: X = Closed, O = Open

18 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Contact

Block

Side

White

Black

White

Black

Cam Codes

KB7

Circuits

A XOOXOOOOXOOXXOOOOXXOOXOXXOXXOXXOXOOXXOOXOO
B OOXOXOOXOOXOOXOOXOOXXOXOOXOOXOOXOXOOOOXOXO
A XOOXOOOOXOOXXOOXOOOOXOOXXOOOOXXOOOOXXOOOOX
B OOXOXOOXOXOOOOXOXOXXOOXOOXOXXOOXXXXOOXXXXO
A XOOXOOOOXOOXXOOOOXXOOXOXXOXXOXXOXOOXXOOXO O
B OOXOXOOXOOXOOXOOXOOXXOXOOXOOXOOXOXOOOOXOXO
A XOOXOOOOXOOXXOOXOOOOXOOXXO OOOX XOOOOXXOOO OX
B OOXOXOOXOXOOOOXOXOXXOOXOOX OXXOOXXXXOOXXXXO

KA1 KA7 KC1 KC7 KD7 KE7 KQ1 KQ7 KR1 KR7 KT1 KT7 KU7

(Std.)

4-position

Selector Switch Units (Bul. 800H)

800 H – NP 2 KF4 AAXX

abcde f

800 H – NP 31 KF4 AAXX

abc1d

a

Barrel Type

Code Description

HStandard barrel

HL Long barrel

b

Number of Positions

Code Description

NP 4-position

c

Knob Insert Colors ➊

Code Description

Blank White

X Packet of colored inserts ➋

Metal Wing Lever Colors

ARed

Blank Gray

➊ Each standard and knob lever operator is

factory-assembled with a white insert.
Other colors are available, factory­assembled, if ordered in quantities of 10 or
more.

➋ One insert of each color (blue, green,

orange, red, and yellow).

Table 1 - Selector Switch Cam Targets

Key Removal Position and

Code Description

31 Key removal position 1
32 Key removal position 2
33 Key removal position 3
34 Key removal position 4
61 Key removal all positions

Spring Return from Position 1 to 2

132 Key removal position 2
133 Key removal position 3
134 Key removal position 4
154 Key removal positions 2, 3, and 4

Spring Return from Position 4 to 3

231 Key removal position 1
232 Key removal position 2
233 Key removal position 3
251 Key removal positions 1, 2, and 3

c

1

Operator Function

Maintained

1

ef

Operator Type and Function

Code Description

Standard Knob

2 Maintained
3 Spring return position 1 to 2
9 Spring return from position 4 to 3

Knob Lever

17 Maintained
29 Spring return from position 1 to 2
30 Spring return from position 4 to 3

Metal Wing Lever

11 Maintained
13 Spring return from position 1 to 2
14 Spring return from position 4 to 3

Optional D-Series Keys ➌

Code Description

Blank D018 (standard key)

➌ Devices are supplied with two keys.

Replacement part number for standard
D018 key is X-181170.

Cam Option

Code Description

KF4 F cam (standard)
KG4 G cam
KK4 K cam

KM4 M cam

KP4 P cam
KH4 Overlapping cam

(Knob/Wing Lever)

(Cylinder Loc k)

d

Contact Block Options

Code Description

Blank
AAXX

AAAA

PenTUFF (Low Voltage)

d

1

FFXX

FFFF

e

f

No contacts

Two contact targets for a given cam as

shown in the W (white side) column

and two contact targets for

of Tab le 1

the same cam as shown in the B

(black side) column of Tabl e 1 . (One

Cat. No. 800T-XA contact block per

side. Two contact blocks total)

Four contact targets for a given cam as

shown in the W (white side) column

and four contact targets for

of Tab l e 1

the same cam as shown in the B

(black side) column of Ta b l e 1

Cat. No. 800T-XA contact blocks per

side. Four contact blocks total.)

Two contact targets for a given cam as

shown in the W (white side) column

and two contact targets for

of Tab le 1

the same cam as shown in the B

(black side) column of Tabl e 1 . (One

Cat. No. 800T-XAV contact block per

side. Two contact blocks total)

Four contact targets for a given cam as

shown in the W (white side) column

and four contact targets for

of Tab l e 1

the same cam as shown in the B

(black side) column of Ta b l e 1

Cat. No. 800T-XAV contact blocks per

side. Four contact blocks total.)

. (Two

. (Two

↑

AAAA

FFFF

↓

Contact

Block

Side

White

Black

White

Black

KF4 KG4 KK4 ➊ KM4 ➊ KP4 KN4 ➋

Circuits

AXOOOX XOOOOXXXOOOOOOXOXOO
BOXOOOOXOXXOOOXXOOXOOOOOX
AOOOXXOOOXOOXOOOXOOXXOOXO

BOOXOOOOXOXXOOXOOXOOOXOOO

AXOOOX XOOOOXXXOOOOOOXOXOO
BOXOOOOXOXXOOOXXOOXOOOOOX
AOOOXXOOOXOOXOOOXOOXXOOXO
BOOXOOOOXOXXOOXOOXOOOXOOO

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 19

Contact B lock

Suffix Code

↑

AAAA

FFFF

↓

➊ Not available with wing lever operator.
➋ Overlapping cam.

Note: X = Closed, O = Open For additional targets and overlapping cams, see Publication 800T-2.8

Cam Codes

.

Selector Switch Units (Bul. 800H)

Notes:

20 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Pilot Light Devices (Bul. 800H)

Tra ns fo rm er Ty pe Pi lo t L ig ht

Cat. No. 800H-PP16M

Push-to-test Pilot Light

Cat. No. 800H-PPT16M

Pigtail Pilot Light

Cat. No. 800H-LP24M

NORMAL

TEST

COM

TEST

NORMAL

TEST

800 H – PP T 16 M

abcde f

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

b

Power Module Type

Code Description

PP Transformer (or dual input)

QP Full voltage/Universal
LP Pigtail — full voltage ➊

LPK Pigtail — full voltage ➊ (for dual push buttons)

➊ Lamp test option is not available with pigtail.

Code Description

Blank No test option

TPush-to-test
D Dual input — diode ➋

DT Dual input — transformer relay ➋

➋ Only available with power module type code PP (Table b).

Code Description

Blank Incandescent

HLED ➌

➌ LED illumination option is not available with diode-type dual-

input lamp test options.

Typical Pilot Light Wiring Diagrams

See applicable codes and laws.

Push-to-test Pilot Light Device

Dual Input Diode Pilot Device

c

Lamp Test Options

d

Illumination Option

e

Voltage

Code Description

Tra nsf orm er

16 120V AC, 50/60 Hz

26 240V AC, 50/60 Hz

46 480V AC, 50/60 Hz

56 600V AC, 50/60 Hz

Full Voltage — Incandescent

24 24V AC/DC

10 120V AC/DC

20 240V AC/DC

Universal — LED

2 12…130V AC/DC

Dual Input

16 120V AC
24 24V AC/DC ➍

Pigtail

24 24V AC/DC

10 120V AC/DC

20 240V AC/DC

➍ Dual input diode only.

Dual Input Pilot Light
TypicalApplication

f

Lens Color

Code Description

Blank No lens with no contacts

M Multi-color ➎

Dual Input Pilot Light
Transformer Type Device

NORMAL

TEST

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 21

➎ Multi-color insert packet includes amber, blue, green, red,

and white.

Pilot Light Devices (Bul. 800H)

Notes:

22 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Potentiometer Units ➊➋

800 H – UP 13

Specialty Units (Bul. 800H)

ab

a

Barrel Type

Code Description

H Standard barrel

HL Long barrel

Potentiometer Units

Cat. No. 800H-UP24

b

Resistance ➌

Code Description

13 1 kΩ

19 2.5 kΩ

24 5 kΩ

29 10 kΩ

➊ Single-turn operation with 312° rotation.
➋ Rated for 300V AC/DC, 2W maximum.
➌ For operator only (no resistive element), order catalog

number 800H-NP37 which is for use with Type J
potentiometers having a shaft length of 7/8 in. (22.2 mm) and
a shaft diameter of 1/4 in. (6.3 mm).

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 23

Specialty Units (Bul. 800H)

Notes:

24 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Station Design Guidelines (Bul. 800H)

(Also see Applicable Codes and Standards)

1. Push-to-test pilot lights, illuminated push buttons, push-to-pull units, 4-position selector switches, and all operators with
two contact blocks that are fastened along side one another or with a power module and contact block along side one
another must be installed in a single-hole cover. Illuminated operators that use the Universal LED module must also be
installed in a single-hole cover.

2. Dual push button units can only be installed in a single-hole cover or the specially designed two-hole cover (catalog
number 800H-NP33), which can accommodate the dual push button and the special pigtail pilot light (catalog number
800H-LPK10R).

3. When two components are installed in one cover, contact blocks are restricted to one side of the operator. Contact
blocks of each operator must face each other.

4. One level of contact blocks is maximum in a shallow base or deep base when used with a sealing well. Contact blocks,
except sealed switch type, can be mounted two deep in other bases.

5. If sealed switch contact blocks or a sealing well are used, a deep enclosure is required.

6. Push buttons/pilot lights:

a. START push buttons should be green or black flush, installed to the left or above STOP push buttons.
b. EMERGENCY STOP push buttons should be a red mushroom.
c. STOP push buttons should be red extended, installed to the right or below START push button.
d. STOP push buttons should be installed in the last position (bottom or right) of each unit when required.
e. Pilot lights should be installed in the first position (top or left side) of each unit when required.

Design Guideline #1

Push-to-test pilot lights,
illuminated push buttons,
push-pull units, 4-position
selector switches, all
operators with two contact
blocks that are fastened
along side one another or
with a power module and
contact block along side
one another must be
installed in a single-hole
cover. Illuminated operators
that use the Universal LED
module must also be
installed in a single-hole
cover.

Design Guideline #2

Dual push button units can
only be installed in a single­hole cover or the specially
designed two-hole cover
(catalog number
800HNP33), which can
accommodate the dual
push button and the special
pigtail pilot light (catalog
number 800H-LPK10R).

Design Guideline #3

When two components are
installed in one cover,
contact blocks are restricted
to one side of the operator.
Contact blocks of each
operator must face each
other.

Design Guideline #4

One level of contact blocks
is maximum in a shallow
base or deep base when
used with a sealing well.
Contact blocks, except
sealed switch type, can be
mounted two deep in other
bases.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 25

Station Design Guidelines (Bul. 800H)

‡

‡

‡

‡‡

‡

➊

➊ ➊

➊ ➊ ➊

Bases for Multi-gang Stations

Example:
7-gang base with 1-in. through-feed conduit consists of:

• 3-catalog number 800H-NP42B

• 1-catalog number 800H-NP43B

• 1-catalog number 800H-NP44B

• 1-catalog number 800H-NP45

• 1-catalog number 800H-NP46B

• 6-catalog number 800H-NP7

Plus up to four 1-in. plugs (catalog number 800H-NP11) to close unused conduit
openings.

WARNING: Do not assemble more than eight enclosure gangs together, to
avoid exceeding the internal volume for which the flame path of these
enclosures is designed.

➊ 1-in. conduit through-feed (all gangs).

26 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Approximate Dimensions & Shipping Weights (Bul. 800H)

Ø

➊

➊

Standard Legend Plate

(used with two-hole cover)

Jumbo Legend Plate

(used with one-hole cover)

➊

Maximum

Standard Barrel

[devices fit panels up to 1 in. (25.4 mm)]

Long Barrel

[devices fit panels up to 2-1/2 in. (63.5 mm)]

➍

➌

➌

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

Ø

Note: Mounting hole requirements for components — 3/4 in. - 14 NPSM. ➋

➊ Sketch illustrates the minimum distance between center lines when mounting Bulletin 800H units with legend plates either side by side or one above the other in non Allen-Bradley enclosures. Minimum spacing without

legend plate: When units are mounted so that the contact block terminals face each other, the 2-1/4 in. (57.2 mm) dimension must be used to get proper electrical clearance. When control units are mounted so that the
contact block terminals do not face each other, the 1-27/32 in. (46.8 mm) dimension can be used.

➋ External thread major diameter: 1.034 in. max., 1.024 in. min.

Internal thread minor diameter: 0.958 in. min., 0.970 in. max.

Panel Thickness Requirements

Maximum

➌ This dimension for push buttons only.

➍ When mounting in a panel thicker than 2-1/8 in. (54 mm) a locking bracket is not required.

Push Buttons

Dual Head

Dim. A B C

Standard Barrel

Long B arrel

3-5/16

(84.1)

4-19/32

(116.7)

4-3/16

(106.4)

5-15/32

(138.9)

4-7/16
(112.7)

5-23/32

(145.2)

Ship. Wt.

[oz (kg)]

10-3/8

(0.30)

13

(0.37)

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 27

Approximate Dimensions & Shipping Weights (Bul. 800H)

Ø

Ø

Ø

Ø

Mushroom Head Push Button with Extra Long Guard

Flush Head Extended Head

Ø

Standard Operator Knob Lever Operator

Wing Lever Operator Cylinder Lock Operator

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

Push Buttons

Ø

Standard Barrel Long Barrel

Type

A ➊ BC

[oz (kg)] A ➋ BC

Mushroom, Flush, and Extended Head 3-3/16 (81) 4-1/8 (105) 4-3/8 (111) 9-7/8 (0.28) 5 (127) 5-7/8 (149.2) 6-1/8 (155.6) 13-5/16 (0.38)

Extra Long Guard 3-3/16 (81) 4-1/8 (105) 4-3/8 (111) 10-7/8 (0.31) 5 (127) 5-7/8 (149.2) 6-1/8 (155.6) 14-5/16 (0.40)

Ship. Wt.

Ship. Wt.

[oz (kg)]

➊ When using sealed switch contact block, this dimension is 4-1/16 in. (103 mm).
➋ When using sealed switch contact block, this dimension is 5-7/8 in. (149.2 mm).

Selector Switches

Ø

Type

A ➌ BC

Standard and Knob Lever 3-3/16 (81) 4-1/8 (105) 4-3/8 (111) 9-1/2 (0.27) 5 (127) 5-7/8 (149.2) 6-1/8 (155.6) 14-3/8 (0.41)

Wing Lever 3-3/16 (81) 4-1/8 (105) 4-3/8 (111) 10-1/2 (0.30) 5 (127) 5-7/8 (149.2) 6-1/8 (155.6) 15 (0.42)

Cylinder Lock 3-3/16 (81) 4-1/8 (105) 4-3/8 (111) 11-1/4 (0.32) 5 (127) 5-7/8 (149.2) 6-1/8 (155.6) 16 (0.45)

Standard Barrel Long Barrel

Ship. Wt.

[oz (kg)] A ➍ BC

Ship. Wt.

[oz (kg)]

➌ When using sealed switch contact block, this dimension is 4-1/16 in. (103 mm).
➍ When using sealed switch contact block, this dimension is 5-7/8 in. (149.2 mm).

28 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Approximate Dimensions & Shipping Weights (Bul. 800H)

Transformer Type Full Voltage, Dual Input, or Neon Type

Ø

Non-illuminated Illuminated

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

Illuminated Push Buttons or Push-to-test Pilot Lights

Description Style A ➊ B C Ship. Wt. [oz (kg)]

Standard Barrel 3-5/32 (80.2) 3-29/32 (99) 4-1/8 (105) 14 (0.40)

Tra ns for me r Typ e

Full Voltage, Dual Input, or Neon Type

➊ When using sealed switch contact block, add 7/8 in. (22.2 mm) to the listed dimension.

Long Barrel 5-1/16 (128.6) 5-13/16 (147.6) 6-1/16 (154) 16-3/16 (0.45)

Standard Barrel 3-1/32 (77) 3-29/32 (99) 4-1/8 (105) 11-5/8 (0.33)

Long Barrel 4-15/16 (125.4) 5-13/16 (147.6) 6-1/16 (154) 13-7/16 (0.38)

Push-Pull Units

Note:
Jumbo Head

Ø

Ø

Description Style A ➋ B C D Ship. Wt. [oz (kg)]

Standard Barrel 3-9/16 (90.5) 4-9/16 (115.9) 4-5/8 (117.5) 2-1/8 (54) 15-1/2 (0.44)

Illuminated Transformer Type

Illuminated Full Voltage Type

Non-illuminated Push-Pull Units

Long Barrel 4-21/32 (118.3) 5-13/32 (137) 5-21/32 (143.7) 2-1/8 (54) 17-7/16 (0.49)

Standard Barrel 3-7/16 (87.3) 4-9/16 (115.9) 4-5/8 (117.5) 1-31/32 (50) 12-13/16 (0.33)

Long Barrel 4-17/32 (115.1) 5-13/32 (137) 5-21/32 (143.7) 1-31/32 (50) 14-3/4 (0.41)

Standard Barrel 3-1/2 (88.9) 4-3/8 (111.1) 4-5/8 (117.5) — 11-1/8 (0.32)

Long Barrel 4-17/32 (115.1) 5-13/32 (137) 5-21/32 (143.7) — 12-5/16 (0.34)

➋ When using sealed switch contact block, add 7/8 in. (22.2 mm) to the listed dimension.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 29

Approximate Dimensions & Shipping Weights (Bul. 800H)

Ø

Ø

LEADS

Ø

Ø

Transformer Type Full Voltage, Pigtail Type

Full Voltage, Dual Input

or Neon Type

Ø

Ø

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

Pilot Lights

Description Style A Ship. Wt. [oz (kg)]

Transformer type and dual-input transformer-type pilot lights

Full voltage, neon, or dual-input diode and resistor-type pilot lights

Full-voltage pigtail-type pilot lights

Potentiometer Units

Ø

Ø

Standard Barrel 3-5/32 (80) 8-9/16 (0.24)

Long Barrel 4-9/16 (115.9) 30-1/4 (0.85)

Standard Barrel 3-1/32 (77) 5-13/16 (0.17)

Long Barrel 4-7/16 (112.7) 27-1/2 (0.77)

Standard Barrel 2-3/16 (55.5) 5-5/8 (0.16)

Long Barrel 3-43/64 (94) 8-5/16 (0.24)

Style A Ship. Wt. [oz (kg)]

Standard Barrel 3-1/8 (79.5) 5-3/8 (0.16)

Long Barrel 4-1/2 (114.3) 8 (0.23)

30 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

Figure 1

Shallow Base Station Lever Type

Figure 2

Shallow Base Station Component Type

1-Gang (one or two devices)

Shipping Weight 3 lb (1.36 kg)

Shipping Weight 3-1/2 lb (1.58 kg)

Figure 3

Deep Base Station Lever Type

1-Gang

Figure 4

Deep Base Component Lever Type

1-Gang (one or two devices)

Shipping Weight 4 lb (1.81 kg)

Shipping Weight 4-1/2 lb (2.04 kg)

➊

➊

➋

Shallow Base Stations

Approximate Dimensions & Shipping Weights (Bul. 800H)

3/4 in.-14 NPT

Deep Base Stations

Optional
Conduit Entry
3/4-14 NPT
or
1-11 1/2 NPT

Ø

4 Mtg. Holes

3/4 in.-14 NPT

Ø

4 Mtg. Holes

Optional
Conduit Entry
3/4-14 NPT
or
1-11 1/2 NPT

Ø

2 Mtg.
Holes

3/4-14 NPT
Optional
1-11 1/2 NPT

3/4-14 NPT
Optional
1-11 1/2 NPT

Ø

2 Mtg. Holes

➊ When using a flange seal, an approved drain fitting must be provided (refer to National Electrical Code).

➋ When used, add the following to the max. depth: flange seal adds 3/16 in. (4.8 mm); sealing well with integral flange seal adds 1/2 in. (12.7 mm).

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 31

Approximate Dimensions & Shipping Weights (Bul. 800H)

Conduit Entry

Conduit Entry

Pipe Plug

Pipe Plug

Pipe Plug

Optional

Optional

Conduit Entry

Conduit Entry

Pipe Plug

Pipe Plug

Pipe Plug

Pipe Plug

Optional

Optional

Conduit Entry

Conduit Entry

Pipe Plug

Pipe Plug

Conduit Entry

Conduit Entry

Pipe Plug

Conduit Entry

Figure 3

Control Station, 2-Gang (up to four devices)

Figure 4

Control Station, 3-Gang (up to six devices)

Shipping Weight 10 lb (4.54 kg)

Shipping Weight 16 lb (7.26 kg)

Figure 5

Control Station, 2-Gang (up to four devices)

Figure 6

Control Station, 4-Gang (up to eight devices)

Shipping Weight 10 lb (4.54 kg)

Shipping Weight 20 lb (9.07 kg)

Figure 7

Control Station, 6-Gang (up to 12 devices)

Figure 8

Control Station, 8-Gang (up to 16 devices)

Shipping Weight 32 lb (14.5 kg)

Shipping Weight 40 lb (18.1 kg)

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

Factory-Assembled Stations

For depth dimensions, refer to Figure 3 or 4 on page 31.

Conduit Entry

Conduit Entry

32 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Specifications (Bul. 800R)

ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does
not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress
levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL
PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.

Table 8 - Electrical Ratings

Contact Ratings See the contact ratings on page 34

Dielectric Strength 2200V for 1 minute, 1300V for 1 minute (Logic Reed)

Electrical Design Lifecycles 1 000 000 at maximum rated load, 200 000 at maximum rated load (Logic Reed)

Table 9 - Mechanical Ratings

Vibration 10…2000 Hz 1.52 mm displacement (peak-to-peak) max/10 G max (except Logic Reed)

Shock 1/2 cycle sine-wave for 11 ms ≥25 G (contact fragility) and no damage at 100 G

Degree of Protection Type 4/4X/13, 4/13; Watertight/Corrosion-Resistant IEC 529 IP66/65

Mechanical Design Lifecycles

Push Buttons (Momentary, Non-Illuminated)

(Momentary, Illuminated)

(Push-Pull/Twist-to-Release)

Selector Switches (Non-Illuminated)

(Illuminated)

All other devices 200 000 min

Contact O peration Logic Reed and sealed switch contact blocks: single break magnetic

Typical Operating Forces

Operators without contact blocks: Flush, extended, standard mushroom, jumbo plastic mushroom: 2 lb max

Spring-return Selector Switches 3.6 in•lb to stop

Illuminated Push Buttons and
Push-to-test Pilot Lights

3-Position Push-Pull 8 lb max push to in position or pull to center position

Push-Pull and Push-Pull/Twist 9 lb max push or pull

Contact Blocks Logic Reed

Sealed Switch
Stackable Sealed Switch

1 000 0000 min
250 000 min
250 000 min

1 000 000 min
200 000 min

Maintained selector switch: 3.6 in•lb max

0.2 in•lb to return

5 lb max

(15 lb max pull to out position)

30 in•oz max twist, 6 in•oz minimum return

1 lb max
3 lb max at 0.205 in. plunger travel
1 lb max

Table 10 - Environmental

Temperature Range

Humidity 50% at 40 °C (104 °F)

➊ Operating temperatures below freezing are based on the absence of freezing moisture and liquids. Consult your local Rockwell Automation sales office or Allen-Bradley distributor for use in lower temperature applications.

Operating -40…+55 °C (-40…+131 °F)

➊

Storage -40…+85 °C (-40…+185 °F)

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 33

Specifications (Bul. 800R)

Control Stations

Bulletin 800R control stations are designed for Division 2 hazardous locations. They consist of Bulletin 800H (Type 4/4X/13) or
Bulletin 800T (Type 4/13) operators with sealed contact blocks. Bulletin 800R units are available as factory assembled stations or
as components for field assembly.

Hazardous Locations

Since the contacts are enclosed in a hermetically sealed chamber, the contact block is suitable for use in Class I, Division 2
Groups A, B, C, and D hazardous locations and is listed by Underwriters Laboratories for this class of service. Complete stations
as shown on our website
Bulletin 800T and 800H sections are also suitable for Class I, Division 2 locations providing they are suitably mounted by the
customer in an enclosure as required for the application and by applicable codes and laws.

Note: Allen-Bradley Logic Reed contact blocks are also listed by Underwriters Laboratories for the Division 2 hazardous
locations that are listed above.

WARNING: The complete stations and individual components that are listed on our website are not suitable for use in Class I
Division 1 hazardous locations. For Class I and II Division 1 hazardous locations, order Bulletin 800H Type 7 & 9 stations and

units.

can be used for Class I, Division 2 applications. The individual components that are shown in the

Sealed Switch Contact Ratings

Maximum continuous current Ith 5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks
as follows:

Table 11 - Sealed Switch Contact Ratings

Max. Operational

Volt s U

e

AC 600 AC-15 B600

DC 300 DC-13 P300

Utilization Category Rated Operational Currents

IEC NEMA Volts U

120…600 3600VA 360VA

0…120 30 A 3VA

24…300 138VA

0…24 5 A

e

Make Break

Stackable Sealed Switch Contact Ratings

Maximum continuous current Ith 2.5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact
blocks as follows:

Table 12 - Sealed Switch Contact Ratings

Max. Operational

Volt s U

e

AC 300 AC-15 C300

DC 150 DC-13 Q150

Utilization Category Rated Operational Currents

IEC NEMA Volts U

120…300 1800VA 180VA

0…120 15 A 1.5A

24…150 69VA

0…24 2.5 A

e

Make Break

34 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Logic Reed Contact Ratings

Maximum DC: 30V, 0.06 A max AC: 150V, 0.15 A

Should only be used with resistive loads.

Standards Compliance

• ISA 12.12.01

• CSA C22.2, No. 213

Certifications

• UL Listed (File No. E10314, Guide No. NOIV)

• CSA Certified (File No. LR11924)

Specifications (Bul. 800R)

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 35

Approximate Dimensions & Shipping Weights (Bul. 800R)

Type 4/4X/13

Stainless Steel

Watertight/Oiltight/

Corrosion-Resistant Enclosure

➊

Type 4/4X/13

Rosite Glass Polyester

Watertight/Oiltight/

Corrosion-Resistant Enclosure

Type 4/13

Cast Aluminum Enclosure

Watertight/Oiltight

➋

➌

Type 4/4X/13

Booted Flush and Extended

Head Push Button

Type 4/4X/13

Pilot Light

Type 4/13 and Type 4/4X/13

Bootless Flush and Extended

Head Push Button

Type 4/13

Pilot Light

Type 4/13 and Type 4/4X/13

Standard Knob Selector

Switches

➍

Dimensions in inches (millimeters). D imensions are not intended to be used for manufacturing purposes.

➊ Selector switch is 1-5/32 (29.4) max; pilot light is 1-7/32 (31).
➋ Selector switch is 1-3/32 (27.8) max; pilot light is 1-5/32 (29.4) max.
➌ Selector switch is 1-7/32 (30.9) max; pilot light is 1-9/32 (32.5).

Number of Units

Dimension

A 5-5/32 (135) 7 (178) 8-27/32 (225) 10-11/16 (271) 12-17/32 (318) 14-3/8 (360)

B 6-13/32 (163) 8-1/4 (210) 10-1/8 (257) 11-31/32 (304) 14-1/32 (359) 15-7/8 (403)

Pip Tap Size 3/4 1

A 4-1/2 (114) 4-1/2 (114) 6-1/4 (159) 8 (203) 12-1/8 (308) 12-1/8 (308)

B 7-1/32 (181) 7-1/32 (181) 8-23/32 (221) 10-21/32 (271) 14-7/8 (378) 14-7/8 (378)

C 5-7/8 (149) 5-7/8 (149) 7-9/16 (192) 9-1/2 (241) 13-1/2 (343) 13-1/2 (343)

Pipe Tap Size 3/4 1

A 2-3/4 (69.8) 4-1/2 (114) 6-1/4 (159) 8 (203) — 12-1/8 (308)

B 4-3/16 (106) 5-7/8 (149) 7-9/16 (192) 9-1/2 (241) — 13-1/2 (343)

Condui t

Opening

123456

Stainless Steel Type 4/4X/13

Glass Polyester Type 4/4X/13

Cast Aluminum Type 4/13

3/4 in.

14 N.P.T.

—1 in.

11-1/2 N.P.T.

Mounting Instructions for Panel Mounting

➍ Min vertical spacing dimension for jumbo legend

plate is 2-15/32 (62.7).

Operator Extension in Front of Panel

36 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Specifications (Bul. 800G)

ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does
not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress
levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL
PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.

Standard Assembled Stations

Table 13 - Mechanical Ratings

Protection Type II 2G Ex edm IIC T6

AEx edm IIC T6

Ex edm IIC T6

Certification PTB 01 ATEX 1036 UL E10314 CE0044

Rated Insulation Voltage, Max 690V AC

Rated Current Dependent on components used

Degree of Protection IP66, Type 4X: -20…60 °C (-4…140 °F)

IP54: -55…60 °C (-67…140 °F)

Enclosure Material

Enclosure Thermoplastic

Seals EPDM

Cable Glands

Standard 1/2 in. NPT conduit

Custom • Metal M20x1.5 for cable Ø8.5…14.5 mm (inner

sheath); 12…20 mm (outer sheath);

0.8…1.3mm (armor)

• Metal M25 for cable Ø12…20 mm (inner
sheath); 16…26 mm (outer sheath);

1.0…1.6 mm (armor)

• 3/4 in. NP T conduit

Wire/Cable Size 2.5 mm

PE Conductor Terminals 4 x 2.5 mm

Storage Temperature -55…+70 °C (-67…+158 °F)

Operational Temperature
Range

2

(12 AWG) stranded max

2

(12 AWG) stranded max

-55…+60 °C (-67…+140 °F)

Assembled Stations

Bulletin 800G control stations are designed for Class I, Zone 1
and 2 and Class 1/Division 2 hazardous location applications.
They consist of Bulletin 800G front-of-panel components
with back-of-panel components: contact blocks or power
modules. Bulletin 800G units are available as factory
assembled stations or as components for component
replacement. A third party must inspect and certify field
assembled stations that are used in a Class I, Zone1 or Zone 2
application.

Components

Since the back-of-panel components are enclosed in a flame­proof enclosure, they are suitable for use in Class I, Zone 1

and Zone 2 Groups IIA, IIB, and IIC and Class I/Division 2,
Groups A, B, C, and D hazardous locations and is listed by
Underwriters Laboratories and certified by PTB for this
class of service. The components have “d” and “e” protection

methods except for the cable termination. Cable termination
has only “d” protection method, which is restricted by the
cable and not the contacts.

WARNING: The assembled stations and individual
components that are listed on our website
suitable for the use in Zone 0, Class I/Division 1 and
Class II/Division 1 and Division 2 applications. For
Class I and II/Division 1 hazardous locations, order
Bulletin 800H Type 7 & 9 stations and units. For Class
II/ Division 2 hazardous locations, order Bulletin
800R stations.

are not

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 37

Specifications (Bul. 800G)

B

/ MTTFD/LambdaD Specifications

10D

Table 14 - Non-Illuminated Components

Description Cat. No. B

Front of Panel

Push Button (Non-illuminated – Flush) 800G-F_

Momentary Mushroom Push Button 800G-M2

Double Push Button (Non-illuminated – Flush)

Key Release Mushroom Push Button 800G-MKE

Key Release Push Button 800G-K_

2-Position Selector Switch (Knob) 800G-S_2_

3-Position Selector Switch (Knob) 800G-S_3_

2-Position Key Selector Switch (Key Operated) 800G-KS_2_

3 Position Key Selector Switch (Key Operated) 800G-KS_3_

Push-Pull Mushroom Push Button 800G-MPE 140,000

Back of Panel

Base Mount Contact Block (Screw Termination) 800G-XB_

Latch Mount Contact Block (Cable Termination) 800G-XLC3_

800G-U2FX

800G-V2FX

Value [cycles] ➊

10D

5,800,000

12,000

1,200,000Latch Mount Contact Block (Screw Termination) 800G-XLS_

➊ The B

value [cycles] states the number of switching cycles up to which 10% of the elements failed dangerously. The determination was done via a statistical evaluation of field data.

10D

Table 15 - Illuminated Components

Description Cat. No. MTTF

Illuminated Push Button

Push Button (Illuminated – Flush) 800G-LF*

Used with one of the following:

Base Mount Power Module with Contact Block

(Screw Termination)

Latch Mount Power Module with Contact Block

(Screw Termination)

Latch Mount Power Module with Contact Block

(Cable Termination)

Pilot Light 800G-P*

Used with one of the following:

Base Mount Power Module (Screw Termination) 800G-DB*

Latch Mount Power Module (Screw Termination) 800G-DLS*

Latch Mount Power Module (Cable Termination) 800G-DLC3*

➋ The operating hours of all delivered products or comparable product clusters are determined and divided by the number of reports of failures for that product. The result is the MTTFD or LambdaD rating we can offer for the

products our customers received.

800G-DB*X*

800G-DLS*X*

800G-DLC3*X*

Pilot Light

(Years) ➋ LambdaD (Dangerous Failures/Year) ➋

D

3.92E+02 Years 2.91E-07

9.34E+03 Years 1.22E-08

38 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Specifications (Bul. 800G)

Back-of-Panel Components

Contact Block

Table 16 - Electrical Ratings

Screw Termination Cable Termination

Rated Insulation Voltage 690V 400V (Limited by the cable, not the contacts)

Rated Voltage 250V (per ATEX certificates) 24V 250V (per ATEX certificates) 24V

Rated Operating Currents 16 A 10 A 1 A 16 A 10 A 1 A

Utilization Category AC-12 AC-15 DC-13 AC-12 AC-15 DC-13

Thermal Continuous Current 16 A at 40 °C (104 °F), 11 A at 60 °C (140 °F) 16 A at 40 °C (104 °F), 11 A at 60 °C (140 °F)

Contact Rating per UL 508 A600 P600 A600 P600

Max. Rated Voltage per UL Contact Rating 600V 600V 600V 600V

Max. “Make” Current at Rated Voltage per UL
Contact Rating

Max. “Break” Current at Rated Voltage per UL
Contact Rating

Thermal Continuous Test Current per UL Contact Rating 10 A 5 A 10 A 5 A

Short Circuit Protection 10 A Slow Blow, Type DT, gl 10 A Slow Blow, Type DT, gl

12 A 0.2 A 12 A 0.2 A

1.2 A0.2 A1.2 A0.2 A

Table 17 - Mechanical Ratings

Screw Termination Cable Termination

Protection Type II 2G Ex de IIC

Certification PTB 01 ATEX 1040U UL E10314 PTB 01 ATEX 1039X UL E10314

Contact Options 1 N.O. - 1 N.C.

Contact Material AgSnO

Housing Material Thermoplastic Thermoplastic

Physical Shock Resistance DIN IEC 68 part 2-27, 30 g 18 ms DIN IEC 68 part 2-27, 30 g 18 ms

Design Life 1 000 000 cycle mechanical life 1 000 000 cycle mechanical life

Operating Force (Maximum) 22.2 N (5 lb) to open N.C.

Temperature (Storage/Transport) -55…70 °C (-67…158 °F) -55…70 °C (-67…158 °F)

Operational Temperature Range -55…60 °C (-67…140 °F) -55…60 °C (-67…140 °F)

Wire/Cable Size

2.5 mm

Degree of Protection IP20, with operators and enclosure IP66 With operators IP67

Mounting Base Mount: Secures to rail integral to enclosure base

Panel Mount: Secures to operator with integral latch

Class I, Zone 1 AEx de IIC

Class I, Zone 1 Ex de IIC

2 N.O.
2 N.C.

2

15.6 N (3.5 lb) to close N.O.

28.9 N (6.5 lb) full travel

2

(12 AWG) stranded max.

22.2 N (5 lb) to open N.C.

15.6 N (3.5 lb) to close N.O.

28.9 N (6.5 lb) full travel

3 m (9.8 ft) long cable

Panel Mount: Secures to operator with integral latch

II 2G Ex d IIC T6

Class I, Zone 1 AEx d IIC T6

Class I, Zone 1 Ex d IIC T6

1 N.O. - 1 N.C.

2 N.O.

2 N.C.

AgSnO

2

2

4 x 1.5 mm

(9.1 mm/0.36 in. OD)

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 39

Specifications (Bul. 800G)

Power Module

Table 18 - Electrical Ratings

Screw Termination Cable Termination

Rated Insulation Voltage 300V 300V

Power Consumption ≤1 W ≤1 W

Lamp Multi-LED (Red, Yellow, Green, White, Blue) Multi-LED (Red, Yellow, Green, White, Blue)

Rated Voltage 12…60V DC

12…250V AC

Table 19 - Mechanical Ratings

Screw Termination Cable Termination

Protection Type II 2G Ex de IIC

Class I, Zone 1 AEx de IIC

Class I, Zone 1 Ex de IIC

Certification PTB 01 ATEX 1037U UL E10314 PTB 01 ATEX 1038X UL E10314

Housing Material Thermoplastic Thermoplastic

Physical Shock Resistance DIN IEC 68 part 2-27, 30 g, 18 ms DIN IEC 68 part 2-27, 30 g, 18 ms

Design Life 100 000 hours 100 000 hours

Temperature (Storage/Transport) -55…70 °C (-67…158 °F) -55…70 °C (-67…158 °F)

Operational Temperature Range -55…60 °C (-67…140 °F) -55…60 °C (-67…140 °F)

Wire/Cable Size

Degree of Protection IP20, with operators and enclosure IP66 With operators IP67

Mounting Base Mount: Secures to rail integral to enclosure base

Panel Mount: Secures to operator with integral latch

2

(12 AWG) stranded max.

2.5 mm

Panel Mount: Secures to operator with integral latch

24…60V DC

24…60V AC and 110…250V AC

II 2G Ex d IIC T6

Class I, Zone 1 AEx d IIC T6

Class I, Zone 1 Ex d IIC T6

3 m (9.8 ft) long cable

(9.1 mm/0.36 in. OD)

4 x 1.5 mm

2

Power Module/Contact Block Combination

Table 20 - Electrical Ratings

Screw Termination Cable Termination

Rated Insulation Voltage 300V 300V

Power Consumption ≤1 W ≤1 W

Lamp Multi-LED (red, yellow, green, white, blue) Multi-LED (red, yellow, green, white, blue)

Rated Voltage 24…48V DC

24…250V AC

Contact Rating per UL 508 A600 P600 A600 P600

Thermal Continuous Current 1 A 0.25 A 1 A 0.25 A

Max. Rated Voltage 600V 600V 600V 600V

40 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

24…48V DC

24…250V AC

Specifications (Bul. 800G)

Power Module/Contact Block Combination, Cont’d.

Table 21 - Mechanical Ratings

Screw Termination Cable Termination

Protection Type II 2G EEx de IIC

Class I, Zone 1 AEx de IIC

Class I, Zone 1 Ex de IIC

Certification PTB 01 ATEX 1037U UL E10314 PTB 01 ATEX 1038X UL E10314

Housing Material Thermoplastic Thermoplastic

Physical Shock Resistance DIN IEC 68 part 2-27, 30 g, 18 ms DIN IEC 68 part 2-27, 30 g, 18 ms

Design Life 100 000 hours 100 000 hours

Temperature (Storage/Transport) -55…70 °C (-67…158 °F) -30…70 °C (-22…158 °F)

Operational Temperature Range -55…60 °C (-67…140 °F) -30…60 °C (-22…140 °F)

Wire/Cable Size

Degree of Protection IP20, with operators and enclosure IP66 With operators IP67

Mounting Base Mount: Secures to rail integral to enclosure base

Panel Mount: Secures to operator with integral latch

2

(12 AWG) stranded max.

2.5 mm

Panel Mount: Secures to operator with integral latch

II 2G EEx d IIC T6

Class I, Zone 1 AEx d IIC T6

Class I, Zone 1 Ex d IIC T6

3 m (9.8 ft) long cable

(9.1 mm/0.36 in. OD)

4 x 1.5 mm

2

Front-of-Panel Operators

Table 22 - Mechanical Ratings

Device

Push Button

Selector Switch

Key Release

Push Button

Key Release

Mushroom

Mushroom

E-stop

Pilot Light (Red,

Yellow, White,

Green, Blue)

Hole Plug

Illuminated

Push Button

Key Selector Switch

Operational

Temperature Operating Force ➊

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

-55…+70 °C

(-67…+158 °F)

6.7 N (1.5 lb)

—

15.6 N (3.5 lb)

15.6 N (3.5 lb)

6.7 N (1.5 lb)

44.5 N Push/89 N Pull

(10 lb Push/20 lb Pull)

—N/A4 N•m

—N/A7 N•m

6.7 N (1.5 lb) 1 x 10

— 1,000,000 cycles 7 N•m

Mechanical
Design Life

1,000,000 cycles

6000 cycles

Impact

Resistance Materials

7 N•m

6

7 N•m

Thermoplastic

Housing

EPDM Seals

Ingress

Protection Ex Protection Type

IP66:

-20…+70 °C

(-4…+158 °F)

IP54:

-55…-20 °C
(-67…-4 °F)

Typ e 4X:

-20…+70 °C

(-4…+158 °F)

II 2G EEx e II

PTB 01 ATEX 1035U

UL E10314

➊ Excludes contact block.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 41

Complete Assembled Stations (Bul. 800G)

Cond uit

Size Position 1 Position 2 Position 3

800G – 2 F 3 M F 4 N 3

abcdbcdbcd e

Entry

a

Enclosure Size

Code Description

11-hole

22-hole

33-hole

b

Operator/Meter

Code Description

B Key release mushroom push button ➊
D Momentary mushroom push button ➋
E Push-pull mushroom push button ➊
F Non-illuminated flush push button ➌
H 2-position selector switch ➋

J 3-position selector switch ➋

K Key release push button
L Illuminated push button — flush ➍
NHole plug ➋
PPilot light ➍

➊ Only available in red.

➋ Only available in black.

➌ Only available in white, black, green, red, or yellow.

➍ Only available in white, green, red, yellow, and blue.

➎ Only available for 3-position selector switch.

➏ For use with illuminated push button only.

➐ For through-feed enclosure, selected conduit entry is applied for

both bottom and top entry.

c

Push Button Color/Text

Code Description

1White

2Black

3 Green

4Red

5Yellow

6Blue

A START (green background/white text)

B STOP (red background/white text)

G I (green background/white text)

H O (red background/white text)

J ON (green background/white text)

K OFF (red background/white text)

Key Release

1 Lockable in initial position,

key removal in initial position

2 Lockable in both positions,

key removal in both positions

3 Lockable in depressed position,

key removal in depressed position

Selector Switch

M Maintained in all positions

B Spring return from both positions ➎
L Spring return from left ➎
R Spring return from right ➎

d

Contact Block/Lamp Module

Code Description

A 1 N.O. - 1 N.C. base mount

M 2 N.O. base mount

N 2 N.C. base mount

D Lamp module base mount

(same color as requested lens color in Table c)

X N/A (hole plug)
K 1 N.O. with lamp module ➏
L 1 N.C. with lamp module ➏

e

Conduit Entry

Code Description

Bottom Entry

Blank M20X1.5 threaded hole

1 1/2 in. NPT conduit hub

2 3/4 in. NPT conduit hub

5 M20 blind plug

6 M25 blind plug

8 1 M20 metal cable gland

9 1 M25 metal cable gland

0 2 M20 metal cable gland

Top Ent ry

A M20X1.5 threaded hole

B 1/2 in. NPT conduit hub

C 3/4 in. NPT conduit hub

F M20 blind plug

G M25 blind plug

J 1 M20 metal cable gland

K 1 M25 metal cable gland

L 2 M20 metal cable gland

Through Feed ➐

M M20X1.5 threaded hole

N 1/2 in. NPT conduit hub

P 3/4 in. NPT conduit hub

T M20 blind plug

U M25 blind plug

W 1 M20 metal cable gland

X 1 M25 metal cable gland

Y 2 M20 metal cable gland

42 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Configurable Ganged Assembled Stations (Bul. 800G)

Enclosure Size ➊ Position 1 Position 2 Position 3

Station

3

Station

1

Note: Up to 31 characters after “800G-”

➊ a1 is the enclosure size for station

1, a2 for station 2, and a3 for
station 3. If there are two
enclosures that are ganged
together, leave a3 blank. If there
are three enclosures that are
ganged together, complete a3
with the appropriate value.

800G – 2 2 3 F A M F B N

a1 a2 a3 b c d b c d b c d

Position 1 Position 2 Position 3

P5DE4N

bcdbcdbcd

Position 1 Position 2 Position 3 Conduit Entry

K3AL6KJMA4

bcdbcdbcde

Station

2

a1, a2, a3

Enclosure Size

Code Description

11-hole
22-hole
33-hole

b

Operator/Meter

Code Description

B Key release mushroom push button ➋
D Momentary mushroom push button ➌
E Push-pull mushroom push button ➋
F Non-illuminated flush push button ➍
H 2-position selector switch ➌

J 3-position selector switch ➌

K Key release push button
L Illuminated push button — flush ➎
NHole plug ➌
PPilot light ➎

➋ Only available in red.

➌ Only available in black.

➍ Only available in white, black, green, red, or yellow.

➎ Only available in white, green, red, yellow, and blue.

➐ Only available for 3-position selector switch.

➑ For use with illuminated push button only.

➒ For through-feed enclosure, selected conduit entry is applied for

both bottom and top entry.

c

Push Button Color/Text

Code Description

1White
2Black
3 Green
4Red
5Yellow
6Blue

A START (green background/white text)

B STOP (red background/white text)
G I (green background/white text)

H O (red background/white text)

J ON (green background/white text)
K OFF (red background/white text)

Key Release

1 Lockable in initial position, key removal in initial

position

2 Lockable in both positions, key removal

in both positions

3 Lockable in depressed position, key

removal in depressed position

Selector Switch

M Maintained in all positions

B Spring return from both positions ➐
L Spring return from left ➐
R Spring return from right ➐

d

Contact Block/Lamp Module

Code Description

A 1 N.O. - 1 N.C. base mount
M 2 N.O. base mount
N 2 N.C. base mount

D Lamp module base mount (same color as

requested lens color in Table c)

X N/A (hole plug)
K 1 N.O. with lamp module ➑
L 1 N.C. with lamp module ➑

e

Conduit Entry

Code Description

Bottom Entry

Blank M20X1.5 threaded hole

1 1/2 in. NPT conduit hub
2 3/4 in. NPT conduit hub
5 M20 blind plug
6 M25 blind plug
8 1 M20 metal cable gland
9 1 M25 metal cable gland
0 2 M20 metal cable gland

Top Ent ry

A M20X1.5 threaded hole
B 1/2 in. NPT conduit hub
C 3/4 in. NPT conduit hub
F M20 blind plug
G M25 blind plug

J 1 M20 metal cable gland
K 1 M25 metal cable gland
L 2 M20 metal cable gland

Through Feed ➒

M M20X1.5 threaded hole
N 1/2 in. NPT conduit hub

P 3/4 in. NPT conduit hub
T M20 blind plug

U M25 blind plug

W 1 M20 metal cable gland

X 1 M25 metal cable gland
Y 2 M20 metal cable gland

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 43

Push Button Units (Bul. 800G)

Cat. No. 800G-F3

Cat. No. 800G-U2FX

Cat. No. 800G-LF3

Non-Illuminated — Flush

800G F – 3

ab

a

Operator Construction

Code Description

F Flush operator

Code Description

1White

2Black

3Green

4Red

5Yellow

b

Color

Double Push Button, Non-Illuminated — Flush

800G – U 2FX

a

a

Base

Code Description

U Curved base for use with Bul. 800G enclosures

V Flat base for use with customer provided enclosures

Illuminated — Flush

800G LF – 3

ab

a

Operator Construction

Code Description

LF Illuminated flush operator

44 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Code Description

1White

3Green

4Red

5Yellow

6Blue

b

Color

Push Button Units (Bul. 800G)

Momentary Mushroom

Cat. No. 800G-M2

Key Release Mushroom

Cat. No. 800G-MKE

Push-Pull Mushroom

Cat. No. 800G-MPE

Cat. No. 800G-K14

Mushroom — Non-Illuminated and Key Release

800G M – 2

ab

a

Operator Style

Code Description

MMomentary

MP Push-pull ➊
MK Key release ➊

➊ Only available in E-stop, code E from Table b.

Key Release

800G K – 14

ab

a

Operator Style

Code Description

K Key release push button

b

Color or Feature

Code Description

2 Black with black bezel

E Red E-stop with yellow bezel and printing on head

b

Locking Position

Code Description

14 Lockable in initial position; key removal in initial position

16 Lockable in both positions; key removal in both positions

24 Lockable in depressed position; key removal in depressed position

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 45

Selector Switch Units (Bul. 800G)

Key Operated Switch

Cat. No. 800G-KSM33H

Knob Selector Switch

Cat. No. 800G-SM3

Knob and Key Operated

2-Postion Target Table 3-Postion Target Table

Contact Type

N.O. O X

N.C. X O

800G – S M3

abcd

a

Operator Style

Code Description

SKnob

KS Key operated

b

No. of Positions/Functions

Code Description

M2 2-position maintained

B3 3-position spring return left and right to center

L3 3-position spring return left to center

M3 3-position maintained

R2 2-position spring return right to left ➊

R3 3-position spring return right to center

➊ Only available with key selector (code KS from Table a).
➋ Only available with knob selector (code S from Table a).

Pos. on Latch

Contact Type

N.O.

N.C.

or Base

Top O O X

Bottom X O O

Top X X O

Bottom O X X

c

Key Removal

Code Description

Blank For knob selector switches

1Left ➊
2Right ➊
3All ➊
4Center ➊
5 Left/center ➊
6 Left/right ➊
7 Right/center ➊

d

Knob Position

Code Description

Blank For latch mount or base mount in horizontal Bulletin 800G enclosure ➋

H For base mount in vertical Bulletin 800G enclosure

46 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Pilot Lights (Bul. 800G)

Cat. No. 800G-P3

800G – P 3

ab

a

Operator Style

Code Description

PPilot light

b

Lens Color

Code Description

1White

3Green

4Red

5Yellow

6Blue

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 47

Enclosures (Bul. 800G)

Cat. No. 800G-1P

Plastic (Base mount only)

800G – 3 P T 1

abcd

a

Enclosure Size

Code Description

11-hole

22-hole

33-hole

b

Enclosure Style

Code Description

PPlastic

c

Conduit Entry

Code Description

Blank Bottom feed

T Top feed

F Through feed

X No holes

d

Conduit Style

Code Description

Blank M20 x 1.5 threaded hole

1 1/2 in. NPT conduit hub

2 3/4 in. NPT conduit hub

5 M20 blind plug

6 M25 blind plug

8 M20 metal cable gland

9 M25 metal cable gland

0 Two M20 metal cable glands

48 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Back-of-Panel Components (Bul. 800G)

Base Mount

Cat. No. 800G-XBA

Latch Mount Screw Termination

Cat. No. 800G-XLSA

Base Mount

Cat. No. 800G-DBG

Latch Mount Screw Termination

Cat. No. 800G-DLSG

Base Mount

Cat. No. 800G-DBGXK

Latch and Base Mount Contact Block

800G – XLS A

ab

a

Contact Block/Latch Type

Code Description

XB Base mount

XLS Latch mount with screw termination

XLC3 Latch mount with 3 m (9.84 ft) cable termination

Code Description

A 1 N.O. - 1 N.C.

M2 N.O.

N2 N.C.

Latch and Base Mount Power Module

800G – DB G

ab

a

Power Module/Latch Type

Code Description

DB Base mount

DLS Latch mount with screw termination

DLC3 Latch mount with 3 m (9.84 ft) cable termination

➊ Bulletin 800G LED modules can only be powered from dry contact circuits (with no leakage current in

the OFF state).

Code Description

WWhite

GGreen
RRed
YYellow
BBlue

b

Contact Configuration

➊

b

Color

Power Module with Contact Block ➋

800G – DB G XK

abc

a

Power Module/Latch Type

Code Description

DB DB Base

DLS Latch mount with screw termination

DLC3 Latch mount with 3 m (9.84 ft) cable termination

➋ Bulletin 800G LED modules can only be powered from dry

contact circuits (with no leakage current in the OFF s tate).

Code Description

WWhite

GGreen
RRed
YYellow
BBlue

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 49

b

Color

c

Contact Con figuration

Code Description

XK 1 N.O.
XL 1 N.C.

Back-of-Panel Components (Bul. 800G)

Legend Frame

Cat. No. 800G-110

Adhesive Back Legend Pla te

Cat. No. 800G-17SE100

Adhesive Back Legend Plate

Cat. No. 800G-17SE100

Legend Plates

800G – 11 S E 166 K

abcde

a

Type

Code Description

11 Legend plate and frame

17 Legend plate only

b

Insert Color

Code Description

S Silver background with black legend text

Code Description

EEnglish

FFrench

GGerman

TItalian

SSpanish

U Universal symbol

c

Language

d

Legend Identification

See our website

e

Type

Code Description

K 0.080 size font

Special Engraving

Besides the standard text and symbols that are listed on our website, special legend plates are readily available.
To ord er:

• Select font code from table below.

• Specify desired text (reference table below for restriction on characters and number of lines).

Type o f Legend Size Font Size Font Code

Legend Plate 30 x 4 mm Small K SAMPLE 19 1

Approximate

Size

Max.

Characters/Line

Max. Number

of Lines Example

800G-17SE100K

STARTER

Example (Legend Plate

800G-11SE100K STARTER

with Frame)

800G – AEL S LINE 1 , LINE 2 , LINE 3

ab c d e

a

Insert Color

Code Description

AEL Enclosure identification label with silver

background and black text

Code Description

S 0.10 size font

L 0.14 size font

Special Engraving

To ord er:

• Select desired font code table below (notes the max. characters and max. no. of lines).

• Specify desired text (reference table below for restriction on characters and number of lines).

Type of Legend Size Font Size Font Code

Enclosure ID Label 50 x 15 mm

Standard S SAMPLE 25 3 800G-AELS MACHINE 1, L-R27

Large L SAMPLE 19 2 800G-AELL MACH 1

b

Font Size

Approximate

Size

Max. Characters/

Line

Example of customer specified text that is based on max.

separated by a comma, the following text is engraved on

Max. Number of

c, d, e

Customize d Text

characters per line and max. number of lines. When

the next line.

Lines Example

50 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Approximate Dimensions (Bul. 800G)

Push Buttons

Mushroom

Pilot Light

2-Position Selector Switch

E-stop

Key Release

3-Position Selector Switch

Key Release Mushroom

Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 51

Approximate Dimensions (Bul. 800G)

Cable Termination

Screw Termination

Base Mount

Cable Termination

Screw Termination

Base Mount

Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Contact Block

Power Module

52 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

70

(2.750)

16.5

(0.650)

3

(0.118)

40

(1.578)

Ø30

(1.181)

40

(1.57)

16.5 (0.65)

30.3

(1.19)

70

(2.76)

3 (0.12)

Single Unit

Tri ple U nit

Double Unit

Vertical and Horizontal Spacing

Mounting Dimension

Approximate Dimensions (Bul. 800G)

Rockwell Automation Publication 800-TD011D-EN-P - March 2019 53

Approximate Dimensions (Bul. 800G)

Notes:

54 Rockwell Automation Publication 800-TD011D-EN-P - March 2019

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At http://www.rockwellautomation.com/support
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updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more
information, contact your local distributor or Rockwell Automation representative, or visit

http://www.rockwellautomation.com/services/online-phone

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or Canada Use the Wor ldwi de Locator

Rockwell Automation representative.

at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local

New Product Satisfaction Return

you can find technical and application notes, sample code, and links to

for software

.

Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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Outside United States Please contact your local Rockwell Automation representative for the return procedure.

distributor to complete the return process.

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, available at http://www.rockwellautomation.com/literature/.

Publication 800-TD011D-EN-P - March 2019

Supersedes Publication 800-TD011C-EN-P - December 2015 Copyright © 2019 Rockwell Auto mation, Inc. All rights reserved. Pr inted in the U.S.A.