Alamo Versa User Manual

VERSA

BOOM ARM MOWER

Published 03/09 Part No. 02897300C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

ALAMO INDUSTRIAL®

1502 E. Walnut
Seguin, Texas 78155
210-372-3551
Email: [e-mail]

©2009 Alamo Group Inc.

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci­dents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense!

WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorded o n the War­ranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the oper­ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper­ating a mower. This video, along with the mower operator ’s manual and the warning messages on the
mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-
trial.

If you would like a VHS video tape of the video, please email [e-mail] or Fax
AEM VHS Video at [phone] or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

[phone]

Or Email to:

[e-mail]

TABLE OF CONTENTS

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices .........................................................................................................1-2

Operator Safety Instructions and Practices .......................................................................................................1-3

Connecting & Disconnecting Implement Safety Instructions & Practices ..........................................................1-5

Equipment Operation Safety Instructions and Practices ....................................................................................1-6

Maintenance and Service Safety Instructions and Practices ........................................................ ...................1-12

Transporting Safety Instructions and Practices ...............................................................................................1-14

Concluding Safety Instructions and Practices ..................................................................................................1-16

Decal Location .................................................................................................................................................1-17

Decal Description .............................................................................................................................................1-27

Federal Laws and Regulations ........................................................................................................................1-42

INTRODUCTION SECTION .................................................................................................2-1

ASSEMBLY SECTION ........................................................................................................3-1

TRACTOR PREPARATION ...............................................................................................................................3-2

CENTER & WING MOWER ASSEMBLY ..........................................................................................................3-5

WING MOWER ATTACHMENT ...................................................... ... ... ... .... .....................................................3-6

LIFT FRAME TO MOWER .................................................................................................................................3-6

ELECTRICAL CONNECTION AT MOWER .......................................................................................................3-7

CENTER MOWER ASSEMBLY .........................................................................................................................3-8

HYDRAULIC CONNECTIONS TO FILTER .....................................................................................................3-14

HYDRAULIC CONNECTIONS TO PUMP .......................................................................................................3-14

HYDRAULIC CONNECTION MOTORS ..........................................................................................................3-15

Left Wing Hydraulic Motor ................................................................................................................................3-15

Right Wing Hydraulic Motor .............................................................................................................................3-15

FINAL CHECK .................................................................................................................................................3-16

OPERATION SECTION .......................................................................................................3-1

OPERATOR REQUIREMENTS .........................................................................................................................3-5

TRACTOR REQUIREMENTS ............................................................................................................................3-6

ROPS and Seat Belt ................................. ... ... .... ... ... ....................................... ... ... ... .... ... ... ...............................3-6

Operator Thrown Object Protection ...................................................................................................................3-6

Tractor Lighting and SMV Emblem .............. ......................................................................................................3-7

Tractor Ballast ....................................................................................................................................................3-8

GETTING ON AND OFF THE TRACTOR .........................................................................................................3-8

Boarding the Tractor ..........................................................................................................................................3-9

Dismounting the Tractor .....................................................................................................................................3-9

STARTING THE TRACTOR ........................... .... ... ... ....................................... ... ... ... .... ... ... ... .... ... ...................3-10

CONNECTING ATTACHING HEADS TO THE BOOM ...................................................................................3-11

Connecting Mower Head Hydraulics ................................................................................................................3-11

PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................3-12

Tractor Pre-Operation Inspection/Service ........................................................................................................3-13

Boom Unit Pre-Operation Inspection and Service ...........................................................................................3-13

Cutting Component Inspection .........................................................................................................................3-21

Blade Bolt Inspection .......................................................................................................................................3-22

OPERATING THE CONTROL VALVES ..........................................................................................................3-25

Operating The Control Valves-Versa Side Mount ............................................................................................3-27

Operating the Control Valves-Versa Boom Mount .............................. ... ... .... ... ... ... ... .... ... ................................3-30

DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................3-33

Basic Troubleshooting Guide for First Start-up. ...............................................................................................3-33

Starting the Tractor ..........................................................................................................................................3-35

Brake and Differential Lock Setting ..................................................................................................................3-35

Driving the Tractor and Boom ...................... .................................................................... ................................3-36

OPERATING THE BOOM UNIT AND ATTACHED HEAD ..............................................................................3-37

Foreign Debris Hazards/Overhead Obstructions .............................................................................................3-38

Operating Speed and Ground Speed ..............................................................................................................3-39

Operating the Attached Mower Heads .............................................................................................................3-40

Shutting Down the Attached Head ............................ ....................................... ................................................3-45

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ...............................................................................3-45

TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................3-46

Transporting on Public Roadways ...................................................................................................................3-48

Hauling the Tractor and Implement ..................................................................................................................3-50

MAINTENANCE SECTION ..................................................................................................4-1

Lubrication Information ......................................................................................................................................4-2

Hydraulic Oil, Filters, and Components ........................................................... ... ... ... .... ... ... ... .... ........................4-6

BLADES ....................................... ....................................... ...................................... .........................................4-6

HARDWARE ............................. .................................................................... .....................................................4-7

Cylinder Rod Maintenance .................................................................................................................................4-7

SPINDLE SERVICE PROCEDURE 02960553B and 02960553C .....................................................................4-7

CLEANING ................................ ...... ... ....... ...... ....... ...... ....... ...... ....... ...... ....... ...... ...... .... .....................................4-9

INSPECTION .....................................................................................................................................................4-9

ROLLER BEARING REPLACEMENT .............................................................................................................4-10

TIMBER CAT HEAD ................................. ... ... .... ...................................... .... ... ... ... ... .... ... ... ... ..........................4-11

PROPER TORQUE FOR FASTENERS ......................... .... ... ... ... .... ... ... ... .... ... ................................................4-12

Buzzbar Head ..................................................................................................................................................4-13

Flail Axe Head .................................... .... ... ... ... .... ... ... ... ... ....................................... ... .... ...................................4-16

General Information on Flail Mower Vibration ................. .... ... ... ... .... ... ... ... .......................................................4-17

SAFETY SECTION

© 2009 Alamo Group Inc.

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or
repair.

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.

VERSA 03/09 Safety Section 1-2

© 2009 Alamo Group Inc.

(SG-3)

SAFETY

N

til

d

Al

ith th

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.

(SG-30)

(SG-31)

Operator Safety Instructions and Practices

ever operate the Tractor or Implement un
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, a nd other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.

(SG-16)

SAFETY

you have read an

(SG-I7)

ways read carefully and comply fully w
instructions when handling oil, solvents, cleansers, and any other
chemical agent.

VERSA 03/09 Safety Section 1-3

(SG-22)

© 2009 Alamo Group Inc.

e manufacturer’s

SAFETY

Prol

U

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d

SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others.

NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.

(SG-27)

(SG-24)

(SG-25)

onged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an

(SG-32)

when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.

(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.

VERSA 03/09 Safety Section 1-4

© 2009 Alamo Group Inc.

SAFETY

e

f

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding.

The rotating parts of this machine continue to rotate even after the Tractor has been turned
off. The operator should r emain in his sea t for 60 seco nds af ter the brake has been set, the
PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

(SG-38)

(SBM-5)

“Wait a minute...Save a life!”

Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has

stopped and the decks are securely blocked up.

Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.

Do not put hands or feet near the cutter bar. Blade contact can result
in serious injury. Stay away until all motion has stopped and the

mower is securely blocked up.

SAFETY

(SFL-2)

(SGM-09)

(SSM-1)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th
clothing with the rotating elements can result in serious injury or even death. Stay clear o
all rotating elements at all times. (SSP-03)

Connecting & Disconnecting Implement Safety Instructions & Practices

Each Rear Wheel must have a minimum of 1500 pound co ntact with the

surface to prevent lateral instability and possible tip-over which could
result in serious bodily injury or even death. Widen the wheel tread and add weights if
needed. Refer to the mounting instructions or call Customer Service if you need
assistance with Couterweight Procedure.

VERSA 03/09 Safety Section 1-5

© 2009 Alamo Group Inc.

(SBM-11)

SAFETY

Do Not attempt to raise or lower the boom or mower head unless the Implement is secu rely
attached to the Tractor. The Implement could tip over and cause equipment damage and

possible serious injury or death. Do Not use the boom controls to assist in installing the
implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor
operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a
component to fall. A sudden or inadvertent fall by any of these components could cause seri ous injury or even
death.

Equipment Operation Safety Instructions and Practices

SAFETY

(SBM-23)

Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting
it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure
support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands
or feet under lifted components.

(S3PT-1)

This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking s ign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.

(S3PT-12)

Use extreme caution when raising the Mower head. Stop the Blades from turning when the

Mower Head is raised and passersby are within 100 yards. Raising the Mower head
exposes the Cutting Blades which creates a potentially serio us hazard and can cause serio us injury by object s
thrown from the Blades or by contact with the Blades.

(SBM-2)

Never Leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom
within 10 feet of any power line. When working close to overhead
power lines consult your electric company for a safe code of operation.

(SBM-7)

The center of Gravity of Tractors equipped with a Rear-Mounted Boom
Mower is shifted to the rear and removes weight from the front wheels.
Add front ballast until at least 20% of the tractors weight is on the front
wheels to prevent rearing up, loss of steering control, and possibly
injury.

(SBM-10)

VERSA 03/09 Safety Section 1-6

© 2009 Alamo Group Inc.

SAFETY

The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.

(SBM-15)

Use extreme care and Safety Aw areness when using the boom mower h ead to mulch loose

brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this
debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This cut debris can be
thrown at great velocities and could result in serious injury or even death.

(SBM-17)

Do not back up this implement when the boom or mower head is extended. Backing could

damage the machine or its components.

(SBM-19)

Follow these guidelines to reduce the risk of equipment and
grass fires while operating, servicing, and repairing the Mower
and Tractor:

-Equip the Tractor with a fire extinguisher in an accessible
location.

-Do Not operate the Mower on a Tractor with an underframe
exhaust.

-Do Not smoke or have an open flame near the Mower and
Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Do Not attempt to mow or place the mower head close to
burning debris.

-Never allow clippings or debris to collect near drivelines,
gearboxes or hydrualic componts such as valves, tanks,
pumps and motors. Periodically shut down the Tractor and
Mower and clean clippings and collected debris from the
mower deck.

(SBM-20)

SAFETY

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor

engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are

missing or damaged replace them immediately. Do not operate the mower until the

blades have been replaced and the Mower operates smoothly. Operating the Mower with

excessive vibration can result in component failure and broken objects to be thrown

outward at very high velocities. To reduce the possibility of property damage, serious injury ,

or even death, never allow the Mower to be operated with blades missing.

VERSA 03/09 Safety Section 1-7

© 2009 Alamo Group Inc.

(SFL-4)

SAFETY

Flail M

diti

owers are capable under adverse con

for great distances (100 yards or more) and causing seriousinjury or

death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good,
workablecondition;

-Mower sections or Wings are running close to and parallel to the ground
withoutexposed Blades;

-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly
inspected and all foreign material such as rocks, cans, glass, and general debris has
been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could
bestruck by the blades, the area should be: inspected and large debris removed, mowed

SAFETY

atan intermediate height, inspected, closely with any remaining debris being removed,

Operate this Equipment only with a Tractor equipped with an approved roll-

over-protective system (ROPS). Always wear seat belts. Serious injury or

even death could result from falling of f the tractor --particularly during a turnover

when the operator could be pinned under the ROPS.

ons of throwingobjects

(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set

the tractor transmission in parking gear, disengage the PTO, stop the

engine, remove the key, and wait for all moving parts to stop. Place the

tractor shift lever into a low range or parking gear to prevent the tractor

from rolling. Never dismount a Tractor that is moving or while the engine

is running. Operate the Tractor contr ols from the tractor seat only.

Never allow children or other persons to ride on the Tractor or Implement.

VERSA 03/09 Safety Section 1-8

Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.

(SG-9)

(SG-10)

(SG-11)

© 2009 Alamo Group Inc.

SAFETY

I

difficul

k

Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are completely
stopped.

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil

and fuel are explosive and their presence could present a hazard. Do

not check for leaks with your hand! High-pressure oil streams from

breaks in the line could penetrate the skin and cause tissue damage

including gangrene. To check for a hose leak, SHUT the unit ENGINE

OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves ,

safety glasses and use Cardboard to check for evidence of oil leaks. If

you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.

If oil does penetrate the skin, have the injury treated immediately by a

physician knowledgeable and skilled in this procedure.

(SG-12)

(SG-13)

(SG-15)

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death.

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.

n case of mechanical

ty during operation, place the transmission in the par
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting.

VERSA 03/09 Safety Section 1-9

(SG-23)

(SG-26)

(SG-29)

(SG-39)

© 2009 Alamo Group Inc.

SAFETY

Ext

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M

SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of th e equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to yo u o r bystanders. Never dismount a moving
tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms
discontinue mowing.

There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or even
death may occur unless care is taken to insure the safety of the operator,
bystanders, or passersby in the area. Do not operate this machine with
anyone in the immediate area. Stop mowing if anyone is within 100 yards
of mower.

(SG-40)

(SGM-1)

(SGM-02)

The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.

reme care should be taken when operating near loose objects suc
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly mark ed and carefully a vo ide d b y th e
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.

(SGM-05)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing.

VERSA 03/09 Safety Section 1-10

Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

(SGM-4)

© 2009 Alamo Group Inc.

SAFETY

M

The M

ifi

ow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.

Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows
closed.

(SGM-11)

Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:

(SGM-07)

SAFETY

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m
the mower deck.

(SGM-12)

ower is designed for certain mowing applications and is rated to cut up to a spec
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of non­vegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.

(SGM-14)

Never leave the Implement and Power Unit unattended while the Imple ment is in the ra ised
position. Accidental operation of a lifting lever or a hydraulic failure may cause the
implement to suddenly fall causing serious injury or possible death to anyone who might
inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not
put hands or feet under lifted components.

(SPU-3)

c

VERSA 03/09 Safety Section 1-11

© 2009 Alamo Group Inc.

SAFETY

Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower deck
exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from
the Blades.

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields
are is installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing.

Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and

SAFETY

running. Rotating Parts, Blades or Drivelines could turn without warning and cause
immediate entanglement, injury or death.

Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.

(SRM-07)

(S3PT-8)

(S3PT-11)

(SBH-13)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage
the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times
to relieve pressure prior to starting any maintenan ce or repair work.

(SBM-6)

Always disconnect the wire leads from the mower pump solenoid

before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped before working on
Mower or Tractor. The Mower Blades could inadvertently be turned on without warning
and cause immediate dismemberment, injury or death.

(SBM-12a)

All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards,

Gearbox Shields, PTO integral shields , and Retractable Door
Shields should be used and maintained in good working condition. All safety
devices should be inspected carefully at least daily for missing or broken
components. Missing, broken, or worn items must be replaced at once to reduce
the possibility of injury or death from thrown objects, entanglement, or blade
contact.

(SBM-18)

VERSA 03/09 Safety Section 1-12

© 2009 Alamo Group Inc.

SAFETY

DO NOT allow any person under a raised boom or mower head unless

it is securely locked up or supported. DO NOT approach the
Implement unless the Tractor is turned off and all motion has ceased. Never work under
the frame work, or any lifted component unless the implement is securely supported or
blocked up. Inadvertent contact with the controls could allow a component to fall. A
sudden or inadvertent fall by any of these components could cause serious injury or even
death.

(SBM-22)

Always maintain the safety signs in good readable condition. If th e safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.

(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.

(SG-20)

Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.

(SG-21)

SAFETY

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the gasoline has evaporated.

VERSA 03/09 Safety Section 1-13

© 2009 Alamo Group Inc.

(SG-28)

SAFETY

U

dli

r

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly se rvice, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death.

(SG-35)

se caution and wear protective gloves when han

ng sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn.

(SG-37)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE

SAFETY

SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and

tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

(SPRM-1)

SEE YOUR ALAMO DEALER

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make
certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels
to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o
uneven surfaces to prevent lo ss of steering control which could result in property damage
or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched
transport position. Dropping implement in transport can cause serious damage to the
tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.

VERSA 03/09 Safety Section 1-14

© 2009 Alamo Group Inc.

(S3PT-20)

SAFETY

Be particularly careful in transport. The Mower has raised the center of

gravity for the tractor and has increased the possibility of overturn.
Turn curves or go up slopes only at low speed and us ing a gradual turning angle. Slo w
down on rough or uneven surfaces.

When transporting Boom Mower on a truck or trailer, the height or width

may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause
property damage or serious injury or death. If necessary lower boom to
reduce height and/or remove mowing head to reduce width to the legal
limits.

(SBM-8)

Never operate the Tractor and Mower Unit without an OPS (Operators

Protective Structure) or Cab to prevent injury from objects thrown from
ground or from overhead trimming. Stop mowing if workers or
passersby are with in 100 yards.

(SBM-3)

(SBM-9)

SAFETY

The Joystick Master Control Switch must be OFF to prevent accidental movement of the
boom and cutting head whenever the mower is not being operated.

(SBM-16)

Secure the boom and mower head in the transport position before traveling on public roads.
Never transport on public roads with the boom and mower head extended. Always
disengage and lock out the hydraulic controls for the boom mower before transporting.
Inadvertent boom movement on public roads may contact with other vehicles resulting in
serious bodily injuries or even death.

(SBM-21)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clea rly visible and legible. When transporti ng the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.

(SG-6)

VERSA 03/09 Safety Section 1-15

© 2009 Alamo Group Inc.

SAFETY

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care

SAFETY

and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you
and watch out for the other guy.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death.

(SG-19)

(STI-10)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

VERSA 03/09 Safety Section 1-16

© 2009 Alamo Group Inc.

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals.

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Tractor Decals

1. 00749117 1 DANGER Multi-Hazard

2. 00756059 1 DANGER Oil leak Detection

3. 02958241 1 DANGER Boom Mower Multi-Hazard

4. 03200347 (1) REFLECT SMV Emblem

5. 02962024 1 INSTRUCT Valve Oper Plate, A-Boom

6. 02962748 1 INSTRUCT Solenoid On-Off

7. 02964677 1 INSTRUCT Boom Rest

8. 02965093 1 INSTRUCT Do Not Over speed

9. 02965262 1 WARNING Hose Burst

( ) Furnished by the tractor manufacturer

VERSA 03/09 Safety Section 1-17

© 2009 Alamo Group Inc.

.

SAFETY

SAFETY

ITEM PART NO. QTY. LEVEL DESCRIPTION

1 - Tank/Main Frame/Boom

1. 02967827 1 DANGER General Multi-Hazard

2. 02958241 1 DANGER Boom Mower Multi-Hazard

3. 02962764 4 DANGER Pinch Point, Scissors

4. 02962765 1 DANGER Multi-Hazard Pinch Point

5. 03200285 1 CAUTION Watch Your Step

6. 02966305 1 INSTRUCT Use Universal Tractor Hyd Oil

7. 00763977 1 INSTRUCT Notice To Owner

8. 00769394 1 LOGO Alamo Group (13x16)

9. 00757139 1 LOGO Alamo Group (5x19)

10. NFS 1 SRL PLATE A-B Serial Plate

11. 02965262 1 WARNING Hose Burst

12. 99203 1 REFLECT Red Reflector

13. 99204 1 REFLECT Yellow Reflector

14. 02977417 1 INSTRUCT Operator’s Manual Inside

15. 02977385 1 Canister, Operator’s Manual

VERSA 03/09 Safety Section 1-18

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. LEVEL DESCRIPTION

1 - Rotary Head

1. 00749117 1 DANGER Multi-Hazard

2. 00756007 1 WARNING Use/Repair Shields/Guards

3. 00756485 2 DANGER Cutting Blades/Thrown Obj

4. 02925100 1 IMPORTANT Use Genuine Parts

5. 00757139 1 LOGO Alamo Group (5x19)

6. nfs 1 PLATE Rotary Mower Serial Plate

7. 02965132 1 DANGER Object Thrown

VERSA 03/09 Safety Section 1-19

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Flail Head (Flail-Axe)

1. 00749117 1 DANGER Multi-Hazard

2. 00756007 1 WARNING Use/Repair Shields/Guards

3. 00756485 2 DANGER Cutting Blades/Thrown Obj

4. 02925100 1 IMPORTANT Use Genuine Parts

5. 00757139 1 LOGO Alamo Group (5x19)

6. nfs 1 PLATE Rotary Mower Serial Plate

VERSA 03/09 Safety Section 1-20

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Flail Head

1. 002369 1 DANGER Flail Multi Hazard

2. 00756007 1 WARNING Use/Repair Shields/Guards

3. 02967668 1 DANGER Cutting Blades/Thrown Objects

4. 00758194 1 WARNING Pinch Point (V-Belt/Pulley

5. 02965141 1 DANGER Boom Flails

6. 000108 1 INSTRUC Flail Operating Inst

7. 03200432 1 IMPORTANT Genuine Parts, Flail

8. 00757139 1 LOGO ALAMO (4-1/2 x 16-1/2)

9. NFS 1 SER PLT Flail Mower Serial Plate

10. 000678 2 INSTRUC Grease Fitting Inside

VERSA 03/09 Safety Section 1-21

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. DESCRIPTION

02972145 1 TIMBER CAT 5’
02972146 1 TIMBER CAT 7’

1. 00757139 1 Decal - Alamo TK Logo

2. 02971931 1 Decal - Timber Cat

3. 00757140 1 Decal - Alamo Logo

4. 02973496 2 Keep Away - Amputation

5. 000678 1 Decal - Grease Fitting Inside

VERSA 03/09 Safety Section 1-22

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Flail Head (Flail-Axe)

1. 002369 1 DANGER Multi- Hazard, Flail

2. 02967668 2 DANGER Cutting Blades/Thrown Objects

3. 02965141 1 DANGER Boom Flails

4. 00725739 1 WARNING Use/Repair Shields & Guards

5. 00758194 1 WARNING V-Belt Pinch Point

6. 02925100 1 IMPORTANT Genuine Replacement Parts

7. 000108 1 INSTRUCT Flail Operating Instructions

8. 000678 1 INSTRUCT Grease Fitting Location

9. 00757139 1 LOGO Alamo Industrial

10. 02968953 1 LOGO MACHETE

11. 02970885 1 WIDTH 60 02970896 1 WIDTH 48

12. 02970886 1 NAM E HDF Grass

13. nfs 1 S/N PLT Serial Number Plate

VERSA 03/09 Safety Section 1-23

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. DESCRIPTION

1. 00749117 1 Danger - Multi Hazard

2. 00756007 1 Danger - Use/repair Shields/Guards

3. 02925100 1 Important - Replacement Parts

4. 999204 1 Logo - Ditcher

5. 00757139 1 Logo - Alamo TK Product

6. nfs 1 S/N Plate

VERSA 03/09 Safety Section 1-24

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

1. 00758194 1 WARNING V-Belt Pinch

2. 00769736 1 WARNING Use/Repair Shields

3. 00769737 1 DANGER Cutting Blades

4. 02925100 1 CAUTION Genuine Parts

5. 02958241 1 DANGER Operator Safety

6. 02962764 1 DANGER Pinch Point

7. 00756004 1 DANGER Guard Missing

8. 02965262 1 DANGER Leak/Hose Burst

9. 02967827 1 DANGER Multi hazard Rotary

10. 00757139 1 LOGO Alamo By Terrain King

11. 02974998 1 LOGO Buzzbar

12. D138 1 DECAL Blade Rotation

13. 02975158 1 WARNING Hearing Protection

14. 02975170 1 DANGER Foot/Leg Contact

15. 02975515 1 WARNING Disconnect Solenoid

16. 02975516 1 CAUTION No Hitch Post Here

17. 02975514 1 ------------ Pitch Adjust

18. nfs 1 ------------ Serial Plate

19. 1458392 1 REFLECT Red Reflector

20. 1458393 1 REFLECT Yellow Reflector

21. 02961134 1 ------------ Patent Pending

VERSA 03/09 Safety Section 1-25

© 2009 Alamo Group Inc.

SAFETY

SAFETY

ITEM PART NO. QTY. DESCRIPTION

1. 6659 1 INSTRUCT General Instr uctions

2. 02970354 1 INSTRUCT Knife Service

3. 02965093 1 ATTNETION Do Not over Speed Engine

4. 00725746 1 PELIGRO Spanish Translation

5. 02973496 1 DANGER Amputation Hazard Keep Away

6. 00756059 1 WARNING Hydraulic Pressure Leak

7. 001650 2 LOGO Alamo Industrial

8. 02925100 1 INSTRUCT Use Genuine Alamo Industrial Parts

VERSA 03/09 Safety Section 1-26

© 2009 Alamo Group Inc.

Decal Description

Multi Hazard Decal Sheet

SAFETY

P/N 00749117

.

SAFETY

VERSA 03/09 Safety Section 1-27

© 2009 Alamo Group Inc.

WARNING! Never use your hand to check for oil
leaks. Always use paper or cardboard.

P/N 00756059

DANGER! - Multi-Hazard Boom. Take precautions
while transporting and operating Boom Unit.

SAFETY

SAFETY

P/N 02958241

Slow Moving Vehicle Decal. Keep SMV reflector
clean and visible. DO NOT transport or operate
without the SMV.

P/N 03200347

INFORMATION - Valve Instructions

02962024

VERSA 03/09 Safety Section 1-28

© 2009 Alamo Group Inc.

INFORMATION - Pull to Start, Push to Stop

SAFETY

02962748

INFORMATION - To Prevent Boom Rest Failure:
Never transport with the Boom Lift Lever in float
position. After carefully placing Boom in Boom
Rest, Leave the Boom Lift Lever in the locked
position to keep part of the load on the Boom Lift
Cylinder to protect the Boom Rest.

02964677

INFORMATION - To prevent premature hydraulic
component failure, do not over speed the engine.
When using the mower attachment, operate tractor
at the engine speed which will deliver 540 PTO
RPM on Tachometer. Over speeding the engine
and pump when operating the mower will overheat
and rapidly ruin the oil which will decrease the life
of the hydraulic components.

P/N 02965093

SAFETY

WARNING! Failure to INSPECT and REPAIR or
REPLACE Hoses may allow worn Hoses to rupture
SUDDENLY and VIOLENTLY with resulting serious
BODILY INJURY from SCALDING or FIRE with
resulting BURN INJURY or DEATH.

P/N 02965262

VERSA 03/09 Safety Section 1-29

© 2009 Alamo Group Inc.

DANGER! - Multi Hazard - Failure to follow Safety
Messages and Operating Instructions can cause
serious bodily injury or even death to Operator and
Others in area.

P/N 02967827

WARNING! Pinch Points

SAFETY

SAFETY

P/N 02962764

DANGER! Crushing and Pinch Points.
Moving machiney parts can pinch or crush or fall-

which may cause injury or death.

P/N 02962765

CAUTION! Watch your step.

P/N 03200285

VERSA 03/09 Safety Section 1-30

© 2009 Alamo Group Inc.

SAFETY

INFORMATION - Attention - Service Hydraulic
System with Universal Tractor Hydraulic Oil. Alamo
Group part Number 02966307.

02966305

Operator's Manual (with repair parts) and warranty
was attached to this implement during final
inspection.

P/N 00763977

Name LOGO - Alamo Industrial

SAFETY

P/N 00769394

Name LOGO - Alamo Industrial

P/N 00757139

VERSA 03/09 Safety Section 1-31

© 2009 Alamo Group Inc.

Red Relector Tape.

P/N 99203

Yellow Relector Tape.

SAFETY

SAFETY

P/N 99204

INSTRUCTIONS - Read Operator’s Manual and
Understand, before operating Tractor and
Implement.

P/N 02977417

Read Operator’s Manual! The operator’s manual is
located inside this canister. If the manual is
missing order one from your dealer.

P/N 00776031

VERSA 03/09 Safety Section 1-32

© 2009 Alamo Group Inc.

SAFETY

WARNING! Keep all safety shielding installed,
repaired and replaced when damaged so that
machine stays in safe condition.

P/N 00756007

DANGER! Keep Away - Rotating Blades

P/N 00756485

IMPORTANT - Use only Genuine Ala mo Industrial
replacement parts.

SAFETY

P/N 02925100

DANGER! - Objects may be thrown by the blades
at high speed for up to 300 feet with great force and
may cause serious injury or death. Watch out for
passerby.

02965132

VERSA 03/09 Safety Section 1-33

© 2009 Alamo Group Inc.

Danger! Mult-Hazard Warning. Failing to follow
these Safety Messages and Operating Instructions
can cause serious bodily injury or even death to
operator and others in the area.

P/N 002369

WARNING! Do not operate with Belt Shield
removed. Finger(s) may be pinched off if get caught
between V-Belt and Pulley.

SAFETY

SAFETY

P/N 00758194

WARNING! - Cutting while Flail Head is raised off
ground will allow high-speed Flail Blades to throw
cuttings at high speed for a considerable distance.
Thrown objects can cause serious bodily injury.
Stop mowing when traffic, crew members, or
passerby are within 100 yards of the mowing with
head off ground.

P/N 02965141

Instructions to properly lubricate and check mower
for potential problems prior to operation.

P/N 000108

VERSA 03/09 Safety Section 1-34

© 2009 Alamo Group Inc.

SAFETY

IMPORTANT - Use ALAMO Genuine Flail Parts.

P/N 03200432

Information that Grease Fitting is present and must
apply grease.

P/N 000678

WARNING! Maintain shields and deflectors in
good condition. Failure to do so may lead to injury
or even death.

SAFETY

P/N 00769736

VERSA 03/09 Safety Section 1-35

© 2009 Alamo Group Inc.

DANGER! Keep Away Thrown Objects.
Inspect the area before mowing for potential mower

hazards. Remove or avoid all foreign objects such
as wire, cable, metal objects, and all other foreign
material.
Foreign material can be thrown from the mower
and cause serious bodily injury to the operator and
passerby.
Do Not let rotating blades contact solid objects like
rocks, posts, curbs or guard rails.
Operate only if all Guards, Deflectors are in place
and in good condition.
Do Not operate with Mower or Wing raised off the
ground.
Stop mowing if Passersby enter the area of thrown

SAFETY

objects. (See Operator’s Manual)
Stay away from rotating blades. Keep hands and
feet away from rotating blades.
Do Not approach mower until all motion has
stopped.

P/N 00769737

SAFETY

DANGER! Guard Missing, Do Not Operate. If you
see this decal, Do Not Operate the mower until the
shield has been replaced.

P/N 00756004

LOGO NAME BUZZBAR.

P/N 02974998

VERSA 03/09 Safety Section 1-36

© 2009 Alamo Group Inc.

Blade Rotation Clockwise.

SAFETY

P/N D138

WARNING- Hearing Protection is required when
working within 100 yards of this machine.

P/N 02975158

DANGER- Keep away rotating blades.

SAFETY

P/N 02975170

WARNING- Disconnect the hydraulic solenoid
before preforming service work on tractor or
mower.

P/N 02975515

VERSA 03/09 Safety Section 1-37

© 2009 Alamo Group Inc.

INSTRUCT- Do not locate hitch post in this area

P/N 02975516

INSTRUCT- Pitch Adjust

SAFETY

SAFETY

P/N 02975514

Red Reflector. Keep reflectors clean and visible.

P/N 1458392

Amber Reflector. Keep reflectors clean and visible.

P/N 1458393

VERSA 03/09 Safety Section 1-38

© 2009 Alamo Group Inc.

NAME LOGO

SAFETY

P/N 02971931

Name LOGO - Alamo Industrial

P/N 00757140

DANGER! KEEP AWAY! Sickle Blades are
guarded only by remote location. Keep all persons
away from cutting Blades to prevent amputation of
contacted body parts.

SAFETY

P/N 02973496

DANGER! - Keep Away - Thrown Objects. Inspect
area before mowing. Do not let rotating blades
contact solid objects. Operate only if all Guards ­Deflectors are in place. Do not operate with Mower
or Wing raised off the ground. Stop mowing if
Passerby enter the area. Stay away from rotating
blades. Keep hands and feet away from rotating
blades. Do not approach mower until all movement
has stopped.

P/N 02967668

VERSA 03/09 Safety Section 1-39

© 2009 Alamo Group Inc.

WARNING! Failure to use and maintain shields
and deflectors in good condition may lead to injury
or death from entanglement with rotating parts.
being hit by objects thrown with great force by
blades, or by blade contact.

P/N 00725739

NAME LOGO - Machete

SAFETY

SAFETY

02968953

NAME DECAL

P/N 02970885

NAME DECAL

P/N 02970896

VERSA 03/09 Safety Section 1-40

© 2009 Alamo Group Inc.

NAME DECAL

SAFETY

P/N 02970886

IMPORTANT - Inspect knife to ledger plate
clearance daily. Poor cutting performance will
result if proper clearance is not maintained. Refer
to operators manual for adjustment.

02970354

Peligro Translation, If you do not know how to read
English, please find someone who knows how to
read English.

SAFETY

P/N 00725746

ALAMO NAME LOGO.

P/N 001650

VERSA 03/09 Safety Section 1-41

© 2009 Alamo Group Inc.

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer­(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

SAFETY

Employer Responsibilities:

(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer
shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,
or will be involved.”

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the
equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that th e employee operator
securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry add itional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the
necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

VERSA 03/09 Safety Section 1-42

© 2009 Alamo Group Inc.

INTRODUCTION SECTION

© 2009 Alamo Group Inc.

Introduction Section 2-1

INTRODUCTION

This Boom Mower is designed with care and built with quality materials by skilled workers. Proper assembly,
maintenance, and operating practices, as described in this manual, will help the owner/operator get years of
satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/
operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing sec­tion is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides
exploded assembly drawings of each mower component illustrating each piece and the corresponding part
number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Main­tenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appro­priate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to
the problems.

Safety is of primary importance to the owner/ope rato r and to the manufacturer. The first section of this manual
includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or
death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

INTRODUCTION

should know these Safety Messages before as sembly and be aware of the hazards of operating this mo wer
during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen
below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced
when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in dam­age to, or destruction of the machine, atta chme n ts or the en vir on m en t.

VERSA 03/09 Introduction Section 2-2

© 2009 Alamo Group Inc.

INTRODUCTION

Your A-Boom Mower is designed for heavy-duty cutting in limited access areas such as highway, park, rural
roadsides, overhead growth, ditches, levees, and other such grass and limb control uses in generally hard -to­reach areas.

DIRECTION

Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same
as driving an automobile.

INTRODUCTION

VERSA 03/09 Introduction Section 2-3

© 2009 Alamo Group Inc.

INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and
know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the imple­ment. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by
Alamo Group within thirty days of delivery of the implement.

3. Record the Blade Mod el and Serial Numbers on the Warranty page at the front o f the Operator ’s Manual.
Keep this as part of the permanent maintenance file for the implement.

INTRODUCTION

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© 2009 Alamo Group Inc.

ASSEMBLY SECTION

© 2009 Alamo Group Inc.

Assembly Section 3-1

ASSEMBLY

The hydraulic system must be kept "SURGICALLY CLEAN" to ensure proper operation and
long life of the pumps, motors, and valves. All components have protective caps over
openings connected to internal spaces to pr event cont amination. It is import ant that care be
taken during unpacking, assembly, and other contaminants which will damage parts.

DO NOT start the tractor unless the hydraulic system is filled with hydraulic oil. Running without oil will
damage the pumps.

Check the oil level in the reservoir before start-up.
Care should be taken when filling the reservoir to prevent contamination of the hydraulic system. Always use

new hydraulic fluid when filling the system. USE ONLY UNIVERSAL TRACTOR HYDRAULIC OIL IN THE
HYDRAULIC SYSTEM.

Reference to the left or right side is determined while standing in the rear & facing in the direction of travel.

TRACTOR PREPARATION

ASSEMBLY

1. Remove the Anti-Sway Bars from tractor and Lower Links.

2. Remove the Pins that attach the Lower Links to the Down Links and the Tractor Lugs. Remove the Lower Links. Insert the Pins back into the Down Links and the Tractor Lugs. These Pins will be used when attaching the V-Pro to the tractor.

3. Remove the complete Draw Bar and carrier from the Tractor.

VERSA 03/09 Assembly Section 3-2

© 2009 Alamo Group Inc.

ASSEMBLY

MAINFRAME TO ATTACHMENT FRAME ASSEMBLY

Place Mainframe on a level surface. Raise Mainframe with a forklif t or hoist an d att a ch the Jack stands. Raise
Jack stands until the Mainframe is raised to approximately 18". Align the Attachment Frame (3) lugs with
Mainframe, install the Pins (4) and retain with 1/2 x 1-3/4 bolts (5), flatwashers (6) and locknuts (7). Install the
Axle Mount Bars (8) and retain with Pins (9) and Cotter Pins (10).

NOTE: It will be necessary to lower tank assembly in order to install pin (4).

ASSEMBLY

VERSA 03/09 Assembly Section 3-3

© 2009 Alamo Group Inc.

ASSEMBLY

TRACTOR TO ATTACHMENT FRAME ASSEMBLY

Raise the Attachment Frame Arms(1) to a level height. Drive Tractor into Att achment Frame and alig n with the
Tractor Attachment Frame Mounts (2). Retain with bolt (3) and locknut (4). ASM-FL-0099. Attach the Axle
Mount Bars (5) to the Tractor lugs wi th Pins (6) and Lynch Pins (7). ASM-FL-0100. Attach the Down Links (8)
to the Mainframe with Pins (9) and Lynch Pins (10). ASM-FL-0101. NOTE: Adjust down links to 28" pin
center.

ASSEMBLY

VERSA 03/09 Assembly Section 3-4

© 2009 Alamo Group Inc.