Alamo Switchblade Sickle Bar 5, Switchblade Sickle Bar 6 User Manual

SWITCHBLADE

5/6

SICKLE BAR

Published 03/09 Part No. 02982612C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

SB5/6 03/09 Safety Section 1-2

(SG-3)

SAFETY

N

til

d

ever operate the Tractor or Implement un

you have read an completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

SAFETY

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

SB5/6 03/09 Safety Section 1-3

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

(SG-11)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

SB5/6 03/09 Safety Section 1-4

SAFETY

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: H earing loss from loud noise

[from tractors, chain saws, radios, a nd other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-20)

(SG-21)

(SG-I7)

SAFETY

Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the

mower is securely blocked up.

(SSM-1)

SB5/6 03/09 Safety Section 1-5

SAFETY

Al

ith th

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care

SAFETY

and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

ways read carefully and comply fully w

(SG-19)

e manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

SB5/6 03/09 Safety Section 1-6

SAFETY

E

h

M

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

(SG-27)

(SG-29)

(SGM-1)

(SG-30)

SAFETY

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-31)

xtreme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and carefully a vo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

ow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds

SB5/6 03/09 Safety Section 1-7

when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-07)

SAFETY

U

ldi

Maintai

bility t

bilit

d

SAFETY

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.

Always disconnect the wire leads from the mower valve solenoid

before performing service on the Tractor or Mower. Use caution when

working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

(SBM-12)

Do not back up with this implement. Backing could damage the machine or its comp onent s.

(S3PT-4)

(SGM-10)

(SBM-6)

se extreme care when lowering or unfo

ng the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(S3PT-05)

There are obvious and hidden potential hazards in the operation of this Implement as in all power-driven or pulled equipment. REMEMBER! This machine is often operated in rough terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions and the like. Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area. Do not operate this machine with anyone in the immediate area.

(S3PT-07)

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking s ign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-12)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

n adequate tractor sta

o prevent lateral insta

(SBH-13)

y an

possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and add whee l weight s whe re ne cessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

(SSM-2)

SB5/6 03/09 Safety Section 1-8

SAFETY

D

t

Prol

U

tti

d

o not operate Mower if excessive vibration exists. In the case of extreme vibration, shu down the Mower and the Tractor engine and wait until all motion has stopped. Insp ect th e Mower to determine the source of the vibration. If any Mower blades are missing or damaged replace them immediately. Operating the Mower with excessive vibration can result in component failure and broken objects could be thrown outward. To reduce the possibility of property damage and personal injury, never allow the Mower to be operated with excessive vibration.

Never leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower.

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

(SSM-3)

(SSM-4)

(SG-32)

SAFETY

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly se rvice, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

SB5/6 03/09 Safety Section 1-9

SAFETY

The M

ifi

e

k

g

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m

SAFETY

the mower deck.

(SGM-12)

(SGM-4)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

Raise the mower head to the transport position and secure with the retaining pin befor traveling on public roads and when storing the mower in the upright position. (SSM-05)

DO NOT stand in front of the mower head or perform service while the head is in the brea back position. The mower head could suddenly swing fo rward caus ing serious bodily injury. Relieve all hydraulic pressure and secure the mower in position before performin maintenance. (SSM-06)

All Safety Shields, Guards and other safety devices including (but not limited to) Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SSM-07)

c

SB5/6 03/09 Safety Section 1-10

SAFETY

r

y

e

f

Only replace the spring assembly as a complete unit. DO NOT at tempt to remove or repai the spring outside the assembly. Spring tension when released could cause serious bodil injury. (SSM-08)

Wear gloves and exercise care when handling blades. Blades are SHARP and can caus lacerations to hands and other parts of the body if not safely handled. (SSM-09)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-03)

DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

PARTS INFORMATION

Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

SEE YOUR ALAMO DEALER

(STI-03)

(SPRM-1)

SAFETY

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

(SG-18)

SB5/6 03/09 Safety Section 1-11

SAFETY

SB5/6 03/09 Safety Section 1-12

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

---

1. 02966305 1 INSTRUCT Universal Tractor

2. 02974997 1 NAME Switch Blade

3. 02965262 1 WARNING Hose Burst

4. 000678 1 INSTRUCT Grease Fitting Inside

5. 02962765 1 DANGER Multiple Hazard

6. 0614500 1 CAUTION No Step

7. NFS 1 SER PLT Serial Number Plate

8. 00776031 1 Canister, Parts Manual

9. 02974374C 1 Switch Blade Oper. Manual

10. 10058000 3 Bolt

11. 00017000 3 Lock washer

12. 00024100 3 Flatwasher

13. 02959924 3 Locknut

SAFETY

SB5/6 03/09 Safety Section 1-13

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

---

1. 02970354 1 INSTRUCT Knife Clearance

2. 02965093 1 INSTRUCT Proper Engine

3. 00725746 1 PELIGRO Spanish Translation

4. 0410300 1 WARNING Warning Sign

5. 02975270 1 INSTRUCT Bar Reversing Instruction

6. 02974321 1 INSTRUCT Valve Operation

7. 02982584 1 INSTRUCT Attention Reset Cutter head

SB5/6 03/09 Safety Section 1-14

SAFETY

Decal Description

INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307.

02966305

NAME LOGO

SAFETY

P/N 02974997

WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.

P/N 02965262

Information that Grease Fitting is present and must apply grease.

P/N 000678

SB5/6 03/09 Safety Section 1-15

DANGER! Crushing and Pinch Points. Moving machiney parts can pinch or crush or fallwhich may cause injury or death.

P/N 02962765

CAUTION! Not a step, keep hands and feet off machine.

SAFETY

P/N 0614500

IMPORTANT - Inspect knife to ledger plate clearance daily. Poor cutting performance will result if proper clearance is not maintained. Refer to operators manual for adjustment.

02970354

INFORMATION - To prevent premature hydraulic component failure, do not over speed the engine. When using the mower attachment, operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer. Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components.

P/N 02965093

SB5/6 03/09 Safety Section 1-16

SAFETY

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

CAUTION! Keep all shields in place. Keep hands,feet and clothing away from power-driven parts. Stop machine to adjust and oil. If mechanism becomes clogged shut off power before cleaning. Keep off mower and keep others off. Warn bystanders to keep away.

P/N 0410300

INSTRUCTIONS

P/N 02975270

SAFETY

INSTRUCTIONS

P/N 02974321

SB5/6 03/09 Safety Section 1-17

ATTENTION! Bump control handle to reset cutterhead.

P/N 02982584

SAFETY

SB5/6 03/09 Safety Section 1-18

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper an d safe operation of the Tractor and Implement.

SAFETY

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

SB5/6 03/09 Safety Section 1-19

INTRODUCTION SECTION

Introduction Section 2-1

INTRODUCTION

This Switch Blade is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Assembly manual instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems.

Safety is of primary importance to the owner/ope rato r and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

INTRODUCTION

should know these Safety Messages before as sembly and be aware of the hazards of operating this mo wer during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta ch me n ts or the en vir on m en t.

SB5/6 03/09 Introduction Section 2-2

INTRODUCTION

.

INTRODUCTION

The simplistic, time-tested design of the Switch Blade® offers its users a fast, efficient, cost-ef fective method of vegetation maintenance. Designed for tractors with smaller horsepower engines, it is both safe and reliable. Users can depend on the Switch Blade for high production due to faster cutting as well as less maintenance than any other industrial mower on the market today.

The Switch Blade cutter bar features a breakaway system allowing the unit to hi nge when obstructe d. Also featured is a planetary drive system which allow s for smoother operation and cleaner cutting. An efficient motor, decreased in size and weight, helps to increase speed control.

With a two-section front pump, the updated hydraulic system allows the unit to run cooler by eliminating heat, thus running more efficiently. This translates into more cutting power and less machine maintenance. The Switch Blade's proven blade design allows for precision cutting. Built-in rock guards help to minimize blade damage.

SB5/6 03/09 Introduction Section 2-3

INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.

3. Record the Blade Mod el and Serial Numbers on the Warranty page at the front o f the Operator ’s Manual. Keep this as part of the permanent maintenance file for the implement.

INTRODUCTION

SB5/6 03/09 Introduction Section 2-4

OPERATION SECTION

Operation Section 3-1

OPERATION

ALAMO INDUSTRIAL SWITCH BLADE SICKLE BAR

OPERATING INSTRUCTIONS

Alamo Industrial Switch Blade are manufactured with quality material by skilled workers. The Switch Blade is designed for cutting grass and weeds up to 1/2” diameter such as in rights-of-way and roadsides. The Switch Blade is equipped with safety warning decals, prot ective guards, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate. ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times. It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, o t her s, animals, and property are not injured or damaged by th e unit, tractor or a thrown object. Do not operate the unit if bystanders, passersby, pets or livestock are within 300 feet of the unit. This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and proper use of the Switch Blade. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Switch Blade and are not specific to a Switch Blade. Some pictures may show shields removed to enhance visual clarity. NEVER operate the unit without all safety equipment in place and in good operational condition. The operator must be familiar with the unit and tractor operation and all safety practices before beginning operation. Proper operation, as detailed in this manual, will help ensure

OPERATION

years of safe and satisfactory use of the Switch Blad e.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

SB5/6 03/09 Operation Section 3-2

OPERATION

1.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation. If the operator cannot read the manuals for themselves or does not completely und erst and the operation of th e equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator. Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Protective Eye Glasses, Goggles, or Face Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

OPERATION

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

SB5/6 03/09 Operation Section 3-3

(SG-27)

OPERATION

2.TRACTOR REQUIREMENTS

The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.

Tractor Requirements and Capabilities

• ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Tractor Safety Devices ....................Slow Moving Vehicle (SMV) emblem, lighting,

• Tractor Horsepower:

-Minimum ..................25 HP

• Front End Weights............................As needed to maintain 20% weight on front axle

• Power Take Off.................................540 RPM 6-spline or 1000 RPM 21-spline shaft

2.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened.

OPERATION

Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

2.2 Tractor Safety Devices

If transporting or operating the tractor and implement nea r a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured. Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

2.3 T ractor Horsepower

The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the Switch Blade mower requires a tractor with at least 25 HP for a 5 and 6 unit. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 25 HP may cause mower damage by overpowering the unit in heavy cutting conditions.

SB5/6 03/09 Operation Section 3-4

OPERATION

2.4 Tractor Hydraulics

The Switch Bar is controlled by two levers fr om the trac tor cab. There are two cylinders on the unit one is the “tilt “and “Lift” cylinders. The tilt is used in conjunction with the tilt control lever to control the Up, Lock, Down, or float position. The lift cylinder is used in conjunction with the lift control lever to control the Up, Lock, or Down position. The hydraulic motor is coupled to the tractors cutter drive to give power to the Switch Blade in conjunction with hydraulic circuit to supply full system flow.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

2.5 Front End Weight

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005

(SG-15)

OPERATION

2.6 Power Take Off (PTO)

Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 21-spline shaft or a 1-3/4” 20 spline shaf t. Refer to the tr actor owner’s manual for in structions to chan ge PT O spee ds on models that operate at more than one speed. If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. An authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006

3.GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

SB5/6 03/09 Operation Section 3-5

OPERATION

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

3.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and

OPERATION

responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-12)

(SG-11)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

(SG-10)

3.2 Dismounting the Tractor

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop. Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accu mu la te d o n t he steps or hand rails. Use all handrails and ste ps for supp or t and never rush or jump off the tractor. OPS-U- 0009

SB5/6 03/09 Operation Section 3-6

OPERATION

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

(SG-9)

4.STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the t ractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls:

• Locate the light control lever .

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers. Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neutral. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid. After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-U-0028

OPERATION

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

SB5/6 03/09 Operation Section 3-7

(SG-13)

(SG-23)

OPERATION

5.PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

OPERATION

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SGM-3)

SB5/6 03/09 Operation Section 3-8

OPERATION

5.1 Tractor Pre-Operation Inspection/Service

Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection:

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

OPERATION

5.2 Sickle Bar Pre-Operation Inspection/Service

Before each Sickle Bar use, a complete inspection and service is required to ensure the Sickle Bar is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the Sickle Bar is ready for operation, conduct the following. OPS-SB-0001

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

SB5/6 03/09 Operation Section 3-9

The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.

• Ensure the manual canister is secured to the equipment with the operator’s manual inside.

• Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011

FRAME ASSEMBLY

• Inspect condition of mounting frame weldment.

• Inspect condition of Carriage Arm frame.

• Ensure all bolts and screws are in position and

OPERATION

are properly torqued.

• Ensure all pins are in place and fastened with

screws.

• Ensure frame is properly mounted to tractor

and hardware is propely installed and tightened. OPS-SB- 0002

OPERATION

FRAME

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.

Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

(SBM-6)

SB5/6 03/09 Operation Section 3-10

OPERATION

SICKLE BAR ASSEMBLY

• Inspect condition of Serrated Knifes.

• Inspect condition of Sickle Bar knife guards.

• Ensure all bolts and screws are in position and are properly torqued.

• Ensure all knife clips are in place and fastened with screws.

• Ensure Sickle Bar is properly mounted to fr ame and tractor and hardware is propely installed and tightened. OPS-SB- 0003

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

HYDRAULIC LINE INSPECTION

• Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.

• Inspect the condition of the valve weldment.

• Ensure fitting is properly connected

OPS-SB- 0004

OPERATION

(SG-20)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

SB5/6 03/09 Operation Section 3-11

Hydraulic Hoses

(SG-15)

OPERATION

HYDRAULIC PUMP/OIL RESERVOIR

• Check oil reservoir level and oil condition. (Add specific type oil if low)

• Change hydraulic oil filter and hydraulic oil according to maintenance schedule.

• Ensure there are no oil leaks and fitting are properly connected

• Inspect overall condition of hydraulic pump.

• Inspect pump drive shaft.

The oil reservoir has a filter condition gauge located on the filter housing. The filter will show in the red arc when the oil filter needs changing or when the oil temperature is below 100 degrees F. The oil filter should be changed after every 500 hours of operation or when the gauge shows in the red arc when the oil temperature is above 100 degrees F. When changing the

OPERATION

filter, also replace the breather filter element (P/N 02974319) located under the black cap. OPS-SB- 0005

Attention: Oil Filler Cap is also the Pressure Relief Cap.

Remove cap slowly to relieve pressure before removing cap completely. Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes, face, and exposed skin.

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(Ops-0001-MISC)

(SG-34)

SB5/6 03/09 Operation Section 3-12

OPERATION

N

til

d

6.DRIVING THE TRACTOR AND IMPLEMENT

Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following. OPS-U- 0012

ever operate the Tractor or Implement un completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules: Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment. Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground. Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment. Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traf fic around you and watch out for the other guy.

(SG-19)

you have read an

OPERATION

SB5/6 03/09 Operation Section 3-13

6.1 Starting the Tractor

The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

OPERATION

6.2 Brake and Differential Lock Setting

Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION. Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from tur ning. During normal cutting conditions, locking the differential provides no benefit and should not be used.

OPS-U- 0013

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases; use extreme care and reduce your speed in these conditions. When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed . Be aware of traffic around you and watch out for the other guy.

OPERATION

(SG-23)

SB5/6 03/09 Operation Section 3-14

OPERATION

6.3 Driving the T ractor and Switch Blade

Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency. If the power steering or engine ceases operating, stop the tractor immediately as the tractor will be difficult to control. Perform turns with the tractor and implement at slow speeds to determine how the tractor with an attached mower handles a turn. Determine the safe speed to maintain proper control of the tractor when making turns. When turning with an attached implement, the overall working width of the unit is ncreased. Allow additional clearance for the implement when turning. To avoid overturns, drive the tractor with care and at safe speeds, especially when operating over rough ground, crossing ditches or slopes, and turning corners. Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping. Triumph mowers will cut neat, square corners. It is seldom necessary to raise the cutterbar at corners. Turn quickly when near the end of cut using brake to pivot right-hand wheel of tractor when making turns to the right. When turning corners to the left, run tractor in low gear. The cutterbar swings around faster when turning in this direction and increases the possibility of striking an unnoticed obstacle. When mowing a ditch, the tip of the cutting bar is in the ditch. When you want to come out, be sure to turn out of the ditch to allow the cutterbar to exit the ditch. Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-SB-

0006

OPERATION

BEFORE leaving the tractor seat, always engage the brake and/or set

the tractor transmission in parking gear, disengage the PTO, stop the

engine, remove the key, and wait for all moving parts to stop. Place the

tractor shift lever into a low range or parking gear to prevent the tractor

from rolling. Never dismount a Tractor that is moving or while the engine

is running. Operate the Tractor contr ols from the tractor seat only.

Never Leave the mower unattended while the head is in the raised

position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

SB5/6 03/09 Operation Section 3-15

. (SBM-4)

(SG-9)

OPERATION

M M

Ext

h

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

7.OPERATING THE TRACTOR AND IMPLEMENT

THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and

understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the implement and tractor without complete operating instructions. Before starting any operation, the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator, bystanders, and equipment. Special attention should be paid to foreign debris, roug h terrain , steep slopes, and passersby and animals in the area.

OPS-U- 0015

OPERATION

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

Position Controls

ow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and carefully a vo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

(SGM-07)

SB5/6 03/09 Operation Section 3-16

OPERATION

M

All operating positions of the mower are controlled with two control valve levers. The 'lift' function control permits selection of Up, Lock, or Down position and the 'tilt' control may be placed in one of four positions; Up, Lock, Down, or Float. Moving the 'lift' lever up will raise the cutter bar. Release the lever and it will automatically return to the center position to lock the cutter bar into position. Moving the "lift" lever down will lower cutter bar. Lift the 'tilt' lever and the cutter bar tip will arc up toward the operator. Push down on the tilt control lever and the tip of the cutter bar will rotate down. Release the lever and it will automatically return to center position to lock the cutter ba r into position. By pushing the lever all the way down, it will lock into float detent position. This allows the cutter bar to follow the contour of the ground. The tilt function also incorporates an additional feature. If the tilt is lifted to its maximum position, the lift cylinder will engage and fully raise the cutter bar to maximum up position. When the tilt is lowered the bar will automatically return to the same lift height it was. This allows the operator to use one lever to raise the cutter bar to avoid an obstruction such as a utility pole. If it is necessary to hold the cutter bar in the air (in such conditions as mowing over water, stones, or other debris) the operator should then set the height with the 'lift' control in the hold (center) position an d the 'tilt' control in the hold (center) position. The valve incorporates holding components to maintain position.

OPERATION

7.1 MOTOR CONTROL

The motor starts when the button on the control stand is pulled out and tractor engine is running. The motor rotation can be reversed, to clear cutter bar, by moving the toggle switch, located above the motor switch, to the center position, allow the cutter bar to stop and then move the toggle to the other position.

7.2 KNIFE SPEED

Operate the tractor engine at the RPM that will produce 540 PTO RPM. This will produce the proper knife speed for the cutter bar.

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

7.3 TRACTOR MOWING SPEED

The best mowing speeds are usually between 1-3 MPH. Conditions will vary with the material being cut and the terrain, but select a speed producing the desired result and maintain that speed. If too much material falls on the cutter bar, increase the ground speed slightly. If grass is being torn out, slow down by switching to a slower gear to allow the knife time to cut clean. If the cutter bar breaks back freq uently when cutting heavy dead grass, brush, or vines, slow down to allow the knife time to cut cleanly.

SB5/6 03/09 Operation Section 3-17

M

ow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

7.4 CUTTER BAR BREAK-BACK

When the cutter bar strikes an obstruction while traveling forward, it will break back against the rotor actuator. The cutter bar will stay back until you bump the control hand to return it to the cutting position. NOTE: The Beak-Away System only

allows the cutter bar to break back. Do not back the tractor or allow it to roll back with the rear edge of the cutter bar against an obstruction. Severe damage to the carriage or other components may result.

OPERATION

IMPORTANT: Do not slide the cutter bar past the obstruction. If necessary, back up, adjust the bar to clear the obstacle and proceed with mowing.

OPERATION

(SGM-07)

If knife jams or stalls on a large branch or other debris, it can often be cleared by moving the cutter bar toggle switch to the off position, waiting until the cutter bar stops, then moving the toggle to the reverse position. This will sometimes clear the jam. If the jam is not cleared, Idle the tractor, stop the tractor engine, and clear the jam by freeing the obstruction manually. Always keep fingers, hands and other body part s clear of cutte r bar knife. T he kn ife can move su dd enly, even with the tractor engine shut down.

Do not back up with this implement. Backing could damage the machine or its comp onent s.

(S3PT-4)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(SBH-13)

SB5/6 03/09 Operation Section 3-18

OPERATION

D

t

Maintai

bility t

bilit

d

7.5 Operating the Switch Blade

Only operate the unit from the tractor operator’s seat with the seatbelt securely fastened on a ROPS or cab equipped tractor. The unit is designed for roadside mowing of grass and small weeds. Sharp blades will produce a cleaner cut and require less power. Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain operating speed to prevent overloading the unit and tractor. Choose a driving pattern that provides the maximum pass leng th and minimizes turning. Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Avoid mowing in the reverse direction. If the mowe r must be backed to access an area to cut, make sure there are no persons or other foreign debris behind the tractor and unit before mowing in reverse. When mowing in reverse, operate the tractor and unit at a reduced ground speed to ensure control of the tractor and unit is maintained. Operators should be aware that sickle bar mowers are precision cutting machines. They are designed to cut like a pair of fine shears but are subjected to the roadside punishment of a bulldozer! If the mower is not cutting properly, the operator must be prepared to make on-the-job adjustments to assure good cutting and avoid costly repairs. Keep a grease gun, oil can, heavy hammer, screw driver, and proper size wrenches on the tractor at all times. Since mos t of the day-to-day problems originate in the cutterbar, operators should keep the cutterbar in adjustment and make sure that the knife is sharp. Refer to the service instructions for specific adjustments and information. To save time, it is recommended that spare knives and rockguards be carried on the tractor for replacement on the job. Follow the daily lubrication procedures given in the service instructions. Keep all nut s, bolt s, and screws tight. A carefully adjusted and maintained mower will make the job easier and reward you with outstanding performance, long life, and reduced maintenance.OPS-SB- 0007

OPERATION

Never leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower.

o not operate Mower if excessive vibration exists. In the case of extreme vibration, shu

down the Mower and the Tractor engine and wait until all motion has stopped. Insp ect th e

Mower to determine the source of the vibration. If any Mower blades are missing or damaged replace them immediately. Operating the Mower with excessive vibration can result in component failure and broken objects could be thrown outward. To reduce the possibility of property damage and personal injury, never allow the Mower to be operated with excessive vibration.

n adequate tractor sta

possible tip-over which could result in serious bodily injury or even

death. Widen the wheel tread and add wh eel weight s where necessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

(SSM-3)

(SSM-4)

o prevent lateral insta

(SSM-2)

y an

SB5/6 03/09 Operation Section 3-19

7.6 Shutting Down the Switch Blade

To shut down implement, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage implement. The implement will come to a complete stop within a suitable am ount of time. Do not engage or disengage the implement at a high RPM unless there is an emergency situation.

Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, shut down the engine, remove the

OPERATION

key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-SB- 0008

OPERATION

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

SB5/6 03/09 Operation Section 3-20

(SG-9)

OPERATION

8.TRACTOR AND SWITCH BLADE STORAGE

Properly preparing and storing the unit at the end of the season is critical to maintane its appearance and to help ensure years of dependable service. The following are suggested storage procedures:

• Thoroughly clean all debris from unit to prevent damage from rotting grass and standing water.

• Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule.

• Tighten all bolts to the prope r torque. Ensure all pins and other hardware are in place.

• Check the unit for worn and damaged parts. Perform repairs and make replacement s so that the unit will be ready for use at the start of the next season.

• Store the unit in a clean and dry location.

• Use spray touch-up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the unit.

OPS-SB- 0009

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

OPERATION

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly se rvice, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

(SG-9)

9.TRANSPORTING THE TRACTOR AND IMPLEMENT

Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator mu st emp loy g ood ju dgemen t and sa fe op er ation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017

SB5/6 03/09 Operation Section 3-21

Never allow children or other persons to ride on the Tractor or Implement.

r

Falling off can result in serious injury or death.

The control valve incorporates load holding components which will keep the bar locked in position. Under normal transport situations, this system will keep the bar in position. However, for added security when transporting over a long distance use the transport safety pins and hair pins provided with the mower. Install as follows:

1. Shut off the mower motor. (Push in red

knob) See Page 11 Fig. 4.

2. Raise the cutterbar to the vertical position by

fully raising the lift and then the tilt.

3. Shut off the tractor engine.

4. Insert the short carriage transport pin thru

OPERATION

the subframe clevis and behind the carriage lug. Insert the hair pin.The boom is now in the transport position. To remove the boom from the Boom Rest, pull the Lift back and raise the boom about 6 inches. Then Swing the boom around to the desired position. OPS-SB- 0010

OPERATION

(SG-10)

Red Stop Button

Before transporting the tractor on a public roadway or boarding a trailer for transpor t, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loa ds at roa d speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018

9.1 T ransporting on Public Roadways

Extreme caution should be used when transporting the tractor and mower on public roadways. The tracto must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remem ber that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them. Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor’s slowe speed. Be extremely cautious when the piece of equipment that you are towing, is wider than the tractor tire width and/or extends beyond your lane of the road. OPS-B- 0014

SB5/6 03/09 Operation Section 3-22

OPERATION

The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway. Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

OPERATION

(SG-10)

Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models where only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.

OPS-SB- 0011

SB5/6 03/09 Operation Section 3-23

When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads. Especially in busy cities be careful that there are no bystanders, poles, large obstructions or any vehicles that may be in path of the mower. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS-SB-

0012

When transporting Boom Mower on a truck or trailer, the height or width may exceed legal limits when the boom is in the transport position.

Contact with side or overhead structures or power lines can cause

OPERATION

property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits.

(SBM-8)

OPERATION

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023

(SG-6)

(SG-10)

SB5/6 03/09 Operation Section 3-24

OPERATION

9.2 Hauling the Tractor and Implement

Before transporting a loaded tractor and implement, measure the height and width dimensions and g ross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024

Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer. OPS-U- 0025

OPERATION

Arrange the chains so that when tightened, the chains are pulling downward and against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securi ng devices as the extreme tension involved when released has the potential to inflict serious injury. While hauling the tractor and implement, make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension. If during transport a hard braking, sharp tu rning, or swerving action was performed, stop at the ne xt safe location to inspect the security of the load. OPS-U- 0026

SB5/6 03/09 Operation Section 3-25

Alamo Switchblade Sickle Bar 5, Switchblade Sickle Bar 6 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SWITCHBLADE

SICKLE BAR

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

To the Owner/Operator/Dealer

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

TABLE OF CONTENTS

SAFETY SECTION

General Safety Instructions and Practices

1. 02966305 1 INSTRUCT Universal Tractor

2. 02974997 1 NAME Switch Blade

3. 02965262 1 WARNING Hose Burst

4. 000678 1 INSTRUCT Grease Fitting Inside

5. 02962765 1 DANGER Multiple Hazard

6. 0614500 1 CAUTION No Step

7. NFS 1 SER PLT Serial Number Plate

8. 00776031 1 Canister, Parts Manual

9. 02974374C 1 Switch Blade Oper. Manual

10. 10058000 3 Bolt

11. 00017000 3 Lock washer

12. 00024100 3 Flatwasher

13. 02959924 3 Locknut

1. 02970354 1 INSTRUCT Knife Clearance

2. 02965093 1 INSTRUCT Proper Engine

3. 00725746 1 PELIGRO Spanish Translation

4. 0410300 1 WARNING Warning Sign

5. 02975270 1 INSTRUCT Bar Reversing Instruction

6. 02974321 1 INSTRUCT Valve Operation

7. 02982584 1 INSTRUCT Attention Reset Cutter head

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION

OPERATION SECTION

ALAMO INDUSTRIAL SWITCH BLADE SICKLE BAR

OPERATING INSTRUCTIONS

1.OPERATOR REQUIREMENTS

2.TRACTOR REQUIREMENTS

Tractor Requirements and Capabilities

2.1 ROPS and Seat Belt

2.2 Tractor Safety Devices

2.3 T ractor Horsepower

2.4 Tractor Hydraulics

2.5 Front End Weight

2.6 Power Take Off (PTO)

3.GETTING ON AND OFF THE TRACTOR

3.1 Boarding the Tractor

3.2 Dismounting the Tractor

4.STARTING THE TRACTOR

5.PRE-OPERATION INSPECTION AND SERVICE

5.1 Tractor Pre-Operation Inspection/Service

5.2 Sickle Bar Pre-Operation Inspection/Service

6.DRIVING THE TRACTOR AND IMPLEMENT

6.1 Starting the Tractor

6.2 Brake and Differential Lock Setting

6.3 Driving the T ractor and Switch Blade

7.OPERATING THE TRACTOR AND IMPLEMENT

7.1 MOTOR CONTROL

7.2 KNIFE SPEED

7.3 TRACTOR MOWING SPEED

7.4 CUTTER BAR BREAK-BACK

7.5 Operating the Switch Blade

7.6 Shutting Down the Switch Blade

8.TRACTOR AND SWITCH BLADE STORAGE

9.TRANSPORTING THE TRACTOR AND IMPLEMENT

3. Shut off the tractor engine.

9.1 T ransporting on Public Roadways

9.2 Hauling the Tractor and Implement