Alamo Switchblade Sickle Bar 5, Switchblade Sickle Bar 6 User Manual
SWITCHBLADE
5/6
SICKLE BAR
Published 03/09 Part No. 02982612C
OPERATOR’S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
UNDERSTAND, and FOLLOW the Safety
ALAMO INDUSTRIAL®
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
©2009 Alamo Group Inc.
$0.00
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the
mower, will significantly assist in this important education.
Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-
trial.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax
AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.
Alamo Industrial Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Requester Name Phone:
Requester Address:
City
State
Zip Code
Mower Model: Serial Number:
Date Purchased: Dealer Salesperson:
Dealership Name: Dealership Location:
Mail to:
AEM Video Services
1502 E Walnut street
Seguin, TX 78155
Or Fax to:
(830) 372-9529
Or Email to:
AEMVideo@alamo-group.com
TABLE OF CONTENTS
SAFETY SECTION............................................................................................................... 1-1
General Safety Instructions and Practices ........................................................................................................ 1-2
Decal Description ............................................................................................................................................ 1-15
Federal Laws and Regulations ........................................................................................................................ 1-19
INTRODUCTION SECTION................................................................................................. 2-1
OPERATION SECTION ....................................................................................................... 3-1
OPERATOR REQUIREMENTS ........................................................................................................................ 3-3
TRACTOR REQUIREMENTS ........................................................................................................................... 3-4
ROPS and Seat Belt .................... ... ... .... ...................................... .... ... ... ... .... ... ...................................................3-4
Tractor Safety Devices .......................................................................................................................................3-4
Tractor Horsepower ............................................................................................................................................3-4
Tractor Hydraulics ..............................................................................................................................................3-5
Front End Weight ...............................................................................................................................................3-5
Power Take Off (PTO) ........................................................................................................................................3-5
GETTING ON AND OFF THE TRACTOR ......................................................................................................... 3-5
Boarding the Tractor ...........................................................................................................................................3-6
Dismounting the Tractor .....................................................................................................................................3-6
STARTING THE TRACTOR .............. ....................................... ... .... ... ... ... .... ... ... ... ............................................ 3-7
PRE-OPERATION INSPECTION AND SERVICE ............................................................................................ 3-8
Tractor Pre-Operation Inspection/Service ..........................................................................................................3-9
Sickle Bar Pre-Operation Inspection/Service .....................................................................................................3-9
DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................ 3-13
Starting the Tractor ...........................................................................................................................................3-14
Brake and Differential Lock Setting ..................................................................................................................3-14
Driving the Tractor and Switch Blade ...............................................................................................................3-15
OPERATING THE TRACTOR AND IMPLEMENT .......................................................................................... 3-16
MOTOR CONTROL .........................................................................................................................................3-17
KNIFE SPEED ..................................................................................................................................................3-17
TRACTOR MOWING SPEED ..........................................................................................................................3-17
CUTTER BAR BREAK-BACK ..........................................................................................................................3-18
Operating the Switch Blade ................................ ... ... ... ... .... ... ... ....................................... ... ... ...........................3-19
Shutting Down the Switch Blade ..................................................... ... ... ... .... ... ... ... ... .... ... .................................3-20
TRACTOR AND SWITCH BLADE STORAGE ................................................................................................ 3-21
TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 3-21
Transporting on Public Roadways ....................................................................................................................3-22
Hauling the Tractor and Implement ..................................................................................................................3-25
MAINTENANCE SECTION.................................................................................................. 4-1
LUBRICATION INFORMATION ........................................................................................................................ 4-2
INITIAL HYDRAULIC SYSTEM CLEANING ..................................................................................................... 4-3
RESERVOIR OIL & FILTER MAINTENANCE: .............. .... ... ....................................... ... ... ... .... ... ... ... ... .... ........ 4-3
CUTTERBAR ADJUSTMENTS ......................................................................................................................... 4-4
CUTTERBAR ALIGNMENT .............................................................................................................................. 4-4
GUARD ADJUSTMENT .................................................................................................................................... 4-4
WEAR PLATE ................................................................................................................................................... 4-5
CLIPS ................................................................................................................................................................ 4-5
HYDRAULIC SYSTEM ...................................................................................................................................... 4-7
PUMP & MOTOR ..................... ... ... ... .... ... ... ....................................... ... ... .... ... ... ... ... .... ... ... ................................4-7
VALVES .............................................................................................................................................................4-7
KNIFE REPAIR ..................................................................................................................................................4-7
KNIFE ................................ ............................................. ....................................................................................4-7
LEDGER PLATES ............................................................................................................................................. 4-8
Cylinder Rod Maintenance ................................................................................................................................ 4-8
SAFETY SECTION
© 2009 Alamo Group Inc.
Safety Section 1-1
SAFETY
General Safety Instructions and Practices
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
SAFETY
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or
repair.
(SG-1)
(SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.
SB5/6 03/09 Safety Section 1-2
© 2009 Alamo Group Inc.
(SG-3)
SAFETY
N
til
d
ever operate the Tractor or Implement un
you have read an
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.
(SG-4)
Always maintain the safety signs in good readable condition. If th e safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clea rly visible and legible. When transporti ng the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.
(SG-6)
Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling of f the tractor --particularly during a turnover
when the operator could be pinned under the ROPS.
(SG-7)
SAFETY
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.
(SG-8)
BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor contr ols from the tractor seat only.
(SG-9)
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death.
(SG-10)
SB5/6 03/09 Safety Section 1-3
© 2009 Alamo Group Inc.
SAFETY
SAFETY
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.
Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are completely
stopped.
(SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions.
(SG-13)
(SG-11)
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.
(SG-14)
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves ,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.
(SG-15)
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.
(SG-16)
SB5/6 03/09 Safety Section 1-4
© 2009 Alamo Group Inc.
SAFETY
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: H earing loss from loud noise
[from tractors, chain saws, radios, a nd other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.
(SG-20)
(SG-21)
(SG-I7)
SAFETY
Do not put hands or feet near the cutter bar. Blade contact can result
in serious injury. Stay away until all motion has stopped and the
mower is securely blocked up.
(SSM-1)
SB5/6 03/09 Safety Section 1-5
© 2009 Alamo Group Inc.
SAFETY
Al
ith th
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care
SAFETY
and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you
and watch out for the other guy.
ways read carefully and comply fully w
(SG-19)
e manufacturer’s
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
(SG-22)
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.
(SG-23)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.
(SG-24)
Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others.
(SG-25)
SB5/6 03/09 Safety Section 1-6
© 2009 Alamo Group Inc.
SAFETY
E
h
M
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.
Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms
discontinue mowing.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.
(SG-27)
(SG-29)
(SGM-1)
(SG-30)
SAFETY
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.
(SG-31)
xtreme care should be taken when operating near loose objects suc
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly mark ed and carefully a vo ide d b y th e
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.
(SGM-05)
ow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
SB5/6 03/09 Safety Section 1-7
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.
(SGM-07)
© 2009 Alamo Group Inc.
SAFETY
U
ldi
Maintai
bility t
bilit
d
SAFETY
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE
SERIOUS INJURY FROM THROWN BLADES.
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.
Place the Mower Head on the ground or securely supported on blocks or stands, disengage
the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times
to relieve pressure prior to starting any maintenan ce or repair work.
Always disconnect the wire leads from the mower valve solenoid
before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped
before working on Mower or Tractor. The Mower Blades could
inadvertently be turned on without warning and cause immediate
dismemberment, injury or death.
(SBM-12)
Do not back up with this implement. Backing could damage the machine or its comp onent s.
(S3PT-4)
(SGM-10)
(SBM-6)
se extreme care when lowering or unfo
ng the implement’s wings. Make sure no
bystanders are close by or underneath the wings. Allow ample clearance around the
implement when folding or unfolding the wings. Use extreme caution around buildings or
overhead power lines.
(S3PT-05)
There are obvious and hidden potential hazards in the operation of this Implement as in all
power-driven or pulled equipment. REMEMBER! This machine is often operated in rough
terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions
and the like. Serious injury or even death may occur unless care is taken to assure the
safety of the operator and bystanders in the area. Do not operate this machine with anyone
in the immediate area.
(S3PT-07)
This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking s ign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.
(S3PT-12)
Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.
n adequate tractor sta
o prevent lateral insta
(SBH-13)
y an
possible tip-over which could result in serious bodily injury or even
death. Widen the wheel tread and add whee l weight s whe re ne cessary.
Refer to the mounting instructions or call Customer Service if you need
assistance with Couterweight Procedure.
(SSM-2)
SB5/6 03/09 Safety Section 1-8
© 2009 Alamo Group Inc.
SAFETY
D
t
Prol
U
tti
d
o not operate Mower if excessive vibration exists. In the case of extreme vibration, shu
down the Mower and the Tractor engine and wait until all motion has stopped. Insp ect th e
Mower to determine the source of the vibration. If any Mower blades are missing or
damaged replace them immediately. Operating the Mower with excessive vibration can
result in component failure and broken objects could be thrown outward. To reduce the
possibility of property damage and personal injury, never allow the Mower to be operated
with excessive vibration.
Never leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower.
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom
within 10 feet of any power line. When working close to overhead
power lines consult your electric company for a safe code of operation.
(SBM-7)
onged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.
(SSM-3)
(SSM-4)
(SG-32)
SAFETY
se extreme caution when ge
ng onto the Implement to perform repairs, maintenance an
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.
(SG-34)
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly se rvice, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
SB5/6 03/09 Safety Section 1-9
© 2009 Alamo Group Inc.
SAFETY
The M
ifi
e
k
g
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.
Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m
SAFETY
the mower deck.
(SGM-12)
(SGM-4)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.
(SGM-13)
ower is designed for certain mowing applications and is rated to cut up to a spec
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.
(SGM-14)
Raise the mower head to the transport position and secure with the retaining pin befor
traveling on public roads and when storing the mower in the upright position. (SSM-05)
DO NOT stand in front of the mower head or perform service while the head is in the brea
back position. The mower head could suddenly swing fo rward caus ing serious bodily injury.
Relieve all hydraulic pressure and secure the mower in position before performin
maintenance. (SSM-06)
All Safety Shields, Guards and other safety devices including (but not limited to) Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good
working condition. All safety devices should be inspected carefully at least daily for missing
or broken components. Missing, broken, or worn items must be replaced at once to reduce
the possibility of injury or death from thrown objects, entanglement, or blade contact.
(SSM-07)
c
SB5/6 03/09 Safety Section 1-10
© 2009 Alamo Group Inc.
SAFETY
r
y
e
e
f
Only replace the spring assembly as a complete unit. DO NOT at tempt to remove or repai
the spring outside the assembly. Spring tension when released could cause serious bodil
injury. (SSM-08)
Wear gloves and exercise care when handling blades. Blades are SHARP and can caus
lacerations to hands and other parts of the body if not safely handled. (SSM-09)
Do not operate the implement while wearing loose fitting clothing. Entanglement of th
clothing with the rotating elements can result in serious injury or even death. Stay clear o
all rotating elements at all times. (SSP-03)
DO NOT allow any person under a folded wing unless wing is securely
locked up or supported. DO NOT approach the Implement unless the
Tractor is turned off and all motion has ceased. Never work under the
frame work, or any lifted component unless the implement is securely
supported or blocked up. A sudden or inadvertent fall by any of these
components could cause serious injury or even death.
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.
SEE YOUR ALAMO DEALER
(STI-03)
(SPRM-1)
SAFETY
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
Decal Location
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals.
(SG-18)
SB5/6 03/09 Safety Section 1-11
© 2009 Alamo Group Inc.
SAFETY
SAFETY
SB5/6 03/09 Safety Section 1-12
© 2009 Alamo Group Inc.
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
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1. 02966305 1 INSTRUCT Universal Tractor
2. 02974997 1 NAME Switch Blade
3. 02965262 1 WARNING Hose Burst
4. 000678 1 INSTRUCT Grease Fitting Inside
5. 02962765 1 DANGER Multiple Hazard
6. 0614500 1 CAUTION No Step
7. NFS 1 SER PLT Serial Number Plate
8. 00776031 1 Canister, Parts Manual
9. 02974374C 1 Switch Blade Oper. Manual
10. 10058000 3 Bolt
11. 00017000 3 Lock washer
12. 00024100 3 Flatwasher
13. 02959924 3 Locknut
SAFETY
SB5/6 03/09 Safety Section 1-13
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
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1. 02970354 1 INSTRUCT Knife Clearance
2. 02965093 1 INSTRUCT Proper Engine
3. 00725746 1 PELIGRO Spanish Translation
4. 0410300 1 WARNING Warning Sign
5. 02975270 1 INSTRUCT Bar Reversing Instruction
6. 02974321 1 INSTRUCT Valve Operation
7. 02982584 1 INSTRUCT Attention Reset Cutter head
SB5/6 03/09 Safety Section 1-14
© 2009 Alamo Group Inc.
SAFETY
Decal Description
INFORMATION - Attention - Service Hydraulic
System with Universal Tractor Hydraulic Oil. Alamo
Group part Number 02966307.
02966305
NAME LOGO
SAFETY
P/N 02974997
WARNING! Failure to INSPECT and REPAIR or
REPLACE Hoses may allow worn Hoses to rupture
SUDDENLY and VIOLENTLY with resulting serious
BODILY INJURY from SCALDING or FIRE with
resulting BURN INJURY or DEATH.
P/N 02965262
Information that Grease Fitting is present and must
apply grease.
P/N 000678
SB5/6 03/09 Safety Section 1-15
© 2009 Alamo Group Inc.
DANGER! Crushing and Pinch Points.
Moving machiney parts can pinch or crush or fallwhich may cause injury or death.
P/N 02962765
CAUTION! Not a step, keep hands and feet off
machine.
SAFETY
SAFETY
P/N 0614500
IMPORTANT - Inspect knife to ledger plate
clearance daily. Poor cutting performance will
result if proper clearance is not maintained. Refer
to operators manual for adjustment.
02970354
INFORMATION - To prevent premature hydraulic
component failure, do not over speed the engine.
When using the mower attachment, operate tractor
at the engine speed which will deliver 540 PTO
RPM on Tachometer. Over speeding the engine
and pump when operating the mower will overheat
and rapidly ruin the oil which will decrease the life
of the hydraulic components.
P/N 02965093
SB5/6 03/09 Safety Section 1-16
© 2009 Alamo Group Inc.
SAFETY
Peligro Translation, If you do not know how to read
English, please find someone who knows how to
read English.
P/N 00725746
CAUTION! Keep all shields in place. Keep
hands,feet and clothing away from power-driven
parts. Stop machine to adjust and oil. If mechanism
becomes clogged shut off power before cleaning.
Keep off mower and keep others off. Warn
bystanders to keep away.
P/N 0410300
INSTRUCTIONS
P/N 02975270
SAFETY
INSTRUCTIONS
P/N 02974321
SB5/6 03/09 Safety Section 1-17
© 2009 Alamo Group Inc.
ATTENTION! Bump control handle to reset
cutterhead.
P/N 02982584
SAFETY
SAFETY
SB5/6 03/09 Safety Section 1-18
© 2009 Alamo Group Inc.
SAFETY
Federal Laws and Regulations
This section is intended to explain in broad terms th e concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and
orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer
shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,
or will be involved.”
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper an d safe operation of the Tractor and Implement.
SAFETY
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the
equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator
securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the
necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
SB5/6 03/09 Safety Section 1-19
© 2009 Alamo Group Inc.
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