Alamo RX96 User Manual

RX96

ROTARY CUTTER

Published 03/09 Part NO. 00779481C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

SAFETY SECTION ........................................................................................1-1

General Safety Instructions and Practices ... ... .... ... ... ... ... .......................................... ........................................ 1-2

Operator Safety Instructions and Practices ...................................................................................................... 1-3

Equipment Operation Safety Instructions and Practices ................................................................................. . 1-5

Connecting or Disconnectin Implement Safety Instructions and Practices ...................................... ............... 1-11

Transporting Safety Instructions and Practices .............................................................................................. 1-12

Maintenance and Service Safety Instructions and Practices .............. .......................................... ... ... ... ......... 1-14

Storage and Parking Safety Instructions and Practices ...... ... ... .......................................... ............................ 1-16

Concluding Safety Instructions and Practices ................................................................................................ 1-16

Decal Location - Lift Model ............................................................................................................................. 1-17

Decal Location - Pull Model ............................................................................................................................ 1-19

Decal Description ............................................................................................................................................ 1-21

Federal Laws and Regulations ....................................................................................................................... 1-28

INTRODUCTION SECTION ...........................................................................2-1

ASSEMBLY SECTION ..................................................................................3-1

DEALER SET-UP INSTRUCTIONS ................................................................................................................. 3-2

A-FRAME ASSEMBLY-LIFT TYPE .................................................................................................................. 3-2

TAILWHEEL ASSEMBLY - LIFT ..................................................................................................................... 3-3

TONGUE .......................................................................................................................................................... 3-4

AXLE ASSEMBLY - PULL TYPE ...................................................................................................................... 3-4

AXLE ARMS ..................................................................................................................................................... 3-5

AXLE ASSEMBLY - HYD. OFFSET & SEMI-MOUNT ...................................................................................... 3-5

CONTROL RODS - PULL TYPE ...................................................................................................................... 3-6

DRIVELINE CLAMP CONE YOKE ................................................................................................................... 3-6

WHEELS ................................... .......................... ......................... .......................... ........................................... 3-6

FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost) ......3-7

FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost) ......3-8

DRIVELINE ATTACHMENT ............................................................................................................................. 3-9

SHIELD ASSEMBLY - Side Drives - Lift and Pull ............................................................................................. 3-9

CHECK CHAINS (Extra Equipment) LIFT MODELS ............. ... ... .......................................... .... ... ... ... ... .... ... .. 3-10

JACKSHAFT BEARING SUPPORT ASSEMBLY ........................................................................................... 3-11

HYDRAULIC OR MANUAL LIFT - PULL & OFFSET TYPE ........................................................................... 3-12

OPERATION SECTION .................................................................................4-1

Standard Equipment and Specifications ........................................................................................................... 4-3

OPERATOR REQUIREMENTS ........................................................................................................................ 4-4

TRACTOR REQUIREMENTS .................................. ....................................... ... ... ... ........................................ 4-5

ROPS and Seat Belt .................... ... ... ....................................... ... .... ... ... ... .... .................................................... 4-5

Tractor Safety Devices ..................................................................................................................................... 4-6

Tractor Horsepower .......................................................................................................................................... 4-6

3-Point Hitch ..................................................................................................................................................... 4-6

Drawbar-Pull Type Mower ................................................................................................................................ 4-7

Front End Weight .............................................................................................................................................. 4-7

Power Take Off (PTO) ....................... .... ... ... ... .................................................................................................. 4-8

GETTING ON AND OFF THE TRACTOR ........................................................................................................ 4-8

Boarding the Tractor ......................................................................................................................................... 4-9

Dismounting the Tractor ................................................................................................................................... 4-9

STARTING THE TRACTOR ........... ... .... ... ... ... .... ... ... ... ... .... ... ....................................... ... ... ... .... ... .................. 4-10

CONNECTING THE MOWER TO THE TRACTOR ........................................................................................ 4-10

Connecting the Mower-Lift Type and Semi-Mount Type ................................................................................ 4-11

Connecting the Mower-Pull Type .................................................................................................................... 4-12

Safety Tow Chain ............................................... ... ... ... ... .... ... ... ... .... ... ... ......................................................... 4-13

SETTING THE MOWER ................................................................................................................................. 4-13

Setting Mower Height- Lift Type ..................................................................................................................... 4-13

Setting Mowing Height-Pull Type and Semi-Mount Type Mowers .................................................................. 4-14

Setting Deck Pitch .......................................................................................................................................... 4-15

DRIVELINE ATTACHMENT ........................................................................................................................... 4-16

Constant Velocity (CV) Driveline .................................................................................................................... 4-18

PRE-OPERATION INSPECTION AND SERVICE .......................................................................................... 4-19

Tractor Pre-Operation Inspection/Service ...................................................................................................... 4-20

Mower Pre-Operation Inspection/Service ....................................................................................................... 4-20

Cutting Component Inspection ....................................................................................................................... 4-23

Blade Bolt Inspection ...................................................................................................................................... 4-25

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................ 4-28

Starting the Tractor ......................... ... .... ... ... ....................................... ... ... .... ... ... ... ... .... .................................. 4-29

Brake and Differential Lock Setting ... .......................................... .......................................... ......................... 4-29

Raising the Mower .......................................................................................................................................... 4-30

Driving the Tractor and Mower ....................................................................................................................... 4-30

Crossing Ditches and Steep Inclines ..................................... ... ... .... ... ... ... ...................................................... 4-31

OPERATING THE TRACTOR AND IMPLEMENT .................................................... .... ... ... ... .... ... ... ... ... .... ... .. 4-32

Foreign Debris Hazards .................................................................................................................................. 4-33

Bystanders/Passersby Precautions .................................................... ............................................................ 4-33

Engaging the Power Take Off (PTO) .................. ............................................................. ............................... 4-34

PTO RPM and Ground Speed ........................................................................................................................ 4-35

Operating the Mower ...................................................................................................................................... 4-35

Shutting Down the Implement ................................... ............................. ............................. ............................ 4-38

DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................ 4-38

MOWER STORAGE ....................................................................................................................................... 4-40

TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................. 4-41

Transporting on Public Roadways .................................................................................................................. 4-42

Hauling the Tractor and Implement ................................................................................................................ 4-44

TROUBLESHOOTING GUIDE ................. ... ... .... ... ... ... ... .... ... ... ....................................... ... ... .... ... ... ............... 4-45

MAINTENANCE SECTION ............................................................................5-1

Lubrication ........................................................................................................................................................ 5-2

GEARBOX ........................................................................................................................................................ 5-5

TAIL WHEEL ASSEMBLY ................................................................................................................................ 5-5

DRIVELINE LUBRICATION .............................................................................................................................. 5-6

DRIVELINE SHIELD REMOVAL ...................................................................................................................... 5-6

MAIN CV DRIVELINE SAFETY SHIELD .......................................................................................................... 5-7

CV MAIN DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONS ................................................. 5-8

BLADE SERVICING .............................. ... ... ....................................... ... ... .... ... ... ... ........................................... 5-8

BLADE SHARPENING ............................. ... ... ....................................... ... .... ... ... ... ... ........................................ 5-9

BLADE REMOVAL ... ...................................... .... ... ... ... ... .... ... ....................................... ... ... ... ......................... 5-10

BLADE CARRIER REMOVAL ............................ ... ... ... ... .... ... ... ... .... ... ....................................... ... .................. 5-10

BLADE CARRIER INSPECTION .............................................. .......................................... ............................ 5-10

BLADE CARRIER INSTALLATION ....................... ... ... ... .... ... ... ... ....................................... ... .... ... ... ............... 5-11

BLADE TIMING AND ROTATION .................................................................................................................. 5-11

BLADE TIMING PROCEDURE ............................................. ... ... .... ... ... ... .... ... ............................................... 5-12

SLIP CLUTCH ...... .... ... ... ... ... .... ... ... ... ....................................... ... .... ... ... ... .... ... ............................................... 5-12

SEASONAL CLUTCH MAINTENANCE .......................................................................................................... 5-13

MOWER STORAGE ....................................................................................................................................... 5-14

TORQUE CHART ........................................................................................................................................... 5-14

TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX ................................................ 5-15

Disassembly and Assembly Procedures for T-BOX ....................................................................................... 5-17

Assembly Procedure for T - BOX ................................................................................................................... 5-18

RIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES ........................ 5-22

SAFETY SECTION

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

(SG-3)

(SG-2)

RX96 03/09 Safety Section 1-2

SAFETY

til

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Operator Safety Instructions and Practices

The rotating parts of this machine co ntinue to rot ate ev en after the PT O has been turned of f. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service.

(SG-30)

(SG-31)

“Wait a minute...Save a life!”

(S3PT-19)

SAFETY

(S3PT-10)

ever operate the Tractor or Implement un

you have read an completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

RX96 03/09 Safety Section 1-3

SAFETY

ith th

Prol

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, a nd other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

SAFETY

ways read carefully and comply fully w

e manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

RX96 03/09 Safety Section 1-4

(SG-32)

SAFETY

tti

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(SGM-09)

SAFETY

Always keep a careful lookout and use extreme care when working around utility and municipal obstructions. Never allow the Mower to contact any utility, municipal, or other type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation.

(SPU-5)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-03)

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands or feet under lifted components.

RX96 03/09 Safety Section 1-5

(S3PT-1)

SAFETY

ldi

ill b

SAFETY

se extreme care when lowering or unfo

ng the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(S3PT-05)

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking s ign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

e sure you have adequate knowledge of the property you w

(S3PT-12)

e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines o cable could result in serious injury or death. If in doubt about buried utility lines call 811 before digging or 1-800-258-0808.

(SBH-6)

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury , or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

RX96 03/09 Safety Section 1-6

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

(SG-11)

SAFETY

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

RX96 03/09 Safety Section 1-7

(SG-29)

SAFETY

difficulty duri

Ext

SAFETY

n case of mechanical

ng operation, place the transmission in the par position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

(SG-39)

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of th e equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to yo u o r bystanders. Never dismount a moving tractor.

(SG-40)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

(SGM-1)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.

(SGM-02)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and carefully a vo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

RX96 03/09 Safety Section 1-8

(SGM-4)

SAFETY

M M

The M

ifi

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

ow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

(SGM-07)

SAFETY

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.

(SGM-12)

ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

RX96 03/09 Safety Section 1-9

SAFETY

Do not operate or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or by standers.

Use extreme caution when raising the Mower above ground level. Stop the Blades from turning when the Mower is raised and passersby are within 100 yards. Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades.

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

SAFETY

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

(SGM-15)

(SPU-1)

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and make the final cut more uniform).

Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar. The Implement could tip over and cause equipment damage and possible ser ious injury or death. Raise or Lo wer the mower wing only while seated in the Tractor operator’s seat with the seat be lt securely fastened.

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections.

(SRM-01)

(SRM-04)

(SRM-2)

RX96 03/09 Safety Section 1-10

SAFETY

PTO, it is i

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

Connecting or Disconnectin Implement Safety Instructions and Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

(SRM-07)

(S3PT-15)

SAFETY

en attaching the Implement input driveline to the Tractor

mportant that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.

(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly beco mes solid-it c an shorten no m ore. Bottomin g out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury.

(S3PT-18)

Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death.

(STI-04)

RX96 03/09 Safety Section 1-11

SAFETY

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o uneven surfaces to prevent lo ss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a

SAFETY

solid object while turning will cause equipment damage and possible injury.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

(S3PT-20)

RX96 03/09 Safety Section 1-12

SAFETY

Only t

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

SAFETY

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

e particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces.

When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive slowly and use extreme caution when turning on hillsides. Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement may overturn.

ow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truc k or othe r type of ve hicle. N eve r tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH.

(SG-19)

(STI-01)

(STI-02)

(STI-06)

RX96 03/09 Safety Section 1-13

SAFETY

Secure the Implement for transport before traveling on public roads. For pull-type Implements, secure the center axle using cylind er stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks.

Always keep a careful lookout and use extreme care when working around overhead obstructions and electrical power lines. The Implement wing can be over 10 feet high. Never allow the Implement wing to come within 10 feet of any power line.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death.

(STI-10)

(STI-7)

(STI-8)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(S3PT-8)

(S3PT-09)

(S3PT-11)

(SBH-13)

(SG-5)

RX96 03/09 Safety Section 1-14

SAFETY

dli

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

(SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

(SG-8)

SAFETY

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly se rvice, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

se caution and wear protective gloves when han

ng sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SGM-3)

RX96 03/09 Safety Section 1-15

SAFETY

ill b

diti

likelihood of

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

SAFETY

SEE YOUR ALAMO DEALER

(SGM-10)

(SGM-13)

(SPRM-1)

e sure you have adequate knowledge of the property you w

e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death.

n wet con

ons where there is a

certain that this material is removed before traveling on public roadways.

(STL-1)

material collecting on the Implement, make

(STL-7)

Storage and Parking Safety Instructions and Practices

To prevent tipping of Implement when stored in folded position, use carrying wheels or adequate stands on center frame.

(S3PT-6)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

RX96 03/09 Safety Section 1-16

SAFETY

Decal Location - Lift Model

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

SAFETY

RX96 03/09 Safety Section 1-17

SAFETY

ITEM PART NO. QTY DESCRIPTION

1. D389 1 Multi Hazard Rotary Mowers

2. D388 1 Multi Hazard Driveline

3. D401** 1 1000 RPM

4. 00756004 3 D/L Shield Missing. Do Not Operate

5. 00756005* 1 Rotating D/L Entanglement

6. D137 1 CCW Blade Rotation

7. D138 1 CW Blade Rotation

8. 00771283 3 5 Year Gearbox Warranty

9. 00757139 2 Alamo Industrial

10. 02960766 4 Alamo Industrial)

11. 2 RX96

12. 03200347 * SMV Sign

13. nfs 1 Serial Number Plate

SAFETY

14. D385 2 Replace Blades in Pairs

15. 02925100 1 Use Genuine Alamo Industrial Parts

16. 1458392 2 Red Reflectors

17. 1458393 2 Amber Reflectors

18. 00776031 1 Canister, Operator’s Manual

19. 00778586C 1 Operator’s Manual

20. 10058000 3 Bolt

21. 00024100 6 Flatwasher

22. 02959924 3 Locknut

23. D454 1 Crushing Hazard (Under Deck)

*Provided by Tractor Manufacturer ** Place over 540 RPM on Decal D388 if unit is 1000 RPM Safety Decal Sheet - D442 Logo Decal Sheet - 00779478

RX96 03/09 Safety Section 1-18

SAFETY

Decal Location - Pull Model

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

SAFETY

RX96 03/09 Safety Section 1-19

SAFETY

ITEM PART NO. QTY DESCRIPTION

1. D389 1 Multi Hazard Rotary Mowers

2. D390 1 Multi Hazard

3. D388 1 Multi Hazard Driveline

4. D401** 1 1000 RPM

5. 00756004 3 D/L Shield Missing. Do Not Operate

6. 00756005* 1 Rotating D/L Entanglement

7. D137 1 CCW Blade Rotation

8. D138 1 CW Blade Rotation

9. 00771283 3 5 Year Gearbox Warranty

10. 00757139 2 Alamo Industrial

11. 02960766 4 Alamo Industrial)

12. 2 RX96

13. 03200347 * SMV Sign

SAFETY

14. nfs 1 Serial Number Plate

15. D385 2 Replace Blades in Pairs

16. 02925100 1 Use Genuine Alamo Industrial Parts

17. 1458392 2 Red Reflectors

18. 1458393 2 Amber Reflectors

19. 00776031 1 Canister, Operator’s Manual

20. 00778586C 1 Operator’s Manual

21. 10058000 3 Bolt

22. 00024100 6 Flatwasher

23. 02959924 3 Locknut

*Provided by Tractor Manufacturer ** Place over 540 RPM on Decal D388 if unit is 1000 RPM

Safety Decal Sheet - D442 Logo Decal Sheet - 00779478

RX96 03/09 Safety Section 1-20

SAFETY

Decal Description

Multi Hazard Decal Sheet

P/N D389 Decal D389 consists of the following multi-hazards.

SAFETY

RX96 03/09 Safety Section 1-21

Multi Hazard Decal Sheet

P/N D390

Decal D390 consists of the following multi-hazards.

SAFETY

RX96 03/09 Safety Section 1-22

Driveline Hazards

SAFETY

P/N D388

Decal D388 consists of the following multi-hazards.

SAFETY

RX96 03/09 Safety Section 1-23

1000 RPM

P/N D401

DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced.

SAFETY

P/N 00756004

DANGER! Rotating Driveline Keep Away, Contact can cause death.

P/N 00756005

Blade Rotation Counter Clockwise.

P/N D137

RX96 03/09 Safety Section 1-24

Blade Rotation Clockwise.

SAFETY

P/N D138

INFORMATION - 5 Year Gearbox Warranty

P/N 00771283

Name LOGO - Alamo Industrial

SAFETY

P/N 00757139

NAME LOGO - Alamo Industrial

P/N 02960766

RX96 03/09 Safety Section 1-25

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

IMPORTANT! Always replace blades in pairs.

SAFETY

P/N D395

IMPORTANT - Use only Genuine Ala mo Industrial replacement parts.

P/N 02925100

Red Reflector. Keep reflectors clean and visible.

P/N 1458392

RX96 03/09 Safety Section 1-26

SAFETY

Amber Reflector. Keep reflectors clean and visible.

P/N 1458393

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

WARNING! Do not store mower vertically on shipping brackets. To avoid injury store mower lying down.

SAFETY

P/N D454

RX96 03/09 Safety Section 1-27

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

SAFETY

Employer Responsibilities:

(2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

RX96 03/09 Safety Section 1-28

INTRODUCTION SECTION

Introduction Section 2-1

INTRODUCTION

This Rotary Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems.

Safety is of primary importance to the owner/opera tor an d to the ma nufa ctur er. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

INTRODUCTION

should know these Safety Messages before as sembly and be aware of the hazards of operating this mo wer during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced when operating this machine.

Alamo Industrial typically offers three types of shielding to protect the operator, passerby, livestock, and property from thrown objects... deflectors, single chain guards, and double chainguard. Shielding should be selected based on the intended use of the mower. Double chainguards or deflectors should be used for highway, right-of-way, parks or greenbelt mowing or all other mowing where human dwellings, vehicles, or livestock could be within 300 feet of the mower. Chainguards are more durable, provide a longer service life and require less maintenance and replacement than deflectors. Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation.

No shielding is 100% effective in preventing thrown objects. The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding, maintaining the mower and shielding in good operational condition, inspecting the area for foreign debris before mowing, operating the mower at a minimum cutting height of 4”, and keeping persons at a minimum distance of 300 feet from the mower at all times during operation.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta ch me n ts or the en vir on m en t.

RX96 03/09 Introduction Section 2-2

INTRODUCTION

LIFT TYPE MODEL

INTRODUCTION

PULL TYPE MOWER

These mowers are available in lift, pull, or semi-mount, or hydraulically offset semi-mount type hitch configurations. These rugged mow ers ar e des ign ed fo r medium-duty work. They can mow pastures, cut brush up to 2-1/2” in diameter, and control grass and weeds on highways or industrial sites.

The 8’ Lift Type Machines require a minimum of 50 HP with adequate front end weight.

For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends the use of Chain Guards or Rubber Deflectors for Agricultural purposes as well, to reduce the risk of property damage, serious bodily injury, or even death from objects thrown out by or from contact with the Cutting Blades.

At least 20% or the tractor’s weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions. Slow down on hills, rough terrain, and curves.

Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).

RX96 03/09 Introduction Section 2-3

INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.

3. Record the Mower Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement.

INTRODUCTION

RX96 03/09 Introduction Section 2-4

ASSEMBLY SECTION

Assembly Section 3-1

ASSEMBLY

The RX96 Mower will attach to most tractors with Cat. II & III and II & III Quick Hitch. The RX96 can be purchased for tractors with 540 or 1000 RPM PTO.

DEALER SET-UP INSTRUCTIONS

Assembly of this mower is the responsibility of the Alamo Industrial dealer. The mower should be delivered to the owner completely assembled, lubricate d, and adjusted for normal cutting conditions.

Set up mower as received from the factory with these instructions. Open parts box and lay parts out to make location easy. Refer to the parts lists and expl oded view drawings for more detail.

This mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware .

Always use personal protection devices such as eye, ear and feet protectors during assembly.

A-FRAME ASSEMBLY-LIFT TYPE

ASSEMBLY

1. Insert bushing (15) into lower end of each A-Frame half (1 & 2). Position each A-Frame half inside Mainframe Lug. Install bolt (19) with Flatwasher (20) through bushi ng (15) in A- Frame ha lf (1 & 2) and hol e in inside Mainframe lug. Install locknut (10).

2. Install bushing (6) between braces (3) through top rear hole of A-Frame and insert bolt (12), flatwasher (20) and locknut (10). Install Driveline Holder Bracket (22) to left A-Frame (2) with bolt (17) and locknut (18).

3. Install bushing (21) between A-Frame halves (1 & 2) and insert bolt (13) and locknut (14). Then attach braces (3) and brace (7) by installing bushings (15) through brace (7), and install bolt (9) and locknut (10) through braces (3) and brace (7). Then attach another bushing (5) in between braces (3) with bolt (9), and locknut (10).

4. Install brace support (7) to the rear lugs on the Mainframe with pivot pin (8) and retain with bolt (17) and locknut (10). FIGURE Asm-R-0282

RX96 03/09 Assembly Section 3-2

ASSEMBLY

ITEM QTY DESCRIPTION

1. 1 A-Frame - RH

2. 1 A-Frame - LH

3. 2 Brace

4. 2 Hitch Pin

5. 1 Bushing

6. 1 Spacer

7. 1 Brace

8. 1 Axle Pivot Pin

9. 2 Bolt

10. 1 Nut

11. 3 Clip

12. 1 Bolt

13. 1 Bolt

14. 1 Locknut

15. 4 Spacer

16. 1 Pin

17. 2 Bolt

18. 2 Locknut

19. 2 Bolt

20. 3 Flatwasher

21. 1 Bushing

22. 1 Driveline Holder

ASSEMBLY

The Components of these machines are quite heavy. Block all components up securely before working under machine.

TAILWHEEL ASSEMBLY - LIFT

1. Attach Bracket (3) into Support Beam (8) and attach to Frame Assembly with Bolts (4) & Locknuts (5).

2. Slide the Beam Weldment (2) through Bracket (3) and Support Beam (8) and attach to Mower Deck using Bolt (4) and Locknut (5).

3. Insert Tailwheel Beam (2) through Bracket (3) and Support Beam (8). Install to Gearbox Lug through pair of holes which will give approximate desired cutting height using Bolt (7) and Locknut (6).

RX96 03/09 Assembly Section 3-3

ASSEMBLY

TONGUE

Attach clevis weldment (3) to tongue weldment (1) using bolt (11), and locknut (12). Then attach tongue weldment (1) to mower deck lugs with pin (6), bushing (8), and secure with locknut (9). Make sure that jack mount tube (5) and (4) are attached to tongue and deck lugs. Attach parking jack (15) to mount tube (5) when in storage and (4) when in operation or transport. Note: Attach Safety Chain (27) to Tongue when in transport.

Figure Asm-R-0285.

ASSEMBLY

AXLE ASSEMBLY - PULL TYPE

Attach the rear axle to the lugs on the rear of the mainframe using axle pivot pins (2), bolts (13), and locknuts (8). Figure Asm-R-0284

RX96 03/09 Assembly Section 3-4

ASSEMBLY

AXLE ARMS

Attach the spindle hub assembly (6) to axle weldment (4) with bolt (7), and locknut (8). Figure

Asm-R-0287.

AXLE ASSEMBLY - HYD. OFFSET & SEMI-MOUNT

Attach rear axle (1) to lugs on rear of mainframe using bolts (2), and locknuts (8). Clamp caster wheel assembly (2) to axle arm plate (3), using bolt (4), an d lockn ut (9) .

ASSEMBLY

RX96 03/09 Assembly Section 3-5

ASSEMBLY

CONTROL RODS - PULL TYPE

Attach the two level-lift control rods to the lower lugs on tongue and to lugs on the rear axle tube using pins, washers and cotter pins. Note: The adjusting nuts on control rods should be to rear of machine and should

always be adjusted with equal tension on both rods. Figure Asm-R-0289 & Asm-R-0290.

DRIVELINE CLAMP CONE YOKE

ASSEMBLY

Loosen the yoke clamp cone with a 11/16” (17mm) wrench and remove the cone from yoke. Slide yoke onto the shaft and align hole for clamping cone with annular groove of gearbox shaft. Reinstall cone and tighten (75 lb-ft torque). Push and pu ll the driveline to ensure it is securely attached to the shaft. Regularly check the driveline yoke to ensure a tight connection. To remove the yoke, remove the connecting cone and pull yoke off the shaft. If the cone cannot be easily removed by hand, drive it out from the other side using a hammer and punch.

NOTE: The clamping cone is serviced only as a complete assembly. Do not attempt to disassemble the clamping cone.

WHEELS

Install the Wheels on the Wheel Hubs.

Note: If Laminated Tires are used, place the flat side of the Lug Nut against the Wheel.

Note: the direction of travel and curvature of rubber segments in tire and install as shown in FIGURE Asm-R-0127.

RX96 03/09 Assembly Section 3-6

ASSEMBLY

FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)

Front and Rear Rubber-Fabric Deflectors are Standard Equipment and Front and Rear Chainguards are optional at extra cost. One type of guards must be installed (and maintained in good repair) except for agricultural purposes only in areas where persons, vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower’s reasonable performance of its assigned agricultural task.

DEFLECTORS: Front and Rear Deflectors (Standard Equipment) are recommended for the average user and will provide protection from thrown objects with proper operation under normal conditions. Deflectors must be maintained in good repair or replaced after no more than two inches of wear off lower edge.

Figure Asm-R-0293 & Asm-R-0294

Front Deflector - (FIGURE Asm-R-0293)

Attach the front Rubber Deflectors (1) to the Mower with Bracket Straps (2), 1/2" x 1-1/4" Bolts (7), Flatwashers (8) and Locknuts (6).

ASSEMBLY

RX96 03/09 Assembly Section 3-7

Rear Deflector - (FIGURE Asm-R-0294)

Attach the rear Rubber Deflectors (1) to the Mower with Bracket Straps (2) 1/2" x 1-1/4" Bolts (4), and Locknuts (3).

ASSEMBLY

FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)

CHAINGUARDS: Front and Rear Chainguards (Optional Equipment) are recommende d for higher than no rmal

usage (100 hours or more per year) and will provide protection from thrown objects with careful operation. Chainguards must be maintained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged. Figure Asm-R-0295 & Asm-R-0296

Front Chainguard - (FIGURE Asm-R-0295)

Attach the right and left Chainguard assemblies (1) to the mower with 1/2” x 1-1/4” bolts(2), Lockwashers (4), and Flatwashers (3). Then attach Chainguard Brackets, left (10) and right (9) to mower with 1/2” x 1- 1/4” Bolts (2). Flatwashers (3), and Locknuts (4).

ASSEMBLY

RX96 03/09 Assembly Section 3-8

Rear Chainguard- (FIGURE Asm-R-0296)

Attach the right and lef t Ch ainguard assemblies

91) to the mower with 1/2” x 1-1/4” Bolts (2), Flatwashers (3), and Locknuts (4).

ASSEMBLY

DRIVELINE ATTACHMENT

Before starting assembly, make certain that all paint, dirt, and grease are removed from gearbox shaft (1). To ease assembly apply a light coat of grease to splines and assemble. Do not assemble a driveline without a shield. (Figure Asm-R-0129)

Attach the slip clutch end of the driveline to the gearbox input shaft securely . Make certain that the slip clutch is fully onto the input shaft splines. Tighten the locknuts (2) alternately until they have reached the proper torque. Refer to Torque Chart in Maintenance Section.)

SHIELD ASSEMBLY - Side Drives - Lift and Pull

Attach the Brackets (1& 2) to the Gearbox. Install Shield (3) to brackets (1 & 2) with Bolt (4) Flatwashers (5) and locknut (8). Close Shield and retain with Bolt (6), Flatwasher (5) and with Thumb nut (7). (Figure Asm-R-0297) Proceed to attach Divider Shield (1) with bolt (2) and Lockwasher (3). Retain Divider Shield with Thumb Nut (4) and Flatwasher (5). (Figure Asm-R-0298

ASSEMBLY

SHIELD ASSEMBLY - Main Input - Lift and Pull Attach the Bracket (1) to the Center Gearbox with

M10 x 35 Bolts (2), and Flatwasher (3). Install Shield (5) and retain with 1/2” Wing Nut (4).

RX96 03/09 Assembly Section 3-9

ASSEMBLY

CHECK CHAINS (Extra Equipment) LIFT MODELS

Check Chains are available for attachment to the front of the cutter as an accessory . Check Chains are used to control the cutting height and es pecially to allow the cutter to be lowered to the same preset cutting height effortlessly.

Install lower end of Check Chain (4) to Hitch Ears (6) through hole (7) [See Hole Note and Figure Asm-R-] using Bolt (8), Lockwasher (9) and Nut (10). Tighten securely.

Install Chain Lugs (3) on either side of tractor Top Link Mounting (5) using Bolt or pin (2) of required diameter and length. Cat I kit requires a 3/4” diameter Bolt. Cat II kit requires a 1” diameter Bolt. Install top end of Check Chains in brackets (3).

Cutting height is then set by placing proper chain link in keyhole slot. Cutting height is easily adjustable by hooking chain higher or lower in the keyholes in chain lug (3). Figure Asm-R-0300

For additional safety in transport, raise mower as high as possible without having driveline hit deck and shorten check chain as much as possible to prevent inadvertent falling in transport.

ASSEMBLY

HOLE NOTE:

A 11/16” diameter hole must be drilled through the inside hitch lug according to the dimensions shown.

Figure Asm-R-0299

RX96 03/09 Assembly Section 3-10

ASSEMBLY

JACKSHAFT BEARING SUPPORT ASSEMBLY

Attach Carrier Mount Weldment (3) to deck with bolt 1/2” x 1- 1/4” (12) Lockwash er (21) and Fla twasher ( 16) for the front two holes and use Bolt 1/2” x 1-1/2” (22) and Lockwasher (21) for the rear. Then attach Bearing Assembly (27) to Carrier Mount Weldment (3) with Bolt (10) and Locknut (11). Insert the splined end of Jackshaft (6) into the Bearing Support. (Figure Asm-R-0301)

ASSEMBLY

RX96 03/09 Assembly Section 3-11

ASSEMBLY

HYDRAULIC OR MANUAL LIFT - PULL & OFFSET TYPE

Attach the Spring Assembly option (Figure ASM-R-0111) to the lug on the mower deck behind the Center Gearbox. Retain using 1 x 2-3/4 bolt and locknut. Install the Hydraulic Cylinder (Figure ASM-R-0111) or the manual Ratchet Lift Screw 1"x 2-3/4" (Figure ASM-R-0112) between the Axle Center Lug and the Lug directly behind the Center Gearbox. Tighten all Bolts securely.

ASSEMBLY

CASTER WHEEL ASSEMBLY (Lift-Type)

Standard 4:00 x 8 caster wheel assembly Install the two axle arm weldments (1) on the rear

axle so that the Main Beam or tube of weldment is angled down toward ground. Space axle arm weldment (1) so wheels will be at the desired row spacing. Install all four bolts (3) in each axle arm weldments and tighten bolts evenly so that space between upper and lower clamp faces remain approximately the same. Figure Asm-R-0303

RX96 03/09 Assembly Section 3-12

OPERATION SECTION

Operation Section 4-1

OPERATION

ALAMO INDUSTRIAL RX96 MEDIUM-DUTY ROTA RY MOWER

OPERATION INSTRUCTIONS

Alamo Industrial RX96 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 2-1/2” diameter in areas such as pastures, industrial areas, and roadsides. The mower is equipped with safety warning decals, protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, deflectors, and chains equipped on the unit must be maintained on the mower in good operational cond itio n.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are directly in front or to the rear of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not of a RX96 mower. Some pictures may show shields removed for purposes of clarity. NEVER OPERATE this implement without all shields in place and in good

OPERATION

operational condition. The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor. Proper operation of the mower, as detailed in this manual, will help ensure years of safe and satisfactory use of the mower.

IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. Retighten blade carrier retaining nut on gearbox lower shaft to 450 ft. lbs.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

RX96 03/09 Operation Section 4-2

OPERATION

The M

ifi

1. Standard Equipment and Specifications

RX96

Horsepower Required 30 HP Min. (Pull)

55 HP (Lift)

30 HP (Semi-Mount) Cutting Capacity (Max.) 2-1/2” Cutting Height 1-12” Safety Deflector Std. Cutting Width 97” Overall Length 101” (Lift, Semi-Mount)

136” (Pull) Weight (Approx.) 1634 lbs Hitch CAT II-III and Q.H. (Lift)

Clevis (Pull)

CAT II (Hydraulic Offset Unit) (Semi-Mount) Blade Carrier Pan Blade Tip Speed (FPM) 17,004 (540 RPM)

16,821 (1000 RPM) Center Gearbox Rating 120 HP Outboard Gearbox Rating 110 HP Output Shaft Diameter 2” Driveline Size Cat 4 Deck Thickness 10 Ga. Side Skirt 1/4” x 10” Transport Width 104” Jack Stand Std. (pull) Overall Width 104” Replaceable Skid Shoes Std. Blade Overlap 4”

OPERATION

Tractor Static Vertical Drawbar Load Rating (Min.) 960 lbs.

RX96 03/09 Operation Section 4-3

(SGM-14)

OPERATION

2. OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely und erst and the operation of th e equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Protective Eye Glasses, Goggles, or Face

OPERATION

Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

RX96 03/09 Operation Section 4-4

(SG-27)

Alamo RX96 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

RX96

ROTARY CUTTER

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

To the Owner/Operator/Dealer

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Table Of Contents

SAFETY SECTION

General Safety Instructions and Practices

Operator Safety Instructions and Practices

Equipment Operation Safety Instructions and Practices

Connecting or Disconnectin Implement Safety Instructions and Practices

Transporting Safety Instructions and Practices

Maintenance and Service Safety Instructions and Practices

Storage and Parking Safety Instructions and Practices

Concluding Safety Instructions and Practices

Decal Location - Lift Model

1. D389 1 Multi Hazard Rotary Mowers

2. D388 1 Multi Hazard Driveline

3. D401** 1 1000 RPM

4. 00756004 3 D/L Shield Missing. Do Not Operate

5. 00756005* 1 Rotating D/L Entanglement

6. D137 1 CCW Blade Rotation

7. D138 1 CW Blade Rotation

8. 00771283 3 5 Year Gearbox Warranty

9. 00757139 2 Alamo Industrial

10. 02960766 4 Alamo Industrial)

11. 2 RX96

12. 03200347 * SMV Sign

13. nfs 1 Serial Number Plate

14. D385 2 Replace Blades in Pairs

15. 02925100 1 Use Genuine Alamo Industrial Parts

16. 1458392 2 Red Reflectors

17. 1458393 2 Amber Reflectors

18. 00776031 1 Canister, Operator’s Manual

19. 00778586C 1 Operator’s Manual

20. 10058000 3 Bolt

21. 00024100 6 Flatwasher

22. 02959924 3 Locknut

23. D454 1 Crushing Hazard (Under Deck)

Decal Location - Pull Model

1. D389 1 Multi Hazard Rotary Mowers

2. D390 1 Multi Hazard

3. D388 1 Multi Hazard Driveline

4. D401** 1 1000 RPM

5. 00756004 3 D/L Shield Missing. Do Not Operate

6. 00756005* 1 Rotating D/L Entanglement

7. D137 1 CCW Blade Rotation

8. D138 1 CW Blade Rotation

9. 00771283 3 5 Year Gearbox Warranty

10. 00757139 2 Alamo Industrial

11. 02960766 4 Alamo Industrial)

12. 2 RX96

13. 03200347 * SMV Sign

14. nfs 1 Serial Number Plate

15. D385 2 Replace Blades in Pairs

16. 02925100 1 Use Genuine Alamo Industrial Parts

17. 1458392 2 Red Reflectors

18. 1458393 2 Amber Reflectors

19. 00776031 1 Canister, Operator’s Manual

20. 00778586C 1 Operator’s Manual

21. 10058000 3 Bolt

22. 00024100 6 Flatwasher

23. 02959924 3 Locknut

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION

ASSEMBLY SECTION

DEALER SET-UP INSTRUCTIONS

A-FRAME ASSEMBLY-LIFT TYPE

2. Install bushing (6) between braces (3) through top rear hole of A-Frame and insert bolt (12), flatwasher (20) and locknut (10). Install Driveline Holder Bracket (22) to left A-Frame (2) with bolt (17) and locknut (18).

4. Install brace support (7) to the rear lugs on the Mainframe with pivot pin (8) and retain with bolt (17) and locknut (10). FIGURE Asm-R-0282

1. 1 A-Frame - RH

2. 1 A-Frame - LH

3. 2 Brace