Alamo Machete 2 02986941C User Manual

Page 1

BOOM ARM MOWER

Published 11/08 Part No. 02986941C

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com
©2008 Alamo Group Inc.
$0.00
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To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci­dents.
BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!
WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorded o n the War­ranty Card and on the Warranty Form that you retain.
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Table of Contents

SAFETY SECTION...............................................................................................................1-1
General Safety Instructions and Practices..........................................................................................................1-2
Operator Safety Instructions and Practices ........................................................................................................1-3
Connecting & Disconnecting Implement Safety Instructions & Practices ...........................................................1-5
Equipment Operation Safety Instructions and Practices................................................... ..................................1-6
Maintenance and Service Safety Instructions and Practices............................................................................1-12
Transporting Safety Instructions and Practices ......................................... .......................................................1-14
Concluding Safety Instructions and Practices...................................................................................................1-16
Decal Location ..................................................................................................................................................1-17
Decal Description..............................................................................................................................................1-26
Federal Laws and Regulations .........................................................................................................................1-40
INTRODUCTION SECTION..................................................................................................2-1
OPERATION SECTION........................................................................................................3-1
OPERATOR REQUIREMENTS..........................................................................................................................3-3
TRACTOR REQUIREMENTS.............................................................................................................................3-4
ROPS and Seat Belt ...........................................................................................................................................3-4
Operator Thrown Object Protection ....................................................................................................................3-4
Tractor Lighting and SMV Emblem.. ... .... .......................................................... ... ... ... .... ... ... ...............................3-5
Tractor Ballast............................... ... ....................................................... ... .... ... ... ...............................................3-6
GETTING ON AND OFF THE TRACTOR .................... ... .... ... ... ... .... ... ... ... .........................................................3-6
Boarding the Tractor ...........................................................................................................................................3-7
Dismounting the Tractor......... .............................................................................................................................3-7
STARTING THE TRACTOR ...............................................................................................................................3-8
CONNECTING ATTACHING HEADS TO THE BOOM.......................................................................................3-9
Connecting Mower Head Hydraulics...................................................................................................................3-9
PRE-OPERATION INSPECTION AND SERVICE............................................................................................3-10
Tractor Pre-Operation Inspection/Service.................................................. .... ... ... ... ... .... ... ... ... .... ... ...................3-11
Boom Unit Pre-Operation Inspection and Service .................. ... ... .... ... ... ... .... ... ... ... ... .......................................3-11
Cutting Component Inspection..........................................................................................................................3-21
Blade Bolt Inspection ........................................................................................................................................3-22
OPERATING THE BOOM JOYSTICK CONTROL............................................................................................3-23
Mower Head Power ..........................................................................................................................................3-24
Swing ................................................................................................................................................................3-25
Lift .....................................................................................................................................................................3-26
Dipper ...............................................................................................................................................................3-27
Tilt .....................................................................................................................................................................3-28
Door .................................................................................................................................................................3-29
DRIVING THE TRACTOR AND IMPLEMENT..................................................................................................3-30
Starting the Tractor ...........................................................................................................................................3-31
Brake and Differential Lock Setting...................................................................................................................3-32
Driving the Tractor and Boom...........................................................................................................................3-33
OPERATING THE BOOM UNIT AND ATTACHED HEAD ...............................................................................3-34
Foreign Debris Hazards/Overhead Obstructions..............................................................................................3-35
Operating Speed and Ground Speed . .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ..........................................................3-36
Operating the Attached Mower Heads..............................................................................................................3-37
Shutting Down the Attached Head....................................................................................................................3-41
TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ................................................................................3-42
Alamo Industrial is a Registered Trademark of Alamo Group Inc.
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TRANSPORTING THE TRACTOR AND IMPLEMENT ....................................................................................3-42
Transporting on Public Roadways ............................. ... ... .... ... ... .......................................................................3-44
Hauling the Tractor and Implement.. ... .... ... ... ... .... ... ... ... ....................................................... ... .... ......................3-46
TROUBLESHOOTING GUIDE .........................................................................................................................3-48
MAINTENANCE SECTION...................................................................................................4-1
LUBRICATION INFORMATION..........................................................................................................................4-2
HYDRAULIC OIL, FILTERS, AND COMPONENTS ............ ... ... ... .......................................................... .... ... .....4-3
BLADES..............................................................................................................................................................4-4
HARDWARE.......................................................................................................................................................4-5
PROPER TORQUE FOR FASTENERS .......... .... ... ... ... ... .... ... ....................................................... ... ... ... ............4-6
SERVICE OF SPINDLE HOUSING (FIGURE Mnt-0006)...................................................................................4-7
START UP PROCEDURE ................................................................................................................................4-10
TIMBER CAT HEAD .........................................................................................................................................4-11
BUZZBAR HEAD ............................. ... .... ... ... ... .... ... ... ....................................................... ... .............................4-12
FLAIL AXE HEAD .............................................................................................................................................4-15
Grass Flail Head ...............................................................................................................................................4-16
General Information on Flail Mower Vibration...................................................................................................4-19
SPINDLE SERVICE PROCEDURE 02960553B and 02960553C....................................................................4-21
CLEANING........................................................................................................................................................4-22
INSPECTION....................................................................................................................................................4-22
ASSEMBLY............................................................................................. ..........................................................4-22
Alamo Industrial is a Registered Trademark of Alamo Group Inc.
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SAFETY SECTION

©2008 Alamo Group Inc.
Safety Section 1-1
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SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.
SAFETY
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
Practice all usual and customary safe working precautions and above all---remember safety is up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
(SG-1)
(SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
MACHETE 2 11/08 Safety Section 1-2
©2008 Alamo Group Inc.
(SG-3)
(SG-30)
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SAFETY
N
til
d
Al
ith th
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Operator Safety Instructions and Practices

ever operate the Tractor or Implement un completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
(SG-4)
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.
(SG-31)
(SG-16)
you have read an
SAFETY
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, a nd other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.
ways read carefully and comply fully w
e manufacturer’s
(SG-I7)
instructions when handling oil, solvents, cleansers, and any other chemical agent.
(SG-22)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.
(SG-24)
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SAFETY
Prol
U
tti
d
SAFETY
Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator or others could result if the operator is under the influence of drugs or alcohol.
(SG-27)
onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.
(SG-25)
Serious injury or death to the
(SG-32)
se extreme caution when ge
ng onto the Implement to perform repairs, maintenance an when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
(SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
(SG-38)
The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should r emain in his sea t for 60 seco nds af ter the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
(SBM-5)
“Wait a minute...Save a life!”
MACHETE 2 11/08 Safety Section 1-4
©2008 Alamo Group Inc.
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SAFETY
e
f
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.
Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up.
(SSM-1)
(SGM-9)
(SFL-2)
SAFETY
Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-3)

Connecting & Disconnecting Implement Safety Instructions & Practices

Each Rear Wheel must have a minimum of 1500 pound co ntact with the surface to prevent lateral instability and possible tip-over which could
result in serious bodily injury or even death. Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.
Do Not attempt to raise or lower the boom or mower head unless the Implement is secu rely attached to the Tractor. The Implement could tip over and cause equipment damage and
possible serious injury or death. Do Not use the boom controls to assist in installing the implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause seri ous injury or even death.
(SBM-23)
(SBM-11)
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SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted posi-
tion. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin se cure ly in place, or put a secure su pport un der th e A-Fram e. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.
This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking s ign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.
(S3PT-12)
Use extreme caution when raising the Mower head. Stop the Blades from turning when the
SAFETY
serious injury by objects thrown from the Blades or by contact with the Blades.
Mower Head is raised and passersby are within 100 yards. Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause
(SBM-2)
Never Leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower
. (SBM-4)
(S3PT-1)
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.
(SBM-7)
The center of Gravity of Tractors equipped with a Rear-Mounted Boom Mower is shifted to the rear and removes weight from the front wheels. Add front ballast until at least 20% of the tractors weight is on the front wheels to prevent rearing up, loss of steering control, and possibly injury.
(SBM-10)
The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.
(SBM-15)
Use extreme care and Safety Aw areness when using the boom mower h ead to mulch loose brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This
cut debris can be thrown at great velocities and could result in serious injury or even death.
Do not back up this implement when the boom or mower head is extended. Backing could damage the machine or its components.
(SBM-19)
(SBM-17)
MACHETE 2 11/08 Safety Section 1-6
©2008 Alamo Group Inc.
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SAFETY
Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Do Not attempt to mow or place the mower head close to burning debris.
-Never allow clippings or debris to collect near drivelines, gearboxes or hydrualic componts such as valves, tanks, pumps and motors. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.
(SBM-20)
SAFETY
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are
missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to b e thrown ou tward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.
(SFL-4)
MACHETE 2 11/08 Safety Section 1-7
©2008 Alamo Group Inc.
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SAFETY
Flail M
diti
owers are capable under adverse con
ons of throwingobjects for great distances (100 yards or more) and causing seriousinjury or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workablecondition;
-Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades;
-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could bestruck by the blades, the area should be: inspected and large debris removed, mowed atan intermediate height, inspected, closely with any remaining debris being removed, andmowed again at desired final height. (This will also reduce power required to
SAFETY
mow,reduce wear and tear on the Mower drivetrain, spread cut material better, eliminatestreaking, and make the final cut more uniform.)
(SFL-6)
Operate this Equipment only with a Tractor equipped with an approved roll­over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.
(SG-7)
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
MACHETE 2 11/08 Safety Section 1-8
(SG-9)
(SG-10)
(SG-11)
©2008 Alamo Group Inc.
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SAFETY
I
difficulty duri
k
Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all movin g parts are completely stopped.
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
(SG-13)
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it test ed at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.
(SG-15)
(SG-12)
SAFETY
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.
(SG-26)
Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.
n case of mechanical
ng operation, place the transmission in the par
(SG-29)
position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.
(SG-39)
MACHETE 2 11/08 Safety Section 1-9
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SAFETY
Ext
h
M
Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of th e equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to yo u o r bystanders. Never dismount a moving tractor.
Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.
(SG-40)
(SGM-1)
SAFETY
There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.
(SGM-2)
The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator . Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.
(SGM-5)
(SGM-4)
any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such obje cts before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.
(SGM-6)
MACHETE 2 11/08 Safety Section 1-10
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SAFETY
M
The M
ifi
ow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-8)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed.
(SGM-11)
Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
(SGM-7)
SAFETY
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.
(SGM-12)
ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-
vegetative material. Only operate this Mower on a pro perly sized and e quipped Tractor. Operating this M ower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.
(SGM-14)
Never leave the Implement and Power Unit unattended while the Imple ment is in the ra ised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not put hands or feet under lifted components.
(SPU-3)
c
MACHETE 2 11/08 Safety Section 1-11
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SAFETY
Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from the Blades.

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.
Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.
(S3PT-8)
(S3PT-11)
SAFETY
Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.
Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.
(SBH-13)
(SRM-7)
(SBM-6)
Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or T ractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.
(SBM-12a)
All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards,
Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
(SBM-18)
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SAFETY
DO NOT allow any person under a raised boom or mower head unless
it is securely locked up or supported. DO NOT approach the
Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. Inadvertent contact with the controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death.
(SBM-22)
Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.
(SG-8)
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.
(SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.
(SG-20)
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
(SG-21)
SAFETY
Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If
fuel is spilled, move machine away from the area of the spill and avoid creating any source
of ignition until the gasoline has evaporated.
MACHETE 2 11/08 Safety Section 1-13
©2008 Alamo Group Inc.
(SG-28)
Page 18
SAFETY
U
dli
f t
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly se rvice, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
se caution and wear protective gloves when han
ng sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.
(SG-37)
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.
(SGM-10)
SAFETY
DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.
(SPRM-1)
SEE YOUR ALAMO DEALER
(SGM-13)

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rea ring up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss o steering control which could result in property damage or possible injury. Do not transport unless 3-Point lif lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.
MACHETE 2 11/08 Safety Section 1-14
©2008 Alamo Group Inc.
(S3PT-20)
(S3PT-2)
Page 19
SAFETY
Be particularly careful in transport. The Mower has raised the center of
gravity for the tractor and has increased the possibility of overturn.
Turn curves or go up slopes only at low speed and using a gradual
turning angle. Slow down on rough or uneven surfaces.
When transporting Boom Mower on a truck or trailer, the height or width may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits.
(SBM-8)
Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are with in 100 yards.
The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated.
(SBM-9)
(SBM-3)
SAFETY
(SBM-16)
Secure the boom and mower head in the transport position before traveling on public roads. Never transport on public roads with the boom and mower head extended. Always disengage and lock out the hydraulic controls for the boom mower before transporting. Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death.
(SBM-21)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
(SG-6)
MACHETE 2 11/08 Safety Section 1-15
©2008 Alamo Group Inc.
Page 20
SAFETY
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care
SAFETY
and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy. (SG-19)
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death.
(STI-10)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
(SG-18)
MACHETE 2 11/08 Safety Section 1-16
©2008 Alamo Group Inc.
Page 21
SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.
SAFETY
MACHETE 2 11/08 Safety Section 1-17
©2008 Alamo Group Inc.
Page 22
SAFETY
DECALS ON TRACTOR/MOUNT KIT/ COUNTERWEIGHT ITEM PART NO. QTY. TYPE DESCRIPTION

1. 02958241 1 DANGER Boom Mower Operators's Safety Decal (Front of Step Riser)

2. 02967827 {1} DANGER Multiple Hazard, Rotary (Rear of Top Step Riser)

3. 002369 {1} DANGER Multiple Hazard, Flail (Rear of Top Step Riser)

4. 03200285 1 CAUTION Watch Your Step (Level w/ Top Wgt Cover on Rear Frm Tube)

5. 02965093 1 INSTRUCT Do Not Over speed Engine (Cab Window or Fender)

6. 02960766 1 LOGO ALAMO (4 x 5) (Left Hood of Tractor)

7. 001650 1 LOGO ALAMO (7.26 x 7.5) (Front of Step Riser)

8. D377 1 BOOKLET Boom Safety Decal Booklet (Inside Cab)

DECALS ON MAIN FRAME ITEM PART NO. QTY. TYPE DESCRIPTION

9. 00725746 1 PELIGRO Translate Safety Material (Left Frame)

10. 02962765 1 DANGER Pinc h Point, Multiple (On Frame neat Swing Pin)

11. 02965262 1 DANGER Leak Detection, Hose Burst (On Frame Near Swing Pin)

12. nfs 1 SER PLT Serial Plate (Boom Near Hitch Point)

DECALS ON TANK ITEM PART NO. QTY. TYPE DESCRIPTION

13. 02971123 1 WARNING Pressurized Tank (Left of Tank)

SAFETY

14. 00776031 1 ------------ Canister, Operators Manual

15. 03200347 () REFLECT SMV Sign

(( )) Provided by Tractor Manufa cturer { } Use One or the Other, whichever is appropriate (*) Place in Highly Visible area
attach DECAL KIT - Step Riser Counterweight (if equipped, with this type), in this fashion. See the Illustration for
general layout
, so they may be seen while mounting Tractor from the Left side. Typically
MACHETE 2 11/08 Safety Section 1-18
©2008 Alamo Group Inc.
Page 23
SAFETY
SAFETY
ITEM PART NO. QTY. LEVEL DESCRIPTION
02983222 1 - 60” Rotary 02983208 1 - 60” Rotary 02985242 1 - 50” Rotary 02985243 1 - 50” Rotary
1. 00757139 2 LOGO Alamo Group
2. 00757140 1 LOGO Alamo Industrial
3. 02958241 1 DANGER Tractor Operator Safety
4. 02967668 1 DANGER Thrown Objects
5. 02925100 1 IMPORTANT Replacement Parts
6. 02967827 1 DANGER Multi Hazard
7. 02967867 1 DANGER Safety Shield
8. 2738332 1 REFLECT Red Reflector
9. 2738333 1 REFLECT Yellow Reflector
10. 02962764 2 WARNING Pinch Points
11. TB1011 1 WARNING Do not Remove Shields
12. 24028 1 WARNING Replace Worn Rubber Deflectors
13. D138 1 INSTRUCT CW Blade Rotation
14. 22839 1 CAUTION Hand Gun Grease Only
15. D375 1 WARNING Replace Blades in Pairs
MACHETE 2 11/08 Safety Section 1-19
©2008 Alamo Group Inc.
Page 24
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Flail Head (Flail-Axe)
1. 002369 1 DANGER Multi-Hazard
2. 02965141 1 DANGER Thrown Objects
3. 02967668 1 DANGER Thrown Objects Safety Shields
4. 02967867 1 DANGER Safety Shield
5. 00725739 1 WARNING Shield and Guards
6. 00758194 1 WARNING Belt Shield
7. 02925100 1 IMPORTANT Replacement Parts
8. 000108 1 INSTRUCT Flail Operation
9. 000678 1 INSTRUCT Grease Fitting Inside
10. 00757139 1 LOGO Alamo Industrial
11. 02970887 1 LOGO NAME Flail Axe 48”

16. 02979551 1 LOGO Alamo Industrial Square

MACHETE 2 11/08 Safety Section 1-20
©2008 Alamo Group Inc.
Page 25
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Flail Head
1. 002369 1 DANGER Multi-Hazard
2. 02967668 1 DANGER Cutting Blades/Thrown Objects
3. 02965141 1 DANGER Boom Flails
4. 00725739 1 WARNING Use/Repair Shields & Guards
5. 00758194 1 WARNING Pinch Points
6. 02925100 1 IMPORTANT Genuine Replacement Parts
7. 000108 1 INSTRUCT Flail Operate
8. 000678 1 INSTRUCT Grease Fitting
9. 00757139 1 LOGO Alamo
10. 02970885 1 WIDTH 60
11. 02970896 1 WIDTH 48
12. 02970886 1 NAME HDF Grass
13. nfs 1 S/N PLT Grass Serial Plate
MACHETE 2 11/08 Safety Section 1-21
©2008 Alamo Group Inc.
Page 26
SAFETY
SAFETY
ITEM PART NO. QTY. DESCRIPTION
1 TIMBER CAT 5’
1 TIMBER CAT 7’
1. 00757139 1 Decal - Alamo TK Logo
2. 02971931 1 Decal - Timber Cat
3. 00757140 1 Decal - Alamo Logo
4. 02973496 2 Keep Away - Amputation
5. 000678 1 Decal - Grease Fitting Inside
MACHETE 2 11/08 Safety Section 1-22
©2008 Alamo Group Inc.
Page 27
SAFETY
SAFETY
ITEM PART NO. QTY. DESCRIPTION
1. 02967827 1 Danger - Multi Hazard
2. 00756059 1 Warning - Oil Leak
3. 00769736 1 Warning - Use/Repair Guards
4. 02925100 1 Important - Replacement Parts
5. 00757139 1 Logo - Alamo TK Product
6. 02970888 1 Logo - Boom Ditcher
7. 999204 1 Logo - Ditcher
8. nfs 1 S/N Plate
9. 3710151 4 Metal Tacks
MACHETE 2 11/08 Safety Section 1-23
©2008 Alamo Group Inc.
Page 28
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
1. 00758194 1 WARNING V-Belt Pinch
2. 00769736 1 WARNING Use/Repair Shields
3. 00769737 1 DANGER Cutting Blades
4. 02925100 1 CAUTION Genuine Parts
5. 02958241 1 DANGER Operator Safety
6. 02962764 1 DANGER Pinch Point
7. 00756004 1 DANGER Guard Missing
8. 02965262 1 DANGER Leak/Hose Burst
9. 02967827 1 DANGER Multi hazard Rotary
10. 00757139 1 LOGO Alamo By Terrain King
11. 02974998 1 LOGO Buzzbar
12. D138 1 DECAL Blade Rotation
13. 02975158 1 WARNING Hearing Protection
14. 02975170 1 DANGER Foot/Leg Contact
15. 02975515 1 WARNING Disconnect Solenoid
16. 02975516 1 CAUTION No Hitch Post Here
17. 02975514 1 ------------ Pitch Adjust
18. nfs 1 ------------ Serial Plate
19. 1458392 1 REFLECT Red Reflector
20. 1458393 1 REFLECT Yellow Reflector
21. 02961134 1 ------------ Patent Pending
MACHETE 2 11/08 Safety Section 1-24
©2008 Alamo Group Inc.
Page 29
SAFETY
SAFETY
ITEM PART NO. QTY. DESCRIPTION
Boom Assy
1. 02986864 2 LOGO Machete 2 Boom Length 18’ 02984939 2 LOGO Machete 2 Boom Length 22’ 02984940 2 LOGO Machete 2 Boom Length 25’
2. 02962764 6 Pinch Points
3. 02981987 1 Hose Connection
MACHETE 2 11/08 Safety Section 1-25
©2008 Alamo Group Inc.
Page 30

Decal Description

DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.
P/N 02967827
Danger! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to
SAFETY
operator and others in the area.
SAFETY
P/N 002369
DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit.
P/N 02958241
CAUTION! Watch your step.
P/N 03200285
MACHETE 2 11/08 Safety Section 1-26
©2008 Alamo Group Inc.
Page 31
SAFETY
INFORMATION - To prevent premature hydraulic component failure, do not over speed the engine. When using the mower attachment, operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer. Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components.
P/N 02965093
NAME LOGO - Alamo Industrial
P/N 02960766
ALAMO NAME LOGO.
SAFETY
P/N 001650
Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
P/N 00725746
MACHETE 2 11/08 Safety Section 1-27
©2008 Alamo Group Inc.
Page 32
DANGER! Crushing and Pinch Points. Moving machiney parts can pinch or crush or fall-
which may cause injury or death.
P/N 02962765
WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.
SAFETY
SAFETY
P/N 02965262
ADVERTENCIA! Tanque Sobrepresion. Slowly open cap to relieve pressure before completely removing cap. Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes, face and exposed skin.
P/N 02971123
INSTRUCT - Service hydraulic system with AW ISO VG 100 hydraulic oil.
P/N 02979473
MACHETE 2 11/08 Safety Section 1-28
©2008 Alamo Group Inc.
Page 33
SAFETY
Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.
P/N 00776031
Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.
Provided by Tractor Manufacturer. Replace if missing on tractor.
P/N 03200347
WARNING! Pinch Points
SAFETY
P/N 02962764
INSTRUCT - Hydraulic connection
P/N 02981987
MACHETE 2 11/08 Safety Section 1-29
©2008 Alamo Group Inc.
Page 34
Name LOGO - Alamo Industrial
P/N 00757139
WARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death.
SAFETY
SAFETY
P/N 00769736
DANGER! Keep Away Thrown Objects. Inspect the area before mowing and remove foreign material that could become mower thrown objects.
P/N 00769737
IMPORTANT - Use only Genuine Ala mo Industrial replacement parts.
P/N 02925100
MACHETE 2 11/08 Safety Section 1-30
©2008 Alamo Group Inc.
Page 35
SAFETY
DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.
P/N 02967867
Name LOGO - Alamo Industrial
P/N 00757140
NAME DECAL
SAFETY
P/N 02970889
Red Reflectors
P/N 2738332
MACHETE 2 11/08 Safety Section 1-31
©2008 Alamo Group Inc.
Page 36
Yellow Reflectors
P/N 2738333
Name LOGO - Alamo Industrial
SAFETY
SAFETY
P/N 02979551
WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance. Thrown objects can cause serious bodily injury. Stop mowing when traffic, crew members, or passerby are within 100 yards of the mowing with head off ground.
P/N 02965141
DANGER! - Keep Away - Thrown Objects. Inspect area before mowing. Do not let rotating blades contact solid objects. Operate only if all Guards ­Deflectors are in place. Do not operate with Mower or Wing raised off the ground. Stop mowing if Passerby enter the area. Stay away from rotating blades. Keep hands and feet away from rotating blades. Do not approach mower until all movement has stopped.
P/N 02967668
MACHETE 2 11/08 Safety Section 1-32
©2008 Alamo Group Inc.
Page 37
SAFETY
WARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts. being hit by objects thrown with great force by blades, or by blade contact.
P/N 00725739
WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if get caught between V-Belt and Pulley.
P/N 00758194
Instructions to properly lubricate and check mower for potential problems prior to operation.
SAFETY
P/N 000108
Information that Grease Fitting is present and must apply grease.
P/N 000678
MACHETE 2 11/08 Safety Section 1-33
©2008 Alamo Group Inc.
Page 38
NAME DECAL
P/N 02970887
WARNING! Never use your hand to check for oil leaks. Always use paper or cardboard.
SAFETY
SAFETY
P/N 00756059
Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.
P/N 00763977
IMPORTANT - Use ALAMO Genuine Flail Parts.
P/N 03200432
MACHETE 2 11/08 Safety Section 1-34
©2008 Alamo Group Inc.
Page 39
NAME DECAL
SAFETY
P/N 02970885
NAME DECAL
P/N 02970896
NAME DECAL
SAFETY
P/N 02970886
NAME LOGO
P/N 02971931
MACHETE 2 11/08 Safety Section 1-35
©2008 Alamo Group Inc.
Page 40
DANGER! KEEP AWAY! Sickle Blades are guarded only by remote location. Keep all persons away from cutting Blades to prevent amputation of contacted body parts.
P/N 02973496
NAME DECAL
SAFETY
SAFETY
P/N 02970888
WARNING- Debris from rotor can cause property damage and serious injury to bystanders.
P/N 999204
LOGO NAME BUZZBAR.
P/N 02974998
MACHETE 2 11/08 Safety Section 1-36
©2008 Alamo Group Inc.
Page 41
Blade Rotation Clockwise.
SAFETY
P/N D138
WARNING- Hearing Protection is required when working within 100 yards of this machine.
P/N 02975158
DANGER- Keep away rotating blades.
SAFETY
P/N 02975170
WARNING- Disconnect the hydraulic solenoid before preforming service work on tractor or mower.
P/N 02975515
MACHETE 2 11/08 Safety Section 1-37
©2008 Alamo Group Inc.
Page 42
INSTRUCT- Do not locate hitch post in this area
P/N 02975516
INSTRUCT- Pitch Adjust
SAFETY
SAFETY
P/N 02975514
Red Reflector. Keep reflectors clean and visible.
P/N 1458392
Amber Reflector. Keep reflectors clean and visible.
P/N 1458393
MACHETE 2 11/08 Safety Section 1-38
©2008 Alamo Group Inc.
Page 43
NAME LOGO - MACHETE 2 18’
SAFETY
P/N 02986864
LOGO NAME 22’ MACHETE 2 ALAMO INDUSTRIAL
P/N 02984939
LOGO NAME 25’ MACHETE 2 ALAMO INDUSTRIAL
SAFETY
P/N 02984940
MACHETE 2 11/08 Safety Section 1-39
©2008 Alamo Group Inc.
Page 44
SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer­(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act.
SAFETY
Employer Responsibilities:
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
MACHETE 2 11/08 Safety Section 1-40
©2008 Alamo Group Inc.
Page 45

INTRODUCTION SECTION

©2008 Alamo Group Inc.
Introduction Section 2-1
Page 46
INTRODUCTION
This Boom Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.
The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number.
Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems.
Safety is of primary importance to the owner/ope rato r and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer
INTRODUCTION
should know these Safety Messages before as sembly and be aware of the hazards of operating this mo wer during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced when operating this machine.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta ch me n ts or the en vir on m en t.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
MACHETE 2 11/08 Introduction Section 2-2
©2008 Alamo Group Inc.
Page 47
INTRODUCTION
Your Boom Mower is designed for heavy-duty cutting in limited access areas such as highway, park, and rural roadsides, overhead growth, ditches, levees, and other such grass and limb control uses in generally hard-to­reach areas. Your Boom can be equipped with a variety of cutting heads designed for specific cutting needs.
The Rotary Head: Rotary unit, 60" & 50” wide cut, up to 5" vegetation, front safety gate. The Flail Axe Head: Fail unit, 48" wide cut, up to 5" vegetation. The Buzzbar; Flail unit, 48”, 63” and 90” cutting width, up to 6” diamete Grass Flail; Flail unit , 60” cutting width, up to 2” vegetatioin Timbercat: Limb cutter, 5’ & 7’ cutting lengths, up to 4” diameter limbs Ditcher; Ditch unit, 20” cutting width DIRECTION Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same
as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).
INTRODUCTION
MACHETE 2 11/08 Introduction Section 2-3
©2008 Alamo Group Inc.
Page 48
INTRODUCTION
Attention Owner/Operator
BEFORE OPERATING THIS MACHINE:
1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.
2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.
3. Record the Blade Mod el and Serial Numbers on the Warranty page at the front o f the Operator ’s Manual. Keep this as part of the permanent maintenance file for the implement.
INTRODUCTION
MACHETE 2 11/08 Introduction Section 2-4
©2008 Alamo Group Inc.
Page 49
OPERATION SECTION
©2008 Alamo Group Inc.
Operation Section 3-1
Page 50
OPERATION

ALAMO INDUSTRIAL MACHETE BOOM MOWER

OPERATING INSTRUCTIONS

Alamo Industrial MACHETE Booms are manufactured with quality material by skilled workers. The MACHETE Boom is designed to attach to a tractor and opera te va rious heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with sa fety warning decals, protective defle ctors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate. ALL safety equipment and safety warning deca ls must be maintained on the unit in good operational condition at all times.
It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the boom unit, tractor or a thrown object. Do not operate the boom and attached head if bystanders, passersby, pets or livestock are within 300 feet of the unit.
This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and proper use of the boom and attached head. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE Boom. Some pictures may show shields removed to enhance visual clarity. NEVER operate the boom unit
OPERATION
without all safety equipment in place and in good operational condition. The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation. Proper operation, as detailed in this manual, will help ensure years of safe and satisfactory use of the MACHETE Boom.
READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a
full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001
READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
the following Safety Messages. Serious injury or
(SG-2)
(SG-3)
MACHETE 2 11/08 Operation Section 3-2
©2008 Alamo Group Inc.
Page 51
OPERATION

1.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.
If the operator cannot read the manuals for themselves or does not completely und erst and the operation of th e equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.
Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:
PERSONAL PROTECTIVE EQUIPMENT (PPE)
Protective Eye Glasses, Goggles, or Face Shield
•Hard Hat
Steel Toe Safety Footwear
Gloves
Hearing Protection
Close Fitting Clothing
Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002
OPERATION
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator or others could result if the operator is under the influence of drugs or alcohol.
MACHETE 2 11/08 Operation Section 3-3
©2008 Alamo Group Inc.
(SG-27)
Serious injury or death to the
Page 52
OPERATION

2.TRACTOR REQUIREMENTS

In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended.
Tractor Requirements and Capabilities
ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.
Operator Protection..........................Tractor must be equipped with protective structure such as operator
cage or lexan window to protect operator from thrown object and falling objects
Tractor Safety Devices ....................Slow Moving Vehicle (SMV) emblem, lighting,
Tractor Ballast .................................As required to maintain at least 1500 lbs. on left rear tire
2.1 ROPS and Seat Belt
The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003
OPERATION
Operate this Equipment only with a Tractor equipped with an approved roll­over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.
(SG-7)
2.2 Operator Thrown Object Protection
The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects. For cab tractors, the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter proof safety window. For non-cab tractors, the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage.
OPS-B- 0001
MACHETE 2 11/08 Operation Section 3-4
©2008 Alamo Group Inc.
Page 53
OPERATION
Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are with in 100 yards.
2.3 T ractor Lighting and SMV Emblem
If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals.
OPS-B- 0017
(SBM-9)
OPERATION
MACHETE 2 11/08 Operation Section 3-5
©2008 Alamo Group Inc.
Page 54
OPERATION
2.4 T ractor Ballast
To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground. For units which have the ability to operate on either side of the tractor, these requirements must also be m et for the right side tire when the boom is extended to the left side as described above. A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage. NOTE: All factory mounted units are tested and meet the ballast requirement before shipment; further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions.
For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010
OPERATION
If the unit is operated on slopes greater than 5°, additional counterweight will be required. Operation of the unit on slopes greater than 11 percent (6.4 degrees) is not recommended under any circumstances. On a tractor with a 96” outside to outside tire spread, an 11 percent (6.4 degrees) slope occurs when one rear tractor tire is about 8” lower than the other rear tire. OPS-B- 0018

3.GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007
Do not mount the Tractor while the tractor is moving. Mount the Tractor
only when the Tractor and all movin g parts are completely stopped.
(SG-12)
MACHETE 2 11/08 Operation Section 3-6
©2008 Alamo Group Inc.
Page 55
OPERATION
3.2 Di
3.1 Boarding the Tractor
Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.
Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-11)
(SG-10)
OPERATION
Do not mount the Tractor while the tractor is moving. Mount the Tractor
only when the Tractor and all movin g parts are completely stopped.
(SG-12)
smounting the Tractor
Before dismounting the tractor, idle the tractor engine down, disengage the head and retract the boom arm to the transport position. Park the tractor on a level surface, set the transmission in park or neutral and apply the parking brake. Shut down the tractor engine, remove the key, and wait for all motion to come to a complete stop before exiting the operator’s seat. NEVER leave the seat until the tractor, its engine, and mower head movement have come to a complete stop.
Use hand rails and extra steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow, and other matter has accumulated on the steps and handrails. Never rush or jump off the tractor. OPS-B- 0002
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.
(SG-9)
MACHETE 2 11/08 Operation Section 3-7
©2008 Alamo Group Inc.
Page 56
OPERATION

4.STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the t ractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.
Essential Tractor Controls:
Locate the ignition key/switch
Locate the engine shut off control
Locate the hydraulic control levers
Locate the light control lever
Locate the brake pedals and clutch
Locate the PTO control
Locate the 3 point hitch control lever
Locate the boom operating controls (joystick or valve bank) Before starting the tractor ensure the following:
Conduct all pre-start operation inspection and service according to the tractor operator’s manual.
OPERATION
Make sure all guards, shields, and other safety devices are securely in place.
The parking brake is on.
The tractor transmission levers are in park or neutral.
The boom operating controls are in the neutral and off position.
The PTO control lever is disengaged.
The hydraulic remote control levers are in the neutral position. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and
belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid. After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-B- 0003
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
(SG-13)
(SG-23)
MACHETE 2 11/08 Operation Section 3-8
©2008 Alamo Group Inc.
Page 57
OPERATION
A

5.CONNECTING ATTACHING HEADS TO THE BOOM

1. Start by using a hoist to lower the boom(1) down to the Machete head(2). Align the Boom with the Machete Head Hitch Post(3), insert the upper hitch pin(4) through the Dipper end of the boom and the Machete Head Upper Hitch Post. Attach with washer(5), nut(6) , and cotter pin(13).
2. Then align the lower linkage(7) of the Boom and insert the lower hitch pin(8) throught hitch post.
ttach with nut(9) and bolt(10).
3. Finally make sure all bolts, nuts, and pins are tightened to recommended torque. OPS-B- 0004
5.1 Connecting Mower Head Hydraulics
1. Follow hydraulic connections according to the Hydraulic Connection Decal on boom. Attach the Mower Hydraulics to the Boom and the Motor according to the colors specified on decal. Then attach the door cylinder hoses from the boom to the Machete Heads Door Cylinder according to the colors specified on decal.
2. When connecting the mower head hydraulic lines to the boom, keep the hose, quick couplers, and swivels free of dirt and other contaminants. Wipe all dirt and other contaminants from the hydraulic remote ports and mower hydrau lic hose coupler with a clean cloth before connecting.
NOTE: The Buzzbar and the Flail Axe are attached in the same fashion as the Machete Head, however the Flail-Axe does not have Auxilary/Door Connections(Yellow/Yellow and White Hoses) keep these sealed off. OPS-B- 0019_D
OPERATION
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.
MACHETE 2 11/08 Operation Section 3-9
©2008 Alamo Group Inc.
(SG-34)
Page 58
OPERATION
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it test ed at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

6.PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing
OPERATION
parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029
(SG-15)
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox
Shields, PTO integral shields, and Retractable Door Shields should
be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
(SG-21)
(SGM-3)
MACHETE 2 11/08 Operation Section 3-10
©2008 Alamo Group Inc.
Page 59
OPERATION
6.1 Tractor Pre-Operation Inspection/Service
Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection:
Tire condition/air pressure
Wheel lug bolts
Steering linkage
PTO shield
SMV sign is clean and visible
Tractor’s lights are clean and functional
Tractor Seat belt is in good condition
Tractor ROPS is in good condition
ROPS is in the raised position
No tractor oil leaks
Radiator free of debris
Engine oil level and condition
Engine coolant level and condition
Power brake fluid level
Power steering fluid level
Fuel condition and level
Sufficient lubrication at all lube points
Air filter condition OPS-U-0030
6.2 Boom Unit Pre-Operation Inspection and Service
Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following:
OPS-B- 0020
OPERATION
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
MACHETE 2 11/08 Operation Section 3-11
©2008 Alamo Group Inc.
(SG-21)
Page 60
The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.
Ensure the manual canister is secured to the equipment with the operator’s manual inside.
Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011
FRAME ASSEMBLY
Inspect condition of mounting frame weldment.
Inspect condition of King Post frame.
OPERATION
Ensure all bolts and screws are in position and are properly torqued.
Ensure all pins are in place and fastened with screws.
Ensure frame is properly mounted to tractor and hardware is propely installed and tightened. OPS-B- 0021
OPERATION
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.
Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower
MACHETE 2 11/08 Operation Section 3-12
©2008 Alamo Group Inc.
. (SBM-4)
(SBM-6)
Page 61
OPERATION
BOOM ARM ASSEMBLY
Inspect condition of each arm section weldment
Ensure all pins are in place.
Ensure all bolts and screws are properly installed.
Check condition of teflon bushings at boom pivot points.
Ensure each hydraulic cylinder is installed and retained correctly. Ensure the proper size pins are used to retain the cylinders in place and are secured properly. OPS-B- 0022
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.
HYDRAULIC LINE INSPECTION
OPERATION
(SG-20)
Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.
Inspect the condition of the valve weldment.
Ensure fitting is properly connected
Inspect condition of nylon bushings.
OPS-B- 0023
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it test ed at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.
(SG-15)
MACHETE 2 11/08 Operation Section 3-13
©2008 Alamo Group Inc.
Page 62
OPERATION
HYDRAULIC PUMP/OIL RESERVOIR
Check oil reservoir level and oil condition. (Add specific type oil if low)
Change hydraulic oil filter and hydraulic oil according to maintenance schedule.
Ensure there are no oil leaks and fitting are properly connected
Inspect overall condition of hydraulic pump.
Inspect pump drive shaft.
Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if required. As the air has been forced out of the Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the volume of oil. Maintain the oil level within the sight gauge located on the side
OPERATION
of the resevoir. Never fill the tank above the sight gauge to allow for the expansion of the oil. The tank maintains pressure after the mower has been run. Stand off to one side when removing the breather cap element to prevent possible injury. To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air. OPS-B- 0024_A
Attention: Oil Filler Cap is also the Pressure Relief Cap. Remove cap slowly to relieve pressure before removing cap completely. Stay clear to pre­vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes, face, and exposed skin.
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
(Ops-0001-MISC)
(SG-34)
MACHETE 2 11/08 Operation Section 3-14
©2008 Alamo Group Inc.
Page 63
OPERATION
ROTARY HEAD INSPECTION
Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier . Replace damaged, worn, and missing blades as complete sets to maintain rotary balance.
Ensure carrier hub nuts ar e tightened with the cotter pin inserted and spread.
Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately.
Ensure hydraulic lines are properly connected to the hydraulic motor. Check for hydraulic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.
Inspect the condition of deck skid shoes and hardware. OPS-B- 0025
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.
(SGM-9)
OPERATION
MACHETE 2 11/08 Operation Section 3-15
©2008 Alamo Group Inc.
Page 64
FLAIL HEAD INSPECTION
Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain cuttershaft balance.
Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately.
Ensure the rollers are in good condition and rotate freely.
Inspect that all bolts and screws are in position and are properly torqued.
Ensure hydraulic lines are properly connected to the hydraulic motor. Check for hydraulic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece
OPERATION
of heavy paper or cardboard to check for hydraulic oil leaks.
Inspect the condition of the drive belts.
Ensure the drive belt shields are in place and in good repair.
Remove any grass or other debris which may be wrapped around the cuttershafts ends.
Inspect the condition of deck skid shoes and hardware. OPS-B- 0026
OPERATION
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.
MACHETE 2 11/08 Operation Section 3-16
©2008 Alamo Group Inc.
(SFL-2)
Page 65
OPERATION
TIMBER CAT HEAD INSPECTION
Inspect blade and bolts for looseness and excessive wear. Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance. Replace damaged and worn blade to keep unit operating properly.
Ensure hydraulic cylinder is installed and retained correctly. Ensure the proper size pins are used to retain the cylinder in place and are secured with pins.
Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder. Check for hydraulic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-B- 0027
BUZZBAR HEAD INSPECTION
OPERATION
Inspect the saw blades and spindle bolts for looseness and excessive wear. Make sure the unit is securely blocked up before doing maintenance. Replace damaged and worn saw blades as complete sets to maintain unit balance.
Ensure hydraulic lines are properly connected to the hydraulic motor. Check for hydraulic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.
Inspect the condition of the Micro V-belts.
Ensure the drive belt shields are in place and in good repair. OPS-B- 0028
Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up.
(SSM-1)
MACHETE 2 11/08 Operation Section 3-17
©2008 Alamo Group Inc.
Page 66
OPERATION
DITCHER HEAD INSPECTION
Inspect blades and bolts on ditcher head assembly for looseness and excessive wear. Make sure the unit is securely blocked up before doing maintenance. Replace damaged and worn blades as complete sets to maintain unit balance.
Ensure hydraulic lines are properly connected to the hydraulic motor. Check for hydraulic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.
Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately.
Ensure hydraulic cylinder is installed and retained corre ctly. Ensure the proper size pins are used to retain
OPERATION
the cylinder in place and are secured with pins. OPS-B- 0029
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.
(SFL-2)
All Safety Shields, Guards and other safety devices including (but not limited to) ­Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
(SSM-07)
MACHETE 2 11/08 Operation Section 3-18
©2008 Alamo Group Inc.
Page 67
OPERATION
Boom Mower PRE-OPERATION Inspection
Mower ID#________________ Make ____________________
Date: ________________ Shift ____________________
Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Item
The Operator’s Manual is in the canister on the mower All safety decals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts & pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full There is no evidence of Hydraulic leaks The Blades are not chipped, cracked or bent The Blade bolts are tight The Deflectors are in place and in good condition The Mower shields are in place and in good condition The Skid shoes are in good condition & tight There are no cracks or holes in mower deck The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated
Condition at
Start of Shift
OPERATION
Specific Comments if
not O.K.
Operator’s Signature:
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
MACHETE 2 11/08 Operation Section 3-19
©2008 Alamo Group Inc.
Page 68
OPERATION
Tractor PRE-OPERATION Inspection
Mower ID#________________ Make ____________________
Date: ________________ Shift ____________________
Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Item
OPERATION
The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3-point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition
Condition at
Start of Shift
Specific Comments if
not O.K.
Operator’s Signature:
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
This Inspection Form may be freely duplicated for extra copies.
MACHETE 2 11/08 Operation Section 3-20
©2008 Alamo Group Inc.
Page 69
OPERATION
6.3 Cutting Component Inspection
Inspect blade pan and blade assembly for the following:
OPS-U-0031
OPERATION
Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has:
Become bent or deformed from it’s original shape or
Any cracks are visible, or
Deep gouges in the blade’s surface are persent, or
Gouges or chipped areas in the cutting edge are larger than 1/2”(12.7mm), or
The material on the leading edge has been worn away by more than 1/2 (12.7mm)”
Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection o f the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032
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6.4 Blade Bolt Inspection
Inspect Blade Bolt Head daily for wear as followed:
OPERATION
OPERATION
Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLT S on the Blades IMMEDIATELY if either blade bolts has:
Visible cracks or
If the blade bolt crown is worn off or
If Blade Bolt has gouges or chipped areas.
Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death.
Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037
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OPERATION

7.OPERATING THE BOOM JOYSTICK CONTROL

Positioning the boom is performed with electronic valves controlled by the operator using a single joystick. The joystick controls five standard operations: Swing, Lift, Dipper, Head, Tilt, and Door. Of these five operations, the Swing, Lift, and Dipper functions are proportional; that is, when the joystick is moved a small amount, the cylinder moves slowly and as the joystick continues to be moved, the cylinder continually becomes faster. This allows very precise positioning of the boom. Using a single joystick, many of the functions can be operated simultaneously such as the Lift and Dipper for even greater speed at positioning of the boom.
For safe and efficient boom mower operation, it is critical that the operator be experienced and feel confident in using the joystick control to position the boom. New operator’s should allowed ample time to practice using the joystick in an open area before entering the worksite. Before attempting to operate this equipment, read these instructions completely. If you have any questions concerning safety of operation, contact your dealer or ALAMO INDUSTRIAL.
Each joystick control and responding boom action is covered in detail on the following pages. Read each explanation carefully then practice in a safe, level area, C LEAR of all people, an imals, and any obs tructions. As always, use extreme caution when using this machine.
Practice performing multiple functions simultaneously. With some practice, the joystick will become very easy to operate and will feel almost as it were an extension of your arm.
With the exception of the relief valves, which are preset at the factory, these are all the controls for operating the machine other than the controls on the tractor itself.
OPERATION
Master Switch
Operating any joystick function requires that the joystick Master Switch be ON. When ON the master switch indicator light will be illuminated. Turning off the master switch will deactivate all joystick controls. The master switch also serves as a safety device and will prevent the tractor from being started if the master switch is in the ON position.
OPS-B- 0030_A
Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.
(SG-29)
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OPERATION
7.1 Mower Head Power
ON - OFF Switches (base of the JOYSTICK) Before attempting to start the Tractor, make certain that the Motor Switch is pushed IN to the STOP position
and the Master Switch is in the OFF position to ensure that the mower head is not engaged. As a safety device, the tractor can only be started with the Master Switch in the OFF position.
Starting
To Start the Motor on the Attached Head, Start the Tractor and Move the Master Switch to the ON position. Position the head in an area which is clear of any brush, grass, or any other obstruction. Pull the Motor Switch OUT until it snaps into the up position, and then press the Motor Start momentary switch to start the motor. Once the motor starts, release the momentary switch. Bring the Tractor's engine speed up to the normal operating speed of 540 PTO RPM. The motor on light will illuminate while the mower motor is on.
The attached head motor will continue to operate while the Master Switch and the Motor Switch are in the On positions. Pushing the Motor Switch in to the STOP position or switching the Master Switch to the OFF position will stop the attached head motor.
Stopping
OPERATION
To stop the motor on the mower head, lower the Tractor engine speed and push the Motor Switch IN to the STOP position. The mower will come to a complete stop in approximately 15 seconds. OPS-B- 0031_A
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.
7.2 Swing
OPERATION
OPERATION
The twisting motion of the Joystick, actuates the SWING cylinder. Twisting the Joystick Counterclockwise admits hydraulic fluid to the Butt End of the SWING cylinder, causing
the boom to swing out to the right side of the tractor (See Diagrams above). When the Joystick is Released, the valve will automatically return to center, and the boom will be LOCKED in
the current position. Twisting the Joystick Clockwise admits hydraulic fluid to the rod end of the cylinder causing the boom to swing
back toward the rear of the tractor. If the Joystick is continually held in this position pull in , the boom will continue to the left side of the tractor.
Again, if the Joystick is released, the valve will automatically return to center and the boom will be LOCKED in the current position.
BOOM SAFETY VALVE - If a rigid object (guard rail post, tree, etc.) is struck by the extended boo m while the tractor is moving forward, the boom safety valve will allow the boom to swing rearward, and minimize the possibility of damage.
NOTICE: Mower heads are not designed to cut in reverse. OPS-B- 0032_A
Make certain that the Boom swing path is cle ar of byst anders, powerlines, and ob structions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC)
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OPERATION
7.3 Lift
OPERATION
The forward and back movement of the Joystick actuates the LIFT cylinder . Pulling the Joystick toward the operator causes the boom LIFT cylinder to lift the boom arm up. Pushing the
Joystick forward causes the LIFT cylinder to lower the Boom. If the Joystick is released, the Boom will LOCK in the position and the Joystick will return to the center position. OPS-B- 0033_A
Make certain that you do not lift the head in such a fashion that you lif t the lef t rear wheel of f the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel.
(Ops-0003-MISC)
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower
. (SBM-4)
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OPERATION
7.4 Dipper
The Left and Right movement of the Joystick actuates the DIPPER cylinder.
OPERATION
Pushing the Joystick lever to the RIGHT causes the boom DIPPER cylinder to LIFT the small boom UP. If the Joystick is released, the valve will automatically return to center, and the boom will be LOCKED in
position. Pushing the Joystick to the LEFT will lower the boom. Again, if the Joystick is released, the valve will automatically return to center and the boom will be LOCKED in
the current place. OPS-B- 0034_A
Make certain that you do not lift the head in such a fashion that you lif t the lef t rear wheel of f the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel.
(Ops-0003-MISC)
Make certain that the Boom swing path is cle ar of byst anders, powerlines, and ob structions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC)
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7.5 Tilt
OPERATION
OPERATION
The two lower thumb buttons on the panel at the top of the joystick activates the TILT cylinder. Pressing the left button will cause the head to tilt up. Pressing the right button will cause the head to tilt down. When the the Joystick’s Thumb lever is released, the thumb lever will return to the center position and lock the
head in the current position. OPS-B- 0035_D
Make certain that you do not lift the head in such a fashion that you lif t the lef t rear wheel of f the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel.
(Ops-0003-MISC)
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OPERATION
7.6 Door
The two upper thumb buttons on the panel at the top of the joystick actuates the door cylinders. Pushing the left button opens the door.
OPERATION
Pushing the right button closes the door. When the buttons are released, the door will lock in current position.
OPS-B- 0038_C
MACHETE 2 11/08 Operation Section 3-29
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OPERATION

8.DRIVING THE TRACTOR AND IMPLEMENT

N
til
d
Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with a boom, review the following.
Read all safety instructions. Decals on the Boom warn you of particular and multiple hazards. Some decals are attached close to part of the Boom where there is a possible hazard. Read and make sure you understand the safety messages before you operate the implement. Keep all decals clean and readable. Replace lost or damaged decals, refer to safety section for more information.
Power for operating the mower is supplied from the tractor PTO. Refer to your tractor manual instructions for engaging and disengaging the PTO. Start the tractor and bring the engine speed up to normal operating speed of 540 PTO RPM. Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses. Keep all person's well clear of mower since blades can throw objects with great velocity for a considerable distance! KEEP CLEAR! OPS-B- 0005
OPERATION
ever operate the Tractor or Implement un completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
(SG-4)
you have read an
Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.
MACHETE 2 11/08 Operation Section 3-30
(SG-5)
(SG-9)
©2008 Alamo Group Inc.
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OPERATION
Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy. (SG-19)
8.1 Starting the Tractor
The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033
OPERATION
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OPERATION
8.2 Brake and Differential Lock Setting
Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.
Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from tur ning. During normal cutting conditions, locking the differential provides no benefit and should not be used.
OPS-U- 0013
OPERATION
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases; use extreme care and reduce your speed in these conditions. When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed . Be aware of traffic around you and watch out for the other guy.
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.
(SG-9)
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OPERATION
8.3 Driving the Tractor and Boom
Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor. Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency. If the power steering or engine ceases operating, stop the tractor immediately as the tractor will be difficult to control.
Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn. Determine the safe speed to maintain proper control of the tractor when making turns. When turning with the implement the overall working length and width of the unit is increased. Allow additional clearance for the unit when turning or when passing large obstructions.
To avoid overturns, drive the tractor with care and at safe speeds, especially when operating over rough ground, crossing ditches or slopes, and turning corners. Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free­wheel downhill.
OPERATION
OPS-B- 0006_A
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.
(SBM-7)
. (SBM-4)
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OPERATION

9.OPERATING THE BOOM UNIT AND ATTACHED HEAD

THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING T O MOW. The operator must read and understand
the Safety and Operation Sections of this manual and the tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the unit without complete operating instructions.
To ensure safety to the operator, bystanders, and equipment and before starting any mowing operation. The operator must become familiar with the area to be mowed, and any obstacles and hazards contained within. Special attention should be paid to foreign debris, overhead obstrucions, rough terrain, steep slopes,passersby and animals in the area.
Only operate the mower head from the tractor operator’s seat with the seatbelt securely fastened. Only operate a boom and equipped head on cabbed tractor that is equipped with a Lexan window or a non cabbed tractor equipped with a ROPS and operator safety screen.
Avoid operating in the reverse direction when possible. In situations where the boom and mower must be backed to access areas to be cut, make sure there are no persons or other foreign debris behind the tractor. When backing, operate the tractor at a much reduced ground speed to ensure complete control of the unit is
OPERATION
maintained. OPS-B- 0007
Do not mow with two machines in the same area except with Cab tractors with the windows closed.
Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.
Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-8)
(SGM-11)
(SGM-1)
®
protected right side
Never operate the mower head tilted down where the operator can see the blades of the
mower. The blade could throw an object toward the operator causing serious injury or
death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC)
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OPERATION
Ext
h
M M
9.1 Foreign Debris Hazards/Overhead Obstructions
An area to be cut must first be inspected for objects that could be thrown or that could damage the machine. Walk through the area looking for fences, boulde r, rocks, culverts, stumps or metal objects. Mark the inspected area with flags. If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible, t hen trim away the part that has been inspected and can safely be removed. Walk each new area again and repeat the inspection before cutting more away. Repeat as often as necessary until the area is cleared. It can be damaging and/or dangerous to work the cutter in an area that had not been visually inspected.
Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked, not just 300 feet from where the machine started operating! It is convenient in many cases to work in 300 foot sections. Move the first Danger sign to the beginning of the freshly cleared area, place it, then take the first cutting area flag up to the end of the freshly cleared area 300 feet away. Walk and inspect the next 300 feet and place the second cutting area flag. Pick up the second DANGER sign, and take it a further 300 feet along the road or trail. Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side. Post signs accordingly. OPS-B- 0008
reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator . Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.
(SGM-5)
OPERATION
any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such obje cts before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.
ow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
MACHETE 2 11/08 Operation Section 3-35
(SGM-7)
(SGM-6)
©2008 Alamo Group Inc.
Page 84
OPERATION
M
OPERATION
Rotary Mowers are capable under adverse conditions of throwing objects for great
distances 100 yards or more) and causing serious injury or death. Follow safety messages
carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
Front and Rear Deflectors are installed and in good, working condition;
Mower Head is running close to and parallel to the ground without exposed Blades;
Passersby are outside the existing thrown-object zone ;
All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be struck
by the blades, the area should be: inspected and large debris removed, mowed at an
intermediate height, inspected closely with any remaining dsebris being removed, and
mowed again at desired final height.
(SBM-1)
9.2 Operating Speed and Ground Speed
Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Do Not exceed 2 MPH while operating. Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired gr ound speed. Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut. Always start and stop cutting blades with engine near idle.
Ground speed is achieved by transmission gear selection and not by the engine operating speed. The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation. As the severity of cutting conditions increase, the ground speed should be decreased by sele cting a lower gear to maintain the proper operating PTO speed. OPS-B- 0009
ow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
(SGM-7)
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OPERATION
9.3 Operating the Attached Mower Heads
The boom can attach to and operate multiple heads one at a time for a wide range of vegetation control applications. The attached heads are designed for dif fer ent applications. The head should be se lected based on the mowing application and the location that the unit is being operated.
Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected. OPS-B- 0010
There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.
(SGM-2)
Rotary Cutter
The Rotary Cutting Head is rated to cut vegetation up to 5” in diameter.
Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud. Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position.
When clearing brush and small trees, oper a te unit at 1 mph ground speed and position cutter head at an angle that will cut 2’ to 3’ into the growth. Make the first pass just above ground level. This will remove the low branches and allow operator a better view of the material to plan for the next pass. After repeated passes, each elevated approximatly 4’ above the last, the main trunks of the trees will be exposed and they can be cut as desired. This avoids clogging the head with cut and mulched material.
Open the hydraulically operated door to allow blades to reach large diameter vegetation. Operate the mower with the door closed when cutting grass, weeds, and light brush to reduce thrown objects for safer mower operation.
When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards. Debri tends to fly out at great speed and can injure or even cause death.
OPS-B- 0039
OPERATION
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Grass Flail
The Grass Flail head is rated for cutting grass only.
The Grass Flail operates attached to the b oom arm, and is ideal for cutting hard to reach areas where a smooth cut is required.
Cutting height ranges from 3/4” to 4” in vegetation. Cutting height is set by adjusting the height of the roller assembly.
When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards. Debri tends to fly out at great speed and can injure or even cause death.
OPS-B- 0040
OPERATION
FML 100 Shredder
OPERATION
The FML 100 Severe-Duty Shredder is designed for cutting material up to 6” in diameter and then shredding the cut debris into 3/4” diameter chips.
It has a cutting width of 3’2”.
Suggested cutting speed is 1st gear. Slow down for thick, dense, or hard material.
Open the retractable hood when cutting large diameter vegetation to allow access to the cutting knives. Close the hood to cut fallen limbs into 3/4” mulch size pieces.
When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards. Debri tends to fly out at great speed and can injure or even cause death.
Operate tractor in lowest gear to allow shredder time to mulch limbs.
OPS-B- 0041
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OPERATION
Flail
The Flail Brush Cutter is rated to cut material up to 4” in diameter.
Setting cutting height ranges from 3/ 4” to 6”. Cutting height is set by adjusting the height of the roller assembly.
Remove roller assembly when cutting limbs and other large diameter vegetation (greater than 2”) to prevent damaging the roller assembly.
When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0042
BuzzBar® Tree Limb Cutter
The BuzzBar Tree Limb Cutter is rated for material up to 4” in diameter.
Suggested cutting Sp eed for the Buzzbar is 1st gear. Slow down for thick, dense, or hard material.
Always cut with the boom positioned perpinducular to the limbs being cut (see diagram). Cutting with the boom swing backward or forward will cause the blades to warp from “raking” through the cut material.
For maximum blade life, do not allow the blades to contact hard items such as the ground or metal objects.
OPERATION
Check belt tension daily.If belts start to slip adjust tension soon. The more belt slippage, the more they will wear and looser they become.
Grease bearings of saw blade spindles daily.
Two pumps from hand grease gun.
When operating the unit be sure there are no bystanders or animals with in 100 yards of the
unit
.
OPS-B- 0043
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Timber Cat
The Timber Cat Sickle Bar Limb Cutter is rated for material up to 4” in diameter.
The Timber Cat is operated attached to the boom arm and is ideal for trimming populated areas where a smooth cut is required.
When operating the Timber Cat correctly the limbs fall straight down for easy disposal and clean-up.
When operating the unit be sure there are no bystanders or animals with in 100 yards of the
unit
.
OPS-B- 0044
OPERATION
Ditcher Head
The Ditcher is designed to remove both debris and dirt from ditches.
When operating, the Ditcher can reach from up to 12’, and has a cutting width of 22”.
When operated in reverse rotation the spoil is deposited between the tractor and ditcher. When operated in forward the spoil is deposited away from the tractor.
NOTE: Creeper Gear Is Recommended! Operating with out Creeper Gear on tractor (1/4 mph) will not allow ditcher time to cut.
OPERATION
OPS-B- 0045
The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox
Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.
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(SGM-3)
(SGM-4)
Page 89
OPERATION
M
any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such obje cts before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.
9.4 Shutting Down the Attached Head
To shut down attached boom head, first bring the tractor to a complete stop. Keep the engine speed at normal operating speed of 540 RPM, and push the Motor Switch IN to the Stop position. The mower head will come to a complete stop with in 15 seconds.
(SGM-6)
OPERATION
Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-B- 0011_A
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.
(SG-9)
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10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE

Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures:
Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water.
Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule.
Tighten all bolts to the proper torque. Ensure all pins and other hardware are in place.
Check the boom arm and head for worn and damaged parts. Perform repairs and make replacements so that the mower will be ready for use at the start of the next season.
Store the unit in a clean and dry location.
Use spray touch-up enamel where necessary
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on bare metal surfaces to prevent rust and to maintain the appearance of the mower.
OPS-B- 0012_A
Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.
Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly se rvice, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.
(SG-35)
(SG-25)
(SG-9)

11.TRANSPORTING THE TRACTOR AND IMPLEMENT

Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator mu st emp loy g ood ju dgemen t and sa fe op er ation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017
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OPERATION
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
Before transporting tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position.
Placing Boom Articulating Arm on Boom Arm Rest
Extend the dipper section approximately half way out.
Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Rest. NOTE: There is a formed “V” plate on the dipper section that fits onto the boom arm rest.
Lower the Lift until this “V” rest on the Boom Rest (this may take come re-adjustment of the dipper section).
Place the Master Switch in to the OFF position.
The boom is now in the transport position. To remove the boom from the Boom Rest, pull the Lift back and raise the boom about 6 inches. Then Swing the boom around to the desired position.
OPS-B- 0013_A
(SG-10)
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MACHETE 2 11/08 Operation Section 3-43
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r
r
Before transporting the tractor on a public roadway or boarding a trailer for transpor t, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop.
Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loa ds at roa d speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018
11.1 Transporting on Public Roadways
Extreme caution should be used when transporting the tractor and mower on public roadways. The tracto must be equipped with all required safety warning features including a SMV emblem and flashing warning
OPERATION
lights to alert drivers of the tractor’s presence. Remem ber that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them. Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor’s slowe speed. Be extremely cautious when the piece of equipment that you are towing, is wider than the tractor tire width and/or extends beyond your lane of the road. OPS-B- 0014
The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway. Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
MACHETE 2 11/08 Operation Section 3-44
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OPERATION
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models where only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
OPS-B- 0015
When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads. Especially in busy cities, the boom extends to right farther then the tractors width, so be careful there are no bystanders, poles,large obstructions or any vehicles that may be in path of the mower head on boom. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS-B- 0016
(SG-6)
OPERATION
When transporting Boom Mower on a truck or trailer, the height or width may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits.
(SBM-8)
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
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(SG-10)
Page 94
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023
(SG-6)
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11.2 Hauling the Tractor and Implement
Before transporting a loaded tractor and implement, measure the height and width dimensions and g ross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024
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OPERATION
Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer. OPS-U- 0025
Arrange the chains so that when tightened, the chains are pulling downward and against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securi ng devices as the extreme tension involved when released has the potential to inflict serious injury.
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While hauling the tractor and implement, make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension. If during transport a hard braking, sharp tu rning, or swerving action was performed, stop at the ne xt safe location to inspect the security of the load. OPS-U- 0026
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12.TROUBLESHOOTING GUIDE

HYDRAULIC CYLINDER NOT WORKING - Check level of hydraulic fluid (see sight gauge on tank). Check to
see if pump is functioning properly by attempting to use another cylinder or pressure gaug e. If pump is working properly, check the pressure on the line. The relief valve may be by-passing fluid at too low pressures. If cylinder is still not functioning properly, check the line for stoppage. The pistons in hydraulic cylinders are virtually trouble-free, but occasionally one will have a scored wall and allow oil to flow around the piston. In this case, replace the cylinder.
NOTE: Refer to repair parts section on valve bank settings on individual relief cartridges.
HYDRAULIC MOTOR NOT WORKING - Check lines for kinks or pinched place. If the motor is “bogging down” under load, recheck the relief valve setting on the cutter valve - 2500 P.S.I.
HYDRAULIC VALVE - Failures in the hydraulic system are almost always caused by other elements in the system other than the valve; so the entire system should be checked before the valve is changed. A malfunction In any hydraulic valve section will require replacement of that section (but not the replacement of the valve bank) since the insides are honed to fit individually. Attachments such as the relief valves and detent may be serviced individually.
STRUCTURAL MEMBERS - Failure in structural members generally results from rough treatment. While they
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are constructed to withstand abuse, they cannot be made strong enough to withstand abnormal abuse. The factory does not warrant these parts to any extent other than in normal use in grass, weeds, brush, small bushes, and small trees which the unit is designed to cut.
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MAINTENANCE SECTION
©2008 Alamo Group Inc.
Maintenance Section 4-1
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MAINTENANCE

LUBRICATION INFORMATION

Before operating your Machete, take the time to inspect and repair any damage to the machine or tractor. Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation.
BOOM ARM:
Your Machete Boom uses Teflon bushings that need no lubrication.
MOWER HEAD:
The Spindle Housing on the Machete Mower head should be serviced daily (every eight hours of operation) to achieve the best operation and the longest life. Fill with NLGI EP#2 Grease.
MAINTENANCE
MACHETE 2 11/08 Maintenance Section 4-2
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MAINTENANCE
If possible, it is best to check the spindle oil level after the machine has been operated. This will allow the oil to flow easier.
Position the head vertical as shown in Figure MntP-B-0002 . Remove the breathe r/check plug from the squar e portion of the spindle housing. Remove the fill plug and fill with NLGI 000 grease (Alamo P/N 00765444) until it comes out of the breather/check hole in the square portion of the spindle housing. See Figure MntP-B-
0003. Replace breather/check plug and fill plug. FML 100 HEAD:
Position the head horizontal and lower to the ground. Remove the filler/breather from the top of the spindle housing. Remove the check plug from the side of the housing. Fill the spindle through the top hole until it comes out of the side check hole. Replace the filler/breather and check plug.

HYDRAULIC OIL, FILTERS, AND COMPONENTS

Filters and Oil - Change the Pressure Filter after the first 100 hours of o peration. Chan ge the filter again at 400 hours or every 12 months. Change the oil after the first 400 hours of operation. After that, the oil every 800 hours or every 12 months. Refer to decal for proper oil vioscosity for operating conditions.
MAINTENANCE
If the Mower head cuts off or loses power it may be an indication that the Pressure Filter needs to be changed Change Filter element of filter on pressure port of valve when indicator is red in color. Indicator can be found on
top of the filter housing. Replacement Filter element Part No. is 02976067. Keep all hoses and adapters tight. Repair any leaks immediately. Do not overtighten hose end fittings.
Tighten to specifications only. (See Chart Below) Check the hydraulic oil level daily.
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MAINTENANCE

TANK FILL

Check the sight gauge and add hydraulic fluid (Refer to list of recommended fluids) to bring the level up between 1/2 to 3/4 on the gauge. See Figure MntP-0017.
MAINTENANCE

BLADES

Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance.
Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personn el. When r ep lacing blad es, take care to replace the blade bolts, nuts, and washers.
MACHETE 2 11/08 Maintenance Section 4-4
©2008 Alamo Group Inc.
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