Alamo Lawn Mower User Manual

Page 1

BOOM ARM MOWER

Published 02/10 Part No. 02988075C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOL LOW the Safety

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

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To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorde d on the Warranty Card and on the Warranty Form that you retain.

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In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Page 4

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Page 5

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices .........................................................................................................1-2

Operator Safety Instructions and Practices ....................................................................................................... 1-3

Connecting & Disconnecting Implement Safety Instructions & Practices ..........................................................1-6

Equipment Operation Safety Instructions and Practices .................................................................................... 1-6

Maintenance and Service Safety Instructions and Practices ..................................................... ... ... ... ... ..........1-12

Transporting Safety Instructions and Practices ............................................................................................... 1-15

Concluding Safety Instructions and Practices .................................................................................................. 1-16

Decal Location ................................................................................................................................................. 1-17

Decal Description ............................................................................................................................................. 1-22

Federal Laws and Regulations ........................................................................................................................1-32

INTRODUCTION SECTION .................................................................................................2-1

Attention Owner/Operator .................................................................................................................................. 2-4

OPERATION SECTION .......................................................................................................3-1

OPERATOR REQUIREMENTS ......................................................................................................................... 3-3

TRACTOR REQUIREMENTS ............................................................................................................................ 3-4

ROPS and Seat Belt .................................................................... .... .................................................................. 3-4

Operator Thrown Object Protection ................................................................................................................... 3-4

Tractor Lighting and SMV Emblem .............. ... .... ...............................................................................................3-5

Tractor Ballast .................................................................................................................................................... 3-5

GETTING ON AND OFF THE TRACTOR .........................................................................................................3-6

Boarding the Tractor .......................................................................................................................................... 3-6

Dismounting the Tractor ..................................................................................................................................... 3-7

STARTING THE TRACTOR ........................ ... .... ... ... ... ....................................... ... ............................................ 3-7

CONNECTING ATTACHING HEADS TO THE BOOM .....................................................................................3-8

PRE-OPERATION INSPECTION AND SERVICE ............................................................................................. 3-9

Tractor Pre-Operation Inspection/Service ........................................................................................................3-10

Boom Unit Pre-Operation Inspection and Service ........................................................................................... 3-10

Cutting Component Inspection .........................................................................................................................3-19

Blade Bolt Inspection ....................................................................................................................................... 3-20

OPERATING CONTROL VALVES .................................................................................................................. 3-21

Swing ............................................................................................................................................................... 3-23

Lift ....................................................................................................................................................................3-24

Dipper .............................................................................................................................................................. 3-25

Tilt ....................................................................................................................................................................3-26

OPERATING THE BOOM JOYSTICK CONTROL ..........................................................................................3-27

Mower Head Power ......................................................................................................................................... 3-28

Swing ............................................................................................................................................................... 3-29

Lift ....................................................................................................................................................................3-30

Dipper .............................................................................................................................................................. 3-31

Tilt ....................................................................................................................................................................3-32

Door ................................................................................................................................................................3-33

..................................... ................................................................ .................................................................... 3-33

Head Swivel ..................................................................................................................................................... 3-34

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 3-34

Starting the Tractor .......................................................................................................................................... 3-36

Brake and Differential Lock Setting .................................................................................................................. 3-37

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Driving the Tractor and Boom ...................... .................................................................... ................................3-38

OPERATING THE BOOM UNIT AND ATTACHED HEAD ..............................................................................3-39

Foreign Debris Hazards/Overhead Obstructions ............................................................................................. 3-40

Operating Speed and Ground Speed ....... ... ....... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ...... .... ... ... ... .... ... ................... 3-41

Operating the Attached Mower Heads ... ... ... ... .................................................................................................3-41

Shutting Down the Attached Head- For Standard Equipment ......................................................................... 3-45

Shutting Down the Attached Head - For (Optional Equipment) .......................................................................3-46

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ...............................................................................3-47

TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 3-47

Placing Boom Arm on Boom Arm Rest ..... ...... .... .............................................................................................3-48

Transporting on Public Roadways ...................................................................................................................3-49

Hauling the Tractor and Implement .................................................................................................................. 3-52

MAINTENANCE SECTION ..................................................................................................4-1

Lubrication Information ...................................................................................................................................... 4-2

Hydraulic Oil, Filters, and Components ................................................................. ... .... ... ...... .... ........................ 4-4

Blades ....................................... .................................................................... .....................................................4-5

Hardware ........................................................................................................................................................... 4-5

Cylinder Rod Maintenance ................................................................................................................................. 4-5

Proper Torque for Fasteners .............................................................................................................................. 4-6

Service of Spindle Housing (FIGURE Mnt-0006) ...............................................................................................4-7

ROLLER BEARING REPLACEMENT ...............................................................................................................4-9

Saw Blade Head .............................................................................................................................................. 4-10

Flail Mower ................................ ...................................... ....................................... ... ....................................... 4-12

General Information on Flail Mower Vibration ................. .... ... ... ... .... ... ... ....................................... ...................4-13

Start up Procedure ........................................................................................................................................... 4-14

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SAFETY SECTION

Safety Section 1-1

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SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

(SG-2)

(SG-1)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

AXTREME 2 02/10 Safety Section 1-2

(SG-3)

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SAFETY

til

ith th

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-30)

(SG-31)

Operator Safety Instructions and Practices

ever operate the Tractor or Implement un pletely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has f ully read and understood the manuals prior to operation.

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-16)

SAFETY

you have read and com-

(SG-4)

(SG-I7)

ways read carefully and comply fully w instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

AXTREME 2 02/10 Safety Section 1-3

e manufacturer’s

Page 10

SAFETY

Prol

tti

SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regard ing any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertne ss or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influen ce of drugs or a lcohol.

(SG-24)

(SG-25)

(SG-27)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an

(SG-32)

when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to cause cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica. In those conditions, personal protective equipment including an appropriate respirator must be used. If excessive dust is generated, a dust collection or suppression system should also be used during operation.

(SG-41)

AXTREME 2 02/10 Safety Section 1-4

Page 11

SAFETY

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator shoul d remain in his seat for 60 se conds af ter the b rake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

“Wait a minute...Save a life!”

(SG-34)

(SBM-5)

SAFETY

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(SFL-2)

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(SGM-09)

Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up.

(SSM-1)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-03)

AXTREME 2 02/10 Safety Section 1-5

Page 12

SAFETY

Connecting & Disconnecting Implement Safety Instructions & Practices

Each Rear Wheel must have a minimum of 1500 pound conta ct with the

surface to prevent lateral instability and possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Counterweight Procedure.

Do Not attempt to raise or lower the boom or mower head unless the Implement is secure ly attached to the Tractor. The Implement could tip over and cause equipment damage and possible serious injury or death. Do Not use the boom controls to assist in installing the implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

(SBM-11 )

(SBM-23)

SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor , lower the st and and put the retaining pin securely in place, or pu t a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components .

(S3PT-1)

This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-12)

AXTREME 2 02/10 Safety Section 1-6

Page 13

SAFETY

Rotary Mowers are capable under adverse conditions of throwing objects for great distances 300 feet or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS: Front and Rear Deflectors are installed and in good, working condition; Mower Head is running close to and parallel to the ground without exposed Blades; Passersby are outside the existing thrown-object zo ne ; All areas have been thoroughly inspected and all foreign material such as rocks, cans,

glass, and general debris has been removed.

(SBM-1)

SAFETY

Use extreme caution when raising the Mower head. Stop the Blades from turning when the Mower Head is raised and passersby are within 300 feet. Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades.

(SBM-2)

Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom

within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

Use extreme care and Safety A wareness when using the boom mower head to mulch loose

brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death.

(SBM-17)

Do not back up this implement when the boom or mower head is extended. Backing could

damage the machine or its components.

(SBM-19)

AXTREME 2 02/10 Safety Section 1-7

Page 14

SAFETY

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accessible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Do Not attempt to mow or place the mower head close to burning debris.

-Never allow clippings or debris to collect near drivelines, gearboxes or hydrualic componts such as valves, tanks, pumps and motors. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.

(SBM-20)

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor

engine. Inspect the Mower to determine th e source of the vibration. If Mower blades are

missing or damaged replace them immediately. Do not operate the mower until the

blades have been replaced and the Mower operates smoothly. Operating the Mower with

excessive vibration can result in component failure and broken objects to be thrown

outward at very high velocities. To reduce the possibility of property damage, serious injury ,

or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

AXTREME 2 02/10 Safety Section 1-8

Page 15

SAFETY

Flail M

diti

owers are capable under adverse con

ons of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris r emo ved, mowed at an intermediate height, inspecte d closely with an y rema ining de bris being remo ved, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform.)

(SFL-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

SAFETY

BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

Never allow children or other persons to ride on the Tracto r or Implement. Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

AXTREME 2 02/10 Safety Section 1-9

(SG-9)

(SG-10)

(SG-11)

Page 16

SAFETY

difficulty duri

SAFETY

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-12)

(SG-13)

(SG-15)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

n case of mechanical

ng operation, place the transmission in the par position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

AXTREME 2 02/10 Safety Section 1-10

(SG-23)

(SG-26)

(SG-29)

(SG-39)

Page 17

SAFETY

Ext

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of th e equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you o r bystanders. Never dismount a moving tractor.

(SG-40)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

(SGM-1)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 300 feet of mower.

(SGM-02)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

(SGM-4)

SAFETY

reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and car efully avo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

AXTREME 2 02/10 Safety Section 1-11

Page 18

SAFETY

The M

ifi

SAFETY

ow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

(SGM-07)

ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not put hands or feet under lifted componen ts.

(SPU-3)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(S3PT-8)

(SBH-13)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.

AXTREME 2 02/10 Safety Section 1-12

(SBM-6)

Page 19

SAFETY

Always disconnect the wire leads from the mower pump solenoid

before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards,

Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SBM-18)

DO NOT allow any person under a raised boom or mower head unless

it is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. Inadvertent contact with the controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even

(SBM-22)

death.

(SBM-12a)

SAFETY

Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

(SG-20)

AXTREME 2 02/10 Safety Section 1-13

Page 20

SAFETY

dli

SAFETY

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the gasoline has evaporated.

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly servic e, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death.

(SG-35)

(SG-21)

(SG-28)

se caution and wear protective gloves when han

ng sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these

specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

(SPAM -1 )

SEE YOUR ALAMO DEALER

AXTREME 2 02/10 Safety Section 1-14

Page 21

SAFETY

Transporting Safety Instructions and Practices

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.

Be particularly careful in transport. The Mower has raised the center of

gravity for the tractor and has increased the possibility of overturn. Turn curves or go up slopes only at low speed and us ing a gradual turning angle. Slo w down on rough or uneven surfaces.

When transporting Boom Mower on a truck or trailer, the height or width

may exceed legal limits when the boom is in the transport position. Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal

(SBM-8)

limits.

Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are within 300 feet.

(SBM-3)

(SBM-9)

(S3PT-20)

SAFETY

The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated.

(SBM-16)

Secure the boom and mower head in the transport position before traveling on public roads. Never transport on public roads with the boom and mower head extended. Always disengage and lock out the hydraulic controls for the boom mower before transporting. Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death.

(SBM-21)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be cl early visible and legible. When transport ing the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

AXTREME 2 02/10 Safety Section 1-15

Page 22

SAFETY

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care

SAFETY

and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and red uce your speed. Be a ware of traf fic around yo u and watch out for the other guy.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death.

(SG-19)

(STI-10)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

AXTREME 2 02/10 Safety Section 1-16

Page 23

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Tractor Decals

1. D377 1 INSTRUCT Boom Mower Safety Booklet

2. 03200347 1 REFLECT SMV

ITEM PART NO. QTY. TYPE DESCRIPTION

-- Frame & Counterweight Decals

1. 000678 1 INSTRUCT Grease Fitting Inside

2. 02971943 1 LOGO Alamo Industrial 2-7/8x20

AXTREME 2 02/10 Safety Section 1-17

Page 24

SAFETY

ITEM PART NO. QTY. LEVEL DESCRIPTION

1. 00757139 3 LOGO Alamo Industrial

2. 024028 1 WARNING Replace Worn Rubber Deflectors

3. 02925100 1 IMPORTANT Genuine Parts

4. 02958241 1 DANGER Multi Hazard

5. 02967867 1 DANGER Safety Shield

6. 2738332 1 REFLECT Red Reflector

7. 2738333 1 REFLECT Yellow Reflector

8. ------------------ nfs SERIAL NUM Serial Number Plate

9. 02970889 1 LOGO 60” Rotary

10. 00769737 1 DANGER Blades,Thrown Objects

11. D138 1 INSTRUCT CW Blade Rotation

12. D375 1 WARNING Replace Blades in Pairs

AXTREME 2 02/10 Safety Section 1-18

Page 25

SAFETY

ITEM PART NO. QTY. LEVEL DESCRIPTION

1. 002369 1 DANGER Multi-Hazard

2. 02965141 1 DANGER Thrown Objects

3. 02967668 1 DANGER Thrown Objects Safety Shields

4. 02967867 1 DANGER Safety Shield

5. 00725739 1 WARNING Shield and Guards

6. 00758194 1 WARNING Belt Shield

7. 02925100 1 IMPORTANT Genuine Parts

8. 000108 1 INSTRUCT Flail Operation

9. 000678 1 INSTRUCT Grease Fitting Inside

10. 00757139 2 LOGO Alamo Industrial

11. nfs SERIAL NUM Flail Axe Serial Number

AXTREME 2 02/10 Safety Section 1-19

Page 26

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

1. 00769736 1 WARNING Use/Repair Shields

2. 02925100 1 CAUTION Genuine Parts

3. 02958241 1 DANGER Operator Safety

4. 02967827 1 DANGER Multi hazard Rotary

5. 02975170 1 DANGER Foot/Leg Contact

6. 02975515 1 WARNING Disconnect Solenoid

7. 02975158 1 WARNING Hearing Protection

8. 00769737 1 DANGER Cutting Blades

9. 00758194 1 WARNING V-Belt Pinch

10. D138 1 DECAL Blade Rotation

11. 1458392 1 REFLECT Red Reflector

12. 1458393 1 REFLECT Yellow Reflector

13. 02975516 1 CAUTION No Hitch Post Here

14. 00757139 2 LOGO Alamo Industrial

15. 02965262 1 DANGER Leak/Hose Burst

16. 02962764 1 DANGER Pinch Point

17. 00756004 3 DANGER Guard Missing

18. nfs 1 SERIAL NUM Serial Plate

AXTREME 2 02/10 Safety Section 1-20

Page 27

SAFETY

ITEM PART NO. QTY. DESCRIPTION

1. 02962764 6 Warning, Pinch Points

2. 02988484 2 Name Logo, 18’ Axtreme . 02988485 2 Name Logo, 22’ Axtreme . 02988486 2 Name Logo, 25’ Axtreme

3. 02987987 1 Hose Connection

4. ------------------- NFS Serial Number Plate

AXTREME 2 02/10 Safety Section 1-21

Page 28

Decal Description

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

Information that Grease Fitting is present and must apply grease.

SAFETY

P/N 000678

Name LOGO - Alamo Industrial

P/N 00757139

IMPORTANT - Use only Genuine Alamo Industrial replacement parts.

P/N 02925100

AXTREME 2 02/10 Safety Section 1-22

Page 29

SAFETY

WARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts, being hit by objects thrown with great force by blades, or by contact.

Always replace guards which have been removed for maintenance. Never operate with guards missing or broken.

Chain guards, gearbox, driveline shields, rubber fabric deflectors and solid band enclosures are subject to wear. Lost and broken parts must be repaired or replaced as soon as damage is found.

Safety shields must be installed and in good condition to reduce the possiblity of thrown objects anytime the machine is operated in any area where thrown objects could cause property damage or bodily injury.

P/N 00769736

SAFETY

DANGER! Keep Away Thrown Objects. Inspect the area before mowing for potential mower

hazards. Remove or avoid all foreign objects such as wire, cable, metal objects, and all other foreign material. Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby. Do Not let rotating blades contact solid objects like rocks, posts, curbs or guard rails. Operate only if all Guards, Deflectors are in place and in good condition. Do Not operate with Mower or Wing raised off the ground. Stop mowing if Passersby enter the area of thrown objects. (See Operator’s Manual) Stay away from rotating blades. Keep hands and feet away from rotating blades. Do Not approach mower until all motion has stopped.

P/N 00769737

AXTREME 2 02/10 Safety Section 1-23

Page 30

DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit.

P/N 02958241

DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.

SAFETY

P/N 02967867

Red Reflectors

P/N 2738332

Yellow Reflectors

P/N 2738333

AXTREME 2 02/10 Safety Section 1-24

Page 31

SAFETY

WARNING! Inspect Rubber Deflector and replace if damaged or noticeably worn. Do not operate mower if deflector is missing or damaged.

P/N 24028

Blade Rotation Clockwise.

P/N D138

WARNING! Replace blade bolts an d nuts everytime you replace mower blades.

SAFETY

P/N D375

WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance. Thrown objects can cause serious bodily injury. Stop mowing when traffic, crew members, or passerby are within 100 yards of the mowing with head off ground.

P/N 02965141

AXTREME 2 02/10 Safety Section 1-25

Page 32

WARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts. being hit by objects thrown with great force by blades, or by blade contact.

P/N 00725739

Instructions to properly lubricate and check mower for potential problems prior to operation.

SAFETY

P/N 000108

WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if get caught between V-Belt and Pulley.

P/N 00758194

DANGER- Keep away rotating blades.

P/N 02975170

AXTREME 2 02/10 Safety Section 1-26

Page 33

SAFETY

Danger! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area.

P/N 002369

SAFETY

AXTREME 2 02/10 Safety Section 1-27

Page 34

DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.

P/N 02967827

SAFETY

AXTREME 2 02/10 Safety Section 1-28

Page 35

SAFETY

WARNING- Disconnect the hydraulic solenoid before preforming service work on tractor or mower.

P/N 02975515

WARNING- Hearing Protection is required when working within 100 yards of this machine.

P/N 02975158

Red Reflector. Keep reflectors clean and visible.

SAFETY

P/N 1458392

Amber Reflector. Keep reflectors clean and visible.

P/N 1458393

AXTREME 2 02/10 Safety Section 1-29

Page 36

INSTRUCT- Do not locate hitch post in this area

P/N 02975516

WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with

SAFETY

resulting BURN INJURY or DEATH.

SAFETY

P/N 02965262

WARNING! Pinch Points

P/N 02962764

DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced.

P/N 00756004

AXTREME 2 02/10 Safety Section 1-30

Page 37

NAME DECAL- AXTREME 2 18’

SAFETY

P/N 02988484

NAME DECAL- AXTREME-2 22’

P/N 02988485 NAME DECAL- AXTREME-2 25’

SAFETY

P/N 02988486

AXTREME 2 02/10 Safety Section 1-31

Page 38

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad term s the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

SAFETY

Employer Responsibilities:

(2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

AXTREME 2 02/10 Safety Section 1-32

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INTRODUCTION SECTION

Introduction Section 2-1

Page 84

INTRODUCTION

This Boom Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems.

Safety is of primary importance to the owner/ope ra tor and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

INTRODUCTION

should know these Safety Messages befor e assembly and be aware of the hazards of operating this mo wer during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the deg ree of possible injury faced when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta ch me nts or the en vir on m en t.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

Axtreme 2 02/10 Introduction Section 2-2

Page 85

INTRODUCTION

Your Axtreme 2 Boom is designed for heavy-duty cutting in limited access areas such as highway, park, and rural roadsides, overhead growth , ditches, levees, and other such grass and limb control uses in generally hard-to-reach areas. Your Axtreme 2 Boom can be equipped with a variety of cutting heads designed for specific cutting needs.

The Rotary Head: Rotary unit, 60" wide cut, up to 5" vegetation, front safety gate. The Flail Head: Flail unit, 48" wide cut, up to 4" vegetation. The Saw Blade Head: Saw Blade unit, 90” wide cut, up to 6” diameter tree limbs.

DIRECTION

Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same as driving an automobile.

Axtreme 2 02/10 Introduction Section 2-3

Page 86

INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Industrial within thirty days of delivery of the implement.

3. Record the Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement.

INTRODUCTION

Axtreme 2 02/10 Introduction Section 2-4

Page 87

OPERATION SECTION

Operation Section 3-1

Page 88

OPERATION

ALAMO INDUSTRIAL BOOM MOWERS

OPERATING INSTRUCTIONS

Alamo Industrial Booms are manufa ctured with quality material by skilled workers. The Axtreme 2 Booms are designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety wa rnin g decals, pr otective defle ctors, shie lds, an d other safety features to provide operator and passerby protection, however, no shielding is 100% accurate. ALL safety equipment and safety warnin g decals m ust be maintained on the unit in good operational condition at all times.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the boom unit, tractor or a thrown object. Do not operate the boom and attached head if bystanders, passersby, pets or livestock are within 300 feet of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and proper use of the boom and attached head. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Axtreme 2 Booms and are not specific to the Axtreme 2

OPERATION

Booms. Some pictures may show shields removed to enhance visual clarity. NEVER operate the boom unit without all safety equipment in place and in good operational condition. The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation. Proper operation, as detailed in this manual, will help ensure years of safe and satisfactory use of the Axtreme 2 Booms.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

AXTREME 2 02/10 Operation Section 3-2

Page 89

OPERATION

1.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Protective Eye Glasses, Goggles, or Face Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

OPERATION

AXTREME 2 02/10 Operation Section 3-3

(SG-27)

Page 90

OPERATION

2.TRACTOR REQUIREMENTS

In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended.

Tractor Requirements and Capabilities

• SAE/ISO approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Operator Protection..........................Tractor must be equipped with protective structure such as operator

cage or lexan window to protect operator from thrown object and falling objects

• Tractor Safety Devices ....................Slow Moving Vehicle (SMV) emblem, lighting,

• Tractor Ballast .................................As required to maintain at least 1500 lbs. on left rear tire

2.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

OPERATION

(SG-7)

2.2 Operator Thrown Object Protection

The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects. For cab tractors, the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter resistant safety window. For noncab tractors, the tractor must be eq uipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage.

OPS-B- 0001

AXTREME 2 02/10 Operation Section 3-4

(SBM-9)

Page 91

OPERATION

2.3 T ractor Lighting and SMV Emblem

If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals.

OPS-B- 0017

2.4 T ractor Ballast

To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground. For units which have the ability to operate on either side of the tractor, these requirements must also be met f or the right side tire when the boom is extended to the left side as described above. A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage. NOTE: All factory mounted units are tested and meet the ballast requirement before shipment; further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions.

OPERATION

For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010

If the unit is operated on slopes greater than 5°, additional counterweight will be required. Operation of the unit on slopes greater than 11 percent (6.4 degrees) is not recommended under any circumstances. On a tractor with a 96” outside to outside tire spread, an 11 percent (6.4 degrees) slope occurs when one rear tractor tire is about 8” lower than the other rear tire. OPS-B- 0018

AXTREME 2 02/10 Operation Section 3-5

Page 92

OPERATION

3.GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

3.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be

OPERATION

seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

(SG-12)

Never allow children to operate, ride on, or come close to the Tractor or Implement. Persons that do not have a motor vehicle license should not operate this equipment.

Never allow children or other persons to ride on the Tracto r or Implement. Falling off can result in serious injury or death.

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

(SG-44)

(SG-10)

AXTREME 2 02/10 Operation Section 3-6

Page 93

OPERATION

3.2 Di

smounting the Tractor

Before dismounting the tractor, idle the tractor engine down, disengage the head and retract the boom arm to the transport position. Park the tractor on a level surface, place the transmission in neutral and set the parking brake. Shut down the tractor engine, remove the key, and wait for all motion to come to a complete stop before exiting the operator’s seat. NEVER leave the seat until the tractor, its engine, and mower head movement have come to a complete stop.

Use hand rails and extra steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow, and other matter has accumulated on the steps and handrails. Never rush or jump off the tractor. OPS-B- 0002

4.STARTING THE TRACTOR

(SG-9)

OPERATION

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the ignition key/switch

• Locate the engine shut off control

• Locate the hydraulic control levers

• Locate the light control lever

• Locate the brake pedals and clutch

• Locate the PTO control

• Locate the 3 point hitch control lever

• Locate the boom operating controls (joystick or valve bank)

Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The tractor transmission levers are in park or neutral.

• The boom operating controls are in the neutral and off position.

• The PTO control lever is disengaged.

• The hydraulic remote control levers are in the neutral position.

Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid. After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-B- 0003

AXTREME 2 02/10 Operation Section 3-7

Page 94

OPERATION

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

5.CONNECTING ATTACHING HEADS TO THE BOOM

1. Start by using a hoist to lower the boom down to

the head. Align the Boom with the Head Hitch Post,

OPERATION

insert the upper hitch pin through the Dipper end of the boom and the Head Upper Hitch Post. Attach with washer, nut, and cotter pin.

(SG-23)

2. Then align the lower linkage of the Boom and

insert the lower hitch pin throug h hitch post. Attach with nut and bolt.

3. Finally make sure all bolts, nuts, and pins are

tightened to recommended torque. OPS-B- 00 04_ G

(SG-34)

(SG-15)

AXTREME 2 02/10 Operation Section 3-8

Page 95

OPERATION

6.PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029

(SG-21)

OPERATION

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade cont act.

(SGM-3)

AXTREME 2 02/10 Operation Section 3-9

Page 96

OPERATION

6.1 Tractor Pre-Operation Inspection/Service

Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection:

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

OPERATION

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

6.2 Boom Unit Pre-Operation Inspection and Service

Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following:

OPS-B- 0020

(SG-21)

AXTREME 2 02/10 Operation Section 3-10

Page 97

OPERATION

The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.

• Ensure the manual canister is secured to the

equipment with the operator’s manual inside.

• Ensure all safety signs are in place and legible.

Replace missing, damaged, and illegible decals. OPS-U- 0011

FRAME ASSEMBLY

• Inspect condition of mounting frame weldment.

• Inspect condition of Turret Frame Assembly.

• Ensure all bolts and screws are in position and are properly torqued.

• Ensure all pins are in place and fastened with screws.

• Ensure frame is properly mounted to tractor and hardware is propely installed and tightened. OPS-B- 0021_C

OPERATION

Turret Frame Assy.

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

(SBM-6)

AXTREME 2 02/10 Operation Section 3-11

Page 98

BOOM ARM ASSEMBLY

• Inspect condition of each arm section weldment

• Ensure all pins are in place.

• Ensure all bolts and screws are properly installed.

• Check condition of teflon bushings at boom pivot points.

• Ensure each hydraulic cylinder is installed and retained correctly. Ensure the proper size pins are used to retain the cylinders in place and ar e secured properly. OPS-B- 0022_D

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

OPERATION

HYDRAULIC LINE INSPECTION

motion or while tractor engine is running.

OPERATION

(SG-20)

• Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.

• Inspect the condition of the valve weldment.

• Ensure fitting is properly connected

• Inspect condition of nylon bushings.

OPS-B- 0023_D

Hydraulic Hoses

(SG-15)

AXTREME 2 02/10 Operation Section 3-12

Page 99

OPERATION

HYDRAULIC PUMP/OIL RESERVOIR

• Check oil reservoir level and oil condition. (Add specific type oil if low)

• Change hydraulic oil filter and hydraulic oil according to maintenance schedule.

• Ensure there are no oil leaks and fitting are properly connected

• Inspect overall condition of hydraulic pump.

• Inspect pump drive shaft.

Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if requi red. As the air has been forced out of the C ylinders and Hoses, it goes into the Hydraulic Tank and reduces the volume of oil. Maintain the oil level within the sight gauge located on the side of the reservoir. Never fill the tank above the sight gauge to allow for the expansion of the oil. The tank maintains pressure after the mower has been run. OPS-B 0024_J

OPERATION

Attention: Oil Filler Cap is also the Pressure Relief Cap.

Remove cap slowly to relieve pressure before removing cap completely. Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes, face, and exposed skin.

(Ops-0001-MISC)

(SG-34)

AXTREME 2 02/10 Operation Section 3-13

Page 100

OPERATION

ROTARY HEAD INSPECTION

• Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier . Replace damaged, worn, and missing blades as complete sets to maintain rotary balance.

• Ensure carrier hub nuts ar e tightened with the cotter pin inserted and spread.

• Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately.

• Ensure hydraulic lines are properly connected to the hydraulic motor. Check for hydrau lic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks.

OPERATION

• Inspect the condition of deck skid shoes and hardware. OPS-B- 0025

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(SGM-09)

All Safety Shields, Guards and other safety devices including (but not limited to) Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

AXTREME 2 02/10 Operation Section 3-14

(SSM-07)

Alamo Lawn Mower User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

BOOM ARM MOWER

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

To the Owner/Operator/Dealer

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Table Of Contents

SAFETY SECTION

General Safety Instructions and Practices

Operator Safety Instructions and Practices

Connecting & Disconnecting Implement Safety Instructions & Practices

Equipment Operation Safety Instructions and Practices

Maintenance and Service Safety Instructions and Practices

Transporting Safety Instructions and Practices

Concluding Safety Instructions and Practices

Decal Location

1. D377 1 INSTRUCT Boom Mower Safety Booklet

2. 03200347 1 REFLECT SMV

1. 000678 1 INSTRUCT Grease Fitting Inside

2. 02971943 1 LOGO Alamo Industrial 2-7/8x20

1. 00757139 3 LOGO Alamo Industrial

2. 024028 1 WARNING Replace Worn Rubber Deflectors

3. 02925100 1 IMPORTANT Genuine Parts

4. 02958241 1 DANGER Multi Hazard

5. 02967867 1 DANGER Safety Shield

6. 2738332 1 REFLECT Red Reflector

7. 2738333 1 REFLECT Yellow Reflector

8. ------------------ nfs SERIAL NUM Serial Number Plate

9. 02970889 1 LOGO 60” Rotary

10. 00769737 1 DANGER Blades,Thrown Objects

11. D138 1 INSTRUCT CW Blade Rotation

12. D375 1 WARNING Replace Blades in Pairs

1. 02962764 6 Warning, Pinch Points

2. 02988484 2 Name Logo, 18’ Axtreme . 02988485 2 Name Logo, 22’ Axtreme . 02988486 2 Name Logo, 25’ Axtreme

3. 02987987 1 Hose Connection

4. ------------------- NFS Serial Number Plate

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION

Attention Owner/Operator

OPERATION SECTION

ALAMO INDUSTRIAL BOOM MOWERS

OPERATING INSTRUCTIONS

1.OPERATOR REQUIREMENTS

2.TRACTOR REQUIREMENTS

Tractor Requirements and Capabilities

2.1 ROPS and Seat Belt

2.2 Operator Thrown Object Protection

2.3 T ractor Lighting and SMV Emblem

2.4 T ractor Ballast

3.GETTING ON AND OFF THE TRACTOR

3.1 Boarding the Tractor

4.STARTING THE TRACTOR

5.CONNECTING ATTACHING HEADS TO THE BOOM

6.PRE-OPERATION INSPECTION AND SERVICE

6.1 Tractor Pre-Operation Inspection/Service

6.2 Boom Unit Pre-Operation Inspection and Service