Alamo Lawn Mower User Manual
BOOM ARM MOWER
Published 02/10 Part No. 02988075C
OPERATOR’S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
UNDERSTAND, and FOL LOW the Safety
ALAMO INDUSTRIAL®
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
©2010 Alamo Group Inc.
$0.00
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorde d on the Warranty Card and on the Warranty Form that you retain.
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the
mower, will significantly assist in this important education.
Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-
trial.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax
AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.
Alamo Industrial Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Requester Name Phone:
Requester Address:
City
State
Zip Code
Mower Model: Serial Number:
Date Purchased: Dealer Salesperson:
Dealership Name: Dealership Location:
Mail to:
AEM Video Services
1502 E Walnut street
Seguin, TX 78155
Or Fax to:
(830) 372-9529
Or Email to:
AEMVideo@alamo-group.com
Table Of Contents
SAFETY SECTION ..............................................................................................................1-1
General Safety Instructions and Practices .........................................................................................................1-2
Operator Safety Instructions and Practices ....................................................................................................... 1-3
Connecting & Disconnecting Implement Safety Instructions & Practices ..........................................................1-6
Equipment Operation Safety Instructions and Practices .................................................................................... 1-6
Maintenance and Service Safety Instructions and Practices ..................................................... ... ... ... ... ..........1-12
Transporting Safety Instructions and Practices ............................................................................................... 1-15
Concluding Safety Instructions and Practices .................................................................................................. 1-16
Decal Location ................................................................................................................................................. 1-17
Decal Description ............................................................................................................................................. 1-22
Federal Laws and Regulations ........................................................................................................................1-32
INTRODUCTION SECTION .................................................................................................2-1
Attention Owner/Operator .................................................................................................................................. 2-4
OPERATION SECTION .......................................................................................................3-1
OPERATOR REQUIREMENTS ......................................................................................................................... 3-3
TRACTOR REQUIREMENTS ............................................................................................................................ 3-4
ROPS and Seat Belt .................................................................... .... .................................................................. 3-4
Operator Thrown Object Protection ................................................................................................................... 3-4
Tractor Lighting and SMV Emblem .............. ... .... ...............................................................................................3-5
Tractor Ballast .................................................................................................................................................... 3-5
GETTING ON AND OFF THE TRACTOR .........................................................................................................3-6
Boarding the Tractor .......................................................................................................................................... 3-6
Dismounting the Tractor ..................................................................................................................................... 3-7
STARTING THE TRACTOR ........................ ... .... ... ... ... ....................................... ... ............................................ 3-7
CONNECTING ATTACHING HEADS TO THE BOOM .....................................................................................3-8
PRE-OPERATION INSPECTION AND SERVICE ............................................................................................. 3-9
Tractor Pre-Operation Inspection/Service ........................................................................................................3-10
Boom Unit Pre-Operation Inspection and Service ........................................................................................... 3-10
Cutting Component Inspection .........................................................................................................................3-19
Blade Bolt Inspection ....................................................................................................................................... 3-20
OPERATING CONTROL VALVES .................................................................................................................. 3-21
Swing ............................................................................................................................................................... 3-23
Lift ....................................................................................................................................................................3-24
Dipper .............................................................................................................................................................. 3-25
Tilt ....................................................................................................................................................................3-26
OPERATING THE BOOM JOYSTICK CONTROL ..........................................................................................3-27
Mower Head Power ......................................................................................................................................... 3-28
Swing ............................................................................................................................................................... 3-29
Lift ....................................................................................................................................................................3-30
Dipper .............................................................................................................................................................. 3-31
Tilt ....................................................................................................................................................................3-32
Door ................................................................................................................................................................3-33
..................................... ................................................................ .................................................................... 3-33
Head Swivel ..................................................................................................................................................... 3-34
DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 3-34
Starting the Tractor .......................................................................................................................................... 3-36
Brake and Differential Lock Setting .................................................................................................................. 3-37
Driving the Tractor and Boom ...................... .................................................................... ................................3-38
OPERATING THE BOOM UNIT AND ATTACHED HEAD ..............................................................................3-39
Foreign Debris Hazards/Overhead Obstructions ............................................................................................. 3-40
Operating Speed and Ground Speed ....... ... ....... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ...... .... ... ... ... .... ... ................... 3-41
Operating the Attached Mower Heads ... ... ... ... .................................................................................................3-41
Shutting Down the Attached Head- For Standard Equipment ......................................................................... 3-45
Shutting Down the Attached Head - For (Optional Equipment) .......................................................................3-46
TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ...............................................................................3-47
TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 3-47
Placing Boom Arm on Boom Arm Rest ..... ...... .... .............................................................................................3-48
Transporting on Public Roadways ...................................................................................................................3-49
Hauling the Tractor and Implement .................................................................................................................. 3-52
MAINTENANCE SECTION ..................................................................................................4-1
Lubrication Information ...................................................................................................................................... 4-2
Hydraulic Oil, Filters, and Components ................................................................. ... .... ... ...... .... ........................ 4-4
Blades ....................................... .................................................................... .....................................................4-5
Hardware ........................................................................................................................................................... 4-5
Cylinder Rod Maintenance ................................................................................................................................. 4-5
Proper Torque for Fasteners .............................................................................................................................. 4-6
Service of Spindle Housing (FIGURE Mnt-0006) ...............................................................................................4-7
ROLLER BEARING REPLACEMENT ...............................................................................................................4-9
Saw Blade Head .............................................................................................................................................. 4-10
Flail Mower ................................ ...................................... ....................................... ... ....................................... 4-12
General Information on Flail Mower Vibration ................. .... ... ... ... .... ... ... ....................................... ...................4-13
Start up Procedure ........................................................................................................................................... 4-14
SAFETY SECTION
© 2010 Alamo Group Inc.
Safety Section 1-1
SAFETY
General Safety Instructions and Practices
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
SAFETY
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
(SG-2)
(SG-1)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.
AXTREME 2 02/10 Safety Section 1-2
© 2010 Alamo Group Inc.
(SG-3)
SAFETY
N
til
Al
ith th
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.
(SG-30)
(SG-31)
Operator Safety Instructions and Practices
ever operate the Tractor or Implement un
pletely understand this Manual, the Tractor Operator’s Manual, and each
of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency.
Never allow inexperienced or untrained personnel to operate the Tractor
or Implement without supervision. Make sure the operator has f ully read
and understood the manuals prior to operation.
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, and other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.
(SG-16)
SAFETY
you have read and com-
(SG-4)
(SG-I7)
ways read carefully and comply fully w
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
(SG-22)
AXTREME 2 02/10 Safety Section 1-3
© 2010 Alamo Group Inc.
e manufacturer’s
SAFETY
Prol
U
tti
d
SAFETY
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.
Never allow children to play on or around Tractor or Implement. Children can slip or fall off
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others.
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or Implement,
an operator on prescription or over-the-counter medication must consult
a medical professional regard ing any side effects of the medication that
would hinder their ability to operate the Equipment safely. NEVER
knowingly allow anyone to operate this equipment when their alertne ss or
coordination is impaired. Serious injury or death to the operator or others
could result if the operator is under the influen ce of drugs or a lcohol.
(SG-24)
(SG-25)
(SG-27)
onged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.
se extreme caution when ge
ng onto the Implement to perform repairs, maintenance an
(SG-32)
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Repeated or substantial breathing of hazardous dusts, including
crystalline silica, could cause fatal or serious respiratory disease including
silicosis. Concrete, masonry, many types of rock, and various other
materials contain silica sand. California lists respirable crystalline silica as
a substance known to cause cancer. Operation of this equipment under
certain conditions may generate airborne dust particles that could contain
crystalline silica. In those conditions, personal protective equipment
including an appropriate respirator must be used. If excessive dust is
generated, a dust collection or suppression system should also be used
during operation.
(SG-41)
AXTREME 2 02/10 Safety Section 1-4
© 2010 Alamo Group Inc.
SAFETY
e
f
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding.
(SG-38)
The rotating parts of this machine continue to rotate even after the Tractor has been turned
off. The operator shoul d remain in his seat for 60 se conds af ter the b rake has been set, the
PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
“Wait a minute...Save a life!”
(SG-34)
(SBM-5)
SAFETY
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.
(SFL-2)
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.
(SGM-09)
Do not put hands or feet near the cutter bar. Blade contact can result
in serious injury. Stay away until all motion has stopped and the
mower is securely blocked up.
(SSM-1)
Do not operate the implement while wearing loose fitting clothing. Entanglement of th
clothing with the rotating elements can result in serious injury or even death. Stay clear o
all rotating elements at all times. (SSP-03)
AXTREME 2 02/10 Safety Section 1-5
© 2010 Alamo Group Inc.
SAFETY
Connecting & Disconnecting Implement Safety Instructions & Practices
Each Rear Wheel must have a minimum of 1500 pound conta ct with the
surface to prevent lateral instability and possible tip-over which could
result in serious bodily injury or even death. Widen the wheel tread and add weights if
needed. Refer to the mounting instructions or call Customer Service if you need
assistance with Counterweight Procedure.
Do Not attempt to raise or lower the boom or mower head unless the Implement is secure ly
attached to the Tractor. The Implement could tip over and cause equipment damage and
possible serious injury or death. Do Not use the boom controls to assist in installing the
implement on the tractor. Raise or Lower the boom and mower head only while seated in
the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with
the boom controls could allow a component to fall. A sudden or inadvertent fall by any of
these components could cause serious injury or even death.
(SBM-11 )
(SBM-23)
SAFETY
Equipment Operation Safety Instructions and Practices
Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting
it from the tractor , lower the st and and put the retaining pin securely in place, or pu t a secure
support under the A-Frame. Lower the implement carefully to the ground. Do not put hands
or feet under lifted components .
(S3PT-1)
This Implement may be wider than the Tractor. Be careful when operating or transporting
this equipment to prevent the Implement from running into or striking sign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.
(S3PT-12)
AXTREME 2 02/10 Safety Section 1-6
© 2010 Alamo Group Inc.
SAFETY
Rotary Mowers are capable under adverse conditions of throwing objects for great
distances 300 feet or more) and causing serious injury or death. Follow safety messages
carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
Front and Rear Deflectors are installed and in good, working condition;
Mower Head is running close to and parallel to the ground without exposed Blades;
Passersby are outside the existing thrown-object zo ne ;
All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be struck
by the blades, the area should be: inspected and large debris removed, mowed at an
intermediate height, inspected closely with any remaining debris being removed, and
mowed again at desired final height.
(SBM-1)
SAFETY
Use extreme caution when raising the Mower head. Stop the Blades from turning when the
Mower Head is raised and passersby are within 300 feet. Raising the Mower head
exposes the Cutting Blades which creates a potentially serious hazard and can cause
serious injury by objects thrown from the Blades or by contact with the Blades.
(SBM-2)
Never Leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower
. (SBM-4)
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom
within 10 feet of any power line. When working close to overhead
power lines consult your electric company for a safe code of operation.
(SBM-7)
Use extreme care and Safety A wareness when using the boom mower head to mulch loose
brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this
debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This cut debris can be
thrown at great velocities and could result in serious injury or even death.
(SBM-17)
Do not back up this implement when the boom or mower head is extended. Backing could
damage the machine or its components.
(SBM-19)
AXTREME 2 02/10 Safety Section 1-7
© 2010 Alamo Group Inc.
SAFETY
SAFETY
Follow these guidelines to reduce the risk of equipment and
grass fires while operating, servicing, and repairing the Mower
and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible
location.
-Do Not operate the Mower on a Tractor with an underframe
exhaust.
-Do Not smoke or have an open flame near the Mower and
Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Do Not attempt to mow or place the mower head close to
burning debris.
-Never allow clippings or debris to collect near drivelines,
gearboxes or hydrualic componts such as valves, tanks,
pumps and motors. Periodically shut down the Tractor and
Mower and clean clippings and collected debris from the
mower deck.
(SBM-20)
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor
engine. Inspect the Mower to determine th e source of the vibration. If Mower blades are
missing or damaged replace them immediately. Do not operate the mower until the
blades have been replaced and the Mower operates smoothly. Operating the Mower with
excessive vibration can result in component failure and broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious injury ,
or even death, never allow the Mower to be operated with blades missing.
(SFL-4)
AXTREME 2 02/10 Safety Section 1-8
© 2010 Alamo Group Inc.
SAFETY
Flail M
diti
owers are capable under adverse con
ons of throwing
objects for great distances (300 feet or more) and causing serious
injury or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable
condition;
-Mower sections or Wings are running close to and parallel to the ground without
exposed Blades;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be
struck by the blades, the area should be: inspected and large debris r emo ved, mowed at
an intermediate height, inspecte d closely with an y rema ining de bris being remo ved, and
mowed again at desired final height. (This will also reduce power required to mow,
reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate
streaking, and make the final cut more uniform.)
(SFL-6)
Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling off the tractor--particularly during a turnover
when the operator could be pinned under the ROPS.
(SG-7)
SAFETY
BEFORE leaving the tractor seat, always set the parking brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor controls from the tractor seat only.
Never allow children or other persons to ride on the Tracto r or Implement.
Falling off can result in serious injury or death.
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.
AXTREME 2 02/10 Safety Section 1-9
(SG-9)
(SG-10)
(SG-11)
© 2010 Alamo Group Inc.
SAFETY
I
difficulty duri
k
SAFETY
Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are completely
stopped.
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions.
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves ,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.
(SG-12)
(SG-13)
(SG-15)
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death.
Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.
n case of mechanical
ng operation, place the transmission in the par
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting.
AXTREME 2 02/10 Safety Section 1-10
(SG-23)
(SG-26)
(SG-29)
(SG-39)
© 2010 Alamo Group Inc.
SAFETY
Ext
h
M
Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of th e equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to you o r bystanders. Never dismount a moving
tractor.
(SG-40)
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms
discontinue mowing.
(SGM-1)
There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or even
death may occur unless care is taken to insure the safety of the operator,
bystanders, or passersby in the area. Do not operate this machine with
anyone in the immediate area. Stop mowing if anyone is within 300 feet
of mower.
(SGM-02)
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.
(SGM-4)
SAFETY
reme care should be taken when operating near loose objects suc
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly mark ed and car efully avo ide d b y th e
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.
(SGM-05)
any varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing.
Remove any like object from the site. Never allow the cutting blades to contact such items.
(SGM-06)
AXTREME 2 02/10 Safety Section 1-11
© 2010 Alamo Group Inc.
SAFETY
M
The M
ifi
SAFETY
ow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.
Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-08)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed.
(SGM-11)
(SGM-07)
ower is designed for certain mowing applications and is rated to cut up to a spec
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.
(SGM-14)
Never leave the Implement and Power Unit unattended while the Implement is in the raised
position. Accidental operation of a lifting lever or a hydraulic failure may cause the
implement to suddenly fall causing serious injury or possible death to anyone who might
inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not
put hands or feet under lifted componen ts.
(SPU-3)
Maintenance and Service Safety Instructions and Practices
Make sure the PTO shield, integral driveline shields, and input shields
are installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing.
Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.
(S3PT-8)
(SBH-13)
c
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.
Place the Mower Head on the ground or securely supported on blocks or stands, disengage
the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times
to relieve pressure prior to starting any maintenance or repair work.
AXTREME 2 02/10 Safety Section 1-12
© 2010 Alamo Group Inc.
(SBM-6)
SAFETY
Always disconnect the wire leads from the mower pump solenoid
before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped before working on
Mower or Tractor. The Mower Blades could inadvertently be turned on without warning
and cause immediate dismemberment, injury or death.
All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards,
Gearbox Shields, PTO integral shields , and Retractable Door
Shields should be used and maintained in good working condition. All safety
devices should be inspected carefully at least daily for missing or broken
components. Missing, broken, or worn items must be replaced at once to reduce
the possibility of injury or death from thrown objects, entanglement, or blade
contact.
(SBM-18)
DO NOT allow any person under a raised boom or mower head unless
it is securely locked up or supported. DO NOT approach the
Implement unless the Tractor is turned off and all motion has ceased. Never work under
the frame work, or any lifted component unless the implement is securely supported or
blocked up. Inadvertent contact with the controls could allow a component to fall. A
sudden or inadvertent fall by any of these components could cause serious injury or even
(SBM-22)
death.
(SBM-12a)
SAFETY
Always maintain the safety signs in good readable condition. If th e safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.
(SG-8)
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.
(SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.
(SG-20)
AXTREME 2 02/10 Safety Section 1-13
© 2010 Alamo Group Inc.
SAFETY
U
dli
SAFETY
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.
Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If
fuel is spilled, move machine away from the area of the spill and avoid creating any source
of ignition until the gasoline has evaporated.
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly servic e, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
(SG-21)
(SG-28)
se caution and wear protective gloves when han
ng sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn.
(SG-37)
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY
CAUSE SERIOUS INJURY FROM THROWN BLADES.
(SGM-10)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.
(SGM-13)
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.
(SPAM -1 )
SEE YOUR ALAMO DEALER
AXTREME 2 02/10 Safety Section 1-14
© 2010 Alamo Group Inc.
SAFETY
Transporting Safety Instructions and Practices
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.
Be particularly careful in transport. The Mower has raised the center of
gravity for the tractor and has increased the possibility of overturn.
Turn curves or go up slopes only at low speed and us ing a gradual turning angle. Slo w
down on rough or uneven surfaces.
When transporting Boom Mower on a truck or trailer, the height or width
may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause
property damage or serious injury or death. If necessary lower boom to
reduce height and/or remove mowing head to reduce width to the legal
(SBM-8)
limits.
Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from
ground or from overhead trimming. Stop mowing if workers or passersby
are within 300 feet.
(SBM-3)
(SBM-9)
(S3PT-20)
SAFETY
The Joystick Master Control Switch must be OFF to prevent accidental movement of the
boom and cutting head whenever the mower is not being operated.
(SBM-16)
Secure the boom and mower head in the transport position before traveling on public roads.
Never transport on public roads with the boom and mower head extended. Always
disengage and lock out the hydraulic controls for the boom mower before transporting.
Inadvertent boom movement on public roads may contact with other vehicles resulting in
serious bodily injuries or even death.
(SBM-21)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be cl early visible and legible. When transport ing the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.
(SG-6)
AXTREME 2 02/10 Safety Section 1-15
© 2010 Alamo Group Inc.
SAFETY
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care
SAFETY
and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and red uce your speed. Be a ware of traf fic around yo u
and watch out for the other guy.
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death.
(SG-19)
(STI-10)
Concluding Safety Instructions and Practices
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
(SG-18)
AXTREME 2 02/10 Safety Section 1-16
© 2010 Alamo Group Inc.
SAFETY
Decal Location
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals.
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Tractor Decals
1. D377 1 INSTRUCT Boom Mower Safety Booklet
2. 03200347 1 REFLECT SMV
ITEM PART NO. QTY. TYPE DESCRIPTION
-- Frame & Counterweight Decals
1. 000678 1 INSTRUCT Grease Fitting Inside
2. 02971943 1 LOGO Alamo Industrial 2-7/8x20
AXTREME 2 02/10 Safety Section 1-17
© 2010 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. LEVEL DESCRIPTION
1. 00757139 3 LOGO Alamo Industrial
2. 024028 1 WARNING Replace Worn Rubber Deflectors
3. 02925100 1 IMPORTANT Genuine Parts
4. 02958241 1 DANGER Multi Hazard
5. 02967867 1 DANGER Safety Shield
6. 2738332 1 REFLECT Red Reflector
7. 2738333 1 REFLECT Yellow Reflector
8. ------------------ nfs SERIAL NUM Serial Number Plate
9. 02970889 1 LOGO 60” Rotary
10. 00769737 1 DANGER Blades,Thrown Objects
11. D138 1 INSTRUCT CW Blade Rotation
12. D375 1 WARNING Replace Blades in Pairs
AXTREME 2 02/10 Safety Section 1-18
© 2010 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. LEVEL DESCRIPTION
1. 002369 1 DANGER Multi-Hazard
2. 02965141 1 DANGER Thrown Objects
3. 02967668 1 DANGER Thrown Objects Safety Shields
4. 02967867 1 DANGER Safety Shield
5. 00725739 1 WARNING Shield and Guards
6. 00758194 1 WARNING Belt Shield
7. 02925100 1 IMPORTANT Genuine Parts
8. 000108 1 INSTRUCT Flail Operation
9. 000678 1 INSTRUCT Grease Fitting Inside
10. 00757139 2 LOGO Alamo Industrial
11. nfs SERIAL NUM Flail Axe Serial Number
AXTREME 2 02/10 Safety Section 1-19
© 2010 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
1. 00769736 1 WARNING Use/Repair Shields
2. 02925100 1 CAUTION Genuine Parts
3. 02958241 1 DANGER Operator Safety
4. 02967827 1 DANGER Multi hazard Rotary
5. 02975170 1 DANGER Foot/Leg Contact
6. 02975515 1 WARNING Disconnect Solenoid
7. 02975158 1 WARNING Hearing Protection
8. 00769737 1 DANGER Cutting Blades
9. 00758194 1 WARNING V-Belt Pinch
10. D138 1 DECAL Blade Rotation
11. 1458392 1 REFLECT Red Reflector
12. 1458393 1 REFLECT Yellow Reflector
13. 02975516 1 CAUTION No Hitch Post Here
14. 00757139 2 LOGO Alamo Industrial
15. 02965262 1 DANGER Leak/Hose Burst
16. 02962764 1 DANGER Pinch Point
17. 00756004 3 DANGER Guard Missing
18. nfs 1 SERIAL NUM Serial Plate
AXTREME 2 02/10 Safety Section 1-20
© 2010 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. DESCRIPTION
1. 02962764 6 Warning, Pinch Points
2. 02988484 2 Name Logo, 18’ Axtreme . 02988485 2 Name Logo, 22’ Axtreme . 02988486 2 Name Logo, 25’ Axtreme
3. 02987987 1 Hose Connection
4. ------------------- NFS Serial Number Plate
AXTREME 2 02/10 Safety Section 1-21
© 2010 Alamo Group Inc.
Decal Description
Slow Moving Vehicle Decal. Keep SMV reflector
clean and visible. DO NOT transport or operate
without the SMV.
P/N 03200347
Information that Grease Fitting is present and must
apply grease.
SAFETY
SAFETY
P/N 000678
Name LOGO - Alamo Industrial
P/N 00757139
IMPORTANT - Use only Genuine Alamo Industrial
replacement parts.
P/N 02925100
AXTREME 2 02/10 Safety Section 1-22
© 2010 Alamo Group Inc.
SAFETY
WARNING! Failure to use and maintain shields
and deflectors in good condition may lead to injury
or death from entanglement with rotating parts,
being hit by objects thrown with great force by
blades, or by contact.
Always replace guards which have been removed
for maintenance. Never operate with guards
missing or broken.
Chain guards, gearbox, driveline shields, rubber
fabric deflectors and solid band enclosures are
subject to wear. Lost and broken parts must be
repaired or replaced as soon as damage is found.
Safety shields must be installed and in good
condition to reduce the possiblity of thrown objects
anytime the machine is operated in any area where
thrown objects could cause property damage or
bodily injury.
P/N 00769736
SAFETY
DANGER! Keep Away Thrown Objects.
Inspect the area before mowing for potential mower
hazards. Remove or avoid all foreign objects such
as wire, cable, metal objects, and all other foreign
material.
Foreign material can be thrown from the mower
and cause serious bodily injury to the operator and
passerby.
Do Not let rotating blades contact solid objects like
rocks, posts, curbs or guard rails.
Operate only if all Guards, Deflectors are in place
and in good condition.
Do Not operate with Mower or Wing raised off the
ground.
Stop mowing if Passersby enter the area of thrown
objects. (See Operator’s Manual)
Stay away from rotating blades. Keep hands and
feet away from rotating blades.
Do Not approach mower until all motion has
stopped.
P/N 00769737
AXTREME 2 02/10 Safety Section 1-23
© 2010 Alamo Group Inc.
DANGER! - Multi-Hazard Boom. Take precautions
while transporting and operating Boom Unit.
P/N 02958241
DANGER! - Multi Hazard - Failure to follow Safety
Messages and Operating Instructions can cause
serious bodily injury or even death to Operator and
Others in area.
SAFETY
SAFETY
P/N 02967867
Red Reflectors
P/N 2738332
Yellow Reflectors
P/N 2738333
AXTREME 2 02/10 Safety Section 1-24
© 2010 Alamo Group Inc.
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