Alamo Hydraulic Flex Wing Cutter Falcon User Manual

Falcon 10 - 15

Hydraulic Flex Wing Cutter

Pub 09-08

Part No. 02985378P

PART'S MANUAL

An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Servis-Rhino (800446-5158) to obtain a Free copy before operating the equipment.

ALAMO INDUSTRIAL

1502 E. Walnut Seguin, Texas 78155 210-372-3551

TO THE OWNER/OPERATOR/DEALER

RED

002369

LOCK UP.

5. TRANSPORT SAFELY,

6. USE SMV, LIGHTS, &

REFLECTORS.

7. DO NOT OPERATE WITH MOWER OR WING RAISED.

8. DO NOT MOUNT OR DISMOUNT WHILE MOVING.

4. BLOCK UP SECURELY BEFORE WORKING UNDER.

3. USE SAFETY SHOES,HARD HAT, SAFETY GLASSES, SEAT BELTS, & ROPS.

2. NO RIDERS, NO CHILDREN

OPERATORS.

MANUAL

READ

Never mount or dismount a moving vehicle. Crushing from runover may cause injury or death.

Put tractor in park or set brake, disengage PTO, stop engine, remove key, and wait until noise of rotation has ceased

to prevent entanglement in rotating parts which may cause injury or death.

8. Before dismounting, secure flail mower in transport position or lower to ground.

7. Never operate with Flail Mower or Folding Section raised if passersby, bystandards or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Shields or implement structure.

6. Make certain that SMV sign, Warning Lights, and Reflectors are clearly visible. Follow local traffic codes.

Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable.

5. Before transporting, put Lift Lever in detent or full-lift position. Install Transport Safety Devices securely on folding implements. Slowdown when turning and on hillsides.

4. Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls. Make certain that area is clear before lowering or folding.

3. Operate only with tractor having Roll-Over Protective Structure (ROPS) and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn. Personal Protective Equipment such as Hard Hat, Safety Glasses, Safety Shoes, and Ear Plugs are recommended.

2. Allow no children on or near implement of tractor. Allow no riders on tractor or implement. Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades.

Learn how to stop engine suddenly in an emergency. Be alert for passersby and especially children.

1. Study and understand Operator's Manuals, Safety Signs, and Instructional Decals for tractor & flail mower to prevent misuse, abuse, & accidents. Practice before operating mower in a confined area or near passersby.

FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA.

DANGER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.

Observe the rules of safety and common sense!

FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA.

2. NO RIDERS, NO CHILDREN

3. USE SAFETY SHOES,HARD HAT, SAFETY GLASSES, SEAT BELTS, & ROPS.

4. BLOCK UP SECURELY BEFORE WORKING UNDER.

Learn how to stop engine suddenly in an emergency. Be alert for passersby and especially children.

5. Before transporting, put Lift Lever in detent or full-lift position. Install Transport Safety Devices securely on folding implements. Slowdown when turning and on hillsides.

Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable.

6. Make certain that SMV sign, Warning Lights, and Reflectors are clearly visible. Follow local traffic codes.

8. Before dismounting, secure flail mower in transport position or lower to ground. Put tractor in park or set brake, disengage PTO, stop engine, remove key, and wait until noise of rotation has ceased

to prevent entanglement in rotating parts which may cause injury or death.

Never mount or dismount a moving vehicle. Crushing from runover may cause injury or death.

5. TRANSPORT SAFELY,

6. USE SMV, LIGHTS, &

LOCK UP.

7. DO NOT OPERATE WITH MOWER OR WING RAISED.

8. DO NOT MOUNT OR DISMOUNT WHILE MOVING.

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.

PARTS

SECTION

Parts Section – 1

PARTS ORDERING GUIDE

The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section.

1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered.

3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part.

4. The Manufacturer reserves the right to substitute parts where applicable.

5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order.

6. The Manufacturer reserves the right to change prices without prior notice.

NOTE: Please refer to The Safety Section in the front of this Manual for the proper

Part Number when ordering Replacement Safety Decals.

For maximum safety and to guarantee optimum product reliability, always use genuine Servis-Rhino Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to:

ALAMO INDUSTRIAL

1502 E. Walnut Seguin, Texas 78155 830-379-1480

Parts Section – 2

PART NAME INDEX

AXLE ASSEMBLY....................................................................................................................................................................................... 5

AXLE ATTACHMENT................................................................................................................................................................................. 6

AXLE TURNBUCKLE ASSEMBLY........................................................................................................................................................... 7

BLADE CARRIER ASSEMBLY.................................................................................................................................................................. 8

CHAINGUARD ASSEMBLY - FRONT CENTER.................................................................................................................................... 10

CHAINGUARD ASSEMBLY - FRONT WING......................................................................................................................................... 11

CHAINGUARD ASSEMBLY - REAR CENTER...................................................................................................................................... 12

CHAINGUARD ASSEMBLY - REAR WING........................................................................................................................................... 13

COMPLETE ASSEMBLY........................................................................................................................................................................... 14

CYLINDER ASSEMBLY - CENTER......................................................................................................................................................... 15

CYLINDER ASSEMBLY - WING............................................................................................................................................................. 16

CYLINDER ATTACHMENT - CENTER.................................................................................................................................................. 17

CYLINDER ATTACHMENT - WING....................................................................................................................................................... 18

FILTER ASSEMBLY.................................................................................................................................................................................. 19

HITCH OPTION - CAPTIVE BALL COUPLER....................................................................................................................................... 20

HITCH OPTION - PINTLE HOOK............................................................................................................................................................. 21

HYDRAULIC CONTROL VALVE - CLOSED CENTER......................................................................................................................... 22

HYDRAULIC CONTROL VALVE - OPEN CENTER.............................................................................................................................. 23

HYDRAULIC CONTROL VALVE WITH MOUNTING KIT.................................................................................................................. 24

HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - CENTER........................................................................................................... 26

HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - LEFT WING..................................................................................................... 28

HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - RIGHT WING.................................................................................................. 30

HYDRAULIC PUMP AND HOSE ASSEMBLY - TANDEM................................................................................................................... 32

HYDRAULIC MOTOR REPLACEMENT PARTS - CENTER................................................................................................................. 33

HYDRAULIC MOTOR REPLACEMENT PARTS - LEFT WING........................................................................................................... 34

HYDRAULIC MOTOR REPLACEMENT PARTS - RIGHT WING........................................................................................................ 35

HYDRAULIC PUMP REPLACEMENT PARTS - TANDEM................................................................................................................... 36

HYDRAULIC OIL COOLER AND FAN ASSEMBLY............................................................................................................................. 37

HYDRAULIC SCHEMATIC...................................................................................................................................................................... 38

HYDRAULIC TANK ASSEMBLY............................................................................................................................................................ 40

LEVEL ROD ASSEMBLY.......................................................................................................................................................................... 42

MOTOR ATTACHMENT........................................................................................................................................................................... 43

REVERSER FAN KIT (NEW MEXICO)................................................................................................................................................... 44

SIDE SKIRTS AND SKID SHOES............................................................................................................................................................. 46

SIDE SKIRTS AND SKID SHOES (NEW MEXICO)............................................................................................................................... 48

SMV SIGN MOUNTING............................................................................................................................................................................ 50

SPEED INCREASER ASSEMBLY............................................................................................................................................................ 52

SPINDLE ASSEMBLY............................................................................................................................................................................... 54

TIRE AND WHEEL OPTION..................................................................................................................................................................... 56

TONGUE ASSEMBLY - LONG................................................................................................................................................................. 58

PART NAME INDEX

WALKING AXLE ASSEMBLY - OPTION............................................................................................................................................... 60

WEIGHT BOX ASSEMBLY - FALCON 10.............................................................................................................................................. 61

WHEEL HUB ASSEMBLY........................................................................................................................................................................ 62

WINCH AND STAND ASSEMBLY - OPTION........................................................................................................................................ 63

WIRING AND HOSE ROUTING DIAGRAM........................................................................................................................................... 64

HOSE ROUTING NOTES........................................................................................................................................................................... 66

FALCON HYDRAULIC SCHEMATIC..................................................................................................................................................... 67

WIRING HARNESS - 15 FT....................................................................................................................................................................... 68

AXLE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 00777831 1 WLDMT LH WING AXLE 2 00777830 1 WLDMT RH WING AXLE 3 00778962 1 WLDMT STANDARD AXLE 4 00009500 4 BOLT-HEX 3/4 NC 4-1/2 PL5 5 00751584 4 SPACER TUBE 6 00037200 4 NUT TOPLOCK 3/4 NC PLC 7 00605600 6 HHCS 1/2 NC 3-1/4 PL 8 00001800 6 LOCKNUT TLM 1/2 NV PLB 9 00763449 2 ASSEMBLY CONTROL ROD

AXLE ATTACHMENT

ITEM PART NO. QTY. DESCRIPTION

1 00752278 2 HEXB 1 NC 7 PL5 2 02030300 6 NUT TOPLOCK 1 NC PLB 3 00750479 2 HEXB 1 NC 4-3/4 PL5 4 00016700 2 BOLT 1 NC 8 GR8

AXLE TURNBUCKLE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

00763449 1 ASSY-CONTROL-ROD 1 00763450A 1 TURNBUCKLE,1-1/8NC THRD 2 HOLE 2 00763962 1 WLDMT-TOP LINK 3 00763447 1 TOP LINK,THREADED 4 02012200 1 NUT HEX 1-1/8 NC PL 5 02152800 2 HEXB 5/16 NC 2-1/2PL 6 00780848 1 GREASE FITTING 7 00750940 2 NUT TOPLOCK 5/16 NC PLB

BLADE CARRIER ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 0622010330 2 BLADE, CCW FAN (RIGHT WING)

0652010330 4 BLADE CW - (LEFT WING & CENTER) (SHOWN)

00762435 2 BLADE FAN CCW 5/8 HEAVY DUTY (RIGHT WING)

00762438 4 BLADE FAN CW 5/8 HEAVY DUTY (LEFT WING & CENTER)

0652010003 6 BLADE, FLAT ( RIGHT WING, LEFT WING, AND CENTER)

00757830 2 BLADE, CCW TWISTED-HIGH SUCTION (RIGHT WING)

00757829 4 BLADE,CW TWISTED-HIGH SUCTION (LEFT WING & CENTER) 2 00779371 2 BLADE PAN WELDMENT, WING SECTION LH OR RH

00779372 1 BLADE PAN WELDMENT, CENTER SECTION 3 571045 6 WASHER 4 5GL16140 6 LOCKNUT 1 -14 LH TLN PL 5 00779283 6 WASHER 6 01422502 3 COTTER PIN 7 00777874 3 NUT, HEX SLOTTED FLANGED M36 8 B571044 3 BOLT SHOULDER - BLADE BOLT KIT (INCLUDES 2 BOLTS & 2 LOCKWASHERS) 10 02675800 4 HHCS 5/8-11UNC 1-1/2 PL5

BLADE CARRIER ASSEMBLY

Continued... ITEM PART NO. QTY. DESCRIPTION

11 00749136 4 NUT TOPLOCK 5/8 NF PLB 12 00756077 4 WASHER,5/8 HARDENED 13 00779373 1 WLDMT, WING BLADE BAR 14 00771304 1 SUPPORT, SEAL PROTECTOR SHIP 15 00779372 1 CENTER BLADE PAN 16 00779371 - WING BLADE PAN

CHAINGUARD ASSEMBLY - FRONT CENTER

ITEM PART NO. QTY. DESCRIPTION

1 00778190 1 DOUBLE CHAINGUARD, ASY, CTR LH 2 00778192 1 DOUBLE CHAINGUARD, ASY, CTR FRT 3 00778191 1 DOUBLE CHAINGUARD, ASY, CTR FRT RH 4 4526 7 FLANGE LOCKNUT 1/2 NC 5 02030700 7 HHCS 1/2-13UNC 1-1/4 PL5

CHAINGUARD ASSEMBLY - FRONT WING

ITEM PART NO. QTY. DESCRIPTION

1 00778141 1 DOUBLE CHAINGUARD ASSY, FRONT WING 2 00002700 4 FLATWASHER 1/2 PL STD 3 02030700 4 HHCS 1/2-13UNC 1-1/4 PL5

CHAINGUARD ASSEMBLY - REAR CENTER

ITEM PART NO. QTY. DESCRIPTION

1 00757447 1 DOUBLE CHAINGUARD ASSY, REAR CTR 2 02030700 6 HHCS 1/2-13UNC 1-1/4 PL5 3 00002700 6 FLATWASHER 1/2 PL STD 4 4526 6 NUT LOCK FLG WHIZ 1/2-13 NC PL

CHAINGUARD ASSEMBLY - REAR WING

ITEM PART NO. QTY. DESCRIPTION

1 00761275 1 DOUBLE CHAINGUARD ASSY, REAR WING 2 00763213 1 DOUBLE CHAINGUARD ASSY, REAR INSIDE WING 3 00748823 3 HHCS 1/2-13UNC 1-1/2 PL5 4 00753013 3 HHCS 1/2 NC 3 PL8 5 4526 6 NUT LOCK FLG WHIZ 1/2-13 NC PL 6 00002700 3 FLATWASHER 1/2 PL STD 7 00761027 3 PIPE SPACER

COMPLETE ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 00779322 1 WDMT, CENTER SECTION - FALCON 15

02986648 1 WDMT, CENTER SECTION - FALCON 10 2 00777798 1 WLDMT, LEFT WING - FALCON 15 3 00777799 1 WLDMT, RIGHT WING - FALCON 15

CYLINDER ASSEMBLY - CENTER

ITEM PART NO. QTY. DESCRIPTION

00759946A 1 CYLINDER ASSEMBLY 1 2417158 1 CLEVIS CAP 2 2417157 1 ROD CAP 3 00774732 1 PISTON 4 00774737 1 ROD 5 00774748 1 TUBE 6 00774742 4 TIE ROD 9 * 2 END CAP O-RING 10 * 1 ROD WIPER SEAL 11 * 1 ROD DUSTSEAL 12 * 1 PISTON SEAL 13 * 1 PISTON WEAR RING 14 * 2 END CAPBACKUPWASHERS 15 3047117 1 NYLONTHREAD PROTECTOR 16 1917140 1 ROD CLEVIS 17 00774740 1 SETSCREW 18 33005H5C 8 TIE ROD NUT 19 5JRC16140 1 PISTON NUT 20 1917132 1 PORTPLUG 21 2417154 1 BREATHER * 00774761 1 SEAL KIT

NOTE:ITEMS 9-14 ARE INCLUDED IN SEAL KIT 00774761

CYLINDER ASSEMBLY - WING

ITEM PART NO. QTY. DESCRIPTION

00759947A 1 CYLINDER ASSEMBLY 1 2417158 1 CLEVIS CAP 2 2417157 1 ROD CAP 3 00774732 1 PISTON 4 00774738 1 ROD 5 00774749 1 TUBE 6 00774743 4 TIE ROD 9 * 2 END CAP O-RING 10 * 1 ROD WIPER SEAL 11 * 1 ROD DUSTSEAL 12 * 1 PISTON SEAL 13 * 1 PISTON WEAR RING 14 * 2 END CAPBACKUPWASHERS 15 3047117 1 NYLONTHREAD PROTECTOR 16 1917140 1 ROD CLEVIS 17 00774740 1 SETSCREW 18 33005H5C 8 TIE ROD NUT 19 5JRC16140 1 PISTON NUT 20 1917132 1 PORTPLUG 21 2417154 1 BREATHER * 00774761 1 SEAL KIT

NOTE:ITEMS 9-14 ARE INCLUDED IN SEAL KIT 00774761

CYLINDER ATTACHMENT - CENTER

ITEM PART NO. QTY. DESCRIPTION

1 00778942 1 ASY, SPRING POD 2 00606000 1 PIN-COTTER 3/16 X 2 3 103266 1 CYLINDER PIN 4 00755234 1 CONTROL SPACER KIT 5 00777963 1 PLATE, TRANSPORT LOCK 6 00778939 1 SPRING SUPPORT WELDMENT 7 00778940 2 WLDMT, PIVOT ARM 8 371063A 2 SPRING 9 00778933 1 WLDMT, BASE SPRING POD 10 0656460240 2 WLDMT-PIN 11 37107B13 4 CLIP-X HAIR PIN 12 02030300 1 NUT TOPLOCK 1 NC PLB 13 00001800 2 LOCKNUT TLM 1/2 NC PLB 14 00779069 3 SPRING GUIDE AND SPACER 15 00781043 2 HHCS 1 NC 3-1/2 PL5 16 00779106 2 SPRING POD SPACER 17 02675800 1 HHCS 5/8-11 X 1-1/2 PL5 18 00695100 1 LOCKNUT TOPLOCK 5/8NC PLB 19 02985379 1 WLDMT HOSE BRACKET 20 02822500 2 FLATWASHER 1 PL

CYLINDER ATTACHMENT - WING

ITEM PART NO. QTY. DESCRIPTION

1 00775174 1 FLAT TRANSPORT BAR 2 8352 2 PIN ASSEMBLY 3 00761504 1 SPACER 1-1/2 OD X 1ID X1LG 4 00606000 4 PIN-COTTER 3/16 X 2 5 02985161 1 WLDMT FLOATING LINK 6 02985146 1 WLDMT SWITCH MOUNT BAR 7 02712500 1 HHCS 1 NC 4 PL8 8 02030300 1 NUT TOPLOCK 1 NC PLB 9 02985147 1 SWITCH PROXIMITY 12VDC 6A 10 00777186 2 HINGE ROD CAP 11 651091 1 WDMT, HINGE PIN 12 02766400 1 HEXB 5/16 NC 1-1/2 13 00750940 1 LOCKNUT TLM 5/16 NC 14 00776591 1 BUMPER, WING RUBBER 15 00755934 2 NUT MET 8MM-P1.25 16 02986239 1 SPACER CYLINDER COLLAR 17 00761503 1 SPACER 1-1/2 OD X 1 ID X 1/2 LG 18 37107B13 1 HAIRPIN CLIP 19 02822500 2 FLATWASHER 1 PL

FILTER ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

02964748 1 FILTER ASY 1 02961001 1 FILTER ELEMENT REPLACEMENT ONLY 2 02972678 1 SPRING, FILTER CARTRIDGE 3 02973782 1 VALVE, FILTER BYPASS 4 02978349 1 FILTER COVER 5 02978355 1 NUT AND BOLT KIT F/ TOP COVER

02978354 1 SEAL KIT

HITCH OPTION - CAPTIVE BALL COUPLER

ITEM PART NO. QTY. DESCRIPTION

00769178 1 ASY,CAPTIVE BALL HITCH 1 00759331 1 COUPLER CLEVIS WELDMENT 2 00758938 1 BALL, HITCH 2-5/16 BALL 1-1/4 3 02960916 1 HHCS 3/4 NC 5 PL8 4 00037200 1 NUT TOPLOCK 3/4 NC PLC 5 15B1200 2 WASHER 3/4 P SAE 6 00769398 1 ASY,CHAIN & PIN 7 00752670 1 FITTING,GREASE STRAIGHT 1/4-28

HITCH OPTION - PINTLE HOOK

ITEM PART NO. QTY. DESCRIPTION

00773869 1 ASY PINTLE HOOK OPTION 1 00773872 1 WLDMT PINTLE HOOK CLEVIS 2 00752283 1 WLDMT, PINTLE HOOK MOUNTING 3 00752279 1 PINTLE HOOK 4 02891800 4 HHCS 1/2 NC 1-3/4 PL8 5 00001800 4 LOCKNUT TLM 1/2 NC PLB 6 02712500 1 HHCS 1 NC 4 PL8 SPECIAL 7 02030300 1 NUT TOPLOCK 1 NC PLB 8 02845600 1 HEXB 5/8 NC 3 PL5 9 00695100 3 NUT,TOPLOCK 5/8 NC PLB 10 00003300 1 HEXB 3/4 NC 4 PL5 11 00037200 1 NUT TOPLOCK 3/4 NC PLC

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