Alamo FC-0001 User Manual
BOOM ARM MOWER
Published 03/09 Part No. 02981992C
OPERATOR’S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
UNDERSTAND, and FOLLOW the Safety
ALAMO INDUSTRIAL®
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
©2009 Alamo Group Inc.
$0.00
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorded o n the Warranty Card and on the Warranty Form that you retain.
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the
mower, will significantly assist in this important education.
Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-
trial.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax
AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.
Alamo Industrial Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Requester Name Phone:
Requester Address:
City
State
Zip Code
Mower Model: Serial Number:
Date Purchased: Dealer Salesperson:
Dealership Name: Dealership Location:
Mail to:
AEM Video Services
1502 E Walnut street
Seguin, TX 78155
Or Fax to:
(830) 372-9529
Or Email to:
AEMVideo@alamo-group.com
TABLE OF CONTENTS
SAFETY SECTION ..............................................................................................................1-1
General Safety Instructions and Practices ...........................................................................1-2
Operator Safety Instructions and Practices ..........................................................................1-3
Connecting & Disconnecting Implement Safety Instructions & Practices ............................1-5
Equipment Operation Safety Instructions and Practices ......................................................1-6
Maintenance and Service Safety Instructions and Practices .............................................1-12
Transporting Safety Instructions and Practices ..................................................................1-14
Concluding Safety Instructions and Practices ....................................................................1-16
Decal Location ...................................................................................................................1-17
Decal Description ...............................................................................................................1-28
Federal Laws and Regulations ...........................................................................................1-44
INTRODUCTION SECTION .................................................................................................2-1
OPERATION SECTION .......................................................................................................3-1
OPERATOR REQUIREMENTS ...........................................................................................3-3
ROPS and Seat Belt ................................. ... ... .... ... ... ....................................... ... ... ... .... ... ... ...............................3-4
Operator Thrown Object Protection ...................................................................................................................3-4
Tractor Lighting and SMV Emblem .............. ......................................................................................................3-5
Tractor Ballast ....................................................................................................................................................3-5
GETTING ON AND OFF THE TRACTOR ...........................................................................3-6
Boarding the Tractor ..........................................................................................................................................3-6
Dismounting the Tractor .....................................................................................................................................3-6
STARTING THE TRACTOR ................................................................................................3-7
CONNECTING ATTACHING HEADS TO THE BOOM ........................................................3-8
Connecting Mower Head Hydraulics ..................................................................................................................3-8
PRE-OPERATION INSPECTION AND SERVICE ...............................................................3-9
Tractor Pre-Operation Inspection/Service ........................................................................................................3-10
Boom Unit Pre-Operation Inspection and Service ...........................................................................................3-10
Cutting Component Inspection .........................................................................................................................3-18
Blade Bolt Inspection .......................................................................................................................................3-19
OPERATING THE BOOM JOYSTICK CONTROL .............................................................3-22
Maverick Boom Control System .......................................................................................................................3-23
The Hydraulic System ......................................................................................................................................3-23
The Mower Head Circuit ..................................................................................................................................3-24
The Electronic Network ....................................................................................................................................3-24
The Instrumentation .........................................................................................................................................3-26
Operator Interface . .... ... ... ... ... ....................................... ... .... ... ... ... .... ... ... ... .... ...................................................3-27
Swing ...............................................................................................................................................................3-30
Lift ....................................................................................................................................................................3-31
Dipper ..............................................................................................................................................................3-32
Telescoping Boom ...........................................................................................................................................3-33
Tilt ....................................................................................................................................................................3-34
Head Swivel .....................................................................................................................................................3-35
Door ................................................................................................................................................................3-36
DRIVING THE TRACTOR AND IMPLEMENT ...................................................................3-37
Starting the Tractor ..........................................................................................................................................3-38
Brake and Differential Lock Setting ..................................................................................................................3-39
Driving the Tractor and Boom ...................... .................................................................... ................................3-40
Alamo Industrial is a Registered Trademark of Alamo Group Inc.
OPERATING THE BOOM UNIT AND ATTACHED HEAD ................................................3-41
Foreign Debris Hazards/Overhead Obstructions .............................................................................................3-42
Operating Speed and Ground Speed ..............................................................................................................3-43
Operating the Attached Mower Heads .............................................................................................................3-43
Shutting Down the Attached Head ............................ ....................................... ................................................3-47
TRACTOR, BOOM, AND ATTACHED HEAD STORAGE .................................................3-48
TRANSPORTING THE TRACTOR AND IMPLEMENT .....................................................3-48
Transporting on Public Roadways ...................................................................................................................3-50
Hauling the Tractor and Implement ..................................................................................................................3-52
MAINTENANCE SECTION ..................................................................................................4-1
Lubrication Information .........................................................................................................4-2
Hydraulic Oil, Filters, and Components ................................................................................4-4
Blades ..................................................................................................................................4-5
Hardware ..............................................................................................................................4-6
Cylinder Rod Maintenance ...................................................................................................4-6
Proper Torque for Fasteners ................................................................................................4-7
Service of Spindle Housing (FIGURE Mnt-0006) .................................................................4-8
Start up Procedure .............................................................................................................4-11
Timber Cat Head ................................................................................................................4-12
Buzzbar Head ....................................................................................................................4-13
Flail Axe Head ....................................................................................................................4-15
Grass Flail Head ................................................................................................................4-16
General Information on Flail Mower Vibration ....................................................................4-19
Spindle Service Procedure 02960553B and 02960553C ...................................................4-21
Cleaning .............................................................................................................................4-22
Inspection ...........................................................................................................................4-22
Assembly ............................................................................................................................4-22
Alamo Industrial is a Registered Trademark of Alamo Group Inc.
SAFETY SECTION
© 2009 Alamo Group Inc.
Safety Section 1-1
SAFETY
General Safety Instructions and Practices
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
SAFETY
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or
repair.
(SG-1)
(SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.
MAVERICK 3/09 Safety Section 1-2
© 2009 Alamo Group Inc.
(SG-3)
SAFETY
N
til
d
Al
ith th
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.
(SG-30)
(SG-31)
Operator Safety Instructions and Practices
ever operate the Tractor or Implement un
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.
(SG-4)
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, a nd other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.
(SG-16)
SAFETY
you have read an
(SG-I7)
ways read carefully and comply fully w
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
(SG-22)
MAVERICK 3/09 Safety Section 1-3
© 2009 Alamo Group Inc.
e manufacturer’s
SAFETY
Prol
U
tti
d
SAFETY
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.
Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others.
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.
(SG-27)
(SG-24)
(SG-25)
onged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.
se extreme caution when ge
ng onto the Implement to perform repairs, maintenance an
(SG-32)
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.
(SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding.
(SG-38)
MAVERICK 3/09 Safety Section 1-4
© 2009 Alamo Group Inc.
SAFETY
e
f
The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should remain in his seat for 60 seconds
after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5)
“Wait a minute...Save a life!”
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has
stopped and the decks are securely blocked up.
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.
Do not put hands or feet near the cutter bar. Blade contact can result
in serious injury. Stay away until all motion has stopped and the
mower is securely blocked up.
(SFL-2)
SAFETY
(SGM-09)
(SSM-1)
Do not operate the implement while wearing loose fitting clothing. Entanglement of th
clothing with the rotating elements can result in serious injury or even death. Stay clear o
all rotating elements at all times. (SSP-03)
Connecting & Disconnecting Implement Safety Instructions & Practices
Each Rear Wheel must have a minimum of 1500 pound co ntact with the
surface to prevent lateral instability and possible tip-over which could
result in serious bodily injury or even death. Widen the wheel tread and add weights if
needed. Refer to the mounting instructions or call Customer Service if you need
assistance with Couterweight Procedure.
Do Not attempt to raise or lower the boom or mower head unless the Implement is secu rely
attached to the Tractor. The Implement could tip over and cause equipment damage and
possible serious injury or death. Do Not use the boom controls to assist in installing the
implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor
operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a
component to fall. A sudden or inadvertent fall by any of these components could cause seri ous injury or even
death.
(SBM-23)
(SBM-11)
MAVERICK 3/09 Safety Section 1-5
© 2009 Alamo Group Inc.
SAFETY
Equipment Operation Safety Instructions and Practices
Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting
it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure
support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands
or feet under lifted components.
This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking s ign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.
(S3PT-1)
(S3PT-12)
SAFETY
Use extreme caution when raising the Mower head. Stop the Blades from turning when the
Mower Head is raised and passersby are within 100 yards. Raising the Mower head
exposes the Cutting Blades which creates a potentially serio us hazard and can cause serio us injury by object s
thrown from the Blades or by contact with the Blades.
(SBM-2)
Never Leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower
. (SBM-4)
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom
within 10 feet of any power line. When working close to overhead
power lines consult your electric company for a safe code of operation.
(SBM-7)
The center of Gravity of Tractors equipped with a Rear-Mounted Boom
Mower is shifted to the rear and removes weight from the front wheels.
Add front ballast until at least 20% of the tractors weight is on the front
wheels to prevent rearing up, loss of steering control, and possibly
injury.
(SBM-10)
The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.
(SBM-15)
Use extreme care and Safety Aw areness when using the boom mower h ead to mulch loose
brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this
debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This cut debris can be
thrown at great velocities and could result in serious injury or even death.
(SBM-17)
MAVERICK 3/09 Safety Section 1-6
© 2009 Alamo Group Inc.
SAFETY
Do not back up this implement when the boom or mower head is extended. Backing could
damage the machine or its components.
Follow these guidelines to reduce the risk of equipment and
grass fires while operating, servicing, and repairing the Mower
and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible
location.
-Do Not operate the Mower on a Tractor with an underframe
exhaust.
-Do Not smoke or have an open flame near the Mower and
Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Do Not attempt to mow or place the mower head close to
burning debris.
-Never allow clippings or debris to collect near drivelines,
gearboxes or hydrualic componts such as valves, tanks,
pumps and motors. Periodically shut down the Tractor and
Mower and clean clippings and collected debris from the
mower deck.
(SBM-20)
(SBM-19)
SAFETY
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor
engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are
missing or damaged replace them immediately. Do not operate the mower until the
blades have been replaced and the Mower operates smoothly. Operating the Mower with
excessive vibration can result in component failure and broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious injury ,
or even death, never allow the Mower to be operated with blades missing.
(SFL-4)
MAVERICK 3/09 Safety Section 1-7
© 2009 Alamo Group Inc.
SAFETY
Flail M
diti
owers are capable under adverse con
for great distances (100 yards or more) and causing seriousinjury or
death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good,
workablecondition;
-Mower sections or Wings are running close to and parallel to the ground
withoutexposed Blades;
-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly
inspected and all foreign material such as rocks, cans, glass, and general debris has
been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could
bestruck by the blades, the area should be: inspected and large debris removed, mowed
SAFETY
atan intermediate height, inspected, closely with any remaining debris being removed,
Operate this Equipment only with a Tractor equipped with an approved roll-
over-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling of f the tractor --particularly during a turnover
when the operator could be pinned under the ROPS.
ons of throwingobjects
(SG-7)
BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor contr ols from the tractor seat only.
Never allow children or other persons to ride on the Tractor or Implement.
MAVERICK 3/09 Safety Section 1-8
Falling off can result in serious injury or death.
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.
(SG-9)
(SG-10)
(SG-11)
© 2009 Alamo Group Inc.
SAFETY
I
difficul
k
Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are completely
stopped.
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions.
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves ,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.
(SG-12)
(SG-13)
(SG-15)
SAFETY
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death.
Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.
n case of mechanical
ty during operation, place the transmission in the par
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting.
MAVERICK 3/09 Safety Section 1-9
(SG-23)
(SG-26)
(SG-29)
(SG-39)
© 2009 Alamo Group Inc.
SAFETY
Ext
h
M
SAFETY
Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of th e equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to yo u o r bystanders. Never dismount a moving
tractor.
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms
discontinue mowing.
There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or even
death may occur unless care is taken to insure the safety of the operator,
bystanders, or passersby in the area. Do not operate this machine with
anyone in the immediate area. Stop mowing if anyone is within 100 yards
of mower.
(SG-40)
(SGM-1)
(SGM-02)
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.
reme care should be taken when operating near loose objects suc
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly mark ed and carefully a vo ide d b y th e
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.
(SGM-05)
any varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing.
Remove any like object from the site. Never allow the cutting blades to contact such items.
(SGM-06)
MAVERICK 3/09 Safety Section 1-10
(SGM-4)
© 2009 Alamo Group Inc.
SAFETY
M
The M
ifi
ow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.
Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-08)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed.
(SGM-11)
Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:
(SGM-07)
SAFETY
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m
the mower deck.
(SGM-12)
ower is designed for certain mowing applications and is rated to cut up to a spec
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.
(SGM-14)
Never leave the Implement and Power Unit unattended while the Imple ment is in the ra ised
position. Accidental operation of a lifting lever or a hydraulic failure may cause the
implement to suddenly fall causing serious injury or possible death to anyone who might
inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not
put hands or feet under lifted components.
(SPU-3)
c
MAVERICK 3/09 Safety Section 1-11
© 2009 Alamo Group Inc.
SAFETY
Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower deck
exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from
the Blades.
Maintenance and Service Safety Instructions and Practices
Make sure the PTO shield, integral driveline shields, and input shields
are is installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing.
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and
SAFETY
running. Rotating Parts, Blades or Drivelines could turn without warning and cause
immediate entanglement, injury or death.
Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.
(SRM-07)
(S3PT-8)
(S3PT-11)
(SBH-13)
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.
Place the Mower Head on the ground or securely supported on blocks or stands, disengage
the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times
to relieve pressure prior to starting any maintenan ce or repair work.
(SBM-6)
Always disconnect the wire leads from the mower pump solenoid
before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped before working on
Mower or Tractor. The Mower Blades could inadvertently be turned on without warning
and cause immediate dismemberment, injury or death.
(SBM-12a)
All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards,
Gearbox Shields, PTO integral shields , and Retractable Door
Shields should be used and maintained in good working condition. All safety
devices should be inspected carefully at least daily for missing or broken
components. Missing, broken, or worn items must be replaced at once to reduce
the possibility of injury or death from thrown objects, entanglement, or blade
contact.
(SBM-18)
MAVERICK 3/09 Safety Section 1-12
© 2009 Alamo Group Inc.
SAFETY
DO NOT allow any person under a raised boom or mower head unless
it is securely locked up or supported. DO NOT approach the
Implement unless the Tractor is turned off and all motion has ceased. Never work under
the frame work, or any lifted component unless the implement is securely supported or
blocked up. Inadvertent contact with the controls could allow a component to fall. A
sudden or inadvertent fall by any of these components could cause serious injury or even
death.
(SBM-22)
Always maintain the safety signs in good readable condition. If th e safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.
(SG-8)
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.
(SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.
(SG-20)
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.
(SG-21)
SAFETY
Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If
fuel is spilled, move machine away from the area of the spill and avoid creating any source
of ignition until the gasoline has evaporated.
MAVERICK 3/09 Safety Section 1-13
© 2009 Alamo Group Inc.
(SG-28)
SAFETY
U
dli
r
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly se rvice, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
se caution and wear protective gloves when han
ng sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn.
(SG-37)
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE
SAFETY
SERIOUS INJURY FROM THROWN BLADES.
(SGM-10)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.
(SGM-13)
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.
(SPRM-1)
SEE YOUR ALAMO DEALER
Transporting Safety Instructions and Practices
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make
certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels
to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o
uneven surfaces to prevent lo ss of steering control which could result in property damage
or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched
transport position. Dropping implement in transport can cause serious damage to the
tractor and/or Implement and possibly cause the operator or others to be injured or killed.
(S3PT-02)
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.
MAVERICK 3/09 Safety Section 1-14
© 2009 Alamo Group Inc.
(S3PT-20)
SAFETY
Be particularly careful in transport. The Mower has raised the center of
gravity for the tractor and has increased the possibility of overturn.
Turn curves or go up slopes only at low speed and us ing a gradual turning angle. Slo w
down on rough or uneven surfaces.
When transporting Boom Mower on a truck or trailer, the height or width
may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause
property damage or serious injury or death. If necessary lower boom to
reduce height and/or remove mowing head to reduce width to the legal
limits.
(SBM-8)
Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from
ground or from overhead trimming. Stop mowing if workers or
passersby are with in 100 yards.
(SBM-3)
(SBM-9)
SAFETY
The Joystick Master Control Switch must be OFF to prevent accidental movement of the
boom and cutting head whenever the mower is not being operated.
(SBM-16)
Secure the boom and mower head in the transport position before traveling on public roads.
Never transport on public roads with the boom and mower head extended. Always
disengage and lock out the hydraulic controls for the boom mower before transporting.
Inadvertent boom movement on public roads may contact with other vehicles resulting in
serious bodily injuries or even death.
(SBM-21)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clea rly visible and legible. When transporti ng the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.
(SG-6)
MAVERICK 3/09 Safety Section 1-15
© 2009 Alamo Group Inc.
SAFETY
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care
SAFETY
and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you
and watch out for the other guy.
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death.
(SG-19)
(STI-10)
Concluding Safety Instructions and Practices
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
(SG-18)
MAVERICK 3/09 Safety Section 1-16
© 2009 Alamo Group Inc.
SAFETY
Decal Location
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals.
SAFETY
1
MAVERICK 3/09 Safety Section 1-17
© 2009 Alamo Group Inc.
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Tractor Decals
1. D377 1 MULTI Multi- Hazard Boom Safety Book
2. 03200347 1 REFLCTR SMV
ITEM PART NO. QTY. TYPE DESCRIPTION
---Tank Decals
1. 02971943 1 LOGO Alamo Industrial 2-7/8x20
2. 02981986 1 INSTRUCT Hose and Electrical
3. 02979473 1 INSTRUCT ISO VG 100 Hyd Oil
4. 02965262 1 WARNING Hose Burst
5. 02971123 1 WARNING Pressurized Tank
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
-- Frame & Counterweight Decals
1. 000678 1 INSTRUCT Grease Fitting Inside
2. 02971943 1 LOGO Alamo Industrial 2-7/8x20
ITEM PART NO. QTY. TYPE DESCRIPTION
1. 00776031 1 __________ CANISTER, Operator’s Manual
MAVERICK 3/09 Safety Section 1-18
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. LEVEL DESCRIPTION
02981782 1 - 60” Rotary
1. 00757139 2 LOGO Logo, Alamo By Terrain King
2. 00757140 1 LOGO Alamo Industrial Logo
3. 00769736 1 WARNING Use /Repair Guards
4. 00769737 2 DANGER Blades Thrown Objects
5. 02925100 1 IMPORTANT Replacement Parts
6. 02967827 1 DANGER Multi Hazard
7. 02967867 1 DANGER Danger Safety Shield Operation
8. 2738332 1 REFLECT Red Reflector
9. 2738333 1 REFLECT Yellow Reflector
10. 02970889 1 SIZE 60’ Rotary Mower
MAVERICK 3/09 Safety Section 1-19
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
02980202 - 50” X Frame Square Head Assy
1. 00769736 1 WARNING Use/Repair Shield & Guards
2. 00769737 2 DANGER Cutting Blades/Thrown Objects
3. 02725100 1 LOGO NAME BOOM AXE
4. 02925100 1 IMPORTANT Genuine Parts, Rotary
5. 02967827 1 DANGER Multiple Hazard, Rotary (*) (Mower
6. 02967867 1 DANGER Safety Gate Operation
7. 02970883 1 SIZE 50"
8. 00757139 2 LOGO ALAMO Industrial
9. 2738332 1 REFLECT Red Oblong Reflector
10. 2738333 1 REFLECT Yellow Oblong Reflector
11. 02979551 1 LOGO Alamo Ind. Sq. Green
MAVERICK 3/09 Safety Section 1-20
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Flail Head (Flail-Axe)
1. 002369 1 DANGER Multi- Hazard, Flail
2. 02965141 1 DANGER Boom Flails
3. 02967668 2 DANGER Cutting Blades/Thrown Objects
4. 02967867 1 DANGER Safety Shield Operation
5. 00725739 1 WARNING Use/Repair Shields & Guards
6. 00758194 1 WARNING V-Belt Pinch Point
7. 02925100 1 IMPORTANT Genuine Replacement Parts
8. 000108 1 INSTRUCT Flail Operating Instructions
9. 000678 1 INSTRUCT Grease Fitting Location
10. 00757139 1 LOGO Alamo Industrial
11. 02970887 1 LOGO Flail Axe 48"
12. nfs 1 S/N PLT Serial Number Plate
MAVERICK 3/09 Safety Section 1-21
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Flail Head (FML-100H)
1. 002369 1 DANGER Flail Multi Hazard
2. 02967668 1 DANGER Cutting Blades/Thrown Objects
3. 02967867 1 DANGER Operation of Safety Shield
4. 00725739 1 WARNING Use/Repair Shields & Guards
5. 00756059 1 WARNING Oil Leak Detection, Skin Penetration
6. 00758194 1 WARNING Pinch Point (V-Belt/Pulley)
7. 000108 1 INSTRUC Flail Operating Inst
8. 000678 2 INSTRUC Grease Fitting Inside
9. 00763977 1 INSTRUC Notice to Owner
10. 03200432 1 IMPORTANT Genuine Parts, Flail
11. 001650 1 LOGO ALAMO (7.26 x 7.5)
12. 00757139 1 LOGO ALAMO (4-1/2 x 16-1/2)
13. 02967592 3 NAME FML
14. 02967595 3 WIDTH 100H
15. NFS 1 SER PLT FML 100H Serial Plate
MAVERICK 3/09 Safety Section 1-22
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
- - - Flail Head
1. 002369 1 D ANGER Multi-Hazard
2. 02967668 1 DANGER Cutting Blades/Thrown Objects
3. 02965141 1 DANGER Boom Flails
4. 00725739 1 WARNING Use/Repair Shields & Guards
5. 00758194 1 WARNING Pinch Points
6. 02925100 1 IMPORTANT Genuine Replacement Parts
7. 000108 1 INSTRUCT Flail Operate
8. 000678 1 INSTRUCT Grease Fitting
9. 00757139 1 LOGO Alamo
10. 02970885 1 WIDTH 60
11. 02970896 1 WIDTH 48
12. 02970886 1 NAME HDF Gr ass
13. nfs 1 S/N PLT Grass Serial Plate
MAVERICK 3/09 Safety Section 1-23
© 2009 Alamo Group Inc.
SAFETY
SAFETY
ITEM PART NO. QTY. DESCRIPTION
02972149 1 TIMBER CAT 5’
02972150 1 TIMBER CAT 7’
1. 00757139 1 Decal - Alamo TK Logo
2. 02971931 1 Decal - Timber Cat
3. 00757140 1 Decal - Alamo Logo
4. 02973496 2 Keep Away - Amputation
5. 000678 1 Decal - Grease Fitting Inside
MAVERICK 3/09 Safety Section 1-24
© 2009 Alamo Group Inc.
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