Alamo FALCON 15-10 User Manual

Page 1

FALCON 15/10

HYDRAULIC ROTARY MOWER

Published 03/09 Part No. 02985378C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

Page 2

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

Page 3

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Page 4

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Page 5

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices .........................................................................................................1-2

Operator Safety Instructions and Practices .......................................................................................................1-3

Equipment Operation Safety Instructions and Practices ....................................................................................1-5

Transporting Safety Instructions and Practices ...............................................................................................1-11

Maintenance and Service Safety Instructions and Practices ........................................................ ...................1-13

Concluding Safety Instructions and Practices ..................................................................................................1-15

Decal Location .................................................................................................................................................1-16

Decal Description .............................................................................................................................................1-18

Federal Laws and Regulations ........................................................................................................................1-25

INTRODUCTION SECTION .................................................................................................2-1

ASSEMBLY SECTION ........................................................................................................3-1

PROPER TORQUE VALUES FOR FASTENERS .............................................................................................3-2

CONNECTING THE MOWER TO THE TRACTOR ...........................................................................................3-2

Connecting the Mower Tongue to the Tractor ...................................................................................................3-3

Safety Tow Chain ................................... ... ... ... .... ... ... ... ... ....................................... ... .... ... ..................................3-3

PUMP,SPEED INCREASER AND CUTTER ATTACHMENT ............................................................................3-4

ATTACHING CYLINDER HOSES .....................................................................................................................3-5

ATTACHING ELECTRICAL CONNECTIONS ...................................................................................................3-5

LEVELING UNIT ................................................................................................................................................3-5

WINCH ASSEMBLY ATTACHMENT (OPTIONAL EQUIPMENT) .....................................................................3-6

Three Spool Control Valve Installation (OPTIONAL EQUIPMENT) ...................................................................3-6

TIRES AND WHEELS(OPTIONAL WHEEL CONFIGURATIONS) ....................................................................3-7

OPERATION SECTION .......................................................................................................4-1

Standard Equipment and Specifications ............................................................................................................4-3

OPERATOR REQUIREMENTS .........................................................................................................................4-4

TRACTOR REQUIREMENTS ............................................................................................................................4-5

ROPS and Seat Belt ................................. ... ... .... ... ... ....................................... ... ... ... .... ... ... ...............................4-5

Tractor Safety Devices .......................................................................................................................................4-5

Tractor Horsepower ........................................................................................................................................... 4-5

Hydraulics .......................................................................................................................................................... 4-6

Front End Weight ...............................................................................................................................................4-6

Power Take Off (PTO) .......................................................................................................................................4-6

GETTING ON AND OFF THE TRACTOR .........................................................................................................4-7

Boarding the Tractor ..........................................................................................................................................4-7

Dismounting the Tractor .....................................................................................................................................4-7

STARTING THE TRACTOR ........................... .... ... ... ....................................... ... ... ... .... ... ... ... .... ... .....................4-8

CONNECTING THE MOWER TO THE TRACTOR ...........................................................................................4-9

Connecting the Mower Tongue to the Tractor ...................................................................................................4-9

Safety Tow Chain ................................... ... ... ... .... ... ... ... ... ....................................... ... .... ... ................................4-10

Connecting Mower Hydraulic Lines to the Tractor ...........................................................................................4-10

SETTING THE MOWER ..................................................................................................................................4-11

Leveling Mower .. ....................................... ... ... ....................................... ... .... ... ................................................4-12

Setting Deck Pitch ............................................................................................................................................4-13

PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-13

Page 6

Tractor Pre-Operation Inspection/Service ........................................................................................................4-14

Mower Pre-Operation Inspection/Service ........................................................................................................4-16

Cutting Component Inspection .........................................................................................................................4-21

DRIVING THE TRACTOR AND MOWER ........................................................................................................4-22

Starting the Tractor ..........................................................................................................................................4-23

Brake and Differential Lock Setting ..................................................................................................................4-24

Operating the Mower Wings ..... ... ... ... .... ... ... ... .... ... ....................................... ... ... ... ... .... ... ... ... ..........................4-24

Driving the Tractor and Mower ........................ .......... .......... ......... .......... .......... ......... .......... .............................4-26

Crossing Ditches and Steep Inclines ...............................................................................................................4-27

OPERATING THE TRACTOR AND IMPLEMENT ...........................................................................................4-28

Foreign Debris Hazards ...................................................................................................................................4-29

Bystanders/Passersby Precautions ....................... ... ... ... .... ... ... ... ....................................................................4-29

Engaging the Power Take Off (PTO) ..................... ....................................................................... ...................4-30

PTO RPM and Ground Speed .........................................................................................................................4-31

Operating the Mower .......................................................................................................................................4-31

Shutting Down the Implement ..........................................................................................................................4-35

DISCONNECTING THE MOWER FROM THE TRACTOR ................ ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... 4-35

MOWER STORAGE ........................................................................................................................................4-37

TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................4-38

Transporting on Public Roadways ...................................................................................................................4-39

Hauling the Tractor and Implement .................................................................................................................. 4-41

TROUBLESHOOTING GUIDE ................................................. ... .... ... ... ....................................... ... ................ 4-42

MAINTENANCE SECTION ..................................................................................................5-1

DAILY MAINTENANCE ......................................................... ... ... .... ... ... ... .... ... ... ... ............................................5-2

Lubrication .........................................................................................................................................................5-3

WHEEL HUB ASSEMBLY .................................................................................................................................5-4

Tongue ...................................... ................................... ....................................... ............................................... 5-4

Hydraulic Fluid ................................................................................................................................................... 5-5

Proper Oil Level ................................................................................................................................................. 5-5

Oil Level Low ....................................................................................................................................................5-5

Breather Element ...............................................................................................................................................5-6

BLADES ....................................... ....................................... ...................................... ......................................... 5-6

Blade Servicing ..................................................................................................................................................5-6

BLADE SHARPENING .......................................................... ... ... .... ... ... ... .........................................................5-7

BLADE REMOVAL ................................................................. ... ... .... ... ... ... .........................................................5-7

BLADE CARRIER REMOVAL ............................................................ ... ... .... ... ..................................................5-8

BLADE CARRIER INSTALLATION .......................................................... .... .....................................................5-8

Spindle ..............................................................................................................................................................5-8

Nuts & Bolts ....................................................................................................................................................... 5-8

Spindle Housing Bolts - ......................................................................................................................................5-9

Motor Bolts .........................................................................................................................................................5-9

Speed Changer Bolts .........................................................................................................................................5-9

Pump Bolts .........................................................................................................................................................5-9

Axle Arm Bolts ...................................................................................................................................................5-9

Winch Stand Bolts ..............................................................................................................................................5-9

Drawbar Bolt ................................ ....................................... ... ... .........................................................................5-9

Blade Carrier Retaining Nut ...............................................................................................................................5-9

Wheel Bearing Seal Inspection ........................................................................................................................5-10

Hydraulic Cylinders and Hoses ........................................................................................................................5-10

Cylinder Rod Maintenance ...............................................................................................................................5-10

Clean The Machine ..........................................................................................................................................5-10

WEEKLY MAINTENANCE ........................................................... .... ... ... ... .... ...................................................5-11

Spindle Housing ...............................................................................................................................................5-12

Page 7

Speed Changer ................................................................................................................................................5-12

Chain Guard Bolts ............................................................................................................................................5-12

Pins .................................... ................................................................. .............................................................5-12

Hinge Pins - .....................................................................................................................................................5-13

Lift Level Rods .......................................... ... ... .... ... ... ....................................... ... ... ... .... ...................................5-13

Wheel Bearing .................................................................................................................................................5-13

Chain Guards ................................................................................................................................................... 5-14

Winch & Cable .................................................................................................................................................5-14

Paint ................................... .................................... ................................... .......................................................5-15

BI-ANNUAL MAINTENANCE ...........................................................................................................................5-15

Skid Shoes .......................................................................................................................................................5-15

Tongue Bolt ...................................................................................................................................................... 5-15

Drawbar Bolt ................................ ....................................... ... ... .......................................................................5-16

Level Lift System .............................................................................................................................................. 5-16

Filter Change ...................................................................................................................................................5-16

Oil Change .......................................................................................................................................................5-16

Weld Inspection ...............................................................................................................................................5-17

Page 8

Page 9

SAFETY SECTION

Safety Section 1-1

Page 10

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

(SG-3)

(SG-2)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

FALCON 15/10 03/09 Safety Section 1-2

(SG-30)

Page 11

SAFETY

til

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Operator Safety Instructions and Practices

The rotating parts of this machine co ntinue to rot ate ev en after the PT O has been turned of f. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service.

(SG-31)

“Wait a minute...Save a life!”

(S3PT-19)

(S3PT-10)

SAFETY

ever operate the Tractor or Implement un

you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, a nd other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

FALCON 15/10 03/09 Safety Section 1-3

Page 12

SAFETY

ith th

Prol

tti

SAFETY

ways read carefully and comply fully w

e manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

FALCON 15/10 03/09 Safety Section 1-4

(SG-32)

(SG-33)

(SG-34)

Page 13

SAFETY

ldi

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(SGM-09)

Always keep a careful lookout and use extreme care when working around utility and municipal obstructions. Never allow the Mower to contact any utility, municipal, or other type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation.

(SPU-5)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-03)

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands or feet under lifted components.

(S3PT-1)

SAFETY

se extreme care when lowering or unfo bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(S3PT-05)

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guar d rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

FALCON 15/10 03/09 Safety Section 1-5

ng the implement’s wings. Make sure no

(S3PT-12)

Page 14

SAFETY

ill b

SAFETY

e sure you have adequate knowledge of the property you w

e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines o cable could result in serious injury or death. If in doubt about buried utility lines call 811 before digging or 1-800-258-0808.

(SBH-6)

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determ ine the source of the vibration. If Mower blad es are missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

FALCON 15/10 03/09 Safety Section 1-6

(SG-12)

(SG-10)

(SG-11)

Page 15

SAFETY

difficulty duri

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-13)

(SG-15)

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

n case of mechanical

ng operation, place the transmission in the par

(SG-29)

position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

(SG-39)

FALCON 15/10 03/09 Safety Section 1-7

Page 16

SAFETY

Ext

SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of th e equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to yo u o r bystanders. Never dismount a moving tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.

(SG-40)

(SGM-1)

(SGM-02)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and carefully a vo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

FALCON 15/10 03/09 Safety Section 1-8

(SGM-4)

Page 17

SAFETY

The M

ifi

ow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

(SGM-07)

SAFETY

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.

(SGM-12)

ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

Do not operate or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or by standers.

(SGM-15)

FALCON 15/10 03/09 Safety Section 1-9

Page 18

SAFETY

Use extreme caution when raising the Mower above ground level. Stop the Blades from turning when the Mower is raised and passersby are within 100 yards. Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades.

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury

or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

SAFETY

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

(SPU-1)

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and make the final cut more uniform).

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections.

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

Connecting or Disconnecting Implemen t Safety Instructions and Practices

(SRM-01)

(SRM-04)

(SRM-07)

FALCON 15/10 03/09 Safety Section 1-10

Page 19

SAFETY

PTO, it is i

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been dise nga ge d. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation.

(S3PT-15)

(S3PT-16)

SAFETY

en attaching the Implement input driveline to the Tractor connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.

(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly beco mes solid-it c an shorten no m ore. Bottomin g out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury.

(S3PT-18)

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o uneven surfaces to prevent lo ss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

FALCON 15/10 03/09 Safety Section 1-11

mportant that the

Page 20

SAFETY

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

SAFETY

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

(SG-6)

(S3PT-20)

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

e particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces.

(SG-19)

(STI-01)

FALCON 15/10 03/09 Safety Section 1-12

Page 21

SAFETY

Only t

ow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truc k or othe r type of ve hicle. N eve r tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death.

(STI-10)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

(STI-06)

(S3PT-8)

SAFETY

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.

(S3PT-09)

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and running. Rotating Parts, Blades or Drivelines could turn without wa rning and cause immediate entanglement, injury or death.

(S3PT-11)

Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

FALCON 15/10 03/09 Safety Section 1-13

Page 22

SAFETY

dli

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-20)

(SG-21)

SAFETY

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated.

(SG-28)

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly se rvice, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

se caution and wear protective gloves when han

ng sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SGM-3)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

FALCON 15/10 03/09 Safety Section 1-14

(SGM-10)

Page 23

SAFETY

ill b

diti

likelihood of

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these

specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

SEE YOUR ALAMO DEALER

(SPRM-1)

(SGM-13)

SAFETY

e sure you have adequate knowledge of the property you w make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death.

n wet con

certain that this material is removed before traveling on public roadways.

ons where there is a

(STL-1)

material collecting on the Implement, make

e working on. Take time to

(STL-7)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

FALCON 15/10 03/09 Safety Section 1-15

Page 24

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shippiTimes New Romanng , use, or reconditioning . Alamo Industrial care s about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

SAFETY

FALCON 15/10 03/09 Safety Section 1-16

Page 25

SAFETY

ITEM PART NO. QTY LEVEL DESCRIPTION

1. D389 1 DANGER Multiple Hazard

2. D390 1 DANGER Multiple Hazard Pull Unit

3. D395 3 IMPORTANT Replace Blades In Pairs

4. D138 2(1) INSTRUCT CW Blade Rotation

5. D137 1(1) INSTRUCT CCW Blade Rotation

6. D103 [1] WARNING 540 PTO Speed D114 [1] WARNING 1000 PTO Speed

7. 02925100 1 IMPORTANT Genuine Alamo Parts

8. 00753840 2 DANGER Folding Wing, Thrown Objects

9. 999403 (1) DANGER Overturn of Two-Section Flex

10. 02985907 1 INSTRUCT Color Coded Hose Connect

11. 02985912 1 WARNING Replace Master PTO Shield

12. 02985911 1 WARNING Hot Surface

13. 02985904 [6](5) LOGO FALCON LOGO 15 02985905 [6](5) LOGO FALCON LOGO 10

14. 1458392 2 REFLCTR Red Reflectors

15. 1458393 1 REFLCTR Amber Reflector

16. 03200347 * REFLCTR SMV

17. nfs 1 Plate Serial Number Plate

18. 0 29 828 28 1 INSTRUC Hyd Oil

19. 10058000 3 ________ Bolt

20. 00024100 6 ________ Flatwasher

21. 02953324 3 ________ Locknut

22. 00776031 1 ________ Canister, Operators Manual

23. 02985378C 1 ________ Operators Manual

SAFETY

*Furnished by Tractor manufacturer [ ] Quantity for two-section unit ( ) Quantity if left wing not used { } Quantity if right wing not used

FALCON 15/10 03/09 Safety Section 1-17

Page 26

Decal Description

Multi Hazard Decal Sheet

P/N D389 Decal D389 consists of the following multi-hazards.

SAFETY

FALCON 15/10 03/09 Safety Section 1-18

Page 27

Multi Hazard Decal Sheet

SAFETY

P/N D390

Decal D390 consists of the following multi-hazards.

SAFETY

FALCON 15/10 03/09 Safety Section 1-19

Page 28

IMPORTANT! Always replace blades in pairs.

P/N D395

Blade Rotation Clockwise.

SAFETY

P/N D138

Blade Rotation Counter Clockwise.

P/N D137

WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only.

P/N D103

FALCON 15/10 03/09 Safety Section 1-20

Page 29

SAFETY

WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only.

P/N D114

IMPORTANT - Use only Genuine Alamo Industr ial replacement parts.

P/N 02925100

DANGER! Stay clear when lowering or raising wings.

SAFETY

P/N 00753840

DANGER! Keep everyone clear when lifting, folding, and working under raised components. Block securely before working under mower. Install Weight Box and Weight (Min. of 700lbs) before operating to prevent turnin g ove r the cent er se ction which can cause SERIOUS BODILY INJURY or DEATH. Without weight, Do not fold wing. Attach transport strap securely to prevent inadvertent dropping from the transport position and possible CRUSHING INJURY OR DEATH.

P/N 999403

FALCON 15/10 03/09 Safety Section 1-21

Page 30

INSTRUCT- Cylinder Hose Color Code

P/N 02985907

WARNING- Entanglement Hazard- Replace master PTO shield after disconnecting Implement from tractor.

SAFETY

P/N 02985912

WARNING- Burn Hazard- Hot Surface DO NOT touch.

P/N 02985911

LOGO- FALCON 15 LOGO

P/N 02985904

FALCON 15/10 03/09 Safety Section 1-22

Page 31

LOGO- FALCON 10 LOGO

SAFETY

P/N 02985905

Red Reflector. Keep reflectors clean and visible.

P/N 1458392

Amber Reflector. Keep reflectors clean and visible.

SAFETY

P/N 1458393

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

FALCON 15/10 03/09 Safety Section 1-23

Page 32

INSTRUCT - Service hydraulic system with proper oil.

P/N 02982828

SAFETY

FALCON 15/10 03/09 Safety Section 1-24

Page 33

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

SAFETY

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may oper ate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

FALCON 15/10 03/09 Safety Section 1-25

Page 34

Page 35

Page 36

Page 37

Page 38

Page 39

Page 40

Page 41

Page 42

Page 43

Page 44

Page 45

Page 46

Page 47

Page 48

Page 49

Page 50

Page 51

Page 52

Page 53

Page 54

Page 55

Page 56

Page 57

Page 58

Page 59

Page 60

Page 61

Page 62

Page 63

Page 64

Page 65

Page 66

Page 67

Page 68

Page 69

Page 70

Page 71

Page 72

Page 73

Page 74

Page 75

Page 76

Page 77

Page 78

Page 79

INTRODUCTION SECTION

Introduction Section 2-1

Page 80

INTRODUCTION

This Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number. Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solutions to the problems. Safety is of primary importance to the owner/ope rato r and to the manufacturer. The first section of this manual

INTRODUCTION

includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer should know these Safety Messages before as sembly and be aware of the hazards of operating this mo wer during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta chme n ts or the en vir on m en t.

FALCON 15/10 03/09 Introduction Section 2-2

Page 81

INTRODUCTION

These Rotary Mowers are designed for medium-duty work. They can mow pastures and control grass and weeds on highways or industrial sites up to 3” in diameter. Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 PTO speed. Should you desire to change PTO input speed, contact you local Alamo Industrial dealer who will assist you in performing the necessary modifications. This machine is recommended for use with tractors rated 50 hp (37kw) for 540 and 1000 PTO Speed drive.

For Non-Agricultural use, OSHA, ASAE, SAE and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends the use of Chain Guards, Deflectors, or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage, serious bodily injury, or even death from objects thrown out by or from contact with the Cutting Blades. At least 20% of the tractor’s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions. Slow down on hills,

rough terrain, and curves. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).

FALCON 15/10 03/09 Introduction Section 2-3

Page 82

INTRODUCTION

ATTENTION OWNER/ OPERATOR

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the Mower and Power Unit.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower . Mail promptly using the return envelope included with the Operator’s Manual. NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower.

3. Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator’s Manual. Keep this as part of the permanent maintenance file for the Mower.

INTRODUCTION

FALCON 15/10 03/09 Introduction Section 2-4

Page 83

ASSEMBLY SECTION

Assembly Section 3-1

Page 84

ASSEMBLY

PROPER TORQUE VALUES FOR FASTENERS

The chart (found on Section 3-3) lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL* NOTE: These values apply to fast eners as r eceived from supplier, dry or when lubricated with normal engine

oil. They do not apply if special graphitic or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads.

ASSEMBLY

CONNECTING THE MOWER TO THE TRACTOR

Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

FALCON 15/10 03/09 Assembly Section 3-2

(S3PT-15)

Page 85

ASSEMBLY

Connecting the Mower Tongue to the Tractor

1. Ensure the tractor is equipped with the correct

PTO shaft and the dra wbar is set at the co rrect length.

2. Using the parking jack, position the tongue

clevis to the height of the tractor drawbar. Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck.

3. Board the tractor and start the engine. Back

the tractor to the mower alig ning the drawbar hitch hole with the mower tongue cle vis. Turn off the tractor engine, place the tractor in park, and set the parking brake before dismounting.

4. To attach the mower, place a 1” washer (1)

under top lip of welded Clevis. Add enough 1” spacer washers (2) between bottom of drawbar and bottom lip of Clevis and tighten the 1” locknut & bolt securely. Note: Attaching

a Falcon mower to the tractor 3-Point Hitch IS NOT RECOMMENDED UNDER ANY

CONDITIONS.

5. Securely attach the mower safety chain to the

tractor drawbar or drawbar support frame.

6. Lower the jack until the tongue is completely

supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower.

ASSEMBLY

Safety Tow Chain

If the mower is towed on a public roadway, a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower. This will help control the implement in the event the tongue becomes disconnected from the drawbar. Make sure the chain is attached to a secure location on the tractor and not to an intermediate support.

After connecting both ends of the safety chain, drive the tractor to the right and left to check for proper chain length. Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions. When not in use, store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one ore more links or e nd fittings are broken, stre tched or otherwise damaged or deformed. OPS-U-0039

FALCON 15/10 03/09 Assembly Section 3-3

Page 86

ASSEMBLY

PUMP,SPEED INCREASER AND CUTTER ATTACHMENT

To attach the Speed Increaser, Cutter and Pump to the tractor, use the following procedure:

7. Attach the Speed Increaser Mount Plate to

the tractor loosely. Refer to the installation drawing, supplied in the packing box, for specific instructions.

8. Grease the tractor PTO shaft and slide the

Speed Increaser on. Install the 1/2" bolts and bushings between the Speed Increaser and Mount Plate. Do not tighten bolts at this time.

9. With the tractor in idle and the PTO

engaged, alternate tightening the Mount Plate bolts following an "X" pattern until they have all been tightened. Refer to Torque

ASSEMBLY

Chart for proper torque.

10. Turn off the tractor engine, place the tractor

in park, and set the parking brake before dismounting. Then attach the cutter tongue to tractor drawbar with bolt, washers and locknut.

1 1. Grease the inside and outside of the S plined

Adapter Bushing and insert it into the Speed Increaser. Slide the Pump in place and tighten the mounting bolts.

NOTE: When attaching the pump to the speed increaser , reposition the angl e of the hose fitting s on the pump to allow sufficient hose movement so that the hoses won’t crimp or twist while in operation.(ex. going through dips and uneven terrain)

FALCON 15/10 03/09 Assembly Section 3-4

(SG-15)

Page 87

ASSEMBLY

ATTACHING CYLINDER HOSES

Attach cylinder hoses to Tractor QD Remotes (Requires Three Spool Tractor Remote Valve to Operate Each Wing and Axle Independently) or use Three Spool Control Valve Option. Proper QD couplers will need to be attached to hydraulic hoses.

Operating Mower Hydraulics with Three Tractor Hydraulic Ports

Connect one hose into each hydraulic port. Connect lines to correspond with position of hydraulic control levers.

Operating Mower Hydraulics with Two Tractor Hydraulic Ports

The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve. Ensure that the operator is aware that ea ch wing cannot be controlled independently nor will they raise and lower simultaneously.

ATTACHING ELECTRICAL CONNECTIONS

Attach the free ends of the mower wire harness to a switched power supply of the tractor (Requires 25 Amp Minimum Service). Alamo industrial suggest using the Tractor Auxiliary Power Connector inside the tractor. (If tractor is equipped) The Connector is available from the tractor dealer. If desired, a switch, rated at 25 amp min, can be installed in the power supply line to selectively turn the unit off and on.

ASSEMBLY

LEVELING UNIT

The mower Must Be Leveled after attaching to the tractor. To level the implement correctly refer to Section 7 SETTING THE MOWER

of the Operators Section of this manual.

FALCON 15/10 03/09 Assembly Section 3-5

Page 88

ASSEMBLY

WINCH ASSEMBLY ATTACHMENT (OPTIONAL EQUIPMENT)

Attach the Winch Stand to the cross bar on the Center Section with bolts and locknuts. Att ach the Winch to the Winch Stand with bolts and locknuts. See Operation Section for use.

Three Spool Control Valve Installation (OPTIONAL EQUIPMENT)

A Three-Spool Control Valve is available from your dealer for use with tractors having either an open or closed center Hydraulic System. If a 3 spool valve bank is required assemble on bracket and install on tractor fender at desired location. Refer to Parts List Section. To install the hydraulics from the Mower to the Control Valve, connect the Center Axle Lift Cylinder Hose to the Right Port on the Hydraulic Valve. Connect the Wing Folding Cylinder Hoses to the same side of the Control Valve as the Cylinder are on the Mower rather than crossing the Hoses. Route hoses through front and rear hose brackets. Remove plastic plug from Breather of Cylinder before operation.

3-SPOOL CONTROL VALVE

ASSEMBLY

FALCON 15/10 03/09 Assembly Section 3-6

Page 89

ASSEMBLY

TIRES AND WHEELS(OPTIONAL WHEEL CONFIGURATIONS)

Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the Wheel. There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL, such as automotive tires and rims. DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE. As excessive speed can cause damage to the machine, tire, and wheel.

When installing Sectional Tires an d Wheels note the direction of travel and the curvatur e of rubber segmen ts in the tire and install as shown in FIGURE Asm-R-0213. Do not exceed 15 M.P.H. on Sectional Tires. When removing Airplane Tires, let all of the air out of the tire before removing lug nuts or wheel bolts or nuts. Remove valve core to make certain that th ere is no ai r pressure left in tube before separating wheel halves to dismount tires. DO NOT LOOSEN WHELL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPERATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY. Do not exceed 20 M.P.H. on Airplane or Rib Implement Tires.

Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall

ASSEMBLY

FALCON 15/10 03/09 Assembly Section 3-7

Page 90

ASSEMBLY

FALCON 15/10 03/09 Assembly Section 3-8

Page 91

OPERATION SECTION

Operation Section 4-1

Page 92

OPERATION

ALAMO INDUSTRIAL FALCON 15/10

OPERATING INSTRUCTIONS

Alamo Industrial mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, and deflectors equipped on the mower must be maintained in good operational condition.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are within 100 yards of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower an d a re not specific to any model. Some pictures may show shields removed for picture clarity. NEVER operate implement without all shields in place and in good operational condition. The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor. Proper operation of the mower, as detailed in this manual, will help ensure years of safe and satisfactory use of the mower.

OPERATION

IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. Refer to the

Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

FACLON 15/10 03/09 Operation Section 4-2

Page 93

OPERATION

1. Standard Equipment and Specifications

Cutting Width 15’/10’ Cutting Height 1-1/2” - 14-1/2” with pneumatic tires Updraft Blades 1/2" x 4" x 24-1/2", constructed of carbon-chrome

spring steel which are forged and heat-treated Hitch Self-leveling Clevis Hitch Deck made of 7-gauge steel Side Skirts 1/4” x 10-1/2” Reservoir 35-Gallon with Dual Filtration Pump 145 HP Dual Stage Gear-type Lift Rods Dual Level Wing Motor Cutoff Standard Chainguards Double Row with 5/16” chain Axles Spring Cushioned

OPERATION

Wings Hydraulically Folding Blade Carrier Pan Blades Updraft Replaceable Skid Shoes Stan dard

FACLON 15/10 03/09 Operation Section 4-3

Page 94

OPERATION

2.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely un derstand the operation of the equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

OPERATION

• Protective Eye Glasses, Goggles, or Face Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

(SG-27)

FACLON 15/10 03/09 Operation Section 4-4

Page 95

OPERATION

3. TRACTOR REQUIREMENTS

In addition to tractor horsepower and size required to o perate th e m ower un it, th e trac tor m ust also be prope rly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended.

Tractor Requirements and Capabilities

• ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Tractor Safety Devices.....................Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield

• Tractor Horsepower-Minimum..........Falcon 10 40HP; Falcon 15 50HP

• -Maximum.........................................540 RPM Unit-100 HP; 1000 RPM Unit 140 HP

• Hydraulics............................... ... .... ...Wing Hydraulic Motors rated at 70 HP @ 2000 PSI

Center Hydraulic Motor rated at 75 HP @ 3000 PSI

• Power Take Off.................................540 RPM

• Tire Wheel Spacing ................ ... .... ...Set tires minimum width of 60” from inside to inside of tires.

3.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

OPERATION

(SG-7)

3.2 Tractor Safety Devices

If transporting or operating the tractor and implement nea r a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured.

Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

3.3 Tractor Horsepower

The horsepower required to operate the mower depends on many factors including vegetation to be cut, ter rain condition, operator experience, and condition of the mower and tracto r. For most mowing condition, the Falcon 10 rotary mower require a tractor with at lea st 40 HP and 50 HP for Falcon 15. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.

FACLON 15/10 03/09 Operation Section 4-5

Page 96

OPERATION

3.4 Hydraulics

A Three-Spool Contr ol Valve (Extra Equipment) is available from your dealer for use with tractors having either an open or closed center Hydraulic System. The Control Valve Handles should be set in the float position for most Cutter operations. This will allow the Cutter sections to follow the contour of the land. In the float position, the Control Valve Handles are pushed in the closest to the Valve body. The closed-center Valve Handles must be kept in the fl oat position to keep the Wings and Center Se ction from creeping up. When extending the left or right Wing out over a ditch when mowing, put the Control Valve Handles with detents in the center position on the Valve. This will give the Cutter more stability and prevent the opposite Wing from raising. Do not operate Cutter in this position over rough terrain or for long periods of time.

3.5 Front End Weight

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005

3.6 Power Take Off (PTO)

OPERATION

Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 21-spline shaft or a 1-3/4” 20 spline shaf t. Refer to the tr actor owner’s manual for in structions to chan ge PT O spee ds on models that operate at more than one speed.

If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. An authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006

(S3PT-14)

(S3PT-16)

FACLON 15/10 03/09 Operation Section 4-6

Page 97

OPERATION

4. GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

4.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

(SG-12)

OPERATION

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Never allow children to operate or ride on the Power Unit or Implement.

(SPU-17)

(SG-10)

4.2 Dismounting the Tractor

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop.

Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accu mu la te d o n t he steps or hand rails. Use all handrails and ste ps for supp or t and never rush or jump off the tractor. OPS-U- 0009

FACLON 15/10 03/09 Operation Section 4-7

Page 98

OPERATION

5. STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the t ractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the light control lever .

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

OPERATION

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers. Before starting the tractor ensure the following:

(SG-9)

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neutral. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-U-0028

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

(SG-23)

FACLON 15/10 03/09 Operation Section 4-8

Page 99

OPERATION

6. CONNECTING THE MOWER TO THE TRACTOR

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

6.1 Connecting the Mower Tongue to the Tractor

1. Ensure the tractor is equipped with the correct

PTO shaft and the dra wbar is set at the co rrect length.

2. Using the parking jack, position the tongue

clevis to the height of the tractor drawbar. Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck.

3. Board the tractor and start the engine. Back

the tractor to the mower alig ning the drawbar hitch hole with the mower tongue cle vis. Turn off the tractor engine, place the tractor in park, and set the parking brake before dismounting.

4. To attach the mower, place a 1” washer (1)

under top lip of welded Clevis. Add enough 1” spacer washers (2) between bottom of drawbar and bottom lip of Clevis and tighten the 1” locknut & bolt securely. Note: Attaching

a Falcon mower to the tractor 3-Point Hitch IS NOT RECOMMENDED UNDER ANY

CONDITIONS.

5. Securely attach the mower safety chain to the

tractor drawbar or drawbar support frame.

6. Lower the jack until the tongue is completely

supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower.

(S3PT-15)

OPERATION

FACLON 15/10 03/09 Operation Section 4-9

Page 100

OPERATION

6.2 Safety Tow Chain

6.3 Connecting Mower Hydraulic Lines to the Tractor

With the tractor shut down and secu red in position, relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position.

When connecting the mower hydraulic lines, keep hoses, quick couplers, and swivels free of contamination. Never leave a disconnected hose en d open and cap the tractor hydraulic outlet ports when not in use . If the

OPERATION

tractor ports or mower hydraulic hose ends become contaminated, wipe clean with a rag before connecting.

Operating Mower Hydraulics with Three Tractor Hydraulic Ports

Connect one hose into each hydraulic port. Connect lines to correspond with position of hydraulic control levers.

Operating Mower Hydraulics with Two Tractor Hydraulic Ports

The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve. Ensure th at the operator is awar e that each wing cannot be controlled independently nor will they raise and lower simultaneously.

Operating the Mower Hydraulics with a 3-Spool Hydraulic Control Valve (Extra Equipment)

Ensure the valve matches the hydraulic operating system of the tractor (open or closed center). Refer to the Assembly Section for additional information on equipping the tractor with a 3-spool control valve.

Mount the valve bank to a tractor fender or other accessible location. Conn ect valve bank inlet and outlet lines to outlets of the same tractor hydraulic port. Connect the mower hydraulics to the control valve bank with the center section line to the right port. Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing.

To activate the 3-spool hydraulic control valve, tie the tractor’s hydraulic control lever back to keep hydraulic oil continuously fed to the valve bank

FACLON 15/10 03/09 Operation Section 4-10

Alamo FALCON 15-10 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FALCON 15/10

HYDRAULIC ROTARY MOWER

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

To the Owner/Operator/Dealer

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

TABLE OF CONTENTS

SAFETY SECTION

General Safety Instructions and Practices

Operator Safety Instructions and Practices

Equipment Operation Safety Instructions and Practices

Transporting Safety Instructions and Practices

Maintenance and Service Safety Instructions and Practices

Concluding Safety Instructions and Practices

Decal Location

1. D389 1 DANGER Multiple Hazard

2. D390 1 DANGER Multiple Hazard Pull Unit

3. D395 3 IMPORTANT Replace Blades In Pairs

4. D138 2(1) INSTRUCT CW Blade Rotation

5. D137 1(1) INSTRUCT CCW Blade Rotation

6. D103 [1] WARNING 540 PTO Speed D114 [1] WARNING 1000 PTO Speed

7. 02925100 1 IMPORTANT Genuine Alamo Parts

8. 00753840 2 DANGER Folding Wing, Thrown Objects

9. 999403 (1) DANGER Overturn of Two-Section Flex

10. 02985907 1 INSTRUCT Color Coded Hose Connect

11. 02985912 1 WARNING Replace Master PTO Shield

12. 02985911 1 WARNING Hot Surface

13. 02985904 [6](5) LOGO FALCON LOGO 15 02985905 [6](5) LOGO FALCON LOGO 10

14. 1458392 2 REFLCTR Red Reflectors

15. 1458393 1 REFLCTR Amber Reflector

16. 03200347 * REFLCTR SMV

17. nfs 1 Plate Serial Number Plate

18. 0 29 828 28 1 INSTRUC Hyd Oil

19. 10058000 3 ________ Bolt

20. 00024100 6 ________ Flatwasher

21. 02953324 3 ________ Locknut

22. 00776031 1 ________ Canister, Operators Manual

23. 02985378C 1 ________ Operators Manual

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION

ATTENTION OWNER/ OPERATOR

ASSEMBLY SECTION

PROPER TORQUE VALUES FOR FASTENERS

CONNECTING THE MOWER TO THE TRACTOR

Connecting the Mower Tongue to the Tractor

Safety Tow Chain

PUMP,SPEED INCREASER AND CUTTER ATTACHMENT

ATTACHING CYLINDER HOSES

ATTACHING ELECTRICAL CONNECTIONS

LEVELING UNIT

WINCH ASSEMBLY ATTACHMENT (OPTIONAL EQUIPMENT)

Three Spool Control Valve Installation (OPTIONAL EQUIPMENT)

TIRES AND WHEELS(OPTIONAL WHEEL CONFIGURATIONS)

OPERATION SECTION

ALAMO INDUSTRIAL FALCON 15/10

OPERATING INSTRUCTIONS

1. Standard Equipment and Specifications

2.OPERATOR REQUIREMENTS

3. TRACTOR REQUIREMENTS

Tractor Requirements and Capabilities

3.1 ROPS and Seat Belt

3.2 Tractor Safety Devices

3.3 Tractor Horsepower

3.4 Hydraulics

3.5 Front End Weight

3.6 Power Take Off (PTO)

4. GETTING ON AND OFF THE TRACTOR

4.1 Boarding the Tractor

4.2 Dismounting the Tractor

5. STARTING THE TRACTOR

6. CONNECTING THE MOWER TO THE TRACTOR

6.1 Connecting the Mower Tongue to the Tractor

6.2 Safety Tow Chain

6.3 Connecting Mower Hydraulic Lines to the Tractor