Alamo Exten-A-Kut II User Manual

Page 1

EXTEN-A-KUT II

DITCH AND BANK MOWER

Published 03/09 Part NO. 0296911 1 C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

ALAMO INDUSTRIAL

Post Office Box 549 Seguin, Texas 78156 830-372-3551 Email: parts@alamo-industrial.com

$0.00

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To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain

Page 3

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices ......................................................................................................... 1-2

Operator Safety Instructions and Practices ....................................................................................................... 1-3

Equipment Operation Safety Instructions and Practices . .... ... ... ... .... ... ... ... .... ... ... ............................................... 1-7

Maintenance and Service Safety Instructions and Practices ........................................................................... 1-13

Transporting Safety Instructions and Practices ............................................... ... ............................................. 1-16

Storage and Parking Safety Instructions and Practices ...................................................................................1-17

Decal Location ................................................................................................................................................ 1-19

Decal Description .............................................................................................................................................1-21

Federal Laws and Regulations ........................................................................................................................ 1-28

INTRODUCTION SECTION .................................................................................................2-1

ASSEMBLY SECTION ........................................................................................................3-1

GENERAL ASSEMBLY .....................................................................................................................................3-2

RECOMMENDED TORQUE VALUE CHART ....................................................................................................3-3

TRACTOR PREPARATION ...................................................... ......................................................................... 3-4

MAINFRAME ATTACHMENT .................. ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ..................................... 3-4

HEAD ATTACHMENT .......................................................................................................................................3-6

ATTACHMENT OF HYDRAULIC HOSES .........................................................................................................3-7

OPERATION SECTION .......................................................................................................3-1

Standard Equipment and Specifications ............................................................................................................3-3

OPERATOR REQUIREMENTS .........................................................................................................................3-4

TRACTOR REQUIREMENTS ............................................................................................................................3-5

ROPS and Seat Belt ..........................................................................................................................................3-5

Tractor Safety Devices . ... ....................................... ... ... ... .... ...................................... .... ... ..................................3-5

Tractor Horsepower .................................. ... ... .... ... ... ... ... .... ...................................... .... ... ..................................3-5

3-Point Hitch ...................................................................................................................................................3-6

Front End Weight ...............................................................................................................................................3-6

Power Take Off (PTO) .......................................................................................................................................3-6

GETTING ON AND OFF THE TRACTOR ................ ... ... .... ... ... ....................................... ... ... .... ... ... ... ... ............3-7

Boarding the Tractor ..........................................................................................................................................3-7

Dismounting the Tractor ........ .............................................................................................................................3-8

STARTING THE TRACTOR .............................................................................................................................. 3-9

CONNECTING THE MOWER TO THE TRACTOR ........................................................................................... 3-9

Connecting the Boom Mower ............. .... ... ... ... .... ... ... .......................................... .............................................3-10

SETTING THE MOWER .................................................................................................................................. 3-10

Setting Boom Mower Height ............................................................................................................................3-11

DRIVELINE ATTACHMENT ............................................................................................................................ 3-11

Driveline Length Check ....................................................................................................................................3-12

PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................3-13

Tractor Pre-Operation Inspection/Service .... ... .................................................................................................3-14

Mower Pre-Operation Inspection/Service ........................................................................................................3-14

Cutting Component Inspection .........................................................................................................................3-20

Blade Bolt Inspection .......................................................................................................................................3-22

DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................3-23

Starting the Tractor ..........................................................................................................................................3-24

Brake and Differential Lock Setting ..................................................................................................................3-25

Driveline Angle Problems .................................................................................................................................3-25

Driving the Tractor and Boom ..........................................................................................................................3-27

OPERATING THE BOOM UNIT AND ATTACHED HEAD .............................................................................. 3-28

Foreign Debris Hazards/Overhead Obstructions .............................................................................................3-30

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Operating Speed and Ground Speed ....... ... ... .... .......................................... ... ... ... ... .... ... ... .............................3-31

Shutting Down the Implement ..........................................................................................................................3-33

TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 3-34

Transporting on Public Roadways ............................ ... ... .... ... ... ... .... ... ... ... .... ... ... ... ..........................................3-35

Hauling the Tractor and Implement ..................................... ............................. ................................................3-37

TROUBLESHOOTING GUIDE ........................................................................................................................3-39

MAINTENANCE SECTION ..................................................................................................1-1

GENERAL .................................................................................................................................................. 1-2

LUBRICATION INFORMATION ......................................................................................................................... 1-2

LUBRICATION .................................................................................................................................................. 1-2

HYDRAULIC OIL, FILTERS, AND COMPONENTS ........... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ..... 1-3

BLADE SERVICING ..........................................................................................................................................1-4

BLADE SHARPENING ......................................................................................................................................1-4

BLADE REMOVAL ............................................................................................................................................. 1-5

BLADE CARRIER REMOVAL ...........................................................................................................................1-5

BLADE CARRIER INSTALLATION ................................................................................................................... 1-5

STORAGE .................................................................................................................................................. 1-6

PROPER TORQUE FOR FASTENERS ................ ... ... ... .... ...................................... .... ... ... ... .... ... ... ... ... ............1-6

Cylinder Rod Maintenance .................................................................................................................................1-7

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In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please mail AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Page 6

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Page 7

SAFETY SECTION

Safety Section 1-1

Page 8

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

EK-II 03/09 Safety Section 1-2

(SG-3)

(SG-30)

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SAFETY

til

ith th

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Operator Safety Instructions and Practices

ever operate the Tractor or Implement un completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-31)

(SG-16)

you have read an

SAFETY

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, a nd other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

ways read carefully and comply fully w

e manufacturer’s

(SG-I7)

instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

EK-II 03/09 Safety Section 1-3

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SAFETY

Prol

tti

SAFETY

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

(SG-27)

(SG-32)

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

The rotating parts of this machine co ntinue to rot ate ev en after the PT O has been turned of f. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

(S3PT-10)

“Wait a minute...Save a life!”

EK-II 03/09 Safety Section 1-4

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SAFETY

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service.

The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should r emain in his sea t for 60 seco nds af ter the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

“Wait a minute...Save a life!”

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

(S3PT-19)

(SBM-5)

(SFL-2)

(SGM-09)

SAFETY

Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up.

(SSM-1)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-03)

Connecting & Disconnecting Implement Safety Instructions & Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

(S3PT-15)

EK-II 03/09 Safety Section 1-5

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SAFETY

PTO, it is i

en attaching the Implement input driveline to the Tractor connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly beco mes solid-it c an shorten no m ore. Bottomin g out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury.

Each Rear Wheel must have a minimum of 1500 pound co ntact with the

SAFETY

add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause seri ous injury or even death.

(SBM-23)

surface to prevent lateral instability and possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and

Do Not attempt to raise or lower the boom or mower head unless the Implement is secu rely attached to the Tractor. The Implement could tip over and cause equipment damage and possible serious injury or death. Do Not use the boom controls to assist in installing the

(S3PT-17)

(S3PT-18)

(SBM-11)

mportant that the

EK-II 03/09 Safety Section 1-6

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SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands or feet under lifted components.

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

Use extreme caution when raising the Mower head. Stop the Blades from turning when the

Mower Head is raised and passersby are within 100 yards. Raising the Mower head exposes the Cutting Blades which creates a potentially serio us hazard and can cause serio us injury by object s thrown from the Blades or by contact with the Blades.

(S3PT-1)

(S3PT-12)

(SBM-2)

SAFETY

Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

The center of Gravity of Tractors equipped with a Rear-Mounted Boom Mower is shifted to the rear and removes weight from the front wheels. Add front ballast until at least 20% of the tractors weight is on the front wheels to prevent rearing up, loss of steering control, and possibly injury.

(SBM-10)

The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.

(SBM-15)

Use extreme care and Safety Aw areness when using the boom mower h ead to mulch loose

brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death.

(SBM-17)

EK-II 03/09 Safety Section 1-7

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SAFETY

Do not back up this implement when the boom or mower head is extended. Backing could

damage the machine or its components.

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accessible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Do Not attempt to mow or place the mower head close to burning debris.

-Never allow clippings or debris to collect near drivelines, gearboxes or hydrualic componts such as valves, tanks, pumps and motors. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.

(SBM-20)

(SBM-19)

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor

engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are

missing or damaged replace them immediately. Do not operate the mower until the

blades have been replaced and the Mower operates smoothly. Operating the Mower with

excessive vibration can result in component failure and broken objects to be thrown

outward at very high velocities. To reduce the possibility of property damage, serious injury,

or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

EK-II 03/09 Safety Section 1-8

Page 15

SAFETY

Flail M

diti

owers are capable under adverse con

ons of throwingobjects for great distances (100 yards or more) and causing seriousinjury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workablecondition;

-Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades;

-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could bestruck by the blades, the area should be: inspected and large debris removed, mowed atan intermediate height, inspected, closely with any remaining debris being removed, andmowed again at desired final height. (This will also reduce power required to mow,reduce wear and tear on the Mower drivetrain, spread cut material better, eliminatestreaking, and make the final cut more uniform.)

(SFL-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

SAFETY

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-11)

EK-II 03/09 Safety Section 1-9

Page 16

SAFETY

difficulty duri

SAFETY

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-12)

(SG-13)

(SG-15)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

n case of mechanical

ng operation, place the transmission in the par

(SG-29)

position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

(SG-39)

EK-II 03/09 Safety Section 1-10

Page 17

SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of th e equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to yo u o r bystanders. Never dismount a moving tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.

(SG-40)

(SGM-1)

(SGM-02)

SAFETY

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

(SGM-4)

xtreme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and carefully a vo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

EK-II 03/09 Safety Section 1-11

Page 18

SAFETY

The M

ifi

ow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-07)

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

SAFETY

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.

(SGM-12)

ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

Never leave the Implement and Power Unit unattended while the Imple ment is in the ra ised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not put hands or feet under lifted components.

EK-II 03/09 Safety Section 1-12

(SGM-14)

(SPU-3)

Page 19

SAFETY

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections.

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

(SRM-07)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

(S3PT-8)

(S3PT-11)

(SRM-04)

SAFETY

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(SBH-13)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.

Always disconnect the wire leads from the mower valve solenoid

before performing service on the Tractor or Mower. Use caution when

working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

(SBM-12)

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards,

Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SBM-18)

(SBM-6)

EK-II 03/09 Safety Section 1-13

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SAFETY

DO NOT allow any person under a raised boom or mower head unless

it is securely locked up or supported. DO NOT approach the

Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. Inadvertent contact with the controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

(SBM-22)

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral

shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SFL-5)

SAFETY

Always maintain the safety signs in good readable condition. If th e safety signs are missing,

damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

(SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

EK-II 03/09 Safety Section 1-14

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SAFETY

dli

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated.

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly se rvice, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death.

(SG-35)

se caution and wear protective gloves when han knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

(SG-28)

ng sharp objects such as blades,

(SGM-10)

SAFETY

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

PARTS INFORMATION

Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

(SPRM-1)

SEE YOUR ALAMO DEALER

EK-II 03/09 Safety Section 1-15

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SAFETY

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o uneven surfaces to prevent lo ss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.

SAFETY

Be particularly careful in transport. The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn. Turn curves or go up slopes only at low speed and using a gradual

turning angle. Slow down on rough or uneven surfaces.

(SBM-3)

(S3PT-20)

When transporting Boom Mower on a truck or trailer, the height or width may exceed legal limits when the boom is in the transport position.

Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits.

(SBM-8)

Never operate the Tractor and Mower Unit without an OPS (Operators

Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are with in 100 yards.

(SBM-9)

The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated.

(SBM-16)

Secure the boom and mower head in the transport position before traveling on public roads. Never transport on public roads with the boom and mower head extended. Always disengage and lock out the hydraulic controls for the boom mower before transporting. Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death.

(SBM-21)

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SAFETY

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

(SG-6)

SAFETY

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before

driving on public roadways identify any limited vision areas, and make adjustments to your

operating position, mirrors, and the implement transport position so that you can clearly

see the area where you will be traveling, and any traffic that may approach you. Failure to

maintain adequate vision of the public roadway and traffic can result in serious injury or

even death.

(SG-19)

(STI-10)

Storage and Parking Safety Instructions and Practices

A rear Implement can fall if not properly supported. Always use the stand o n the front hitch (if equipped) or block up securely to prevent falling and possible crushing injury and/or

other injury from holding or lifting heavy components. Use the stand to stabilize the

implement during storage.

(S3PT-3)

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SAFETY

To prevent tipping of Implement when stored in folded position, use carrying wheels or

adequate stands on center frame.

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(S3PT-6)

(SG-18)

SAFETY

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SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

SAFETY

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SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

1. D389 1 DANGER Multi-Hazard

2. 02962765 1 DANGER Multi-Hazard

3. 02964509 1 DANGER Storage

4. 02970611 2 LOGO Exten-A-Kut

5. 02965093 1 INSTRUCT Proper Engine Operation

6. 02965262 1 WARNING Hose Burst

7. 1458392 2 REFLECT Red Reflector

8. 1458393 2 REFLECT Yellow Reflector

9. 999001 1 WARNING Tractor Rearing

10. D103 1 WARNING 540 RPM D114 1 WARNING 1000 RPM

11. 00757140 2 LOGO Alamo Industrial

12. 02958241 1 DANGER Multi-Hazard

13. NFS 1 SER PLT Serial Plate Number

SAFETY

14. D416 1 IMPORTANT Hydraulic System Service

15. 00757139 2 LOGO Alamo Industrial

16. 02925100 1 IMPORTANT Genuine Alamo Parts

17. 00753840 1 DANGER Wing Tr ansport and Operation

18. D395 1 IMPORTANT Replace blades in pairs

19. 02962764 2 WARNING Pinch Points

20. 000678 1 INSTRUCT Grease Fitting Inside

21. 03200347 * REFLECT SMV Sign

22. 00776031 1 _________ Canister, Operator’s Manual

23. 02964566C 1 _________ EK II Operator’s Manual

24. 241730 1 _________ Canister Bracket

25. 10058000 3 _________ Bolt

26. 00024100 3 _________ Flatwasher

27. 02959924 3 _________ Locknut

* Furnished by Tractor Manufacturer. Replace if missing from Tractor.

EK-II 03/09 Safety Section 1-20

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Decal Description

Multi Hazard Decal Sheet

SAFETY

P/N D389 Decal D389 consists of the following multi-hazards.

SAFETY

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DANGER! Crushing and Pinch Points. Moving machiney parts can pinch or crush or fall-

which may cause injury or death.

P/N 02962765

INFORMATION - Unhitching Instructions

SAFETY

02964509

LOGO-Exten-A-Kut

P/N 02970611

INFORMATION - To prevent premature hydraulic component failure, do not over speed the engine. When using the mower attachment, operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer. Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components.

P/N 02965093

EK-II 03/09 Safety Section 1-22

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SAFETY

WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.

P/N 02965262

Red Reflector. Keep reflectors clean and visible.

P/N 1458392

Amber Reflector. Keep reflectors clean and visible.

SAFETY

P/N 1458393

WARNING! Tractor rearing

P/N 999001

EK-II 03/09 Safety Section 1-23

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WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only.

P/N D103

WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only.

SAFETY

P/N D114

Name LOGO - Alamo Industrial

P/N 00757140

DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit.

P/N 02958241

EK-II 03/09 Safety Section 1-24

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SAFETY

IMPORTANT - Service Hydraulic System with Universal Tractor Hydraulic Oil.

P/N D416

Name LOGO - Alamo Industrial

P/N 00757139

IMPORTANT - Use only Genuine Alamo In dustrial replacement parts.

SAFETY

P/N 02925100

DANGER! Stay clear when lowering or raising wings.

P/N 00753840

EK-II 03/09 Safety Section 1-25

Page 32

IMPORTANT! Always replace blades in pairs.

P/N D395

WARNING! Pinch Points

SAFETY

P/N 02962764

Information that Grease Fitting is present and must apply grease.

P/N 000678

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

EK-II 03/09 Safety Section 1-26

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SAFETY

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

SAFETY

EK-II 03/09 Safety Section 1-27

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SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act.

SAFETY

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

EK-II 03/09 Safety Section 1-28

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INTRODUCTION SECTION

Introduction Section 4-1

Page 80

INTRODUCTION

This Rotary Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing sectio n is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number. Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The T rouble Shooting Gu ide helps diagnose dif ficulties with mower and of fers solution to the problems. Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/ operator/dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly, use, and maintenance. The Safety Alert Symbol combined with a

INTRODUCTION

Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta ch me n ts or the en vir on m en t.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

EK-II 03/09 Introduction Section 4-2

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INTRODUCTION

Your Exten-A-Kut mower is designed for mowing pond embankments, weeds, and grass or other agricultural applications that may apply. With a reasonable amount of preventive maintenance, your Mower will provide years of dependable service.

For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends the use of Chain Guards or Solid Skirts for Agricultural purposes as well, to reduce the risk of property damage, serious bodily injury, or even death from

objects thrown out by or from contact with the Cutting Blades. At least 20% or the tractor’s weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions. Slow down on hills, rough terrain, and curves.

Front and rear and left and right are determined by the normal direction of travel, the same as driving an automobile.

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INTRODUCTION

ATTENTION OWNER/OPERATOR

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and Mo wer.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower. Mail within 30 days of delivery date of this implement. NOTE: Warranties are honored on ly if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower.

3. Record the Mower Model and Serial Numbers on the Warranty p age at the front of the Operator’s Manual. Keep this as part of the perman en t ma in te na nc e file for the Mower.

INTRODUCTION

EK-II 03/09 Introduction Section 4-4

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ASSEMBLY SECTION

Assembly Section 4-1

Page 84

ASSEMBLY

GENERAL ASSEMBLY

To help you assemble your new DB150 and mount it to your tractor, we provide you with drawings, instructions and general information. When needed, you can get information or clarification from Rhino Customer Service. This publication provides general information not specifically for your case or tractor, but, in connection with the drawings. This publication offers you some valuable assistance - please read it thoroughly. These instructions have been prepared to assist you in the correct procedure for mount ing a DB150 on your tractor. Throughout these instructions, references are made to right or left directions. Right and left are determined by sitting on the tractor seat and facing the direction of travel.

This is the Safety-Alert symbol. When you see this symbol on your machine or in these instructions, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

ASSEMBLY

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

NOTE: This mower unit's hydraulic components have been carefully cleaned and packaged at the factory to prevent contamination from entering the system. However, dust and dirt particles may enter into the sealed components through transportation, handling, rain or just sitting in a dirty or harsh environment. Therefore to assure that the hydraulic system is properly clean please adhere to the following procedure.

Prepare the area where the unit is to be assembled. The area should be on a hard concrete floor that has been swept clean of all dust and contaminants. Un-package the mower unit carefully so that the seals on the hydraulic components are not broken or pulled off. Lay out parts to make location easy. Inspect and clean all hydraulic hoses and fittings prior to installing them onto the tractor or mower. If dirt or material is seen in any of the parts, they should be washed and cleaned thoroughly with an oil-compatible solution. Do not blow the material further into a hose since this sometimes does not remove the foreign material and can cause damage to hydraulic components down stream.

EK II 03/09 Assembly Section 4-2

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ASSEMBLY

The tools you will need at the assembly site are as follows:

1. Impact wrench or socket and ratchet set.

2. Rubber mallet.

3. Box-end, Allen, and adjustable wrenches.

4. Alignment pins.

5. Forklift or hydraulic floor jacks with rolling back boards.

6. Small chain hoist or block-and-tackle.

7. Multidirectional Levels.

8. Hydraulic Filter Buggy or Cart.

9. Safety shoes, safety glasses, and gloves. A hard hat should be worn by anyone working under any raised component.

Remember to follow each step closely and cautiously. Be aware of all support personnel at all times. Keep the assembly area as clean as possible; clean up all spills when they occur. An uncluttered assembly area and a crew that is sensitive to the hazards involved in putting this implement together will help prevent accidents. Keep all unauthorized personnel from the area. Do not allow children near the assembly site nor allow them on or near the tractor after assembly. There is no safe place for anyone except the operator on the tractor and those assisting with the assembly.

ASSEMBLY

RECOMMENDED TORQUE VALUE CHART

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ASSEMBLY

TRACTOR PREPARATION

1. Add front end weights as required to maintain enough weight on front wheels for safe steering.

Failure to add the required front end weight can cause tractor to rear up which can cause equipment damage and bodily injury.

To prevent damage to the Hydraulic Pump, do not attempt to start tractor before installing the hy draulic systems and filling the system with Universal Tractor Hydraulic oil as specified.

MAINFRAME ATTACHMENT

With a forklift or hoist raise the Mainframe until it lines-up with the 3-point hit ch. Figure Asm-B-0001. Attach the Mainframe to the 3-point hitch by using a standard Cat. II pin (Figure Asm-0003) or a optional Cat. II & III pin (Figure Asm-B-0004-0005) and a Retaining Pin. Attach the tractor Top Link to the

ASSEMBLY

Mainframe with bolt and locknut. Figure Asm-B-0006.

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ASSEMBLY

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ASSEMBLY

HEAD ATTACHMENT

Align the Mainframe with the Mower Head, insert the Main Head Pin and retain with bolt and locknut. Attach the Linkage with bushings and retain with the bolts and locknuts. Figure Asm-B-0001

ASSEMBLY

With a hoist, raise the Mower Head until it is vertical. Attach the Transport bar to the Mower Head. Figure Asm-B-0002.

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ASSEMBLY

Adjust the Tilt Cylinder Clevis until it lines up with the Lift Link Weldment, retain with Tilt Cylinder greasable Pin. Figure Asm-B-0003.

ASSEMBLY

ATTACHMENT OF HYDRAULIC HOSES

Once pumps are installed, DO NOT start the tractor (which will turn the pumps) unless the hydraulic circuits are completed and filled with the specified universal tractor hydraulic oil. Running pumps without oil will cause non-warrantable damage.

It is important that pipe thread sealant be used only on pipe threads; never on connections or on straight thread "O" ring fittings. Use the pipe thread sealant supplied. Do not substitute with some other type of sealant, such as, teflon tape, paint, shellac, etc. Hoses supplied have two types of fittings; solid or swivel. Some hoses have solid fittings on both ends; others have solid fitting and a swivel fitting. Hoses with two solid fittings will fit into either a internal solid thread or a swivel adapter union. When installing either type hose, solid fittings must be installed first, then install the swivel end of the hose or fitting. a. Standard pipe (NPT or NPTF) thread fittings. This type requires a small amount of evenly-applied

sealant.

b. Swivel fittings. This type does no t require any sealant on the swivel end because it seals against an

internal flare. c. "O" Ring fittings. This type does not require any sealant on the "O" Ring end of the fitting. It is extremely important to avoid getting pipe thread sealant inside the fittings or hoses. KEEP THE

INTERIOR OF ALL HYDRAULIC COMPONENTS CLEAN. Inspect the inside diameter of each hose before assembly. Make certain that no obstruction is present. Dirt, sand, dust, etc., are abrasive and once it the system can cause immediate or early failure. When assembling the fittings and hoses, be careful not to introduce any dust or contaminants into the system. Keep all fittings, hoses, and hydraulic components sealed until installed. Do not allow any components to lie open and exposed to dust or contamination. Do not lay parts down on the dirt or sand and then assemble them as this will introduce contaminants into the system.

EK II 03/09 Assembly Section 4-7

Page 90

ASSEMBLY

To avoid Hydraulic Contamination, always keep all hoses an d hydraulic fittings capped until they are ready to be installed. FIGURE Asm-B-0006.

EK II 03/09 Assembly Section 4-8

Page 91

ASSEMBLY

Oil Reservoir is shipped filled with oil to the minimum level. When adding hydraulic oil proceed.

1. Remove the Filler Cap Weldment. FIGURE Asm-B-0007.

2. Avoid hydraulic contamination by filtering the hydraulic oil while filling the hydraulic tank. Filter buggies or carts are commercially available for hydraulic system clean-up. These consist of a high-e fficien cy, highcapacity filter, a circulating pump, a drive motor, and hoses for connecting to the overhauled machine's hydraulic system. FIGURE Asm-B-0008 & Asm-B-0009 .

ASSEMBLY

3. When adding hydraulic oil, use only new oil from a sealed barrel. Used oil or oil from an open barrel may contain high levels of contamination. Transfer the oil into the hydraulic tank by using a hydraulic filter pump unit equipped with a properly operating 10 micron filter. This will insure that the oil being added is clean. Do not just pour the oil directly into the hydraulic tank since most oils (even from a sealed barrel) have contaminants that should be removed, before operating the hydraulic system.

EK II 03/09 Assembly Section 4-9

Page 92

ASSEMBLY

4. Fill the Hydraulic Reservoir until the fluid is visible through the sight gauge. FIGURE Asm-B-0010 & Asm-B-0011.

ASSEMBLY

5. Fill the Suction Hose with hydraulic fluid and re-install on Hydraulic Tank. Tigh te n ho se cla mp secur ely.

FIGURE Asm-B-0012 & Asm-B-0013 .

6. When the hydraulic tank has been filled and the mower unit properly as sembled, the unit should be started up. NOTE: Make sure that no materials, tools, or jacks have been left under the mower head. Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower. All other workers should keep a safe distance from the unit before the mower is started.

7. Run the mower at 1000 RPM tractor engine speed for at least two hours. IMPORTANT: Change the return filter in tank and suction filters after the first 200 hours of operation.

Change the filters again at 800 hours; then, chan ge th e oil and filters at 1600 hours. After that, continue to change the filter every 800 hours and the oil every 1600 hours. Hydraulic oil to be used is, Universal Tractor Hydraulic Oil. Use the above procedures as part of a good filter maintenance program.

EK II 03/09 Assembly Section 4-10

Page 93

OPERATION SECTION

Operation Section 3-1

Page 94

OPERATION

ALAMO INDUSTRIAL DITCH AND BANK MOWER OPERATING INSTRUCTIONS The Alamo Industrial Ditch and Bank Mowers are manufactured with quality material by skilled workers. The

EK II is designed to attach to a tractor and mow in pond embankments, weeds, and grass or other agricultural applications that may apply. The boom and mower head is equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate. ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the boom unit, tractor or a thrown object. Do not operate the boom and attached head if bystanders, passersby, pets or livestock are within 300 feet of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and proper use of the boom and attached head. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a EK II Mower and are not specific to a EKII Mower. Some pictures may show shields removed to enhance visual clarity. NEVER operate the unit without all safety equipment in place and in good operational condition. The operator must be familiar with the unit and tractor operation and all safety practices before beginning operation. Proper operation, as detailed in this manual, will

OPERATION

help ensure years of safe and satisfactory use of the EK II Mower.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

EK II 03/09 Operation Section 3-2

Page 95

OPERATION

1.Standard Equipment and Specifications

EK II

Cutting Width 60” Cutting Height Range Dependent Upon 3-pt. Lift Cutting Capacity (Max) 1” Min. Horsepower Required (with adequate front weights) 60 HP Overall Width (Head) 65-1/4” Overall Length (Head) 71-3/8” Transport Width 119” Tractor PTO 540/1000 RPM Oil Reservoir Capacity 55 Gal. Total Oil Capacity 60 Gal. Blade Tip Speed (FPM) 20,028 Blade Carrier Type Pan Maximum Reach (from center line of tractor) 158” Gearbox Protection Relief Valve Operation Up/Down 8 degrees/ 90 degrees Side Skirt 10 Ga. x 9-1/4” Deck Thickness 10 Ga. Hitch CAT I-II Quick Hitch Replaceable Skid Shoes Std. Safety Deflectors Std. Weight (Approx.) 2140 lbs.

OPERATION

EK II 03/09 Operation Section 3-3

Page 96

OPERATION

2.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely und erst and the operation of th e equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Protective Eye Glasses, Goggles, or Face

OPERATION

Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

EK II 03/09 Operation Section 3-4

(SG-27)

Page 97

OPERATION

3.TRACTOR REQUIREMENTS

In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended.

Tractor Requirements and Capabilities

• ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Tractor Safety Devices.....................Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield

• Tractor Horsepower-Minimum..........60 HP

• 3-Point Hitch-Lifting Capacity...........2140 lbs.

• -Category...................................CATI- II Quick Hitch

• Front End Weight .................. ... .... ...As needed to maintain 20% weight on front axle

• Power Take Off ................................540 rpm-6 spline or 1000 rpm-21 spline shaft

3.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

OPERATION

(SG-7)

3.2 Tractor Safety Devices

If transporting or operating the tractor and implement nea r a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured.

Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

3.3 Tractor Horsepower

The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the DB150 Boom Mower r equ ires a t racto r with a t leas t 60 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 60 HP may cause mower damage by overpowering the unit in heavy cutting conditions.

EK II 03/09 Operation Section 3-5

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OPERATION

3.4 3-Point Hitch

The tractor 3-point hitch must be rat ed to lift at least 2140 lbs.

The EK II boom mower is designed to be mounted on a tractor with a CAT I or II 3-point hitch. Refer to the tractor operator’s manual for the category of the tractor being used. If the hitch does not conform to ASAE CAT I or II dimensions, the mower may not fit or raise properly. Consult an authorized dealer for possible modification procedures to mount nonconforming hitches.

Depending on the hitch category, certain size pins are used to attach the mower to the tractor. CAT II hitches require 7/8” lower and 3/4” upper diameter hitch pins. CAT III hitches require 1-7/16” lower and 1-1/4” upper diameter size pins.

CAT I Implement / Hitch Specification CAT II Implement / Hitch Specification

OPERATION

Width from outside to outside A-frame.... 26-7/8” Width from outside to outside A-frame....32-3/8”

Quick Hitch width inside lug to lug ......... 27-1/8” Quick Hitch width inside lug to lug .........33-5/8”

Height from bottom hitch pin to top pin... 18” Height from bottom hitch pin to top pin ...19”

Lower pin diameter. ... ... ... ... .... ... ... ... .... ... 7/8” Lower pin diameter..................................1-1/18”

Upper pin diameter ... ... ... ... .... ... ... ... .... ... 3/4” Upper pin diameter .................................1”

Lynch pin diameter.................................. 15/32” Lynch pin diameter..................................15/32”

3.5 Front End Weight

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005

3.6 Power Take Off (PTO)

Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 21-spline shaft or a 1-3/4” 20 spline shaf t. Refer to the tr actor owner’s manual for in structions to chan ge PT O spee ds on models that operate at more than one speed.

If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. An authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006

EK II 03/09 Operation Section 3-6

Page 99

OPERATION

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been dise nga ge d. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation.

(S3PT-16)

4.GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

4.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.

(SG-12)

OPERATION

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

EK II 03/09 Operation Section 3-7

(SG-11)

Page 100

OPERATION

4.2 Di

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

smounting the Tractor

Before dismounting the tractor, idle the tractor engine down, disengage the head and retract the boom arm to the transport position. Park the tractor on a level surface, set the transmission in park or neutral and apply the parking brake. Shut down the tractor engine, remove the key, and wait for all motion to come to a complete stop before exiting the operator’s seat. NEVER leave the seat until the tractor, its engine, and mower head movement have come to a complete stop.

OPERATION

Use hand rails and extra steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow, and other matter has accumulated on the steps and handrails. Never rush or jump off the tractor. OPS-B- 0002

(SG-10)

(SG-9)

EK II 03/09 Operation Section 3-8

Alamo Exten-A-Kut II User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

EXTEN-A-KUT II

DITCH AND BANK MOWER

OPERATOR’S MANUAL

To the Owner/Operator/Dealer

Table Of Contents

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

SAFETY SECTION

General Safety Instructions and Practices

Operator Safety Instructions and Practices

Equipment Operation Safety Instructions and Practices

Maintenance and Service Safety Instructions and Practices

Transporting Safety Instructions and Practices

Storage and Parking Safety Instructions and Practices

Decal Location

1. D389 1 DANGER Multi-Hazard

2. 02962765 1 DANGER Multi-Hazard

3. 02964509 1 DANGER Storage

4. 02970611 2 LOGO Exten-A-Kut

5. 02965093 1 INSTRUCT Proper Engine Operation

6. 02965262 1 WARNING Hose Burst

7. 1458392 2 REFLECT Red Reflector

8. 1458393 2 REFLECT Yellow Reflector

9. 999001 1 WARNING Tractor Rearing

10. D103 1 WARNING 540 RPM D114 1 WARNING 1000 RPM

11. 00757140 2 LOGO Alamo Industrial

12. 02958241 1 DANGER Multi-Hazard

13. NFS 1 SER PLT Serial Plate Number

14. D416 1 IMPORTANT Hydraulic System Service

15. 00757139 2 LOGO Alamo Industrial

16. 02925100 1 IMPORTANT Genuine Alamo Parts

17. 00753840 1 DANGER Wing Tr ansport and Operation

18. D395 1 IMPORTANT Replace blades in pairs

19. 02962764 2 WARNING Pinch Points

20. 000678 1 INSTRUCT Grease Fitting Inside

21. 03200347 * REFLECT SMV Sign

22. 00776031 1 _________ Canister, Operator’s Manual

23. 02964566C 1 _________ EK II Operator’s Manual

24. 241730 1 _________ Canister Bracket

25. 10058000 3 _________ Bolt

26. 00024100 3 _________ Flatwasher

27. 02959924 3 _________ Locknut

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION

ASSEMBLY SECTION

GENERAL ASSEMBLY

The tools you will need at the assembly site are as follows:

1. Impact wrench or socket and ratchet set.

2. Rubber mallet.

3. Box-end, Allen, and adjustable wrenches.

4. Alignment pins.

5. Forklift or hydraulic floor jacks with rolling back boards.

6. Small chain hoist or block-and-tackle.

7. Multidirectional Levels.

8. Hydraulic Filter Buggy or Cart.

9. Safety shoes, safety glasses, and gloves. A hard hat should be worn by anyone working under any raised component.

RECOMMENDED TORQUE VALUE CHART

TRACTOR PREPARATION

MAINFRAME ATTACHMENT

HEAD ATTACHMENT

ATTACHMENT OF HYDRAULIC HOSES

Oil Reservoir is shipped filled with oil to the minimum level. When adding hydraulic oil proceed.

4. Fill the Hydraulic Reservoir until the fluid is visible through the sight gauge. FIGURE Asm-B-0010 & Asm-B-0011.

OPERATION SECTION

1.Standard Equipment and Specifications

EK II

2.OPERATOR REQUIREMENTS

3.TRACTOR REQUIREMENTS

Tractor Requirements and Capabilities

3.1 ROPS and Seat Belt

3.2 Tractor Safety Devices

3.3 Tractor Horsepower

3.4 3-Point Hitch

3.5 Front End Weight

3.6 Power Take Off (PTO)