This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
and Operation Instructions contained in this manual before operating the equipment. C01-
All implements with moving parts are potentially hazardous. There is no substitute for a cautio us, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of
accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the
Warranty Card and on the Warranty Form that you retain.
Federal Laws and Regulations ....................................................................................................................... 1-29
TIRES AND WHEELS ...................................................................................................................................... 3-6
Front End Weight .............................................................................................................................................. 4-7
Power Take Off (PTO) .................................... .................................................................................................. 4-7
GETTING ON AND OFF THE TRACTOR ........................................................................................................ 4-8
Boarding the Tractor ......................................................................................................................................... 4-8
Dismounting the Tractor ................................................................................................................................... 4-9
Connecting Mower Hydraulic Lines to the Tractor .......................................................................................... 4-12
SETTING THE MOWER ................................................................................................................................. 4-13
Operating the Mower Wings ........................................................................................................................... 4-29
Driving the Tractor and Cutter ........................................................................................................................ 4-31
Engaging the Power Take Off (PTO) .................. ............................................................. ............................... 4-35
PTO RPM and Ground Speed ........................................................................................................................ 4-36
Operating the Mower ...................................................................................................................................... 4-36
Shutting Down the Implement ................................... ............................. ............................. ............................ 4-40
DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................ 4-40
TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................. 4-42
Tire and Wheels .............................................................................................................................................. 4-44
Transporting on Public Roadways .................................................................................................................. 4-44
Hauling the Tractor and Implement ................................................................................................................ 4-46
TIRES AND WHEELS .................................................................................................................................... 5-17
PROPER TORQUE FOR FASTENERS ......................................................................................................... 5-19
Gearbox Tools For Disassembly and Assembly ............................................................................................. 5-20
DISASSEMBLY OF DIVIDER GEARBOX (Trained Dealer Personnel Only) ................................................. 5-21
Assembly of Power Divider ............................................................................................................................. 5-24
RIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES ........................ 5-31
Page 5
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the
mower, will significantly assist in this important education.
Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video,Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-trial.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax
AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.
Page 6
Alamo Industrial Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me:VHS Format – AEM/FEMA Mower Operator Safety Video
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
SAFETY
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or
repair.
(SG-1)
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.
(SG-30)
(SG-31)
For your protection while operating or servicing equipment, wear relatively tight and belted
clothing to avoid entanglement in moving parts. Tie up and protect long hair that could
become entangled in machinery. Remove all jewelry including necklaces, rings and
watches which can get caught in machinery or on corners or edges of the equipment.
Serious injury can result from entanglement with the machinery.
Operator Safety Instructions and Practices
The rotating parts of this machine co ntinue to rot ate ev en after the PT O has been turned of f.
The operator should remain in his seat for 60 seconds after the brake has been set, the
PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
“Wait a minute...Save a life!”
Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch.
Release of the control lever or mechanical failure will result in the Implement falling and
possible injury or death. Always securely block up the Implement before crawling
underneath to perform repairs and service.
ever operate the Tractor or Implement un
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.
(SG-4)
(S3PT-19)
SAFETY
(SG-42)
(S3PT-10)
you have read an
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, a nd other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.
(SG-I7)
SAFETY
ways read carefully and comply fully w
e manufacturer’s
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
(SG-22)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.
(SG-24)
Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others.
(SG-25)
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.
(SG-27)
onged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.
ng onto the Implement to perform repairs, maintenance an
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.
(SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding.
(SG-38)
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.
(SGM-09)
SAFETY
Always keep a careful lookout and use extreme care when working around utility and
municipal obstructions. Never allow the Mower to contact any utility, municipal, or other
type structure. Clearly mark all mowing obstructions and consult local utility providers for
a safe code of operation.
(SPU-5)
Do not operate the implement while wearing loose fitting clothing. Entanglement of th
clothing with the rotating elements can result in serious injury or even death. Stay clear o
all rotating elements at all times. (SSP-03)
Repeated or substantial breathing of hazardous dusts, including
crystalline silica, could cause fatal or serious respiratory disease including
silicosis. Concrete, masonry, many types of rock, and various other
materials contain silica sand. California lists respirable crystalline silica as
a substance known to cause cancer. Operation of this equipment under
certain conditions may generate airborne dust particles that could contain
crystalline silica. In those conditions, personal protective equipment
including an appropriate respirator must be used. If excessive dust is
generated, a dust collection or suppression system should also be used
during operation.
Equipment Operation Safety Instructions and Practices
(SG-41)
SAFETY
Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting
it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure
support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands
or feet under lifted components.
se extreme care when lowering or unfo
(S3PT-1)
ng the implement’s wings. Make sure no
bystanders are close by or underneath the wings. Allow ample clearance around the
implement when folding or unfolding the wings. Use extreme caution around buildings or
overhead power lines.
(S3PT-05)
This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking s ign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.
e sure you have adequate knowledge of the property you w
(S3PT-12)
e working on. Take time to
make yourself aware of any area underground lines or cables. Contact with buried lines o
cable could result in serious injury or death. If in doubt about buried utility lines call 811
before digging or 1-800-258-0808.
(SBH-6)
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor
engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are
missing or damaged replace them immediately. Do not operate the mower until the
blades have been replaced and the Mower operates smoothly. Operating the Mower with
excessive vibration can result in component failure and broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious injury ,
or even death, never allow the Mower to be operated with blades missing.
Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling of f the tractor --particularly during a turnover
when the operator could be pinned under the ROPS.
BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor contr ols from the tractor seat only.
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death.
(SG-7)
(SG-9)
(SG-10)
SAFETY
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.
(SG-11)
Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are completely
stopped.
(SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions.
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves ,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.
(SG-23)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death.
(SG-15)
(SG-26)
Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.
n case of mechanical
ty during operation, place the transmission in the par
(SG-29)
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting.
(SG-39)
Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of th e equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to yo u o r bystanders. Never dismount a moving
tractor.
(SG-40)
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms
discontinue mowing.
There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or even
death may occur unless care is taken to insure the safety of the operator,
bystanders, or passersby in the area. Do not operate this machine with
anyone in the immediate area. Stop mowing if anyone is within 100 yards
of mower.
(SGM-02)
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.
(SGM-4)
reme care should be taken when operating near loose objects suc
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly mark ed and carefully a vo ide d b y th e
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.
(SGM-05)
any varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing.
Remove any like object from the site. Never allow the cutting blades to contact such items.
(SGM-06)
ow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.
(SGM-07)
SAFETY
Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-08)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed.
Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m
the mower deck.
(SGM-12)
SAFETY
ower is designed for certain mowing applications and is rated to cut up to a spec
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.
Do not operate or pull the mower into standing water. When uplift or fan type mower blades
contact water they can be severely deflected downward causing possible failure of blade
resulting in serious boldly injury to the operator or by standers.
Use extreme caution when raising the Mower above ground level. Stop the Blades from
turning when the Mower is raised and passersby are within 100 yards. Raising the
Mower exposes the Cutting Blades which creates a potentially serious hazard and can
cause serious injury by objects thrown from the Blades or by contact with the Blades.
Rotary Mowers are capable under adverse conditions of throwing
objects for great distances (300 feet or more) and causing serious injury
or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable
condition;
-Mower sections or Wings are running close to and parallel to the ground without exposed
Blades;
-Passersby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be struck
by the blades, the area should be: inspected and large debris removed, mowed at an
intermediate height, inspected, closely with any remaining debris being removed, and
mowed again at desired final height. (This will also reduce power required to mow, reduce
wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and
make the final cut more uniform).
(SRM-01)
Do Not attempt to raise or lower the implement wing unless the Implement tongue is
securely attached to the Tractor drawbar. The Implement could tip over and cause
equipment damage and possible ser ious injury or death. Raise or Lo wer the mower wing
only while seated in the Tractor operator’s seat with the seat be lt securely fastened.
Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline
which will cause accelerated wear and breakage of drive train components and could result
in possible injury from the separated Driveline sections.
(SRM-04)
SAFETY
(SRM-2)
Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower deck
exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from
the Blades.
(SRM-07)
DO NOT allow any person under a folded wing unless wing is securely
locked up or supported. DO NOT approach the Implement unless the
Tractor is turned off and all motion has ceased. Never work under the
frame work, or any lifted component unless the implement is securely
supported or blocked up. A sudden or inadvertent fall by any of these
components could cause serious injury or even death.
Connecting or Disconnecting Implement Safety Instructions and
Practices
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor
PTO. Use of an adapter can double the operating speed of the Implement resulting in
excessive vibration, thrown objects, and blade and implement failure. Adapter use will also
change the working length of the driveline exposing unshielded driveline areas. Serious
bodily injury and/or equipment failure can result from using a PTO adapter. Consult an
authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.
(S3PT-14)
Always shut the Tractor completely down, place the transmission in park, and set the
parking brake before you or anyone else attempts to connect or disconnect the Implement
and Tractor hitches.
(S3PT-15)
SAFETY
en attaching the Implement input driveline to the Tractor
connecting yoke spring activated locking collar slides freely and the locking balls are seated
securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth
several times to ensure it is securely attached. A driveline not attached correctly to the
Tractor PTO shaft could come loose and result in personal injury and damage to the
Implement.
(S3PT-17)
mportant that the
Before operating the Implement, check to make sure the Implement input driveline will not
bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates
the outer housing until the assembly beco mes solid-it c an shorten no m ore. Bottomin g out
can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and
through the support bearings or downward onto the PTO shaft, breaking it off. A broken
driveline can cause personal injury.
Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift
the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the
tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue
Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with
possible serious bodily injury or even death.
On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached
to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and
carefully. Keep bystanders away during operations.
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make
certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels
to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o
uneven surfaces to prevent lo ss of steering control which could result in property damage
or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched
transport position. Dropping implement in transport can cause serious damage to the
tractor and/or Implement and possibly cause the operator or others to be injured or killed.
(S3PT-02)
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clea rly visible and legible. When transporti ng the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and
how it handles before transporting on streets and highways. Make sure the Tractor steering
and brakes are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care
and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
SAFETY
operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you
and watch out for the other guy.
(SG-19)
e particularly careful when transporting the Implement using the tractor. Turn curves or
go up or down hills only at a low speed and at a gradual steering angle. Make certain that
at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow
down on rough or uneven surfaces.
When the Wings are folded for transport, the center of gravity is raised and the possibility of
overturn is increased. Drive slowly and use extreme caution when turning on hillsides.
Overturning the Implement could cause the Implement to overturn the Tractor and vice
versa resulting in serious injury or even death. Never fold wings on a hillside...the
Implement may overturn.
ow the Implement behind a properly sized and equipped Tractor
which exceeds the weight of the Implement by at least 20%. DO NOT
tow the Implement behind a truc k or othe r type of ve hicle. N eve r tow the
Implement and another Implement connected in tandem. Never tow the
Implement at speeds over 20 MPH.
Secure the Implement for transport before traveling on public roads. For pull-type
Implements, secure the center axle using cylind er stops or transport pin and properly attach
a safety chain between the Implement and Tractor. Secure wings in upright position on
folding Implements using wing transport locks.
Always keep a careful lookout and use extreme care when working
around overhead obstructions and electrical power lines. The
Implement wing can be over 10 feet high. Never allow the Implement
wing to come within 10 feet of any power line.
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death.
(STI-10)
Maintenance and Service Safety Instructions and Practices
(STI-7)
(STI-8)
SAFETY
Make sure the PTO shield, integral driveline shields, and input shields
are is installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing.
(S3PT-8)
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the Implement. Place the Implement on the ground or securely
blocked up, disengage the PTO, and turn off the tractor engine. Push
and pull the Remote Cylinder lever in and out several times prior to
starting any maintenance or repair work.
(S3PT-09)
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and
running. Rotating Parts, Blades or Drivelines could turn without warning and cause
immediate entanglement, injury or death.
(S3PT-11)
Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.
(SBH-13)
Always maintain the safety signs in good readable condition. If th e safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.
(SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.
(SG-20)
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.
(SG-21)
(SG-8)
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly se rvice, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
se caution and wear protective gloves when han
ng sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn.
(SG-37)
All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox
Shields, PTO integral shields, and Retractable Door Shields should
be used and maintained in good working condition. All safety
devices should be inspected carefully at least daily for missing or
broken components. Missing, broken, or worn items must be
replaced at once to reduce the possibility of injury or death from
thrown objects, entanglement, or blade contact.
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE
SERIOUS INJURY FROM THROWN BLADES.
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.
(SGM-10)
(SGM-13)
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.
(SPRM-1)
SEE YOUR ALAMO DEALER
e sure you have adequate knowledge of the property you w
e working on. Take time to
make yourself aware of any area underground lines or cables. Contact with buried lines
or cable could result in serious injury or death.
n wet con
ons where there is a
certain that this material is removed before traveling on public roadways.
(STL-1)
material collecting on the Implement, make
(STL-7)
Storage and Parking Safety Instructions and Practices
To prevent tipping of Implement when stored in folded position, use carrying wheels or
adequate stands on center frame.
(S3PT-6)
Concluding Safety Instructions and Practices
SAFETY
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals
Decal Sheets
Center Section00778873( ) For Two-Section Unit Only
Divider Gearbox00778871(( )) Installed by Driveline Manufacturer
Left and Right WIng00778872[ ] Use one or the other
*Provided by Tractor Maunfacturer* Provided by Wheel Assembly Supplier
WARNING! Maintain shields and deflectors in
good condition. Failure to do so may lead to injury
or even death.
P/N 00769736
WARNING! Never use your hand to check for oil
leaks. Always use paper or cardboard.
P/N 00756059
DANGER! Keep Away Thrown Objects.
Inspect the area before mowing for potential mower
hazards. Remove or avoid all foreign objects such
as wire, cable, metal objects, and all other foreign
material.
Foreign material can be thrown from the mower
and cause serious bodily injury to the operator and
passerby.
Do Not let rotating blades contact solid objects like
rocks, posts, curbs or guard rails.
Operate only if all Guards, Deflectors are in place
and in good condition.
Do Not operate with Mower or Wing raised off the
ground.
Stop mowing if Passersby enter the area of thrown
objects. (See Operator’s Manual)
Stay away from rotating blades. Keep hands and
feet away from rotating blades.
Do Not approach mower until all motion has
stopped.
DANGER! Keep everyone clear when lifting,
folding, and working under raised components.
Block securely before working under mower. Install
Weight Box and Weight (Min. of 700lbs) before
operating to prevent turnin g ove r the cent er se ction
which can cause SERIOUS BODILY INJURY or
DEATH. Without weight, Do not fold wing. Attach
transport strap securely to prevent inadvertent
dropping from the transport position and possible
CRUSHING INJURY OR DEATH.
P/N 999403
WARNING! Avoid Bodily Injury, Use 540RPM PTO
Speed Only.
SAFETY
SAFETY
P/N D103
WARNING! Avoid Bodily Injury, Use 1000 RPM
PTO Speed Only.
P/N D114
Slow Moving Vehicle Decal. Keep SMV reflector
clean and visible. DO NOT transport or operate
without the SMV.
This section is intended to explain in broad terms th e concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and
orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer
shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,
or will be involved.”
Employer Responsibilities:
SAFETY
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1.Train the employee in the proper and safe operation of the Tractor and Implement.
2.Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3.Permit only qualified and properly trained employees to operate the Tractor and Implement.
4.Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the
equipment.
5.Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator
securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6.Forbid the employee operator to carry additional riders on the Tractor or Implement.
7.Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the
necessary support devices to secure the equipment safely while performing repairs and service.
8.Require that the employee operator stop operation if bystanders or passersby come within 25 feet.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
This Rotary Cutter is designed with care and built with quality materials by skilled workers. Proper assembly,
maintenance, and operating practices, as described in this manual, will help the owner/operator get years of
satisfactory service from the machine.
The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/
operator in the correct assembly of the Mower using standard and optional equipment.
Careful use and timely service save extensive repairs and costly downtime losses. The Operation and
Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to
appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers
solution to the problems.
Safety is of primary importance to the owner/ope rato r and to the manufacturer. The first section of this manual
includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or
death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer
should know these Safety Messages before assembly and be aware of the hazards of operating this blade
during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen
below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced
INTRODUCTION
when operating this machine.
Alamo Industrial typically offers three types of shielding to protect the operator, passerby, livestock, and
property from thrown objects... deflectors, single chain guards, and double chainguards. Shielding should be
selected based on the intended use of the mower. Double chainguards or deflectors should be used for
highway, right-of-way, parks or greenbelt mowing or all other mowing where human dwellings, vehicles, or
livestock could be within 300 feet of the mower. Chainguards are more durable, provide a longer service life
and require less maintenance and replacement than deflectors. Single chainguards may be sufficient for
agriculture and other mower use only where passersby or property are not within 300 feet of the mower during
operation.
No shielding is 100% effective in preventing thrown objects. The possibility of injury and property damage from
this hazard can be substantially reduce by selecting proper shielding, maintaining the mower and shielding in
good operational condition, inspecting the area for foreign debris before mowing, operating the mower at a
minimum cutting height of 4”, and keeping persons at a minimum distance of 300 feet from the mower at all
times during operation.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, atta ch me n ts or the en vir on m en t.
Page 83
INTRODUCTION
INTRODUCTION
Your medium-duty Cutter is designed primarily for weed, grass, and brush to 3" diameter. With proper
maintenance as described in this manual, your Cutter will provide you with years of dependable service with a
minimum of repairs.
It is recommended that all operators of this implement read this manual or be instructed of its contents as to
safety, proper operation, and maintenance before beginning operation.
Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 RPM.
Should you desire to change PTO input speed, contact your local Alamo Industrial dealer who will assist you in
performing the necessary modifications. This machine is recommended for use with tractors rated 50 HP
(37kW) for 540 and 1000 RPM drive.
When ordering parts for the Gearboxes and the Drivelines, be sure to specify the serial number. The serial
number is located outside of the right Tongue attaching Plate on the center Mainframe section.
Chain Guards are extra equipment. D eflectors, Driveline I ntegral Shields, and G earbox Shields are s tandard
equipment and are to be used at all times.
To place the w arranty into effect, fill out the warranty card in full, giving all the requested information, and mail
promptly. Be sure to give the serial number of this Cutter.
1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and
know how to operate correctly both the tractor and implement.
2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the
implement. Mail within 30 days of delivery date of this implement.
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by
Alamo Group within thirty days of delivery of the implement.
3. Record the Blade Mod el and Serial Numbers on the Warranty page at the front o f the Operator ’s Manual.
Keep this as part of the permanent maintenance file for the implement..
The mower as received from the factory is virtually completely assembled and requires minimum time to
complete assembly ready for sale.
On a fully assembled unit, do not release the Wing Retaining Strap until the hoses are
attached to the tractor and the Wing Cylinders are filled with oil. Always keep bystanders
away while raising and lowering the wings
To lower the wings, hook the hydraulic hoses to the tractor. From the Operators
Seat use the tractor hydraulic control levers to fill wing cylinders with oil. Keep
coworkers and bystanders away from the implement while filling. For implements
with the wings in the raised or transport position, filling the cylinders should raise
the wings slightly and loosen the wing retaining lock. DO NOT release the wing
Transport Bar/Latch if there is a force on the lock. Use tractor hydraulic control
levers to lower the wing(s). Continue to hold the control lever until both wings are
down and the wing cylinders are fully retracted or extended. Continue to cycle the
cylinders several times by raising and lowering the wings fully to remove any
trapped air. If there is sponginess during the raising cycle, this may indicate that
ASSEMBLY
air is entrapped in the hydraulic circuit. Continue to cycle the cylinders until all
sponginess is removed.
The implement wings should lower slowly when they are allowed to float down
and are not powered down. This is a safety feature built into the system. If the
wings fall rapidly, have the cylinders repaired before operating the implement.
Asm-0002
ASSEMBLY
Select a suitable work area large enough to allow for lowering of the wings. Use extreme caution when
connecting the mower to the tractor . The mower shou ld be securely r esting at ground level or se tting on blocks.
Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and
mower pins.
1. Use the implement jack to raise the implement tongue until it is even with the tractor drawbar. Insert the
jack into the jack adapter in the implement tongue and swivel it so that it is vertical. Follow the instructions
on the jack. Install the jack retaining pin. Measure the heigh t of the tractor drawbar an d raise the implement
tongue to the same height.
2. Make sure the tractor PTO is the correct speed and shaft size for the implement. Ensure the drawbar is
extended the proper distance from the Tractor PTO shaft for desired PTO speed; 540 PTO is 14” and for
1000 PTO speed the distance is 16”
3. Carefully back tractor to mower. Do not allow coworkers or bystanders between the tractor and the implement while backing. When dismounting the tractor ALWAYS shut down the tractor, disengage the PTO,
and set the parking brake before dismounting.
4. Install the retaining bolt through tongue clevis and tractor drawbar. The implement tongue is very heavy.
Make any height adjustments using the implement jack. Place two 1” flatwashers (1) positioned under top
lip of tongue clevis and to the top of drawbar. Insert a 1” diameter grade 5 or 8 bolt (2) through clevis and
drawbar and retain in position with a 1” locknut (3). Tighten the locknut securely but do n ot overtighten,
which could spring or break the clevis. NOTE: NEVER attach mower to the tractor with a pin not having a
nut.
5. Install the implement tow chain to a secure location on the tractor.
6. Attach proper hydraulic couplers to imple ment hose ends . Insert the wing h ose quick disconn ect couplers
into tractor hydraulic remotes.
7. Mount tractor, fasten your seatbelt and start engine. From the operators seat use the tractor hydraulic control levers to fill wing cylinders with oil. Filling the cylinders should retract the wings slightly to their minimum closed width. Continue to apply pressure to cylinders for at least 10 seconds to assure they have
filled with fluid.
Keep coworkers and bystanders away from the implement while filling.
ASSEMBLY
8. Remove retaining bracket from end yoke of
main driveline. Remove main driveline from
mower and place on ground or hard surface.
9. Make sure the wing Transport Bars/Latches are
locked in the position to hold the wings vertical
before removing shipping stra p. Figure AsmP-
R-0118
ASSEMBLY
10. Stand between the wings of the implement and
remove nuts holding the shipping strap in place and remove strap.
ASSEMBLY
Do not stand outside of the wing to remove the shipping strap, if the wing fell it could kill you.
Make sure no bystanders are under the wing or in the area where the wing could fall.
Reinstall nut and flatwasher to retain side skirt.
11. Filling the cylinders with oil should raise the
wings slightly and loosen the wing Transport
Bars/Latches retaining pin. NOTE: DO NOT
release the wing Transport Bar/Latch if there is
a force on the pin. If there is a force holding the
Transport Bar/Latch in place, use the tractor
hydraulic control levers while in the tractor seat
to raise the wings until the force is relieved.
Release the Transport Bar/Latch and secure in
the storage location. Figure AsmP-R-0119
12. From the tractor seat use the tractor hydraulic
control levers to lower the wing(s).
Keep coworkers and bystanders away from the implement while filling.
13. Continue to hold the control lever until both wing s are down an d the wing cylinders are fully extended. Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air.
If there is sponginess during the raising cycle, this may indicate that air is trapped in the hydraulic circuit.
Continue to cycle the cylinders until all sponginess is removed.
14. Test to make sure the wings lower slowly when they are allowed to float down and are not powered down.
This is a safety feature built into the system. If the wings fall rapidly, have the hydraulic system or cylinders
repaired before operating the implement.
CONNECTING DRIVELINE
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor
PTO. Use of an adapter can double the operating speed of the Implement resulting in
excessive vibration, thrown objects, and blade and implement failure. Adapter use will also
change the working length of the driveline exposing unshielded driveline areas. Serious
bodily injury and/or equipment failure can result from using a PTO adapter. Consult an
authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.
(S3PT-14)
ASSEMBLY
en attaching the Implement input driveline to the Tractor
connecting yoke spring activated locking collar slides freely and the locking balls are seated
securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth
several times to ensure it is securely attached. A driveline not attached correctly to the
Tractor PTO shaft could come loose and result in personal injury and damage to the
Implement.
(S3PT-17)
DRIVELINE ATTACHMENT
The driveline yoke and tractor PTO shaft must be
dirt free and greased for attachment.
To connect the mower driveline to the tractor PTO
output shaft, pull the driveline yoke collar back and
align the grooves and splines of the yoke with those
of the PTO shaft. Push the driveline yoke onto the
PTO shaft, release the locking collar, and position
the yoke until the locking collar balls are seated
onto the PTO shaft. Push and pull the driveline
back and forth several times to ensure a secure
attachment. OPS-R-0003_I
mportant that the
Many of the equipment components are HEAVY (60 lbs or greater) and Special Lifting
Procedures are recommended. Use lifting assistance such as mechanical assistance, two
people, and proper lifting techniques when connecting or installing the driveshaft to reduce
1. Remove taper pin from main driveline implement connection yoke and insert onto power divider gearbox
shaft. Insert pin and tighten to 75 ft. lbs.
ASSEMBLY
2. Inner center axle dual tire assemblies are shipped bolted on wing mount tubes. Remove transport bars
from wings and lower each wing so that inner tire and hub assembly can be removed and installed on
center axle. NOTE: It will be necessary to raise each side of center axle slightly so inner dual tires can be
installed.
3. Install gearbox vents or vent dipsticks if not installed.Check all gearbox lube levels.
TIRES AND WHEELS
Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely
supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the wheel.
There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE
OR WHEEL, such as automotive tires and rims. DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE
OF TIRE. As excessive speed can cause damage to the machine, tire, and wheel.
When installing Laminated Tires and Wheels note the dire ction of travel and the curvature of rubber segments
in the tire and install as shown in Figure Asm-R-0127. Do not exceed 20 M.P.H. on Laminated Tires. When
removing Airplane Tires, let all of the air ou t of the ti re before removing lug nut s or wheel bolt s or nut s. Remo ve
valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount
tires. DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND
TIRE TO PREVENT EXPLOSIVE SEPERATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY
INJURY. Do not exceed 20 M.P.H. on Airplane or Rib Implement Tires.
Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed
Loosen the yoke clamp cone with a 11/16” (17mm)
wrench and remove the cone from yoke. Slide yoke
onto the shaft and align hole for clamping cone with
annular groove of gearbox shaft. Reinstall cone
and tighten (75 lb-ft torque). Push and pull the
driveline to ensure it is securely attached to the
shaft. Regularly check the driveline yoke to ensure
a tight connection. To remove the yoke, remove the
connecting cone and pull yoke off the shaft. If the
cone cannot be easily removed by hand, drive it out
from the other side using a hammer and punch.
NOTE: The clamping cone is serviced only as a complete assembly. Do not attempt to disassemble the
clamping cone.
Mower is now assembled and ready for pre-delivery checks.
Alamo Industrial EAGLE 10/15 rotary mowers are manufactured with quality material by skilled workers.
These mowers are designed to cut grass, weeds, crop stalks, small brush and other vegetative material up to
3-1/2” diameter. The mower is equipped with protective deflectors and/or chain guards to prevent objects
being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards,
deflectors, and chains equipped on the unit must be maintained on the mower in good operational condition.
It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every
reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the
mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are
within 300 feet of the unit.
This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower
use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in
explaining the operation of a flex-wing rotary mower and are not necessarily of a EAGLE 10/15 cutter. Some
pictures may show shields removed for picture clarity. NEVER OPERATE this implement without all shields in
place and in good operational condition. The operator must be familiar with the mower and tractor operation
OPERATION
and all associated safety practices before operating the mower and tractor. Proper operation of the mower, as
detailed in this manual, will help ensure years of safe and satisfactory use of the mower.
READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS
MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND
IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a
full explanation. Pay close attention to all safety signs and safety messages contained in this manual and
those affixed to the implement and tractor. OPS-U- 0001
READ, UNDERSTAND, and FOLLOW
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.
Cutting Width126”180”
Transport Width88”96”
Overall Width133”186”
Overall Lenth 183”183”
Cutting Height 1-1/2” -14-1/2”1-1/2” - 14-1/2”
Hitch 3-Pt Hitch, PullHD Clevis
Blade Overlap6”6”
Blade Carrier PanPan
HP Required(Min.)50 HP50 HP
**Gearbox Rating:
Power Divider235 HP235 HP
Center Wing205 HP205 HP
Gearbox Limited Warranty 5 year5 year
Output Shaft Diameter2-3/8”
Blade Tip Speed:
Center 540 RPM16,286 FPM16,286 FPM
1000 RPM16,380 FPM
Wings 540 RPM16,415 FPM16,415 FPM
1000 RPM17,137 FPM
Cutting Capacity(Max.)3-1/2”3-1/2”
Driveline Size:
Main,44R or CVCAT 5CAT 5
Wings CAT 4 or 5CAT 4 or 5
Driveline Limited Warranty2 Year2 Year
Deck Thickness 7 Ga.7 Ga.
Side Skirts: Replaceable1/4” x 10-1/2”1/4”x10-1/2”
Replaceable Skid Shoes StandardStandard
Wing Flex 90° up, 22° Down90° up, 22° Down
Safety Deflectors StandardStandard
Tractor Static Vertical Drawbar Load Rating (Min.)2100 lbs.2100 lbs.
*Safety Deflectors are standard equipment. Single and double chain guards are available as extra equipment
at extra cost. Alamo Industrial recommends mowers be equ ipped with deflec tors or dou ble chain gua rds for all
mowing purposes. Single chain guards may be used for agriculture purposes only and are specifically not
recommended for highway, right-of-way, parks or greenbelt mowing.
OPERATION
**Ratings based on actual field performanc e .
EXTRA EQUIPMENTOPTIONAL EQUIPMENT
Open or Closed Center Three-Spool ValveFront & Rear Single or Double Chain Guards
Valve Bracket540 or 1000 RPM
Winch and StandCAT 4 or CAT 5 Wing Driveline
Heavy Duty Updraft BladesCAT 5 Constant Velocity Main Driveline with 1-3/4”
Auxiliary Spindle KitLaminated, Foam-filled used Airplane tire and wheel
Used Airplane tire and wheel
15” Wheel or Implement tire and wheel
Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and
understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor
operation and all associated safety practices. In addition to the safety messages contained in this manual,
safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this
equipment is not completely understood, consult an authorized dealer for a complete explanation.
If the operator cannot read the manuals for themselves or does not completely und erst and the operation of th e
equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and
operating instructions to the operator.
Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)
for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to
provide operator protection and includes the following safety wear:
PERSONAL PROTECTIVE EQUIPMENT (PPE)
•Protective Eye Glasses, Goggles, or Face
OPERATION
Shield
•Hard Hat
•Steel Toe Safety Footwear
•Gloves
•Hearing Protection
•Close Fitting Clothing
•Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.
The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take
Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the
mower with a tractor that does not meet the following requirements may cause tractor or mower damage and
be a potential danger to the operator and passersby.
T ractor Requirements and Capabilities
•ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.
•Hydraulics ........................................Minimum of 1 hydraulic port (extra 3-spool valve required). Minimum
2 ports, 3 ports recommended if additional,3-spool control valve is not used.
•Front End Weights............................As needed to maintain 20% weight on front axle
•Power Take Off ................................Operating speed and shaft size depends on operating speed and
driveline type of the mower.
•Tire Wheel Spacing ..........................Set tires minimum width of 60” from inside to inside of tires.
3.1 ROPS and Seat Belt
The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat
belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be
crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened.
Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an
authorized dealer. OPS-U- 0003
OPERATION
Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling of f the tractor --particularly during a turnover
when the operator could be pinned under the ROPS.
(SG-7)
3.2 Tractor Safety Devices
If transporting or operating the tractor and implement nea r a public roadway, the tractor must be equipped with
proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of
the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor
warning signals are obscured.
Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were
removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO
with the PTO master shield missing or in the raised position. OPS-U- 0004
The horsepower required to operate the mower depends on several operating factors including the vegetation
to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. For most
mowing conditions, the Eagle 10 mower requires a tractor with a minimum of 40 HP and the Eagle15 mower
requires a tractor with a minimum of 50 HP. Operating the mower with a tractor that does not have adequate
power may damage the tractor engine. Exceeding 100 HP for a 540 RPM drive and 140 HP for a 1000 RPM
drive may cause mower damage by overpowering the unit in heavy cutting conditions.
3.3 Drawbar
Constant Velocity and Standard Driveline.
Position the length of the drawbar from the end of the
tractor PTO shaft to the drawbar hitch hole according
to the operating speed of the mower. If the mower is
a 540 RPM unit, position the drawbar length from
shaft end to hitch hole at 14”. For 1000 RPM
mowers, set the drawbar length at 16” for 21 spline
1-3/8” mowers and at 20” for 1-3/4” 20 spline
mowers.
OPERATION
Pintle Hook Hitch-Optional Equipment
Drawbar length must be modified to obtain
dimension "A" (CV Driveline = 17" ± 2", Standard
Driveline = 19” ± 2" ).
3.4 Tractor Hydraulics
The mower center section and each wing are positioned with hydraulic cylinders that are operated by the
tractor hydraulic pump. The tractor must ha ve a minimum of 2 hydr aulic control valve s devoted to the mo wer
unless the tractor is fitted with a 3-spool control valve (extra equipment).
A 3-spool control valve is required if the trac tor is equipp ed with a single va lve and is recom mended for tho se
with two valves so that the center section and each wing can be controlled independent of one another. Refer
to the Assembly Section of this manual for properly equip ping the tractor with a 3 -spool co ntrol valve. Tractors
equipped with three hydraulic ports can position the center section and each wing independently with no extra
equipment. If the tractor is equipped with only two hydraulic ports and a 3-spool control valve is not used, the
wings cannot be operated independently and will raise and lower at different speeds.