Alamo 803213C User Manual
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
INTERSTATER
FLAIL MOWER
Published 02/11 Part No. 803213C
OPERATOR’S MANUAL
ALAMO INDUSTRIAL®
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
©2011 Alamo Group Inc.
$0.00
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the
rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.
Table of Contents
SAFETY SECTION .............................................................................................................. 1-1
General Safety Instructions and Practices ......................................................................................................... 1-2
Concluding Safety Instructions and Practices .................................................................................................. 1-15
Decal Location ................................................................................................................................................. 1-16
Decal Description ............................................................................................................................................. 1-18
Federal Laws and Regulations ........................................................................................................................ 1-28
INTRODUCTION SECTION ................................................................................................. 2-1
ASSEMBLY SECTION ........................................................................................................ 3-1
GENERAL INSTRUCTIONS .............................................................................................................................. 3-2
PRELIMINARY TRACTOR PREPARATION ..................................................................................................... 3-3
SPECIAL TOOLS ............................................................................................................................................... 3-3
DRIVE COUPLING ATTACHMENT ................................................................................................................... 3-4
HYDRAULIC TANK, SUPPORTS AND MAINFRAME ATTACHMENT ............................................................. 3-4
MOUNTING AND PUMP ASSEMBLY ............................................................................................................... 3-5
LIFT CYLINDER FRAME ATTACHMENT ......................................................................................................... 3-5
MOUNTING WING MOWERS ........................................................................................................................... 3-6
ELECTRICAL WIRING INSTALLATION ............................................................................................................ 3-8
ELECTRICAL CIRCUIT ..................................................................................................................................... 3-9
CONTROL VALVE ........................................................................................................................................... 3-11
HYDRAULICS .................................................................................................................................................. 3-12
CONTROL CABLE CONNECTION TO CONTROL STICK ASSEMBLIES ..................................................... 3-19
INITIAL START-UP PROCEDURE .................................................................................................................. 3-20
FINAL CHECK ................................................................................................................................................. 3-21
INSTALLATION OF REAR MOWER ............................................................................................................... 3-22
OPERATION SECTION ....................................................................................................... 4-1
Standard Equipment and Specifications ............................................................................................................ 4-3
OPERATOR REQUIREMENTS ......................................................................................................................... 4-4
TRACTOR REQUIREMENTS ............................................................................................................................ 4-5
ROPS and Seat Belt .......................................................................................................................................... 4-5
Tractor Safety Devices ....................................................................................................................................... 4-5
Tractor Horsepower ........................................................................................................................................... 4-5
GETTING ON AND OFF THE TRACTOR ......................................................................................................... 4-6
Boarding the Tractor .......................................................................................................................................... 4-6
Dismounting the Tractor ..................................................................................................................................... 4-7
STARTING THE TRACTOR .............................................................................................................................. 4-8
CONNECTING THE MOWER TO THE TRACTOR ........................................................................................... 4-8
Connecting the Mower A-Frame to the Tractor .................................................................................................. 4-9
Safety Tow Chain ............................................................................................................................................... 4-9
SETTING THE MOWER .................................................................................................................................. 4-10
Roller Height Adjustment ................................................................................................................................. 4-11
Leveling Deck .................................................................................................................................................. 4-12
DRIVELINE ATTACHMENT ............................................................................................................................ 4-12
Driveline Length Check .................................................................................................................................... 4-12
PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-14
Tractor Pre-Operation Inspection/Service ........................................................................................................ 4-15
Mower Pre-Operation Inspection/Service ........................................................................................................ 4-16
DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 4-21
Starting the Tractor .......................................................................................................................................... 4-22
Brake and Differential Lock Setting .................................................................................................................. 4-22
Operating the Mower Wings ............................................................................................................................ 4-23
Engaging and Disengaging the Power Take Off (PTO) and Wings ................................................... 4-25
Driving the Tractor and Implements ................................................................................................................. 4-26
Crossing Ditches and Steep Inclines ............................................................................................................... 4-27
OPERATING THE TRACTOR AND IMPLEMENT ........................................................................................... 4-28
Foreign Debris Hazards ................................................................................................................................... 4-29
Bystanders/Passersby Precautions ................................................................................................................. 4-29
PTO RPM and Ground Speed ......................................................................................................................... 4-30
Operating the Mower ....................................................................................................................................... 4-31
Shutting Down the Implement .......................................................................................................................... 4-32
DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................. 4-33
MOWER STORAGE ........................................................................................................................................ 4-34
TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 4-35
Transporting on Public Roadways ................................................................................................................... 4-36
Hauling the Tractor and Implement .................................................................................................................. 4-38
TROUBLE SHOOTING GUIDE ....................................................................................................................... 4-41
MAINTENANCE SECTION .................................................................................................. 5-1
DAILY CHECKS ................................................................................................................................................. 5-2
ADJUSTING TENSION OF DRIVEBELTS ........................................................................................................ 5-4
CHANGING HYDRAULIC SYSTEM FILTER ..................................................................................................... 5-4
CUTTER UNIT ................................................................................................................................................... 5-6
GENERAL MAINTENANCE ............................................................................................................................... 5-6
REPLACING CUTTER UNIT DRIVEBELTS ...................................................................................................... 5-7
ADJUSTING CUTTING HEIGHT ....................................................................................................................... 5-7
ROLLER BEARING REPLACEMENT ............................................................................................................... 5-8
CUTTERSHAFT BEARING REPLACEMENT ................................................................................................... 5-9
Outboard Bearing ............................................................................................................................................... 5-9
Inboard (Drive) Bearing .................................................................................................................................... 5-10
CUTTERSHAFT REPLACEMENT ................................................................................................................... 5-10
CHANGING TO FORWARD OR REVERSE ROTATION ................................................................................ 5-11
Wing Mowers ................................................................................................................................................... 5-11
Rear Mower ..................................................................................................................................................... 5-11
REPLACING CUTTER UNIT KNIVES ............................................................................................................. 5-11
HYDRAULICS .................................................................................................................................................. 5-12
General ............................................................................................................................................................ 5-12
Initial Start-Up Procedures ............................................................................................................................... 5-12
POWER CIRCUIT ............................................................................................................................................ 5-14
Replacing Hydraulic Pumps ............................................................................................................................. 5-14
Replacing Outer Pump ..................................................................................................................................... 5-14
Solenoid Control Valve .................................................................................................................................... 5-15
Hydraulic Pump ................................................................................................................................................ 5-16
CONTROL CIRCUIT ........................................................................................................................................ 5-22
Lift and Tilt Cylinders ....................................................................................................................................... 5-22
Disassembly or Lift or Tilt Cylinder .................................................................................................................. 5-22
Cylinder Rod Maintenance ............................................................................................................................... 5-22
Hydraulic Gear Pump ....................................................................................................................................... 5-23
Sectional Control Valve .................................................................................................................................... 5-23
External Coil Slip Disk Replacement ............................................................................................................... 5-25
Slip Clutch ........................................................................................................................................................ 5-26
SEASONAL CLUTCH MAINTENANCE ...................................................................................................
Proper Torque for Fasteners ............................................................................................................................ 5-28
........ 5-27
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the
mower, will significantly assist in this important education.
Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-
trial.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax
AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.
Alamo Industrial Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Requester Name Phone:
Requester Address:
City
State
Zip Code
Mower Model: Serial Number:
Date Purchased: Dealer Salesperson:
Dealership Name: Dealership Location:
Mail to:
AEM Video Services
1502 E Walnut street
Seguin, TX 78155
Or Fax to:
(830) 372-9529
Or Email to:
AEMVideo@alamo-group.com
SAFETY SECTION
© 2011 Alamo Group Inc.
Safety Section 1-1
SAFETY
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
(SG-1)
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.
(SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.
(SG-3)
General Safety Instructions and Practices
SAFETY
Operator Safety Instructions and Practices
INTERSTATER 02/11 Safety Section 1-2
© 2011 Alamo Group Inc.
SAFETY
The rotating parts of this machine continue to rotate even after the PTO has been turned off.
The operator should remain in the operator’s seat for 60 seconds after the brake has been
set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.
(S3PT-10)
“Wait a minute...Save a life!”
Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch.
Release of the control lever or mechanical failure will result in the Implement falling and
possible injury or death. Always securely block up the Implement before crawling
underneath to perform repairs and service.
(S3PT-19)
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.
(SFL-2)
Never operate the Tractor or Implement until you have read and
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor or Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.
(SG-4)
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.
(SG-16)
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, and other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.
(SG-I7)
SAFETY
INTERSTATER 02/11 Safety Section 1-3
© 2011 Alamo Group Inc.
SAFETY
Always read carefully and comply fully with the manufacturer’s
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
(SG-22)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.
(SG-24)
Never allow children to play on or around Tractor or Implement. Children can slip or fall off
the Equipment and be injured or killed. Inadvertent contact with controls can cause the
Implement to shift or fall crushing themselves or others.
(SG-25)
DO NOT use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or Implement,
an operator on prescription or over-the-counter medication must consult
a medical professional regarding any side effects of the medication that
would hinder their ability to operate the Equipment safely. NEVER
knowingly allow anyone to operate this equipment when their alertness or
coordination is impaired. Serious injury or death to the operator or others
could result if the operator is under the influence of drugs or alcohol.
(SG-27)
Prolonged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.
(SG-32)
Use extreme caution when getting onto the Implement to perform repairs, maintenance and
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.
(SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
SAFETY
INTERSTATER 02/11 Safety Section 1-4
© 2011 Alamo Group Inc.
SAFETY
Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting
it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure
support under the A-Frame. Lower the implement carefully to the ground. Do not put hands
or feet under lifted components.
(S3PT-1)
Use extreme care when lowering or unfolding the implement’s wings. Make sure no
bystanders are close by or underneath the wings. Allow ample clearance around the
implement when folding or unfolding the wings. Use extreme caution around buildings or
overhead power lines.
(S3PT-05)
This Implement may be wider than the Tractor. Be careful when operating or transporting
this equipment to prevent the Implement from running into or striking sign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.
(S3PT-12)
There are obvious and hidden potential hazards in the operation of this Mower.
REMEMBER! This machine is often operated in grass and in heavy weeds. The Blades of
this Mower can throw objects if shields are not properly installed and maintained. Serious
injury or even death may occur unless care is taken to insure the safety of the operator,
bystanders, or passersby in the area. Do not operate this machine with anyone in the
immediate area. Stop mowing if anyone is within 100 yards of the mower.
(SFL-1)
Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor
engine. Inspect the Mower to determine the source of the vibration. If Mower blades are
missing or damaged replace them immediately. Do not operate the mower until the
blades have been replaced and the Mower operates smoothly. Operating the Mower with
excessive vibration can result in component failure and broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious injury,
or even death, never allow the Mower to be operated with blades missing.
(SFL-4)
Equipment Operation Safety Instructions and Practices
SAFETY
INTERSTATER 02/11 Safety Section 1-5
© 2011 Alamo Group Inc.
SAFETY
Flail Mowers are capable under adverse conditions of throwing
objects for great distances (300 feet or more) and causing serious
injury or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable
condition;
-Mower sections or Wings are running close to and parallel to the ground without
exposed Blades;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be
struck by the blades, the area should be: inspected and large debris removed, mowed at
an intermediate height, inspected closely with any remaining debris being removed, and
mowed again at desired final height. (This will also reduce power required to mow,
reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate
streaking, and make the final cut more uniform.)
(SFL-6)
Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling off the tractor--particularly during a turnover
when the operator could be pinned under the ROPS.
(SG-7)
BEFORE leaving the tractor seat lower the implement, set the parking
brake and/or set the tractor transmission in parking gear, disengage the
PTO, stop the engine, remove the key, and wait for all moving parts to
stop. Place the tractor shift lever into a low range or parking gear to
prevent the tractor from rolling. Never dismount a Tractor that is moving
or while the engine is running. Operate the Tractor controls from the
tractor seat only.
(SG-9)
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death.
(SG-10)
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.
(SG-11)
SAFETY
INTERSTATER 02/11 Safety Section 1-6
© 2011 Alamo Group Inc.
SAFETY
Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are
completelystopped.
(SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions.
(SG-13)
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil impenetrable gloves,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.
(SG-15)
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.
(SG-23)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death.
(SG-26)
Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.
(SG-29)
In case of mechanical difficulty during operation, place the transmission in the park
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting.
(SG-39)
SAFETY
INTERSTATER 02/11 Safety Section 1-7
© 2011 Alamo Group Inc.
SAFETY
Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of the equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to you or bystanders. Never dismount a moving
tractor.
(SG-40)
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objects. If you are unable to clearly see these type of items
discontinue mowing.
(SGM-1)
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.
(SGM-4)
Extreme care should be taken when operating near loose objects such
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly marked and carefully avoided by the
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.
(SGM-05)
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing.
Remove any like object from the site. Never allow the cutting blades to contact such items.
(SGM-06)
Mow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.
(SGM-07)
SAFETY
INTERSTATER 02/11 Safety Section 1-8
© 2011 Alamo Group Inc.
SAFETY
Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-08)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed.
(SGM-11)
Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tractor and Mower and clean clippings and collected debris from
the mower deck.
(SGM-12)
The Mower is designed for certain mowing applications and is rated to cut up to a specific
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.
(SGM-14)
Do Not attempt to raise or lower the implement wing unless the Implement tongue is
securely attached to the Tractor drawbar. The Implement could tip over and cause
equipment damage and possible serious injury or death. Raise or Lower the mower wing
only while seated in the Tractor operator’s seat with the seat belt securely fastened.
(SRM-2)
Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower deck
exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from
the Blades.
(SRM-07)
SAFETY
INTERSTATER 02/11 Safety Section 1-9
© 2011 Alamo Group Inc.
SAFETY
DO NOT allow any person under a folded wing unless wing is securely
locked up or supported. DO NOT approach the Implement unless the
Tractor is turned off and all motion has ceased. Never work under the
frame work, or any lifted component unless the implement is securely
supported or blocked up. A sudden or inadvertent fall by any of these
components could cause serious injury or even death.
(STI-03)
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor
PTO. Use of an adapter can double the operating speed of the Implement resulting in
excessive vibration, thrown objects, and blade and implement failure. Adapter use will also
change the working length of the driveline exposing unshielded driveline areas. Serious
bodily injury and/or equipment failure can result from using a PTO adapter. Consult an
authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.
(S3PT-14)
Always shut the Tractor completely down, place the transmission in park, and set the
parking brake before you or anyone else attempts to connect or disconnect the Implement
and Tractor hitches.
(S3PT-15)
Never operate the Tractor and Mower if the Implement input driveline is directly connected
to the Tractor transmission. Tractor braking distances can be substantially increased by
the momentum of the rotating Mower blades driving the Tractor transmission even though
the Tractor clutch has been disengaged. Install an over running clutch between the Tractor
PTO and the Mower driveline to prevent this potentially dangerous situation.
(S3PT-16)
When attaching the Implement input driveline to the Tractor PTO, it is important that the
connecting yoke spring activated locking collar slides freely and the locking balls are seated
securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth
several times to ensure it is securely attached. A driveline not attached correctly to the
Tractor PTO shaft could come loose and result in personal injury and damage to the
Implement.
(S3PT-17)
Before operating the Implement, check to make sure the Implement input driveline will not
bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates
the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out
can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and
through the support bearings or downward onto the PTO shaft, breaking it off. A broken
driveline can cause personal injury.
(S3PT-18)
Each Rear Wheel must have a minimum of 1,000 pounds contact with the
surface to prevent lateral instability and possible tip-over which could
result in serious bodily injury or even death. Widen the wheel tread and
add weights if needed. Refer to the mounting instructions or call customer
service if you need assistance with counterweight procedure.
(SFL-3)
Connecting or Disconnecting Implement Safety Instructions and Practices
SAFETY
INTERSTATER 02/11 Safety Section 1-10
© 2011 Alamo Group Inc.
Transporting Safety Instructions and Practices
On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached
to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and
carefully. Keep bystanders away during operations.
(STI-05)
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make
certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels
to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or
uneven surfaces to prevent loss of steering control which could result in property damage
or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched
transport position. Dropping implement in transport can cause serious damage to the
tractor and/or Implement and possibly cause the operator or others to be injured or killed.
(S3PT-02)
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.
(S3PT-20)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.
(SG-6)
SAFETY
SAFETY
INTERSTATER 02/11 Safety Section 1-11
© 2011 Alamo Group Inc.
SAFETY
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care
and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you
and watch out for the other guy.
(SG-19)
When the Wings are folded for transport, the center of gravity is raised and the possibility of
overturn is increased. Drive slowly and use extreme caution when turning on hillsides.
Overturning the Implement could cause the Implement to overturn the Tractor and vice
versa resulting in serious injury or even death. Never fold wings on a hillside...the
Implement or unit may overturn.
(STI-02)
Only tow the Implement behind a properly sized and equipped Tractor
which exceeds the weight of the Implement by at least 20%. DO NOT
tow the Implement behind a truck or other type of vehicle. Never tow the
Implement and another Implement connected in tandem. Never tow the
Implement at speeds over 20 MPH.
(STI-06)
Secure the Implement for transport before traveling on public roads. For pull-type
Implements, secure the center axle using cylinder stops or transport pin and properly attach
a safety chain between the Implement and Tractor. Secure wings in upright position on
folding Implements using wing transport locks.
(STI-7)
SAFETY
Maintenance and Service Safety Instructions and Practices
INTERSTATER 02/11 Safety Section 1-12
© 2011 Alamo Group Inc.
SAFETY
Make sure the PTO shield, integral driveline shields, and input shields
are installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing.
(S3PT-8)
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the Implement. Place the Implement on the ground or securely
blocked up, disengage the PTO, and turn off the tractor engine. Push
and pull the Remote Cylinder lever in and out several times prior to
starting any maintenance or repair work.
(S3PT-09)
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PTO driveline connected and
running. Rotating Parts, Blades or Drivelines could turn without warning and cause
immediate entanglement, injury or death.
(S3PT-11)
All Safety Shields, Guards and Safety devices including (but not limited
to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral
shields , and Retractable Door Shields should be used and maintained
in good working condition. All safety devices should be inspected carefully at least daily
for missing or broken components. Missing, broken, or worn items must be replaced at
once to reduce the possibility of injury or death from thrown objects, entanglement, or
blade contact.
(SFL-5)
Always maintain the safety signs in good readable condition. If the safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.
(SG-8)
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.
(SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.
(SG-20)
SAFETY
INTERSTATER 02/11 Safety Section 1-13
© 2011 Alamo Group Inc.
SAFETY
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.
(SG-21)
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly service, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
Use caution and wear protective gloves when handling sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn.
(SG-37)
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY
CAUSE SERIOUS INJURY FROM THROWN BLADES.
(SGM-10)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.
(SGM-13)
PARTS IN F O RM ATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.
(SPAM-1)
SEE YOUR ALAMO DEALER
SAFETY
INTERSTATER 02/11 Safety Section 1-14
© 2011 Alamo Group Inc.
SAFETY
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Mower. Never work on the Mower with the tractor PTO driveline connected and
running. Blades or Drivelines could turn without warning and cause immediate
entanglement, injury or death.
(SRM-3)
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Mower. Never work on the Mower with the tractor PTO driveline connected and
running. Blades or Drivelines could turn without warning and cause immediate
entanglement, injury or death.
(SRM-3)
Always disconnect the wire leads from the mower valve solenoid
before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped
before working on Mower or Tractor. The Mower Blades could
inadvertently be turned on without warning and cause immediate
dismemberment, injury or death.
(SBM-12)
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
(SG-18)
Concluding Safety Instructions and Practices
SAFETY
INTERSTATER 02/11 Safety Section 1-15
© 2011 Alamo Group Inc.
SAFETY
Decal Location
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals.
SAFETY
INTERSTATER 02/11 Safety Section 1-16
© 2011 Alamo Group Inc.
SAFETY
ITEM PART NO. QTY LEVEL DESCRIPTION
1. 002369 4 DANGER Multiple-Hazard
2. 02988385 6 LOGO Terrain King Logo
3. 1458393 4 REFLECTR Yellow Reflector Decal
4. 02925100 3 INSTRUC Genuine Terrain King Parts
5. 002425 3 DANGER Cutting & Entanglement Hazard
6. 02967668 3 DANGER Thrown Object Keep Away
7. 02965262 3 DANGER Oil Penetration, Leaks
8. 00758194 4 WARNING Belt/Pulley Pinch Point
9. 000678 3 INSTRUC Grease Fitting Inside
10. 02962765 2 DANGER Crushing From Folding Hazard
11. 03200285 1 CAUTION Slipping on Step Hazard
12. 1 SERIAL # Serial Number
13. 000108 3 INSTRUC Flail Operation
14. 02990257 2 LOGO Terrain Master Logo
15. 001829 2 INSTRUC Wing Lube Chart
16. 002023 3 INSTRUC Cutting Height Adjustment
17. 1458392 4 REFLECTR Red Reflector Decal
18. 00725739 3 WARNING Flail Shield Missing
19. 00763977 2 INSTRUC Notice to Owner
20. 00725746 1 PELIGRO Translate in Spanish
21. 001830 1 INSTRUC Rear Unit Lube Chart
22. 00756494 1 DANGER Driveline Hazards
23. 00773723 1 PELIGRO Driveline Manual Spanish
24. D103 1 WARNING Operate at 540 RPM
25. 02966305 1 INSTRUC Hyd Oil and Type
26. 02971123 1 WARNING Pressurized Tank
27. 03200347 * REFLECTR SMV Reflector
28. 1 LOGO Flail King Logo
29. 00756004 1 DANGER Shield Missing Do Not Operate
30. 00756005 1 DANGER Keep Away Rotating Driveline
31. 00753840 2 DANGER Wing Falling
32. 03200328 1 DANGER Transport with Lever in Detent
33. 001412 1 INSTRUC Valve Lever Operating Plate1
34. 00776031 1 Canister (Operator’s Manual)
35. 803213C 1 Terrain Master Operators Manual
36. 10058000 4 Bolt
37. 00017000 4 Lock washer
38. 0024100 4 Flatwasher
39. 001660 2 LOGO Interstater
40. 02979544 2 LOGO Alamo Industrial
41. 00757139 1 LOGO Alamo Industrial
SAFETY
INTERSTATER 02/11 Safety Section 1-17
© 2011 Alamo Group Inc.
Decal Description
Danger! Mult-Hazard Warning. Failing to follow
these Safety Messages and Operating Instructions
can cause serious bodily injury or even death to
operator and others in the area.
P/N 30000002369
SAFETY
SAFETY
INTERSTATER 02/11 Safety Section 1-18
© 2011 Alamo Group Inc.
SAFETY
Name LOGO - Alamo Industrial
P/N 02979546
Amber Reflector. Keep reflectors clean and visible.
P/N 30001458393
IMPORTANT - Use only Genuine Terrain King
replacement parts.
P/N 30002925100
DANGER! Keep Away! If front deflector shield is
removed from flail housing, serious injury to or
amputation of hands, feet, or limbs may occur from
blades contact. Always make sure that all shields
are in place at all times.
P/N 30000002425
SAFETY
INTERSTATER 02/11 Safety Section 1-19
© 2011 Alamo Group Inc.
SAFETY
DANGER! - Keep Away - Thrown Objects. Inspect
area before mowing. Do not let rotating blades
contact solid objects. Operate only if all Guards Deflectors are in place. Do not operate with Mower
or Wing raised off the ground. Stop mowing if
Passerby enter the area. Stay away from rotating
blades. Keep hands and feet away from rotating
blades. Do not approach mower until all movement
has stopped.
P/N 30002967668
WARNING! Failure to INSPECT and REPAIR or
REPLACE Hoses may allow worn Hoses to rupture
SUDDENLY and VIOLENTLY with resulting serious
BODILY INJURY from SCALDING or FIRE with
resulting BURN INJURY or DEATH.
P/N 30002965262
WARNING! Do not operate with Belt Shield
removed. Finger(s) may be pinched off if get caught
between V-Belt and Pulley.
P/N 30000758194
Information that Grease Fitting is present and must
apply grease.
P/N 30000000678
SAFETY
INTERSTATER 02/11 Safety Section 1-20
© 2011 Alamo Group Inc.
SAFETY
DANGER! Crushing and Pinch Points.
Moving machinery parts can pinch or crush or fallwhich may cause injury or death.
P/N 30002962765
CAUTION! Watch your step.
P/N 30003200285
Instructions to properly lubricate and check mower
for potential problems prior to operation.
P/N 30000000108
ALAMO INDUSTRIAL LOGO
P/N 001651
SAFETY
INTERSTATER 02/11 Safety Section 1-21
© 2011 Alamo Group Inc.
SAFETY
INFORMATION - 8 Hour Lubrication Chart
P/N 30000001829
Cutting Height Adjustment Chart
P/N 30000002023
Red Reflector. Keep reflectors clean and visible.
P/N 30001458392
WARNING! Failure to use and maintain shields
and deflectors in good condition may lead to injury
or death from entanglement with rotating parts,
being hit by objects thrown with great force by
blades, or by blade contact.
P/N 30000725739
SAFETY
INTERSTATER 02/11 Safety Section 1-22
© 2011 Alamo Group Inc.
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