Alamo 6212 User Manual

6212

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

LOADER

Published 01/11 Part No. F-4107C

OPERATOR’S MANUAL

RHINO®

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices ......................................................................................................... 1-2

Operator Safety Instructions and Practices ....................................................................................................... 1-4

Equipment Operation Safety Instructions and Practices .................................................................................... 1-5

Connecting or Disconnecting Implement Safety Instructions and Practices .................................................... 1-10

Transporting Safety Instructions and Practices ............................................................................................... 1-11

Maintenance and Service Safety Instructions and Practices ........................................................................... 1-12

Storage and Parking Safety Instructions and Practices ................................................................................... 1-14

Concluding Safety Instructions and Practices .................................................................................................. 1-14

Decal Location ................................................................................................................................................. 1-15

Decal Description ............................................................................................................................................. 1-17

Federal Laws and Regulations ........................................................................................................................ 1-21

INTRODUCTION SECTION ................................................................................................. 2-1

ASSEMBLY AND CONNECTING THE LOADER SECTION .............................................. 3-1

Assembly Instructions ........................................................................................................................................ 3-2

Proper Rear Ballasting and Wheel Spacing ....................................................................................................... 3-4

Dismounting Loader and Mounting Loader to Tractor ....................................................................................... 3-5

Dismounting Loader ........................................................................................................................................... 3-5

Mounting Loader ................................................................................................................................................ 3-7

OPERATION SECTION ....................................................................................................... 4-1

Standard Equipment and Specifications ............................................................................................................ 4-3

Operator Requirements ..................................................................................................................................... 4-4

Tractor Requirements ........................................................................................................................................ 4-7

ROPS and Seat Belt .......................................................................................................................................... 4-7

Tractor Lighting and SMV Emblem .................................................................................................................... 4-7

Tractor Ballast .................................................................................................................................................... 4-8

Getting On and Off the Tractor .......................................................................................................................... 4-8

Boarding the Tractor .......................................................................................................................................... 4-9

Dismounting the Tractor ..................................................................................................................................... 4-9

Starting the Tractor .......................................................................................................................................... 4-10

Pre-Operation Inspection and Service ............................................................................................................. 4-11

Tractor Pre-Operation Inspection/Service ........................................................................................................ 4-12

Loader Pre-Operation Inspection and Service ................................................................................................. 4-12

Driving the Tractor and Loader ........................................................................................................................ 4-17

Driving the Tractor and Loader ........................................................................................................................ 4-18

Operating the Tractor and Loader .................................................................................................................... 4-18

Operating the Loader ....................................................................................................................................... 4-24

Operating Bale Spear ...................................................................................................................................... 4-37

Shutting Down the Implement .......................................................................................................................... 4-38

Loader Storage ................................................................................................................................................ 4-38

Transporting the Tractor and Implement .......................................................................................................... 4-38

Transporting on Public Roadways ................................................................................................................... 4-40

Hauling the Tractor and Implement .................................................................................................................. 4-42

Troubleshooting Guide ..................................................................................................................................... 4-43

MAINTENANCE SECTION .................................................................................................. 5-1

Lubrication Schedule ......................................................................................................................................... 5-4

Daily Maintenance ............................................................................................................................................. 5-5

Cylinder Service ................................................................................................................................................. 5-6

Lift and Bucket Cylinder Disassembly ................................................................................................................ 5-6

Lift and Bucket Cylinder Reassembly ................................................................................................................ 5-7

Storage .............................................................................................................................................................. 5-8

Proper Torque for Fasteners ............................................................................................................................ 5-10

SAFETY SECTION

Safety Section 1-1

SAFETY

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

(SG-3)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

General Safety Instructions and Practices

SAFETY

6212 01/11 Safety Section 1-2

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-11)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

(SG-30)

Never walk or work under any raised boom or bucket. The Boom could fall and cause serious bodily injury or death. Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to performing any maintenance. To do this, set the bucket on the ground then kill the tractor engine. Push and pull the control levers in and out several times to remove pressure. Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadvertent dropping.

(SBH-7)

SAFETY

6212 01/11 Safety Section 1-3

SAFETY

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-31)

Operator Safety Instructions and Practices

SAFETY

6212 01/11 Safety Section 1-4

SAFETY

Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

(SG-32)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Use extreme care when loading, carrying or handling any agricultural fertilizers, chemicals or biological residue. Follow the manufacturer’s handling instructions and wear appropriate Personal Protective Equipment including gloves, safety glasses and respirator when required. If you are using a tractor equipped with a cab, make sure the cab is rated for appropriate environmental exposure. Be safe and always wear proper protection. Short or long term exposure to certain chemicals and materials can result in serious injury or death.

(SL-19)

Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to cause cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica. In those conditions, personal protective equipment including an appropriate respirator must be used. If excessive dust is generated, a dust collection or suppression system should also be used during operation.

(SG-41)

This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-12)

Never grasp control levers when mounting the machine. (SBH-4)

SAFETY

Equipment Operation Safety Instructions and Practices

6212 01/11 Safety Section 1-5

SAFETY

The Boom is designed only to position and operate the Bucket which is attached to it. Never attempt to lift, pull, or push other solid objects with the boom or bucket. Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed.

(SBH-9)

BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

(SG-9)

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completelystopped.

(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

(SG-29)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor.

(SG-40)

SAFETY

6212 01/11 Safety Section 1-6

SAFETY

Keep bystanders 10 feet away from the tractor and loader while operating. The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander.

(SL-01)

For added safety when lifting loads above the height of the operator, install a certified Falling Object Protective Structure. Shiftable loads, round bales, large loose items, and loader attachments can fall toward the operator resulting in serious injury or death. Falling Object Protective Structure (FOPS) rated Cab may be obtained from the tractor dealer or other sources.

(SL-02)

Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks. Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop. Sudden dropping of the loader and attachment could result in serious injury.

(SL-05)

Use extra care when turning or stopping. Allow for increased length and weight of added loader. The loader adds five to six feet of length in front of the tractor and significant weight. Allow extra distance when stopping or turning. Do not allow loader or attachment to contact solid objects.

(SL-07)

Do not raise the loader into an overhead structure or allow a raised attachment to contact overhead structures. Sudden or unexpected contact with an overhead structure could result in serious injury.

(SL-08)

Do not let the loader or attachment contact electrical power lines. Contact with electrical power lines can result in serious injury or electrocution. If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off. Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution.

(SL-09)

Store the grapple bucket or bale spear attachment with the point(s) on the ground. Walking into the point of the bale or grapple spear can cause serious bodily injury. Never drive the bale spear or grapple bucket attachment forward if a bystander is in front of the loader.

(SL-10)

SAFETY

6212 01/11 Safety Section 1-7

SAFETY

Only mount the loader on a tractor that is listed on the mounting instructions. Never mount on a tricycle steering front axle. Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over. Keep the tractor tires properly inflated. Maintain at least 25% of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle. Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over.

(SL-11)

Carry the loader and attachment low when transporting to reduce the potential of the tractor tipping over. Transport on slopes only at slow speeds and use gradual turning angles. Tractor wheel contact with any wash out, drop off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury.

(SL-12)

Do not work from the loader or attachments. Do now allow any riders on the loader, tractor or attachments. Falling off the loader could result in serious injury and/or tractor run over.

(SL-14)

Do not operate the loader from the ground. Operate the tractor and loader only while seated in the tractor seat with the seatbelt fastened. The loader could fall crushing a person resulting in serious injury or death.

(SL-16)

Use extreme care when piling material above 6 feet high. Material could shift and fall onto the operator or bystanders. The material could crush or suffocate the operator or bystander resulting in serious injury or death.

(SL-17)

Know before you DIG. Call 888-258-0808 and request that all buried utilities locations be identified before digging in unfamiliar ground. Do not let the loader or attachment contact buried electrical power lines, utilities or gas lines. Contact with electrical power lines can result in serious bodily injury or electrocution. If the loader contacts a power line, remain in the tractor seat until the power has been shut off. Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution.

(SL-18)

Do not use loader as a jack to raise the tractor tires off the ground. The loader could fail causing the tractor and loader to fall to the ground resulting in serious injury.

(SL-25)

Use extreme care when loading, transporting or dumping loads that impair or partially block the operator’s line of sight. Know where you are traveling. Make sure no bystanders are in the area of travel. If a bystander assists in providing guidance, make sure they are not in the path of travel. Keep all bystanders 25 feet away from travel path.

(SL-29)

SAFETY

6212 01/11 Safety Section 1-8

SAFETY

Always look behind you before backing up. Make sure you are looking in the direction of travel. A bystander could walk behind the tractor. Running into a bystander can result in serious injury or death.

(SL-30)

Some tractors are equipped with a “Super Steer” front axle. When a loader is mounted to this type of tractor, the bucket will shift in the opposite direction from which the wheels are turned. Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary. Sudden or unexpected movement of the loader and attachment could result in serious injury to the operator or bystanders.

(SL-33)

Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor. Make sure you can clearly see bystanders, ditches, steep slopes, drop-offs, overhead obstructions, power lines, and debris or obstruction in the travel path. If you are unable to clearly see these types of items discontinue operating. Contact with unseen vehicles, bystanders, obstructions, or drop-offs can cause serious injury.

(SL-35)

Be particularly careful in transport. The Implement has raised and moved the center of gravity to the front of the Power Unit increasing the possibility of overturn and tipping forward. Turn curves or go up slopes only at low speed and using a gradual turning angle. Go up slopes with the Implement located uphill. Slow down on rough or uneven surfaces.

(SPU-2)

Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.

(SPU-3)

The center of gravity of a Power Unit equipped with a front-mounted Implement is shifted to the front and removes weight from the rear wheels. The Power Unit should maintain at least 25% total weight with the maximum load in the bucket or attachment on the rear wheels to prevent tipping forward, loss of steering control, and possible injury. Add counterweight if required when operating on slopes and proceed with the load uphill to prevent tipping. Reference the Power Unit’s Operator’s Manual or an authorized dealer for information on adding additional weight.

(SL-37)

Make sure the hydraulic quick disconnects are fully seated into the connections. Do not use the loader if the hydraulic connection is leaking. Leaking oil could allow the loader to fall resulting in a serious crushing injury.

(SL-22)

SAFETY

6212 01/11 Safety Section 1-9

SAFETY

If the loader valve controls fail to functions properly discontinue use of the tractor and loader until the controls are properly repaired. Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury.

(SL-31)

Make sure all air is purged from the hydraulic system before using the loader. Air in the system can cause the loader to respond sluggishly or with unexpected movement. The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position. Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury.

(SL-32)

Do not stand or allow bystander or coworkers between the loader and the tractor while installing or disconnecting the loader from the tractor. Keep hands and body clear of the loader and the loader mounts. Serious injury or death can result from a person being crushed between the tractor and loader.

(SL-03)

Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised. Serious injury could result from crushing or pinching by the loader or attachment.

(SL-06)

Make sure the loader is properly attached to the tractor and the retaining pins securely lock the loader into position. Improper mounting of the loader onto the tractor can result in the loader falling causing serious injury.

(SL-23)

Make sure all tractor and loader guards are in place and properly functioning. Do not use an attachment if the roll back guards are damaged or missing. The roll back guards prevents items carried in the attachment from rolling back onto the operator causing serious injury. For added safety when lifting loads above the height of the operator, install a certified Falling Object Protective Structure.

(SL-28)

Connecting or Disconnecting Implement Safety Instructions and Practices

SAFETY

6212 01/11 Safety Section 1-10

SAFETY

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.

(SG-19)

Before transporting the tractor and Loader engage the loader valve travel lock to prevent inadvertent contact with the joystick controller causing sudden dropping of the loader and attachment. If the loader attachment, such as a bucket, were to drop suddenly and hit the ground while transporting, the tractor could stop immediately resulting in the operator hitting the steering wheel or flying our of the operator’s seat. Serious injury could result.

(SL-04)

Do not raise the loader on a hillside. Do not transport across a slope with a raised loader. When the loader is raised, the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over. Tractor wheel contact with any wash out, drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury.

(SL-21)

Transporting Safety Instructions and Practices

SAFETY

6212 01/11 Safety Section 1-11

SAFETY

Lower the loader to the bed of the truck or trailer when transporting the tractor and loader with a truck. Measure to ensure the transport height does not exceed the legal limits. Contact with overhead obstructions or power lines can cause property damage or serious injury.

(SL-34)

Before dismounting the tractor and loader, lower the loader to the ground or onto solid support blocks. Sudden dropping of the loader and attachment could result in serious injury.

(SL-38)

Transport an empty bale spear tilted back in the vertical position to prevent unintended harm to a person, animal or object. Serious injury or death may occur from a bale spear puncture.

(SL-39)

Never drive the power unit with the bucket or plow in the raised position. Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tipping over.

(SNPO-37)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(SBH-13)

Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local

traffic regulations.

(SG-6)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this

Implement, any of its components or any Implement function.

(SG-8)

SAFETY

Maintenance and Service Safety Instructions and Practices

6212 01/11 Safety Section 1-12

SAFETY

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SL-36)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running.

(SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the fuel has evaporated.

(SBH-49)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

SAFETY

6212 01/11 Safety Section 1-13

SAFETY

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised. Serious injury could result from crushing or pinching by the loader or attachment.

(SL-06)

PARTS INF O RM AT IO N

Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce equipment performance, void warranties, and present a safety hazard. Use genuine Rhino parts for economy and safety.

(SPRM-2)

SEE YOUR RHINO DEALER

Never crawl under or allow children to play around or on a loader that is disconnected from the tractor. The loader could fall crushing a person resulting in serious injury or death.

(SL-13)

Do not remove the attachment from the loader when the loader is disconnected from the tractor. The attachment stabilizes the loader. If the attachment is removed, the loader will fall and could result in serious injury.

(SL-26)

Only disconnect and store the loader on firm flat ground. Make sure the loader stands are properly installed and rest on firm ground or support blocks. If the stands sink or fail, the loader could fall causing serious injury.

(SL-27)

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

SAFETY

Storage and Parking Safety Instructions and Practices

Concluding Safety Instructions and Practices

6212 01/11 Safety Section 1-14

SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

6212 01/11 Safety Section 1-15

SAFETY

ITEM PART NO. QTY LEVEL DESCRIPTION

1. 49696 1 LOGO Rhino, Left

2. 51448 1 LOGO Rhino, Right

3. 53226 2 MODEL 6212

4. 52740 2 WARNING Oil Leaks

5. 52203 1 WARNING Lock Valve in Transport

6. 52204 1 INSTRUCT Loader Positions

7. D469 1 WARNING Loader Safety

8. D468 2 DANGER Crushing, Electrocution, Falling Hazard

9. D471 1 WARNING Handling Bales

SAFETY

10. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast

11. 03200347 * REFLCTR SMV Sign

12. 00776031 1 _________ Canister, Operator’s Manual

* - Provided by Tractor Manufacturer. Replace if missing.

NOTE: Order D438 Safety Decal Sheet which includes all safety decals.

6212 01/11 Safety Section 1-16

Decal Description

Rhino, Left

P/N 49696

Rhino, Right

P/N 51448

MODEL NAME: 6212

P/N 53226

SAFETY

6212 01/11 Safety Section 1-17

SAFETY

WARNING! - DO NOT operate with oil leaks.

-Inspect hoses regularly. Failure to inspect and replace worn hoses may allow them to rupture suddenly and violently, resulting in serious bodily injury or death from scalding, fire burn injury, or oil penetration.

-Frayed, torn or crimped hoses may rupture and spray hot oil on operator causing serious injury. Oil may spray on hot tractor parts and catch fire resulting in severe injury, burn or death.

-To check for hose leak, shut tractor off and remove hydraulic pressure. Never use hands to check for leaks.

-Wear safety glasses, oil, impenetrable gloves, and use cardboard to check for evidence of oil leaks. If you suspect a leak, remove the hose and have it tested at a dealer. KEEP SHIELDS IN PLACE OVER HYDRAULIC COMPONENTS. Do not operate equipment if shields are missing or if oil leaks exist.

-Repair or replace hoses as needed to prevent unexpected failure and possible serious injury to operator or bystander. If oil penetrates skin, serious injury or gangrene could occur. A doctor familiar with this type of injury must surgically remove the injected fluid immediately.

P/N 52740

WARNING! Lock valve when in transport or storage.

P/N 52203

Loader Positions.

P/N 52204

SAFETY

6212 01/11 Safety Section 1-18

SAFETY

Loader Safety

-Read, understand and follow the operation, warning, and safety instructions in the Operator’s Manual.

-Equip tractor with ROPS (Roll Over Protection System) before installing or operating the loader.

-Operate Loader only from operator’s seat with the seatbelt securely fastened around you.

-Carry bucket low during transport for better visibility and to avoid overturns.

-Keep bystanders 10 feet away when operating loader.

-When parking or servicing unit, lower bucket to the ground on level hard surface, stop engine, set parking brake, place transmission in park.

-Read and understand mounting instructions in the operator’s manual before installing or detaching loader.

-Do not remove bucket or attachment form detached loader.

-Do not allow riders on tractor or loader.

-Do not allow children or untrained persons to operate loader.

D469

Crushing Hazard, Electrocution Hazard, Falling Hazard.

D468

Crushing Hazard

D471

SAFETY

6212 01/11 Safety Section 1-19

SAFETY

DANGER! - Use ROPS and seatbelt at all times. Add recommended rear ballast. Operate tractor at low speeds. Failure to comply may result in serious injury or death.

D470

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

SAFETY

6212 01/11 Safety Section 1-20

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved, and of any other practices dictated by the work environment.

Keep all guards in place when the machine is in operation; Permit no riders on equipment Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

6212 01/11 Safety Section 1-21

SAFETY

INTRODUCTION SECTION

Introduction Section 2-1

INTRODUCTION

(SG-11)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

(SG-25)

This 6212 Loader is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Front End Loader using standard and optional equipment. The Parts manual is designed to familiarize the owner/operator with replaceable parts on the Loader. This Part Manual provides exploded assembly drawings of each Loader component illustrating each piece and the corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Front End Loader correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties and offers solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer should know these Safety Messages before assembly and be aware of the hazards of operating this Loader during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

INTRODUCTION

when operating this machine.

It is recommended that tractor wheels be moved to the widest setting and rear ballast be applied to increase tractor stability.

6212 01/11 Introduction Section 2-2

INTRODUCTION

(SG-27)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

(SG-30)

(SBH-7)

(SG-7)

INTRODUCTION

6212 01/11 Introduction Section 2-3

INTRODUCTION

The RHINO 6212 Loader is designed for four-wheel drive tractors. They are intended to lift only loose materials that will fit in the bucket. All cylinders are double-acting. Parking stands support loader so tractor can be “driven in” for quick attaching.

Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).

6212 01/11 Introduction Section 2-4

+ 70 hidden pages

Alamo 6212 User Manual

6212

LOADER

OPERATOR’S MANUAL

RHINO®

To the Owner/Operator/Dealer

TABLE OF CONTENTS

SAFETY SECTION

General Safety Instructions and Practices

Operator Safety Instructions and Practices

Equipment Operation Safety Instructions and Practices

Connecting or Disconnecting Implement Safety Instructions and Practices

Transporting Safety Instructions and Practices

Maintenance and Service Safety Instructions and Practices

Storage and Parking Safety Instructions and Practices

Concluding Safety Instructions and Practices

Decal Location

1. 49696 1 LOGO Rhino, Left

2. 51448 1 LOGO Rhino, Right

3. 53226 2 MODEL 6212

4. 52740 2 WARNING Oil Leaks

5. 52203 1 WARNING Lock Valve in Transport

6. 52204 1 INSTRUCT Loader Positions

7. D469 1 WARNING Loader Safety

8. D468 2 DANGER Crushing, Electrocution, Falling Hazard

9. D471 1 WARNING Handling Bales

10. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast

11. 03200347 * REFLCTR SMV Sign

12. 00776031 1 _________ Canister, Operator’s Manual

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION