Alamo 60C User Manual

60C

BACKHOE

Published 01/10 Part No. F-4163C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

ALAMO (SMC)

300 East 60th Street North Sioux Falls, South Dakota 57101 (605) 336-3628 info@alamo-smc.com

$0.00

TO THE OWNER/OPERATOR/DEALER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

LEA EL INSTRUCTIVO Si No Lee Ingles, Pida Ayuda a Alguien Que Si Lo Lea Que Le Traduzca Las Medidas de Seguridad.

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of “will-fit” parts will void your warranty and can cause catastrophic failure with possible injury or death.

TABLE OF CONTENTS

SAFETY SECTION ............................................................................................................................... 1-1

General Safety Instructions and Practices .............................................................................. 1-2

Connecting and Disconnecting Safety Instructions and Practices .......................................... 1-5

Equipment Operation Safety Instructions and Practices ......................................................... 1-6

Transporting Safety Instructions and Practices ..................................................................... 1-11

Storage Safety Instructions and Practices ............................................................................. 1-13

Maintenance Safety Instructions and Practices ..................................................................... 1-13

Concluding Safety Instructions and Practices ....................................................................... 1-14

Decal Location ....................................................................................................................... 1-15

Decal Description .................................................................................................................. 1-17

Federal Laws and Regulations .............................................................................................. 1-19

INTRODUCTION SECTION ................................................................................................................. 2-1

SPECIFICATIONS ................................................................................................................... 2-3

ASSEMBLY SECTION ......................................................................................................................... 3-1

MOUNTING BACKHOE TO TRACTOR .................................................................................. 3-2

PARTS LIST ............................................................................................................................ 3-4

Mainframe Assembly ............................................................................................................... 3-4

Mainframe Assembly Parts List ............................................................................................... 3-5

Mainframe Assembly w/o Seat ................................................................................................ 3-6

Mainframe Assembly w/o Seat Parts List ................................................................................ 3-7

Swing Frame Assembly ...........................................................................................................3-8

Swing Frame Assembly ...........................................................................................................3-9

Boom Assembly ..................................................................................................................... 3-10

Boom Assembly Parts List ..................................................................................................... 3-11

Dipperstick and Bucket Assembly ......................................................................................... 3-12

Dipperstick and Bucket Assembly Parts List ......................................................................... 3-13

Valve Assembly ..................................................................................................................... 3-14

Valve Assembly Parts List ..................................................................................................... 3-15

Hydraulic Schematic .............................................................................................................. 3-16

Hydraulic Schematic Parts List .............................................................................................. 3-17

Seat Assembly ....................................................................................................................... 3-18

Seat Assembly Parts List .......................................................................................................3-19

Cylinder Assembly - Swing .................................................................................................... 3-20

Cylinder Assembly - Swing Parts List .................................................................................... 3-20

Cylinder Assembly - Bucket ................................................................................................... 3-21

Cylinder Assembly - Bucket Parts List ................................................................................... 3-21

Cylinder Assembly - Boom .................................................................................................... 3-22

Cylinder Assembly - Boom Parts List .................................................................................... 3-22

Cylinder Assembly - Dipper ................................................................................................... 3-23

Cylinder Assembly - Dipper Parts List ................................................................................... 3-23

Cylinder Assembly - Stabilizer ............................................................................................... 3-24

Cylinder Assembly - Stabilizer Parts List ............................................................................... 3-24

OPERATION SECTION ....................................................................................................................... 3-1

PRE-OPERATION CHECKLIST .............................................................................................. 3-2

OPERATING DIRECTIONS .................................................................................................... 3-2

ENGINE SPEED ...................................................................................................................... 3-2

CONTROLS ............................................................................................................................. 3-2

BOOM/SWING ........................................................................................................................ 3-2

CROWD/BUCKET ...................................................................................................................3-2

LEFT HAND STABILIZER ....................................................................................................... 3-3

RIGHT HAND STABILIZER ..................................................................................................... 3-3

OPERATING BACKHOE ......................................................................................................... 3-3

FILLING BUCKET ................................................................................................................... 3-4

DUMPING BUCKET ................................................................................................................ 3-4

TRENCHING BETWEEN A BUILDING & OPEN EXCAVATORS ........................................... 3-4

SIDE SLOPE EXCAVATING OR TRENCHING ...................................................................... 3-5

MISCELLANEOUS ..................................................................................................................3-6

FINISHING STRAIGHT WALLS .............................................................................................. 3-6

BACKFILLING ......................................................................................................................... 3-6

SEAT ADJUSTMENT .............................................................................................................. 3-6

MOUNTING AND DISMOUNTING BUCKETS ........................................................................ 3-7

PLACING THE STABILIZERS ................................................................................................. 3-7

SWING LOCK .......................................................................................................................... 3-7

BOOM LOCK ........................................................................................................................... 3-7

STABILIZER LOCK ................................................................................................................. 3-7

TRANSPORTING THE BACKHOE ......................................................................................... 3-8

REMOVAL FROM TRACTOR - STORAGE ............................................................................ 3-8

MAINTENANCE SECTION .................................................................................................................. 4-1

CYLINDER SERVICE .............................................................................................................. 4-2

CYLINDER DISASSEMBLY .................................................................................................... 4-2

CYLINDER ASSEMBLY .......................................................................................................... 4-2

BEGINNING OF SEASON ...................................................................................................... 4-3

HYDRAULIC HOSES .............................................................................................................. 4-3

HYDRAULIC SYSTEM RESERVOIR ...................................................................................... 4-3

BUCKET TOOTH POINTS ...................................................................................................... 4-4

TIGHTENING NUTS AND BOLTS .......................................................................................... 4-4

LUBRICATION ........................................................................................................................ 4-4

LUBRICATION CHART ........................................................................................................... 4-4

HYDRAULIC TROUBLESHOOTING ....................................................................................... 4-5

VALVE SERVICE .................................................................................................................... 4-7

MAIN RELIEF REPLACEMENT .............................................................................................. 4-7

SPOOL SEAL INSTALLATION ............................................................................................... 4-7

TORQUE SETTINGS .............................................................................................................. 4-7

PARTS LIST ............................................................................................................................ 4-9

PROPER TORQUE FOR FASTENERS ................................................................................ 4-10

SAFETY SECTION

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

(SG-2)

(SG-1)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

60C 01/10 Safety Section 1-2

(SG-3)

SAFETY

til

ith th

ever operate the Tractor or Implement un

you have read an completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-11)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

SAFETY

ways read carefully and comply fully w instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

60C 01/10 Safety Section 1-3

(SG-30)

e manufacturer’s

SAFETY

tti

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-31)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-23)

(SG-I7)

Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to cause cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica. In those conditions, personal protective equipment including an appropriate respirator must be used. If excessive dust is generated, a dust collection or suppression system should also be used during operation.

se extreme caution when ge

(SG-41)

ng onto the Implement to perform repairs, maintenance an when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

60C 01/10 Safety Section 1-4

(SG-33)

SAFETY

dli

se caution and wear protective gloves when han

ng sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

For your protection while operating or servicing equipment, wear relatively tight and belted clothing to avoid entanglement in moving parts. Tie up and protect long hair that could become entangled in machinery. Remove all jewelry including necklaces, rings and watches which can get caught in machinery or on corners or edges of the equipment. Serious injury can result from entanglement with the machinery.

Use extreme care when loading, carrying or handling any agricultural fertilizers, chemicals or biological residue. Follow the manufacturer’s handling instructions and wear appropriate Personal Protective Equipment including gloves, safety glasses and respirator when required. If you are using a tractor equipped with a cab, make sure the cab is rated for appropriate environmental exposure. Be safe and always wear proper protection. Short or long term exposure to certain chemicals and materials can result in serious injury or death.

(SL-19)

Connecting and Disconnecting Safety Instructions and Practices

Do not stand or allow bystander or coworkers between the Backhoe and the tractor while installing or disconnecting the Backhoe from the tractor. Keep hands and body clear of the Backhoe and the Backhoe mounts. Serious injury or death can result from a person being crushed between the tractor and Backhoe.

(SBH-32)

(SG-42)

SAFETY

Only mount the backhoe on a tractor that is listed on the mounting instructions. Never mount on a tricycle steering front axle. Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over. Keep the tractor tires properly inflated. Maintain at least 20% of the total Tractor and Backhoe weight on the front axle. Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over.

Make sure the Backhoe is properly attached to the tractor and the retaining pins securely lock the Backhoe into position. Improper mounting of the Backhoe onto the tractor can result in the Backhoe falling causing serious injury.

Make sure all tractor and Backhoe guards are in place and properly functioning. (SBH-26)

60C 01/10 Safety Section 1-5

(SBH-18)

(SBH-22)

SAFETY

bili

hil

ith th

Make sure the hydraulic quick disconnects are fully seated into the connections. Do not use the Backhoe if the hydraulic connection is leaking. Leaking oil could allow the Backhoe to fall resulting in a serious crushing injury.

Make sure all air is purged from the hydraulic system before using the Backhoe. Air in the system can cause the Backhoe to respond sluggishly or with unexpected movement. The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position. Sudden or unexpected movement or dropping of the Backhoe and attachment could result in serious injury.

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(SBH-21)

(SBH-29)

(SBH-13)

SAFETY

the first 10 minutes of operation, and every 8 hours after that.

o not lean over controls. Engage and disengage the boom and sta

and the swing lock pin with the engine off. Do not operate the backhoe control from outside

Backhoe mounting bolts and nuts must be kept tightened. Retighten the bolts and nuts after

of the operator’s area.

(SBH-40)

Equipment Operation Safety Instructions and Practices

Do not use the backhoe hydraulic control levers as grab handles. Activation of the control levers can cause unexpected movement of the boom, arm, bucket or stabilizers. Always enter and exit the backhoe from the ground using the steps and grab handles.

perate the tractor only w

the backhoe only while seated in the backhoe seat.

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

e seated in the tractor seat w

(SBH-39)

zer transport locks

(SBH-41)

e seatbelt fastened. Operate

(SBH-19)

(SG-10)

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

60C 01/10 Safety Section 1-6

SAFETY

Prol

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

(SG-13)

(SG-7)

(SG-29)

SAFETY

Movement of the backhoe boom, stabilizers and attachment can create pinch points that can cause serious crushing injuries. Only operate the backhoe controls while seated in the operator’s seat. Keep your hands, arms and legs inside the operator’s zone. Stop operating the backhoe if any bystanders or coworkers come within 25 feet of the backhoe.

(SBH-42)

Keep bystanders 25 feet away from the tractor and backhoe while operating. The bystanders could enter the path of the tractor or items could fall from the backhoe resulting in serious injury to the bystander. Position a barricade perimeter around the work area. Stop operating the backhoe if any person enters the work area.

(SBH-14)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

(SG-32)

Never dig with backhoe unless stabilizers are lowered and properly seated. Do not dig under stabilizers or tractor with backhoe. Soft ground or sandy soil could cause cave in and tractor rollover.

(SBH-43)

60C 01/10 Safety Section 1-7

SAFETY

difficul

SAFETY

Operate the tractor and Backhoe only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor. Make sure you can clearly see bystanders, ditches, steep slopes, drop-offs, overhead obstructions, power lines, and debris or obstruction in the travel path. If you are unable to clearly see these types of items discontinue operating. Contact with unseen vehicles, bystanders, obstructions, or drop-offs can cause serious injury.

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor.

(SG-40)

(SBH-31)

n case of mechanical

ty during operation, place the transmission in the par position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

(SG-39)

If the Backhoe valve controls fail to function properly discontinue use of the tractor and Backhoe until the controls are properly repaired. Sudden or unexpected movement or dropping of the Backhoe and attachment could result in serious injury.

(SBH-28)

Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.

(SPU-3)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

60C 01/10 Safety Section 1-8

SAFETY

ill b

ever walk or work under any raised boom or bucket. The Boom could fall and cause serious bodily injury or death. Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to performing any maintenance. To do this, set the bucket on the ground then kill the tractor engine. Push and pull the control levers in and out several times to remove pressure. Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadvertent dropping.

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SBH-7)

(SG-34)

(SG-38)

SAFETY

e sure you have adequate knowledge of the property you w

e working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines o cable could result in serious injury or death. If in doubt about buried utility lines call 811 before digging or 1-800-258-0808.

(SBH-6)

Do not let the Backhoe or attachment contact electrical power lines. Contact with electrical power lines can result in serious injury or electrocution. If the backhoe attachment contacts a power line remain in the tractor seat until the power has been shut off. Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution.

(SBH-17)

The Boom is designed only to position and operate the Bucket which is attached to it. Neve attempt to lift, pull, or push other solid objects with the boom or bucket. Serious injury could result from a structural failure when the Boom is used for purposes other than those fo which it was designed. (SBH-9)

Never attach pulling devices to the rear of the backhoe. The unit could tip rearwards causing serious injury or even death.

(SBH-10)

Do not use Backhoe as a jack to raise the tractor tires off the ground. The Backhoe could fail causing the tractor and Backhoe to fall to the ground resulting in serious injury.

60C 01/10 Safety Section 1-9

(SBH-24)

SAFETY

Do not work from the backhoe or attachments. Do now allow any riders on the backhoe, tractor or attachments. Falling off could result in serious injury.

Use extreme care when digging, transporting or dumping loads that impair or partially block the operator’s line of sight. Know where you are traveling. Make sure no bystanders are in the area of travel. If a bystander assists in providing guidance, make sure they are not in the path of travel. Keep all bystanders 25 feet away from travel path.

Do not raise the Backhoe on a hillside. Do not transport across a slope with a raised Backhoe. When the Backhoe is raised, the center of gravity of the tractor and Backhoe is raised increasing the potential for the tractor to tip over. Tractor wheel contact with any wash out, drop off or the ground obstruction with a raised Backhoe could result in the tractor tipping over and causing serious bodily injury.

(SBH-34)

(SBH-35)

(SBH-20)

When the bucket is swung to the side of the tractor, it exerts a movement on the tracto causing the tractor to rock from side to side. Make sure the stabilizers are lowered to the ground and stabilize the tractor before swinging the boom.Extreme care should be taken when operating on slopes. Bodily Harm or Death could result from tractor’s tipping over.

(SBH-1)

Avoid full reach and swinging a loaded bucket to the down hill side when operating on slopes.

(SBH-2)

Digging with the arm may pull the compact tractor backward. Do not dig too much material a one time. (SBH-44)

Use extreme care when piling material above 6 feet high. Material could shift and fall onto the operator or bystanders. The material could crush or suffocate the operator or bystander resulting in serious injury or death.

(SBH-45)

Always lower bucket and stabilizer feet to the ground, and shut off the engine before dismounting from the unit.

(SBH-11)

60C 01/10 Safety Section 1-10

SAFETY

BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

Transporting Safety Instructions and Practices

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

(SG-9)

SAFETY

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements

move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss o steering control which could result in property damage or possible injury. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(SBH-38)

(SG-19)

60C 01/10 Safety Section 1-11

SAFETY

ditch

lti

All

SAFETY

o not drive near the edge of a

loss of control or rollover.

(SBH-46)

se extra care when turning or stopping.

or excavation. The soil could giveway resu

ow for increased length and weight of adde

ng in

backhoe. The backhoe adds five to six feet of length in rear of the tractor and significant

weight. Allow extra distance when stopping or turning. Do not allow backhoe or attachment

to contact solid objects.

(SBH-16)

Be careful when operating or transporting this equipment to prevent the Implement from

running into or striking sign posts, guard rails, concrete abutments or other solid objects.

Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of

steering control, serious injury, or even death. Never allow the Implement to contact

obstacles.

(SBH-48)

Lower the Backhoe to the bed of the truck or trailer when

transporting the tractor and Backhoe with a truck. Measure

to ensure the transport height does not exceed the legal

limits. Contact with overhead obstructions or power lines can

cause property damage or serious injury.

(SBH-30)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

Engage boom swing and lift pins. Lock both stabilizers in the raised position. If the backhoe

attachment, such as a bucket, were to drop suddenly and hit the ground while transporting,

the tractor could stop or swing to the side. Immediately resulting in the operator hitting the

steering wheel or flying out of the operator’s seat. Serious injury could result.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before

driving on public roadways identify any limited vision areas, and make adjustments to your

operating position, mirrors, and the implement transport position so that you can clearly

see the area where you will be traveling, and any traffic that may approach you. Failure to

maintain adequate vision of the public roadway and traffic can result in serious injury or

even death.

(STI-10)

Carry the Backhoe and attachment low when transporting to

reduce the potential of the tractor tipping over. Transport on

slopes only at slow speeds and use gradual turning angles.

Tractor wheel contact with any wash out, drop off or ground

obstruction with a raised Backhoe could result in the tractor

tipping over and causing serious injury.

(SBH-36)

60C 01/10 Safety Section 1-12

(SBH-15)

SAFETY

Always look behind you before backing up. Make sure you

are looking in the direction of travel. A bystander could walk

behind the tractor. Running into a bystander can result in

serious injury or death.

Storage Safety Instructions and Practices

Always lower legs and bucket to the ground and engage the swing lock when the Backhoe is not in use.

Always store in a stable position with the swing lock and lift ram strap engaged. (SBH-12)

Do not remove the attachment from the Backhoe when the Backhoe is disconnected from

the tractor. The attachment stabilizes the Backhoe. If the attachment is removed, the

Backhoe will fall and could result in serious injury.

(SBH-8)

(SBH-27)

SAFETY

(SBH-25

Never crawl under or allow children to play around or on a Backhoe that is disconnected

from the tractor. The Backhoe could fall crushing a person resulting in serious injury or

death.

(SBH-33)

Maintenance Safety Instructions and Practices

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times. Disconnect and remove the Implement hydraulic hoses from the tractor prior to starting any maintenance or repair work.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

(SG-35)

(STL-17)

(SG-20)

60C 01/10 Safety Section 1-13

SAFETY

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

Always maintain the safety signs in good readable condition. If the safety signs are missing,

damaged, or unreadable, obtain and install replacement safety signs immediately.

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated.

(SG-21)

(SG-5)

(SBH-49)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SBH-47)

PART S I N F O R M AT I O N

Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce equipment performance, void warranties, and present a safety hazard. Use genuine Rhino parts for economy and safety.

(SPRM-2)

SEE YOUR RHINO DEALER

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

60C 01/10 Safety Section 1-14

Decal Location

SAFETY

60C 01/10 Safety Section 1-15

SAFETY

ITEM PART NO. QTY LEVEL DESCRIPTION

1. 44897 2 DANGER Crushing Hazard

2. 54687 1 LOGO 60C (Small)

3. 54686 2 LOGO 60C (Big)

4. NFS 1 SER PLT Serial Plate

5. 38850-2 2 ________ Rivet, Metal Piercing (Not Shown)

6. 44909 1 OPERATION Swing Lock

7. 44908 1 OPERATION Boom Lock

8. 44901 1 OPERATION Right Side Stabilizer Position

9. 44900 1 OPERATION Left Side Stabilizer Position

SAFETY

10. 44899 1 OPERATION Dipperstick & Bucket Operation

11. 44898 1 OPERATION Boom Operation

12. 48280 1 INFORMATION Universal One Call

13. 44907 1 WARNING To Prevent Instability

14. 45970 1 WARNING To Prevent Bodily Injury

15. 44896 1 WARNING To Prevent Bodily Injury

16. 44895 2 DANGER Crushing Hazard

17. 52154 3 LOGO Alamo SMC

60C 01/10 Safety Section 1-16

Decal Description

8 -- 44901 9 -- 44900 6 -- 44909

SAFETY

7 -- 44908

17 -- 52154

2 -- 54687

3 -- 54686

10 -- 44899 11 -- 44898

60C 01/10 Safety Section 1-17

Note: Safety decal location is listed below each decal. Replace decal if damaged or illegible. Replacement decals are available from dealer.

SAFETY

15 -- 44896

16 -- 44895

14 -- 45970

1 -- 44897

13 -- 44907

60C 01/10 Safety Section 1-18

12 -- 48280

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

SAFETY

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

60C 01/10 Safety Section 1-19

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