104QX
®
Loader
Published 1/02
Part No. F-3672
OPERATOR’S MANUAL
This Operator’s Manual is an integral part of the safe operation
of this machine and must be maintained with the unit at all
times. READ, UNDERSTAND, and FOLLOW the Safety and
Operation Instructions contained in this manual before
operating the equipment.
RHINO
®
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
© 2002 Alamo Group Inc.
TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of
accidents.
BEFORE YOU START!!
SAFETY HAZARD SIGNAL WORDS
There arethree levels of hazard intensity identified by signal words
DANGER, WARNING and CAUTION. The level of hazard
intensity is identified by the following definitions.
Read the safety messages on the implement and shown in your manual. Observe
the rules of safety and common sense!
DANGER
DANGER-Immediate hazards which will result in severe
injury or death.
WARNING
WARNING-Hazards or unsafe practices which could result in
minor personal injury or death.
THIS SAFETY SYMBOL MEANS
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS
CAUTION
CAUTION-Hazards or unsafe practices which could result in
minor personal injury or property damage.
INVOLVED!
PELIGRO
LEA EL INSTRUCTIVO
Si No Lee Ingles, Pida Ayuda a Alguien Que
Si Lo Lea Que le Traduzca las Medidas de
Seguridad.
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full
and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the
Warranty Form that you retain. The use of will-fit parts will void your warranty and can cause catastrophic failure with
possible injury or death.
TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of
accidents.
BEFORE YOU START!!
SAFETY HAZARD SIGNAL WORDS
There are three levels of hazard intensity identified by signal words
DANGER, WARNING and CAUTION. The level of hazard
intensity is identified by the following definitions.
Read the safety messages on the implement and shown in your manual. Observe
the rules of safety and common sense!
DANGER
DANGER-Immediate hazards which will result in severe
injury or death.
WARNING
WARNING-Hazards or unsafe practices which could result in
minor personal injury or death.
THIS SAFETY SYMBOL MEANS
ATTENTION!
BECOME ALERT!
CAUTION
YOUR SAFETY IS
CAUTION-Hazards or unsafe practices which could result in
minor personal injury or property damage.
INVOLVED!
PELIGRO
LEA EL INSTRUCTIVO
Si No Lee Ingles, Pida Ayuda a Alguien Que
Si Lo Lea Que le Traduzca las Medidas de
Seguridad.
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full
and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the
Warranty Form that you retain. The use of will-fit parts will void your warranty and can cause catastrophic failure with
possible injury or death.
TABLE OF CONTENTS
SAFETY SECTION
Safety Precautions
Safety Hazard Signal Words
Decal Locations
Safety Decals
INTRODUCTION SECTION
Introduction
Specifications
ASSEMBLY SECTION
Assembly Instructions
Dismounting Loader
Mounting Loader to Tractor
OPERATION SECTION
Preparting Tractor, Operating Loader, Filling Bucket
Lifting Load, Carrying Load, Dumping Bucket, Lowering Bucket
Operating Float Control, Loading From Bank .......................4-4
Peeling & Scraping, Loading Truck & Spreaders From Pile, Backfilling ..........4-5
Handling Large Heavy Objects ...............................4-6
Operating Grapple Fork ..................................4-7
.........................................
......................................
........................................
.........................................
........................................
.......................................
.......................................
.....................................
................................
....................................
...................................
....................................
.................................
....................
..............
1-1
1-2
1-7
1-8
1-10
2-1
2-2
2-3
3-1
3-2
3-3
3-4
4-1
4-2
4-3
MAINTENANCE SECTION .....................................5-1
Cylinder Service ......................................5-2
Control Valve Service ...................................5-3
Relief Valve.........................................5-4
Self-Leveling Valve Service
Daily Maintenance, Hydraulic Pressure Check
Hydraulic Trouble Shooting
Torque Chart
........................................
................................
.......................
.................................
5-5
5-6
5-7
5-8
Rhino is a registered trademark of Alamo Group Inc.
SAFETY
SECTION
Safety Section 1-1
.
SAFETY
SAFETY PRECAUTIONS
A careful operator operates best. Most accidents can be
avoided by observing certain precautions. Read all
precautions that follow before operating your tractor and
loader to help prevent accidents. Equipment should be
operated only by those who are responsible and instructed to
do so.
GENERAL
1. Read your Operator's Manuals carefully before using tractor
SAFETY
or loader. Lack of operating knowledge can lead to accidents.
2. Replace damaged or illegible safety decals. See page 1-10
for required decals.
3. Operate tractor and loader only from operator's seat.
TRACTOR
1. Use an approved roll bar and seat belt for safe operation.
Overturning a tractor without a rollbar can result in death or
injury. If your tractor is not equipped with a rollbar and seat
belt, see your Tractor Dealer.
2. Equip your tractor with FOPS (Falling Object Protective
Structure) before installing or operating loader.
3. Alwaysuse seat belt when rollbar is installed. Do not use seat
belt if rollbar is removed from tractor.
4. Add recommended wheel ballast and/or rear weight as
recommended in owner's manual to provide good stability.
5. Move rear wheels to widest settings recommended to
increase stability.
6. Move and turn tractor at low speeds.
LOADER
1. Improper use of a loader can cause serious injury or death.
2. Do not lift or carry anybody on loader, in bucket or on
attachment.
3. Never allow anyone to get under loader bucket or reach
through lift arms when bucket is raised.
4. Do not walk or work under a raised loader or bucket or
attachment unless it is securely blocked or held in position.
5. Avoid overhead wires and obstacles when loader is raised.
Contacting electric lines can cause electrocution.
6. Make sure all parked loaders are on a hard, level surface.
Engage all safety devices.
OPERATING LOADER
1. As owner of this loader, it is your responsibility to be certain
anyone operating this loader has read this manual first to be
aware of safe operation of your tractor and loader.
2. Exercise caution when operating any loader with a raised
loaded bucket or fork.
3. Avoid loose fill, rocks and holes. They can be dangerous for
loader operation or movement.
4. Use care when operating on steep grades to maintain proper
stability. Always carry bucket or attachment as low as
possible.
5. Allow for loader length when making turns.
6. Stop loader arms gradually when lowering or lifting.
7. Use caution when handling loose or shiftable loads.
8. Carry bucket or attachment at a low position during transport
for better visibility.
9. When parking or servicing, lower bucket to ground, stop
engine and set park brakes before leaving tractor seat.
10. Operate loader controls only when properly seated at
controls.
11. Using front end loaders without special attachments for
handling large heavy objects such as large round or
rectangular bales, logs and oil drums is NOT
RECOMMENDED.
12. Handling large heavy objects can be extremely dangerous
due to:
Danger of rolling tractor over.
Danger of upending tractor.
Danger of objects rolling or sliding down loader arms onto
operator.
13. If you must perform this sort of work (see 12 above), protect
yourself by:
Use proper attachments only.
Never lift load higher than necessary to clear ground when
moving.
Ballast tractor rear to compensate for load.
Never lift large objects with equipment that does not have
an anti-rollback device.
Move slowly and carefully, avoiding rough terrain.
MAINTENANCE
1. When servicing or replacing pins in cylinder ends, buckets,
etc., always use a drift and hammer of non-sparking material.
Failure to do so could result in injury from flying metal
fragments.
2. Do not modify or alter or permit anyone else to modify or alter
loader or any of its components or any loader function without
first consulting your Dealer. If you have any questions
regarding loader modifications contact your Rhino Dealer.
3. Always wear safety goggles when servicing or repairing
tractor or loader.
4. Escaping hydraulic/diesel fluid under pressure can penetrate
skin causing serious personal injury.
DO NOT use your hand to check for leaks. Use a piece of
cardboard or paper to search for leaks.
Stop engine and relieve pressure before connecting or
disconnecting hydraulic or diesel lines.
Tighten all connections before starting engine or
pressurizing lines.
If any fluid is injected into skin, obtain medical attention
immediately or gangrene may result.
5. Do not tamper with relief valve setting. Valve relief is factory-
set. Changing relief setting can cause overloading of your
tractor or loader and serious operator injury may result.
Whenever you see this symbol
It means:
F-3672-1-02 Safety Section 1-2
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
SAFETY
PELIGRO!
DANGER!
WARNING!
WARNING!
Si no lee Ingles, pida ayuda a alguien que si Io
lea para que Ie traduzca las medidas de
seguridad.
SAFETY
Never operate the Power Unit or Implement until you have read
and completely understand this Manual, the Power Unit Operators
Manual, and each of the Safety Messages found in the Manual or
on the Power Unit and Implement. Learn how to stop the Power
Unit engine suddenly in an emergency. Never allow inexperienced
or untrained personnel too operate the Power Unit and Implement
without supervision. Make sure the operator has fully read and
understood the manuals prior to operation.
Always maintain the safety decals in good readable condition. If
the decals are missing, damaged, or unreadable, obtain and install
replacement decals immediately.
Make certain that the Slow Moving Vehicle (SMV) sign is installed in such a way as to be clearly
visible and legible. When transporting the Equipment use the Power Unit flashing warning lights and
follow all local traffic regulations.
WARNING!
WARNING!
DANGER!
Operate this Equipment only with a Tractor equipped with an
approved roll-over-protective system (ROPS). Always wear seat
belts. Serious injury or even death could result from falling off the
tractorparticularly during a turnover when the operator could be
pinned under the Operator Protective Structure.
Do not modify or alter this Implement. Do not permit anyone to
modify or alter this Implement, any of its components or any
Implement function.
BEFORE leaving the Power Unit seat, always engage the brake and/or set the Power Unit
transmission in parking gear, disengage the auxiliary hydraulics, stop the engine, remove the key, and
wait for all moving parts to stop. Place the Power Unit shift lever into a low range or parking gear to
prevent the tractor from rolling. Never dismount a Power Unit that is moving or while the engine is
running. Operate the Power Unit controls from the operator seat only.
F-3672-1-02 Safety Section 1-3
SAFETY
DANGER!
SAFETY
DANGER!
DANGER!
Never allow children to operate or ride on the Power Unit or Implement.
Do not mount the Power Unit while the Power Unit is moving. Mount the
Power Unit only when the Power Unit and all moving parts are completely
stopped.
Start the Power Unit only when properly seated in the Power Unit seat.
Starting a Power Unit in gear can result in injury or death. Read the Power
Unit operator's manual for proper starting instructions.
DANGER!
WARNING!
WARNING!
Never work under the Implement, the framework, or any lifted component
unless the Implement is securely supported or blocked up to prevent
sudden or inadvertent falling which could cause serious injury or even
death.
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items thrown by the
equipment.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS!
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operators position exceeds 80db. Noise over 85db over an extended
period of time will cause severe hearing loss. Noise over 90db adjacent to
the Operator over an extended period of time will cause permanent or
total hearing loss.
saws, radios, and other such sources close to the ear] is cumulative over
a lifetime without hope of natural recovery
Note: Hearing loss from loud noise [from tractors, chain
Tractors with or without an Implement
F-3672-1-02 Safety Section 1-4
© 2001 Alamo Group Inc.
SAFETY
DANGER!
DANGER!
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive
and its presence could present a hazard. Do not check for leaks with your
hand! Use a piece of heavy paper or cardboard. High- pressure oil streams
from breaks in the line could penetrate the skin and cause tissue damage
including gangrene. If oil does penetrate the skin, have the injury treated
immediately by a physician knowledgeable and skilled in this procedure.
Transport only at safe speeds. Serious accidents and injuries can result
from operating this equipment at unsafe speeds. Understand the Power
Unit and Implement and how it handles before transporting on streets and
highways. Make sure the Power Unit steering and brakes are in good
condition and operate properly.
Before transporting the Power Unit and Implement, determine the safe
transport speeds for you and the equipment. Make sure you abide by the
following rules:
1. Test the Power Unit at a slow speed and increase the speed slowly.
Apply the Brakes smoothly to determine the stopping characteristics of
the Power Unit and Implement.
As you increase the speed of the Power Unit the stopping distance
increases. Determine the maximum safe transport speed for you and
this Equipment.
2. Test the equipment at a slow speed in turns. Increase the speed
through the turn only after you determine that it is safe to operate at a
higher speed. Use extreme care and reduce your speed when turning
sharply to prevent the Power Unit and Implement from turning over.
Determine the maximum safe turning speed for you and this equipment
before operating on roads or uneven ground.
SAFETY
WARNING!
WARNING!
3. Only transport the Power Unit and Implement at the speeds that you
have determined are safe and which allow you to properly control the
equipment.
Be aware of the operating conditions. Do not operate the Power Unit with
weak or faulty brakes. When operating down a hill or on wet or rain slick
roads, the braking distance increases: Use extreme care and reduce your
speed. When operating in traffic always use the Power Unit's flashing
warning lights and reduce your speed. Be aware of the traffic around you
and watch out for the other guy.
Never attempt to lubricate, adjust, or remove material from the Implement
while it is in motion or while Power Unit engine is running. Make sure the
Power Unit engine is off before working on the Implement!
Periodically inspect all moving parts for wear and replace when necessary
with authorized service parts. Look for loose fasteners, worn or broken
parts, and leaky or loose fittings. Make sure all pins have cotter pins and
washers. Serious injury may occur from not maintaining this machine in
good working order.
F-3672-1-02 Safety Section 1-5
SAFETY
WARNING!
SAFETY
DANGER!
DANGER!
DANGER!
Always read carefully and comply fully with the manufacturers
instructions when handling oil, solvents, cleansers, and any other
chemical agent.
Never run the Power Unit engine in a closed building or without adequate
ventilation. The exhaust fumes can be hazardous to your health.
KEEP AWAY FROM ROTATING ELEMENTS
and possible serious injury or death.
Never allow children to play on or around Power Unit or Implement.
Children can slip or fall off the Equipment and be injured or killed.
Children can cause the Implement to shift or fall crushing themselves or
others.
to prevent entanglement
WARNING!
DANGER!
DANGER!
Do not exceed the rated PTO speed for the Implement. Excessive PTO
speeds can cause Implement driveline ailures resulting in serious injury.
NEVER use drugs or alcohol
Power Unit and Implement. Drugs and alcohol will affect an operators
alertness and coordination and therefore affect the operators ability to
operate the equipment safely. Before operating the Power Unit or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment
safely.
NEVER
their alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol.
Operate the Power Unit and/or Implement controls only while properly
seated in the operator's seat with the seat belt securely fastened around
you. Inadvertent movement of the Power Unit or Implement may cause
serious injury or death.
knowingly allow anyone to operate this equipment when
immediately before or while operating the
F-3672-1-02 Safety Section 1-6
© 2001 Alamo Group Inc.
SAFETY
WARNING!
DANGER!
DANGER!
WARNING!
Never interfere with factory-set hydraulic calibrations. Any change in
calibration could cause a failure of the equipment and result in injury.
SAFETY
Always shut the Power Unit completely down, place the transmission in
park, and set the parking brake before you or anyone else attempts to
connect or disconnect the Loader.
Never crawl under a raised implement supported solely by the Power Unit
boom. Release of the control lever or mechanical failure will result in the
Implement falling and possible injury or death. Always securely block up
the Implement before crawling underneath to perform repairs and
service.
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the implement. Place the Loader on the ground or securely supported
on blocks or stands, disengage the auxiliary hydraulics and turn off
engine. Push and pull the control levers several times to relieve pressure
prior to starting any maintenance or repair work.
SAFETY HAZARD SIGNAL WORDS
There are three levels of hazard intensity identified by
signal words DANGER, WARNING and CAUTION. The
level of hazard intensity is identified by the following
definitions.
!
DANGER
injury or death.
- Immediate hazards which will result in severe
WARNING
WARNING
in minor personal injury or death.
- Hazards or unsafe practices which could result
CAUTION
CAUTION
in minor personal injury or property damage.
- Hazards or unsafe practices which could result
THIS SAFETY SYMBOL MEANS
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS
INVOLVED!
F-3672-1-02 Safety Section 1-7
© 2001 Alamo Group Inc.
SAFETY
SAFETY
5
6
6
LEFT SIDE FRAME
2
1
3
7
4
9
8
3
RIGHT SIDE FRAME
9
F-3672-1-02 Safety Section 1-8
© 2001 Alamo Group Inc.
SAFETY
ITEM PART NO. QTY. TYPE DESCRIPTION
1 26871 1 WARNING To Prevent Instability
2 7794 1 CAUTION Loader Safety Guides
3 38789 2 MODEL 104QX
4 36932 1 WARNING Avoid Injury During Installation
5 49696 2 LOGO Rhino
6 35674-6 1 STRIPE Silver, 13.5 ft.
7 48921 1 DANGER Stability Danger
8 48858 1 DANGER Electric Shock Danger
9 00776481 1 MANUAL CANISTER 2 items
SAFETY
F-3672-1-02 Safety Section 1-9
SAFETY
NOTE:
each decal. Replace decal if damaged or
illegible. Replacement decals are available
from your dealer.
SAFETY
Safety decal location is listed below
2 - - 7794
4 - - 36932
1 - - 26871
DANGER
7- - 48921
F-3672-1-02 Safety Section 1-10
© 2001 Alamo Group Inc.
SAFETY
SAFETY
3 - - 38789
9 - - 00776481
DANGER
6 - - 35674-6
5 - - 49696
49696
®
Keep bucket and boom away
from overhead electric lines.
Failure to comply will result in
serious injury or death.
8 - - 48858
F-3672-1-02 Safety Section 1-11
SAFETY
FEDERAL LAWS AND REGULATIONS
This section is intended to explain in broad terms the concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
SAFETY
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1.
2.
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful
working conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free
from recognized hazards that are causing or are likely to cause death or serious physical harm to
his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules,
regulations and orders issued pursuant to this Act which are applicable to his own actions and
conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter,
the employer shall instruct every employee in the safe operation and servicing of all equipment
with which the employee is, or will be involved.”
Train the employee in the proper and safe operation of the Tractor and Implement.
Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3.
Permit only qualified and properly trained employees to operate the Tractor and Implement.
4.
Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards
on the equipment.
5.
Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee
operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6.
Forbid the employee operator to carry additional riders on the Tractor or Implement.
7.
Provide the required tools to maintain the Tractor and Implement in a good safe working condition and
provide the necessary support devices to secure the equipment safely while performing repairs and
service.
8.
Require that the employee operator stop digging if bystanders or passerbys come within 10 yards.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
F-3672-1-02 Safety Section 1-12
© 2001 Alamo Group Inc.
INTRODUCTION
SECTION
Introduction Section 2-1
INTRODUCTION
INTRODUCTION
INTRODUCTION
This manual provides operation, maintenance, assembly and parts identification for your new loader.
Your loader has been designed to give many years of satisfactory service. Successful operation and long life of the
loader depends on proper maintenance and operation. Please read this manual carefully and follow all instructions.
Correct assembly, operation and maintenance will save you much time and expense. Also follow instructions included
with loader mounting and hydraulic kits to insure that loader is installed correctly to tractor.
NOTE: This safety alert symbol identifies important safety messages in this manual.
Observe and follow all safety messages to prevent personal injury.
Reference to left-hand and right-hand used in this manual refers to position of operator when seated in the operating
position of loader.
If at any time you have a service problem with your loader or need new parts, contact your local dealer.
Your dealer will need your loader model number and serial number to give you prompt efficient service.
Parts orders must give complete description, correct part number, total amount required, model number,
all necessary serial numbers, method of shipment and shipping address.
F-3672-1-02 Introduction Section 2-2
© 2001 Alamo Group Inc.
INTRODUCTION
SPECIFICATIONS
Specifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications are given for a loader
equipped with 72" HD material bucket operated with an average tractor hydraulic system of 20 GPM with engine
operating at 2200 RPM and control valve relief setting of 2200 PSI.
Break-away Capacity
Lift capacity at Full Height
Raising Time
Lowering Time
Attachment Dumping Time
Attachment Rollback Time
Weight w/72" Heavy Duty Bucket
Lift Cylinder:
Bucket Cylinder: .... .... .... .... .... .... .... ....2.25 in.
(A) Maximum Clearance At Full Height. .... .... .... .... ....119in.
(B) Clearance with Bucket Dumped . . .... .... .... .... ....93in.
(C) Reach at Maximum Height . .... .... .... .... .... ....48in.
(D) Maximum Dump Angle . . . .... .... .... .... .... ....47°
(E) Reach with Attachment on ground
(F) Attachment Rollback Angle
(G) Digging Depth
(H) Overall Height in Carry Position
. .... .... .... .... .... .... .... ....
. .... .... .... .... .... .... .... ....
Stroke
Piston Diameter
Rod Diameter
Stroke .... .... .... .... .... .... .... ....19.62 in.
Piston Diameter .... .... .... .... .... .... ....2.25 in.
Rod Diameter . .... .... .... .... .... .... ....1.375 in.
. .... .... .... .... .... .... ....
... .... .... .... .... .... ....
.... .... .... .... .... .... .... ....
... .... .... .... .... .... ....
... .... .... .... .... .... ....
.... .... .... .... .... ....
.... .... .... .... .... .... .... ....
.... .... .... .... .... .... ....
. .... .... .... .... .... .... ....
. .... .... .... .... ....
. .... .... .... .... .... ....
.... .... .... .... .... .... ....
.. .... .... .... .... ....
3770#
2240#
4.5 sec.
3.2 sec.
2.7 sec.
1.9 sec.
1910#
2.00 in
22.69 in.
2.75 in.
1.5 in.
80 in.
21°
12 in.
77 in.
INTRODUCTION
(Manufacturers estimated specifications and design subject to change without notice.)
F-3672-1-02 Introduction Section 2-3
ASSEMBLY
SECTION
Assembly Section 3-1
ASSEMBLY
ASSEMBLY INSTRUCTIONS
INSTALLING MOUNTING BRACKETS
Install all mounting brackets on the tractor according to
instructions packed with mounting kit.
INSTALLING LOADER
Install loader onto mounting brackets on tractor according
to instructions packed with mounting kit.
INSTALLING GREASE FITTINGS
Install 1/4 straight grease fittings (23) into the rod end of
bucket cylinders.
NOTE:Grease fittings should point up ward when rod
ends are attached to bucket.
INSTALLING BUCKET
Attach bucket to the lift boom frame and bucke? cylinders
with 1-1/4 x 5-1/2 pins (9). 3/8 x 1" shoulder bolts (15) and
lock nuts (20).
INSTALLING BUCKET LEVEL INDICATOR
Attach indicator guide tube (11) to the knee plate on the
right side of lift boom frame (1) with 3/8 lock nuts (20).
NOTE:
Leave lock nuts loose enough so tube rotates
freely.
Slide bucket level indicator rod (10) into the guide tube
and attach the other end of rod to the bucket with 1/8 x 1"
cotter pins (21).
Locate tractor and loader on level surface. With the
bottom of bucket resting on surface, cut off the excess rod
(10) flush with the end of guide tube (11).
29
28
ASSEMBLY
33
34
35
32
34
35
31
25
24
26
30
27
F-3632-10-01 Assembly Section 3-2
ASSEMBLY
DISMOUNTING AND MOUNTING LOADER
ASSEMBLY
DISMOUNTING LOADER
IMPORTANT:
bucket to dismount the loader from the tractor.
NOTE:
1. Locate the tractor on firm level ground.
2. Level the bucket and lower it to the ground. Engage the
3. Loosen the 3/4 x 3-1/2 cap screws which clamp the
4. Remove the rubber strap which secures the hoses to
5. Start the tractor engine and release tractor brakes.
The loader should be stored in a dry place.
tractor brakes and shut off the tractor engine. Move the
lift control lever back and forth several times to relieve
pressure in the lift cylinders.
hinges closed around the mid mounting tubes.
Remove cap screws, washers and lock nuts. Place
washer onto cap screw, and holding hinge open as
wide as possible, insert cap screw through the hole
provided in side frame upright so hinge will be blocked
open. The lock nut can be stored by fastening it onto
the extra threads provided on the hinge carriage bolt.
the loader front support bracket. Remove any tie
straps which attach hoses to tractor or brackets.
Lower loader boom slightly as necessary to distribute
the weight of the loader equally between the front
The loader must be equipped with a
mounting bracket and mid mounting brackets. This
can also be accomplished by using the boom float
position if the valve used to control the lift cylinders is
so equipped. Move the tractor backwards to
disengage front support bracket tube from front
mounting bracket channel. Activate lift control lever to
gently lower loader front support bracket to the
ground. Continue rotating loader side frames off mid
mounting brackets until hinges clear mid mounting
tubes. Slowly back tractor out of loader while rotating
loader side frames until lift cylinders are fully
extended.
NOTE:
period of time (once a month or more) retract the lift
and bucket cylinders to their fully collapsed position.
The tractor may have to be moved forward or
backward while collapsing loader to maintain slack in
hydraulic hoses.
Engage tractor brakes and shut off tractor engine.
6. Move lift and bucket control levers back and forth
several times to relieve pressure on the lift and bucket
cylinders. Disconnect quick couplers between the
loader and tractor. Hang hoses over the side frame for
storage. If tractor is equipped with the optional 1 -
lever auxiliary valve, also remove the valve support
assembly from the guide tube on right mid mounting
bracket. Slide valve support assembly into bracket
provided on underside of right side frame channel.
If the loader is being stored for an extended
F-3672-1-02 Assembly Section 3-3
ASSEMBLY
PREPARING STORED LOADER FOR MOUNTING
If the loader has been completely collapsed for long-term
storage, it is necessary to expand the loader first, before it
can be mounted on the tractor. Follow the instructions
below which apply to your loader, depending on what
valve is used to control the loader, to prepare the loader
for mounting
FOR LOADER PLUMBED TO TRACTOR REMOTE
VALVE
1.
Slowly back the tractor up to the loader until hoses will
reach from loader to tractor remote couplers. Engage
the tractor brakes and shut off the tractor engine.
2. Making sure quick couplers are clean, connect quick
couplers between the tractor and loader. Match color
coded bands when connecting couplers.
3. Start the tractor engine and release tractor brakes.
Operate the lift control valve to extend the lift cylinders
as far as possible.
NOTE:
forward while extending lift cylinders to maintain slack in
hydraulic hoses.
4. Once the lift cylinders are fully extended, shut off the
ASSEMBLY
5.
FOR LOADER PLUMBED TO
OPTIONAL 1-LEVER AUXILIARY VALVE
The tractor may have to be moved backward or
tractor engine and engage the tractor brakes. Move
the loader control levers back and forth to relieve
pressure in the cylinders, then disconnect the quick
couplers.
Start the tractor engine, release the tractor brakes
slowly drive the tractor up to loader
MOUNTING PROCEDURE
The mounting procedure is basically the reverse of
dismounting
1.Slowly drive the tractor up to loader until hoses will
reach from the loader to the tractor. Engage the tractor
brakes and shut off tractor engine.
2.Connect quick couplers between tractor and loader,
matching color coded bands.
NOTE:
sure hinges are blocked open wide by 3/4 x 3-1/2 cap
screws in hole provided in each side frame upright.
3.
4. Put the tractor in neutral. Retract the lift cylinders
5.Remove 3/4 x 3-1/2 cap screw with washer which
Make sure quick couplers are clean, and make
Start tractor engine and release tractor brakes. Slowly
drive the tractor ahead while activating lift control lever
to retract lift cylinders. Position tractor so hinges hook
mid mounting bracket tubes as loader side frame
uprights rotate.
bringing the side frame channels up so front support
bracket tube contacts front mounting bracket channel.
Move the tractor ahead so front support bracket tube
engages in front mounting bracket channel and loader
side frame uprights seat properly on mid mounting
bracket tubes (with no gap between upright cut-out
and front of tube). Engage tractor brakes and shut off
tractor engine.
blocked hinge open and remove elastic lock nut from
extra threads on hinge carriage bolt. Clamp hinge of
upright around the mid mounting tube. Insert 3/4 x 3-
1/2 cap screw down through upright and hinge and
fasten washer and elastic nut onto cap screw outside
of hinge.
1.
Slowly drive the tractor up to the loader until hoses will
reach from 1 -lever auxiliary valve to tractor. Engage
tractor brakes and shut off tractor engine.
2.
Reinstall valve support assembly into the valve
support guide tube. Connect quick couplers by
matching color coded bands.
NOTE:
3.
NOTE:
forward while extending lift cylinders to maintain slack in
hydraulic hoses.
Make sure quick couplers are clean.
Start the tractor engine and release tractor brakes.
Operate lift control to extend the lift cylinders as far as
possible.
The tractor may have to be moved backward or
IMPORTANT:
clamp hinge. Tighten elastic lock nut against hinge
securely, but to no more than 125 ft-lbs. torque.
6. Hook the rubber strap from hoses to loader support
bracket. Reinstall reusable tie straps.
F-3672-1-02 Assembly Section 3-4
Be sure to use ELASTIC lock nut to
OPERATION
SECTION
Operation Section 4-1
OPERATION
PREPARING TRACTOR
Before operating loader, for optimum stability, additional
weight should be added to rear of tractor with rear wheel
weights or liquid ballast. Refer to your tractor operator's
manual for weighting information.
The tractor rear wheels should be moved to the tractor
manufacturer's widest recommended settings to increase
the stability of the tractor.
OPERATING LOADER
Loader should be operated with tractor engine running at
1500-1800 RPM. Excessive speeds are dangerous and
may cause bucket spillage and unnecessary strain on the
tractor and loader.
When operating in temperatures below 30º F., run the
tractor engine below 1200 rpm until oil temperature
exceeds 30º F.
The following text and illustrations offer suggested loader
and tractor operating techniques.
FILLING THE BUCKET
Approach and enter the pile with a level bucket.
Loaders with 2-lever controls, ease both levers back to lift
and roll back bucket.
Lift and roll back of bucket will increase efficiency
because...
... A level bucket throughout the lifting cycle resists bucket
lift and increases breakaway effort.
OPERATION
Loaders with 1-lever control, ease lever back and away
from you to lift and roll back bucket.
F-3672-1-02 Operation Section 4-2
NOTE:
completely filled during each pass. Maximum productivity
is determined by the amount of material loaded in a given
period of time. Time is lost if two or more attempts are
made to fill the bucket on each pass.
Do not be concerned if the bucket is not
OPERATION
LIFTING THE LOAD
When lifting the load, keep the bucket positioned to avoid
spillage.
CAUTION:
excess of loader capacity.
CARRYING THE LOAD
Position bucket just below tractor hood for maximum
stability and visibility, whether bucket is loaded or empty.
Do not attempt to lift loads in
When transporting the load, keep bucket as low as
possible, to avoid tipping, in case a wheel drops in a rut.
DUMPING THE BUCKET
Lift bucket high enough to clear side of vehicle. Move
tractor in as close as possible to side of vehicle, then
dump bucket.
Use extreme care when operating loader on a slope, keep
bucket as low as possible. This keeps center of gravity low
and will provide maximum stability.
CAUTION:
dangerous. Extreme care is recommended.
Keep bucket as low as possible.
Operating loader on a hillside is
LOWERING THE BUCKET
After bucket is dumped, back away from vehicle while
lowering and rolling back bucket.
OPERATION
F-3672-1-02 Operation Section 4-3
OPERATION
OPERATING WITH FLOAT CONTROL
During hard surface operation, keep bucket level and put
lift control in float position to permit bucket to float on
working surface. If hydraulic down pressure is exerted on
bucket, it will wear faster than normal.
Float will also prevent mixing of surface material with
stockpile material. Float positionwill reduce the chance of
surface gouging when removing snow or other material,
or when working with a blade.
Sidecutting is a good technique for cutting down a big pile.
LOADING FROM A BANK
Choose a forward gear that provides sufficient ground
speed for loading.
OPERATION
Exercise caution when undercutting high banks. Dirt
slides can be dangerous. Load from as low as possible for
maximum efficiency. Loader lift and breakoaway capacity
diminish as loading height is increased.
If the pile sides are too high and liable to cause cave-in,
use loader to break down the sides until a slot can be cut
over the top.
Another method for large dirt piles is to build a ramp
approach to the pile.
It is important to keep the bucket level when approaching
a bank or pile. This will help prevent gouging the work
area.
F-3672-1-02 Operation Section 4-4
PEELING AND SCRAPING
OPERATION
Use a slight bucket angle, travel forward and hold lift
control forward to start the cut. Make a short 5 to 8 foot
angle cut and break out cleanly.
With bucket level, start a cut at notch approximately 2
inches deep. Hold depth by feathering bucket control to
adjust cutting lip up or down. When front tires enter the
notch, adjust lify cylinder to maintain proper depth.
Make additional passes until desired depth is reached.
During each pass, use only bucket control while working
depth. This will allow you to concentrate on controlling
bucket angle to maintain a precise cut.
LOADING LOW TRUCKS OR SPREADERS FROM A
PILE
Backgrade occasionally with a loaded bucket to keep
working surface free of ruts and holes. Also, hold lift
control forward so full wieght of bucket is scraping ground.
BACKFILLING
Approach pile with a level bucket.
OPERATION
Poor methods actually move no more dirt and make it
more difficult to hold a level grade.
Do not use bucket in dumped position for bulldozing. This
method, shown above, will impose severe shock loadings
on dump linkage, bucket cylinder and tractor.
For faster loading, minimize angle of turn and length of run
between pile and spreader.
F-3672-1-02 Operation Section 4-5
OPERATION
Leave dirt in bucket. Dumping on each pass wastes time.
Operate at right angles to ditch. Take as big a bite as
tractor can handle without lugging down.
OPERATION
Leave dirt which drifts over side of bucket for final
cleanup.
Pile dirt on high side for easier backfilling on a slope.
HANDLING LARGE HEAVY OBJECTS
DANGER
1. Using front end loaders for handling large heavy
objects such as large round or rectangular bales, logs
and oil drums is not recommended.
2. Handling large heavy objects can be extremely
dangerous due to:
•
Danger of rolling tractor over.
•
Danger of up-ending tractor.
•
Danger of object rolling or sliding down loader
arms onto operator.
3. If you must perform above work, protect yourself by:
•
Never lifting load higher than necessary to clear
ground when moving.
•
Ballasting tractor rear to compensate for load.
•
Never lifting large objects with equipment that
does not have an anti-rollback device.
SAFE OPERATION
IS YOUR BEST PROTECTION
AGAINST ACCIDENTS
F-3672-1-02 Operation Section 4-6
OPERATION
OPERATING GRAPPLE FORK
Operation of your tractor and loader with grapple fork
option requires some same basic considerations as
operation with a bucket, plus two new requirements: you
now have to operate a grapple fork while already
operating your tractor and loader; and you must also take
into account additional space requirements (added length
and height) needed because of attached grapple fork.
INTENDED USE
Use of this loader without special attachments for
handling large heavy objects such as large round or
rectangular bales, logs and oil drums is
RECOMMENDED.
Handling large heavy objects can be extremely
dangerous due to:
Danger of rolling tractor over.
•
Danger of upending tractor.
•
Danger of objects rolling or sliding down loader
•
arms onto operator.
If you must perform any work listed above, protect
yourself by:
Never lift load higher than necessary to clear
•
ground when moving.
•
Ballast tractor rear to compensate for load.
•
Never lift large objects with equipment that
does not have an anti-rollback device.
•
Move slowly and carefully, avoiding rough
terrain.
NOT
GRASPING ROUND BALES
Approach bale with grapple fork open and bucket level.
Use loader float position if bale is on ground.
Ease valve control lever for grapple fork forward to close
grapple fork around bale.
NOTE:
shown above, they may also be grasped from either side
if necessary. DO NOT ATTEMPT TO LIFT MORE THAN
ONE LARGE ROUND BALE AT A TIME as this can cause
overloading of loader or tractor or cause unstable
conditions.
While large round bales are best grasped as
OPERATION
LIFTING AND CARRYING LOAD
Using special attachments as shown, and exercising
caution, your loader can be used to handle large round or
rectangular bales and loose bulky materials like hay and
silage. Do not attempt to use loader to handle logs,
fertilizer bags or liquid containers since such use is NOT
RECOMMENDED.
NOTE:
grapple fork is to be used for handling round or
rectangular bales. Using only one clamp may work better
for loose hay or silage, allowing tines to penetrate better.
Additional tine clamps are optional. Keep each grapple
fork tine clamp securely fastened to grapple fork tines at
all times.
It is recommended to use both tine clamps if your
Ease both loader control levers back to lift and roll bucket
back.
F-3672-1-02 Operation Section 4-7
OPERATION
Position bucket just below level of tractor hood for
maximum stability and visibility whether bucket is loaded
or empty.
Use extreme care when operating loader on a slope.
Carry load as low as possible. This keeps center of gravity
for bale, tractor and loader low and will provide maximum
tractor stability.
CAUTION:
dangerous. Extreme care is recommended to
avoid overturns.
Operating a loader on a hillside is
LOADING INTO TUB GRINDER
Lift bucket high enough to clear tub grinder sides. Move
tractor toward tub grinder to position load near center.
Extend bucket cylinders to position bucket in dump
attitude.
Gradually open grapple fork tines, allowing material to
drop into tub grinder. For round bales it may be necessary
to gradually set bale into tub grinder to avoid shock
loading tub grinder due to bale weight and to avoid
sudden load on grinder mechanism.
Even on level ground, transport bucket and load as low as
possible to avoid tipping in case a wheel drops in a rut and
to avoid power lines.
OPERATION
WARNING:
loader boom clear of overhead lines. Allowing
loader boom or any attachments to contact
overhead power lines may electrify entire
tractor and electrocute (kill) operator.
Keep bucket, grapple fork and
Roll bucket back, close grapple fork and back tractor
away from tub grinder, then lower loader boom after
dumping.
STACKING BALES
WARNING:
large bales, extreme care must be taken in
handling them. Be aware of forces acting
on stacked bales due to gravity and keep
workers far from zones of potential hazard
from shifting or falling bales. DO NOT
ALLOW BYSTANDERS!
Because of size and weight of
F-3672-1-02 Operation Section 4-8
OPERATION
Use loader and grapple fork to gently position bale on
stack, then release bale while removing bucket and fork.
Slowly back tractor away from stack.
LOADING FROM A STACK, BUNKER SILO OR PIT
SILO
Choose a forward gear that provides sufficient ground
speed for loading.
An alternative method is to use your loader and grapple
fork to knock material down from top of pile so it can be
loaded from ground.
Exercise caution when undercutting a high pile.
Avalanching material can be dangerous.
When loading material from ground, keep a level bucket
and use lift control float position. If hydraulic down
pressure is exerted on a bucket, it will wear faster than
normal. Keep bucket level when approaching pile.
OPERATION
Touch pile as near as possible to top with bucket
positioned in dump attitude and grapple fork open. Close
grapple fork while maneuvering bucket to grasp loose
material.
CAUTION:
capacity diminish as loader height is
increased. Care must be taken not to grasp
more material than your loader can safely
support.
Loader lift and break-away
Keeping a level bucket and using loader float will reduce
surface gouging and mixing surface material with
stockpile material.
When a sufficient amount of material has accumulated in
front of bucket, close grapple fork to grasp material and
curl bucket back.
F-3672-1-02 Operation Section 4-9
MAINTENANCE
SECTION
Maintenance Section 5-1
MAINTENANCE
MAINTENANCE
F-3672-1-02 Maintenance Section 5-2
MAINTENANCE
F-3672-1-02 Maintenance Section 5-3
MAINTENANCE
MAINTENANCE
MAINTENANCE
F-3672-1-02 Maintenance Section 5-4
MAINTENANCE
remove
F-3672-1-02 Maintenance Section 5-5
MAINTENANCE
© 2001 Alamo Group Inc.
MAINTENANCE
Regular maintenance of your loader and hydraulic system
will insure maximum loader efficiency and long life.
WARNING:
beneath a raised loader unless loader is
properly supported to prevent accidental
lowering.
NEVER
perform maintenance
DAILY MAINTENANCE
Check fluid level of tractor hydraulic system
•
before starting each day's operation. If
necessary, add hydraulic oil as recommended
in your tractor operator's manual.
After every eight hours of operation, lubricate all
•
twelve grease fittings: one at each end of lift
boom arms and one at rod and base ends of
each lift and bucket cylinder.
After every ten hours of operation, check all
•
hardware and tighten where required.
Replace hoses immediately if they are damaged
•
by a cut or scrape, extruded at the fittings or
leaking. Hydraulic oil leaks should be repaired
promptly to avoid loss of oil and serious
personal injury from escaping oil.
HYDRAULIC PRESSURE CHECK
Following procedure outlines hydraulic pressure check.
1. Obtain a pressure gauge that measures 3000PSI in 50
PSI increments.
2. Install gauge into the hydraulic line connecting the
loader valve and to the base port of bucket cylinders.
3. Start engine and adjust to 1500-1800 RPM.
4. Push bucket control lever to pressurize the hydraulic
line with the gauge attached. Hold the control until the
cylinders reach the fully extended position. Holding
the control with cylinders fully extended will give you
the hydraulic system pressure on the gauge.
5. If pressure is not correct, refer to
"TROUBLESHOOTING" section for possible remedy
or contact your dealer.
WARNING:
rather than hands and wear eye protection
when searching for hydraulic leaks. Escaping
hydraulic oil under pressure can have
sufficient force to penetrate the skin. If any
fluid is injected into skin, obtain medical
attention immediately or gangrene may result.
Use a piece of wood or cardboard
MAINTENANCE
F-3672-1-02 Maintenance Section 5-6
MAINTENANCE
F-3672-1-02 Maintenance Section 5-7
MAINTENANCE
set screw.
© 2001 Alamo Group Inc.
MAINTENANCE
GENERAL TORQUE SPECIFICATIONS
USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN
AMERICAN STANDARD CAP SCREWS METRIC CAP SCREWS
SAE
Grade
5 8 Metric Class 8.8 10.9
Cap
Screw
Size FT-LBS Nm FT-LBS Nm Size FT-LBS Nm FT-LBS Nm
Inches MIN MAX MIN MAX MIN MAX MIN MAX Millimeters MIN MAX MIN MAX MIN MAX MIN MAX
1/4-20 6.25 7.25 8.5 10 8.25 9.5 11 13 M6x100 6 8 8 11 9 11 12 15
1/4-28 8 9 11 12 10.5 12 14 16 M8 x 1.25 16 20 215 27 23 27 31 36.5
5/16 - 18 14 15 19 20 18.5 20 25 27 M10 x 1.50 29 35 39 47 42 52 57 70
5/16 - 24 17.5 19 23 26 23 25 31 34 M12 x 1.75 52 62 70 84 75 91 102 123
3/8 - 16 26 28 35 38 35 37 47.5 50 M14 x 2.00 85 103 115 139 120 146 163 198
3/8 - 24 31 34 42 46 41 45 55.5 61 M16 x 2.50 130 158 176 214 176 216 238 293
7/16 - 14 41 45 555 61 55 60 74.5 81 M18 x 2.50 172 210 233 284 240 294 325 398
7/16 - 20 51 55 69 745 68 75 92 102 M20 x 2.50 247 301 335 408 343 426 465 577
½ - 13 65 72 88 975 86 96 116 130 M22 x 2.50 332 404 450 547 472 576 639 780
½ - 20 76 84 103 114 102 112 138 152 MM24 x 3.00 423 517 573 700 599 732 812 992
9/16 - 12 95 105 129 142 127 140 172 190 M27 x 3.00 637 779 863 1055 898 1098 1217 1488
9/16 - 18 111 123 150 167 148 164 200 222 M30 x 3.00 872 1066 1181 1444 1224 1496 1658 2027
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304
¾ - 10 238 262 322 355 318 350 431 474
¾ - 16 274 305 371 409 365 402 495 544
7/8 - 9 350 386 474 523 466 515 631 698
7/8 -14 407 448 551 607 543 597 736 809
1 - 8 537 592 728 802 716 790 970 1070
1 - 14 670 740 908 1003 894 987 1211 1337
Size
-4 7/16-20 140 ± 10 12 ± 1 2 2
-5 1/2-20 180 ± 15 15 ± 1 2 2
-6 9/16-18 250 ± 15 21 ± 1 1 1/2 1 1/4
-8 3/4-16 550 ± 25 45 ± 5 1 1/2 1
-12 1 1/16-12 1000 ± 50 85 ± 5 1 1/4 1
MAINTENANCE
-16 1 5/16-12 1450 ± 50 120 ± 5 1 1
-20 1 5/8-12 2000 ± 100 170 ± 10 1 1
-24 1 7/8-12 2400 ± 150 200 ± 15 1 1
-32 2 1/2-12 3200 ± 200 270 ± 20 1 1
TORQUE TORQUE Cap Screw TORQUE TORQUE
NOTE: These values apply to fasteners as
received from the supplier, dry or when lubricated
with normal engine oil. They do not apply if
special graphite or molydisulphide greases or
other extreme pressure lubricants are used.
Torque Specifications for
37º JIC Fittings
Assembly Torque
Thread
Size
in. lb. ft. lb.
Tube
Connection
F.F.F.T.
Swivel Nut
or Hose
Connection
F.F.F.T.
Torque Specifications for
SAE O-Ring Fittings
Thread
Size
Size
2 5/16-24 90 ± 5 7.5 ± 0.5 1 ± .25
3 3/8-24 170 ± 10 14 ± 1 1 ± .25
4 7/16-20 220 ± 15 18 ± 1 1 ± .25
5 1/2-20 260 ± 15 22 ± 1 1 ± .25
6 9/16-18 320 ± 20 27 ± 2 1.5 ± .25
8 3/4-16 570 ± 25 48 ± 2 1.5 ± .25
10 7/8-14 1060 ± 50 90 ± 5 1.5 ± .25
12 1 1/16-12 1300 ± 50 110 ± 5 1.5 ± .25
14 1 3/16-12 1750 ± 75 145 ± 6 1.5 ± .25
16 1 5/16-12 1920 ± 25 160 ± 6 1.5 ± .25
20 1 5/8-12 2700 ± 150 225 ± 12 1.5 ± .25
24 1 7/8-12 3000 ± 150 250 ± 12 1.5 ± .25
32 2 1/2-12 3900 ± 200 325 ± 15 1.5 ± .25
Assembly Torque
in. lb. ft. lb. F.F.F.T.
F-3672-1-02 Maintenance Section 5-8
RHINO
LIMITED WARRANTY
1. LIMITED WARRANTIES
1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal
purchaser (Purchaser) and warrants for six months to the original commercial or industrial purchaser (Purchaser)
that the goods purchased are free from defects in material or workmanship.
1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be
defective under normal use and service due to defects in material or workmanship.
1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use,
negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or
lubricants, or which has served its normal life. This limited warranty does not apply to any part of any internal
combustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically
found in your Operators Manual.
1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any
nature on behalf of Manufacturer.
2. REMEDIES AND PROCEDURES.
2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to
Manufacturer within 30 days of purchase.
2.02. Purchaser claims must be made in writing to the Authorized Dealer (Dealer) from whom Purchaser purchased the
goods or an approved Authorized Dealer (Dealer) within 30 days after Purchaser learns of the facts on which the
claim is based.
2.03. Purchaser is responsible for returning the goods in question to the Dealer.
2.04. It after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and
service due to defects in material or workmanship, Manufacturer will:
(a) Repair or replace the defective goods or part(s) or
(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by
Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability
of the warranty by Manufacturer.
The choice of remedy shall belong to Manufacturer.
2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and
for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the
transportation cost for the goods or part(s) from the Dealer to the designated factory.
3. LIMITATION OF LIABILITY.
3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES
WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE.
3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY
FOR USE OF THE GOODS.
3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO
PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE
CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOT
LIMITED TO, ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROM
THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY. NOT WITHSTANDING THE
ABOVE LIMITATIONS AND WARRANTIES, MANUFACTURERS LIABILITY HEREUNDER FOR DAMAGES
INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS.
3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER
THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS
OCCURRED.
4. MISCELLANEOUS.
4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County,Texas.
4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be
deemed to be a waiver of any other term.
4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the
invalidity of such provision shall not invalidate any other provisions herein.
4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.
KEEP FOR YOUR RECORDS
ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine
identification when applying for warranty.
Rhino Implement Model ________________________ Serial Number_________________________
Date Purchased_______________________________ Dealer
_______________________________
RHINO
ATTENTION:
READ YOUR OPERATORS MANUAL
Member of the Alamo Group
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
®
-
TO THE OWNER/OPERATOR/DEALE
R
In addition to the standard Limited Warranty shown on the facing page, Rhino also provides:
1.
A TWO-YEAR (24 months) LIMITED WARRANTY* on non-perishable structural items such as: Loader
Boom, Side Frames, Mount Brackets, Backhoe Boom, Dipper, Main Frame, Stabilizer Legs, Swing
Bracket, Subframe and Related Mounting Brackets provided they have not been subjected to abuse or mis
use and have been properly maintained as noted.
NOTE – “properly maintained” specifically includes, but is not limited to:
A)
Regular lubrication.
B)
Using proper amounts of correct hydraulic fluid.
C)
Regular torque inspection of all fasteners.
2.
*WARRANTY LIMITATIONS – Warranty is ONE-YEAR (12 months) for hydraulic cylinders and seals, pivot
pins, wear bushings, hydraulic hoses, buckets or other attachments, wear or cutting edges and tooth bars.
After one year (12 months) standard warranty, these items are considered “Wearing Perishable Parts” and
replacement is the users’ responsibility.
®
TO THE OWNER/OPERATOR/DEALER
To keep your implement running efficiently and safely, read your manual thoroughly
and follow these directions and the Safety Messages in this Manual. The Table of
Contents clearly identifies each section where you can easily find the information you
need.
The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes
these minimum safety requirements of tractor operators:
REQUIRED OF THE OWNER:
1. Provide a Roll-Over-Protective Structure that meets the requirements of
this Standard; and
2. Provide Seatbelts that meet the requirements of this paragraph of this
Standard and SAE J4C; and
3. Ensure that each employee uses such Seatbelt while the tractor is moving;
and
4. Ensure that each employee tightens the Seatbelt sufficiently to confine the
employee to the protected area provided by the ROPS.
REQUIRED OF THE OPERATOR
1. Securely fasten seatbelt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments,
and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or
muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going
trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly
8. Hitch only to the drawbar and hitch points recommended by the tractor
manufacturer.
9. When the tractor is stopped, set brakes securely and use park lock, if
available.
-
especially at row ends, on roads, and around
-
no jerky turns, starts, or stops.
Keep children away from danger all day, every day...
Equip tractors with rollover protection (ROPS)
and keep all machinery guards in place...
Please work, drive, play and live each day with care
and concern for your safety and that of your family
and fellow citizens
®
104QX-SOM-1-02
Printed U.S.A.
P/N F-3672
Loading...