Alamo 02983328C User Manual

BOOM ARM MOWER

Published 03/09 Part No. 02983328C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOL LOW the Safety

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorded o n the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator ’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Table Of Contents

SAFETY SECTION ..............................................................................................................1-1

General Safety Instructions and Practices .........................................................................................................1-2

Operator Safety Instructions and Practices ....................................................................................................... 1-3

Connecting & Disconnecting Implement Safety Instructions & Practices ..........................................................1-5

Equipment Operation Safety Instructions and Practices .................................................................................... 1-6

Maintenance and Service Safety Instructions and Practices ........................................................ ...................1-12

Transporting Safety Instructions and Practices ...............................................................................................1-14

Concluding Safety Instructions and Practices .................................................................................................. 1-16

Decal Location ................................................................................................................................................. 1-17

Decal Description ............................................................................................................................................. 1-26

Federal Laws and Regulations ........................................................................................................................ 1-39

INTRODUCTION SECTION .................................................................................................2-1

Attention Owner/Operator .................................................................................................................................. 2-4

OPERATION SECTION .......................................................................................................3-1

OPERATOR REQUIREMENTS ......................................................................................................................... 3-3

ROPS and Seat Belt ................................. ... ... .... ... ... ....................................... ... ... ... .... ... ... ............................... 3-4

Operator Thrown Object Protection ................................................................................................................... 3-4

Tractor Lighting and SMV Emblem .............. ...................................................................................................... 3-5

Tractor Ballast .................................................................................................................................................... 3-5

GETTING ON AND OFF THE TRACTOR ......................................................................................................... 3-6

Boarding the Tractor .......................................................................................................................................... 3-6

Dismounting the Tractor ..................................................................................................................................... 3-7

STARTING THE TRACTOR ........................... .... ... ... ....................................... ... ... ... .... ... ... ... .... ... .....................3-7

CONNECTING ATTACHING HEADS TO THE BOOM ..................................................................................... 3-8

PRE-OPERATION INSPECTION AND SERVICE ............................................................................................. 3-9

Tractor Pre-Operation Inspection/Service ........................................................................................................3-10

Boom Unit Pre-Operation Inspection and Service ........................................................................................... 3-10

Cutting Component Inspection .........................................................................................................................3-19

Blade Bolt Inspection ....................................................................................................................................... 3-20

OPERATING THE MANUAL CONTROL VALVES .......................................................................................... 3-21

Swing ............................................................................................................................................................... 3-24

Lift ....................................................................................................................................................................3-25

Dipper .............................................................................................................................................................. 3-26

Telescoping Boom ........................................................................................................................................... 3-27

Tilt ....................................................................................................................................................................3-28

Boom Joystick Control - Optional Equipment ..................................................................................................3-29

OPERATING THE BOOM JOYSTICK CONTROL .......................................................................................... 3-29

Mower Head Power ......................................................................................................................................... 3-30

Swing ............................................................................................................................................................... 3-31

Lift ....................................................................................................................................................................3-32

Dipper .............................................................................................................................................................. 3-33

Tilt ....................................................................................................................................................................3-34

Door ................................................................................................................................................................3-35

Head Swivel ..................................................................................................................................................... 3-36

DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................3-37

Starting the Tractor .......................................................................................................................................... 3-38

Brake and Differential Lock Setting .................................................................................................................. 3-39

Driving the Tractor and Boom ...................... .................................................................... ................................3-40

OPERATING THE BOOM UNIT AND ATTACHED HEAD .............................................................................. 3-41

Foreign Debris Hazards/Overhead Obstructions ............................................................................................. 3-42

Operating Speed and Ground Speed ..............................................................................................................3-43

Operating the Attached Mower Heads .............................................................................................................3-43

Shutting Down the Attached Head- For Standard Equipment ......................................................................... 3-48

Shutting Down the Attached Head - For (Optional Equipment) .......................................................................3-49

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ...............................................................................3-50

TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 3-50

Placing Boom Arm on Boom Arm Rest - For Standard Equipment .................................................................3-51

Placing Boom Arm on Boom Arm Rest - For Optional Equipment ................ ............ ............. ............. ............. 3-52

Transporting on Public Roadways ...................................................................................................................3-53

Hauling the Tractor and Implement .................................................................................................................. 3-55

MAINTENANCE SECTION ..................................................................................................4-1

Lubrication Information ...................................................................................................................................... 4-2

Hydraulic Oil, Filters, and Components ........................................................... ... ... ... .... ... ... ... .... ........................4-4

Blades ....................................... .................................................................... .....................................................4-5

Hardware ........................................................................................................................................................... 4-5

Cylinder Rod Maintenance ................................................................................................................................. 4-5

Proper Torque for Fasteners .............................................................................................................................. 4-6

Service of Spindle Housing (FIGURE Mnt-0006) ...............................................................................................4-7

ROLLER BEARING REPLACEMENT .............................................................................................................4-10

TIMBER CAT HEAD ................................. ... ... .... ...................................... .... ... ... ... ... .... ... ... ... ..........................4-11

Buzzbar Head .................................................................................................................................................. 4-12

Flail Axe Head .................................... .... ... ... ... .... ... ... ... ... ....................................... ... .... ................................... 4-14

Grass Flail Head ................................ .... ... ... ... .... ... ... ....................................... ... ... ... .... ................................... 4-15

General Information on Flail Mower Vibration ................. .... ... ... ... .... ... ... ... .......................................................4-17

Start up Procedure ........................................................................................................................................... 4-18

SAFETY SECTION

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accident s ca n be avo ided by bein g aware of yo ur equipm ent, your surroun dings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

AXTREME 03/09 Safety Section 1-2

(SG-3)

SAFETY

til

ith th

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-30)

(SG-31)

Operator Safety Instructions and Practices

ever operate the Tractor or Implement un completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, a nd other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-16)

SAFETY

you have read an

(SG-I7)

ways read carefully and comply fully w instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

AXTREME 03/09 Safety Section 1-3

e manufacturer’s

SAFETY

Prol

tti

SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

(SG-24)

(SG-25)

onged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an

(SG-32)

when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

AXTREME 03/09 Safety Section 1-4

SAFETY

The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should r emain in his sea t for 60 seco nds af ter the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

“Wait a minute...Save a life!”

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has

stopped and the decks are securely blocked up.

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the

mower is securely blocked up.

(SBM-5)

(SFL-2)

SAFETY

(SGM-09)

(SSM-1)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o all rotating elements at all times. (SSP-03)

Connecting & Disconnecting Implement Safety Instructions & Practices

Each Rear Wheel must have a minimum of 1500 pound co ntact with the

surface to prevent lateral instability and possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

Do Not attempt to raise or lower the boom or mower head unless the Implement is secu rely attached to the Tractor. The Implement could tip over and cause equipment damage and

possible serious injury or death. Do Not use the boom controls to assist in installing the implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause seri ous injury or even death.

(SBM-23)

(SBM-11)

AXTREME 03/09 Safety Section 1-5

SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor , lower the stan d and put the retaining pin securely in place, or pu t a secure support under the A-Frame. Lower the implement carefully to th e ground. Do no t put hands or feet under lifted components.

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking s ign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-1)

(S3PT-12)

SAFETY

Use extreme caution when raising the Mower head. Stop the Blades from turning when the

Mower Head is raised and passersby are within 100 yards. Raising the Mower head exposes the Cutting Blades which creates a potentially serio us hazard and can cause serio us injury by object s thrown from the Blades or by contact with the Blades.

(SBM-2)

Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

The center of Gravity of Tractors equipped with a Rear-Mounted Boom Mower is shifted to the rear and removes weight from the front wheels. Add front ballast until at least 20% of the tractors weight is on the front wheels to prevent rearing up, loss of steering control, and possibly injury.

(SBM-10)

The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.

(SBM-15)

Use extreme care and Safety Aw areness when using the boom mower h ead to mulch loose

brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death.

(SBM-17)

AXTREME 03/09 Safety Section 1-6

SAFETY

Do not back up this implement when the boom or mower head is extended. Backing could

damage the machine or its components.

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accessible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Do Not attempt to mow or place the mower head close to burning debris.

-Never allow clippings or debris to collect near drivelines, gearboxes or hydrualic componts such as valves, tanks, pumps and motors. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.

(SBM-20)

(SBM-19)

SAFETY

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor

engine. Inspect the Mower to determ ine the source of the vibration. If Mower blades are

missing or damaged replace them immediately. Do not operate the mower until the

blades have been replaced and the Mower operates smoothly. Operating the Mower with

excessive vibration can result in component failure and broken objects to be thrown

outward at very high velocities. To reduce the possibility of property damage, serious injury ,

or even death, never allow the Mower to be operated with blades missing.

(SFL-4)

AXTREME 03/09 Safety Section 1-7

SAFETY

Flail M

diti

owers are capable under adverse con

ons of throwingobjects for great distances (100 yards or more) and causing seriousinjury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workablecondition;

-Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades;

-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could bestruck by the blades, the area should be: inspected and large debris removed, mowed atan intermediate height, inspected, closely with any remaining debris being removed, andmowed again at desired final height. (This will also reduce power required to

SAFETY

mow,reduce wear and tear on the Mower drivetrain, spread cut material better, eliminatestreaking, and make the final cut more uniform.)

(SFL-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor contr ols from the tractor seat only.

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

AXTREME 03/09 Safety Section 1-8

(SG-9)

(SG-10)

(SG-11)

SAFETY

difficul

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-12)

(SG-13)

(SG-15)

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

n case of mechanical

ty during operation, place the transmission in the par position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

AXTREME 03/09 Safety Section 1-9

(SG-23)

(SG-26)

(SG-29)

(SG-39)

SAFETY

Ext

SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of th e equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to yo u o r bystanders. Never dismount a moving tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.

(SG-40)

(SGM-1)

(SGM-02)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly mark ed and carefully a vo ide d b y th e operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-05)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

AXTREME 03/09 Safety Section 1-10

(SGM-4)

SAFETY

The M

ifi

ow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

(SGM-07)

SAFETY

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.

(SGM-12)

ower is designed for certain mowing applications and is rated to cut up to a spec size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

Never leave the Implement and Power Unit unattended while the Imple ment is in the ra ised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the gr ound. Do not put hands or feet under lifted components.

(SPU-3)

AXTREME 03/09 Safety Section 1-11

SAFETY

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline connecte d and

SAFETY

running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(SRM-07)

(S3PT-8)

(S3PT-11)

(SBH-13)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.

(SBM-6)

Always disconnect the wire leads from the mower pump solenoid

before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

(SBM-12a)

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards,

Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SBM-18)

AXTREME 03/09 Safety Section 1-12

SAFETY

DO NOT allow any person under a raised boom or mower head unless

it is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. Inadvertent contact with the controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

(SBM-22)

Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

(SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

SAFETY

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the gasoline has evaporated.

AXTREME 03/09 Safety Section 1-13

(SG-28)

SAFETY

dli

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly se rvice, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death.

(SG-35)

se caution and wear protective gloves when han

ng sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE

SAFETY

SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and

tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

(SPRM-1)

SEE YOUR ALAMO DEALER

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o uneven surfaces to prevent lo ss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.

AXTREME 03/09 Safety Section 1-14

(S3PT-20)

SAFETY

Be particularly careful in transport. The Mower has raised the center of

gravity for the tractor and has increased the possibility of overturn. Turn curves or go up slopes only at low speed and us ing a gradual turning angle. Slo w down on rough or uneven surfaces.

When transporting Boom Mower on a truck or trailer, the height or width

may exceed legal limits when the boom is in the transport position. Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits.

(SBM-8)

Never operate the Tractor and Mower Unit without an OPS (Operators

Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are with in 100 yards.

(SBM-3)

(SBM-9)

SAFETY

The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated.

(SBM-16)

Secure the boom and mower head in the transport position before traveling on public roads. Never transport on public roads with the boom and mower head extended. Always disengage and lock out the hydraulic controls for the boom mower before transporting. Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death.

(SBM-21)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

AXTREME 03/09 Safety Section 1-15

SAFETY

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care

SAFETY

and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death.

(SG-19)

(STI-10)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

AXTREME 03/09 Safety Section 1-16

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Tractor Decals

1. D377 1 INSTRUCT Boom Mower Safety Booklet

2. 03200347 1 REFLECT SMV

ITEM PART NO. QTY. TYPE DESCRIPTION

-- Frame & Counterweight Decals

1. 000678 1 INSTRUCT Grease Fitting Inside

2. 02971943 1 LOGO Alamo Industrial 2-7/8x20

AXTREME 03/09 Safety Section 1-17

SAFETY

ITEM PART NO. QTY. LEVEL DESCRIPTION

02983222 1 - 60” Rotary 02983208 1 - 60” Rotary 02985242 1 - 50” Rotary 02985243 1 - 50” Rotary

1. 00757139 2 LOGO Alamo Group

2. 00757140 1 LOGO Alamo Industrial

3. 02958241 1 DANGER Tractor Operator Safety

4. 02967668 1 DANGER Thrown Objects

5. 02925100 1 IMPORTANT Replacement Parts

6. 02967827 1 DANGER Multi Hazard

7. 02967867 1 DANGER Safety Shield

8. 2738332 1 REFLECT Red Reflector

9. 2738333 1 REFLECT Yellow Reflector

10. 02962764 2 WARNING Pinch Points

11. TB1011 1 WARNING Do not Remove Shields

12. 24028 1 WARNING Replace Worn Rubber Deflectors

13. D138 1 INSTRUCT CW Blade Rotation

14. 22839 1 CAUTION Hand Gun Grease Only

15. D375 1 WARNING Replace Blades in Pairs

AXTREME 03/09 Safety Section 1-18

SAFETY

ITEM PART NO. QTY. LEVEL DESCRIPTION

1 - 48 ” Fla il Axe

1. 002369 1 DANGER Multi-Hazard

2. 02965141 1 DANGER Thrown Objects

3. 02967668 1 DANGER Thrown Objects Safety Shields

4. 02967867 1 DANGER Safety Shield

5. 00725739 1 WARNING Shield and Guards

6. 00758194 1 WARNING Belt Shield

7. 02925100 1 IMPORTANT Replacement Parts

8. 000108 1 INSTRUCT Flail Operation

9. 000678 1 INSTRUCT Grease Fitting Inside

10. 00757139 1 LOGO Alamo Industrial

11. 02970887 1 LOGO NAME Flail Axe 48”

12. 02979551 1 LOGO Alamo Industrial Square

AXTREME 03/09 Safety Section 1-19

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

- - - Flail Head

1. 002369 1 DANGER Flail Multi Hazard

2. 00756007 1 WARNING Use/Repair Shields/Guards

3. 02967668 1 DANGER Cutting Blades/Thrown Objects

4. 00758194 1 WARNING Pinch Point (V-Belt/Pulley

5. 02965141 1 DANGER Boom Flails

6. 000108 1 INSTRUC Flail Operating Inst

7. 03200432 1 IMPORTANT Genuine Parts, Flail

8. 00757139 1 LOGO ALAMO (4-1/2 x 16-1/2)

9. NFS 1 SER PLT Flail Mower Serial Plate

10. 000678 2 INSTRUC Grease Fitting Inside

AXTREME 03/09 Safety Section 1-20

SAFETY

ITEM PART NO. QTY. DESCRIPTION

02972145 1 TIMBER CAT 5’ 02972146 1 TIMBER CAT 7’

1. 00757139 1 Decal - Alamo TK Logo

2. 02971931 1 Decal - Timber Cat

3. 00757140 1 Decal - Alamo Logo

4. 02973496 2 Keep Away - Amputation

5. 000678 1 Decal - Grease Fitting Inside

AXTREME 03/09 Safety Section 1-21

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

1. 00758194 1 WARNING V-Belt Pinch

2. 00769736 1 WARNING Use/Repair Shields

3. 00769737 1 DANGER Cutting Blades

4. 02925100 1 CAUTION Genuine Parts

5. 02958241 1 DANGER Operator Safety

6. 02962764 1 DANGER Pinch Point

7. 00756004 1 DANGER Guard Missing

8. 02965262 1 DANGER Leak/Hose Burst

9. 02967827 1 DANGER Multi hazard Rotary

10. 00757139 1 LOGO Alamo By Terrain King

11. 02974998 1 LOGO Buzzbar

12. D138 1 DECAL Blade Rotation

13. 02975158 1 WARNING Hearing Protection

14. 02975170 1 DANGER Foot/Leg Contact

15. 02975515 1 WARNING Disconnect Solenoid

16. 02975516 1 CAUTION No Hitch Post Here

17. 02975514 1 ------------ Pitch Adjust

18. nfs 1 ------------ Serial Plate

19. 1458392 1 REFLECT Red Reflector

20. 1458393 1 REFLECT Yellow Reflector

21. 02961134 1 ------------ Patent Pending

AXTREME 03/09 Safety Section 1-22

SAFETY

ITEM PART NO. QTY. DESCRIPTION

1. 6659 1 INSTRUCT General Instructions

2. 02970354 1 INSTRUCT Knife Service

3. 02965093 1 ATTNETION Do Not over Speed Engine

4. 00725746 1 PELIGRO Spanish Translation

5. 02973496 1 DANGER Amputation Hazard Keep Away

6. 00756059 1 WARNING Hydraulic Pressure Leak

7. 001650 2 LOGO Alamo Industrial

8. 02925100 1 INSTRUCT Use Genuine Alamo Industrial Parts

AXTREME 03/09 Safety Section 1-23

SAFETY

ITEM PART NO. QTY. DESCRIPTION

02982733 1 18’ Boom Assy 02982736 1 22’ Boom Assy 02982739 1 25’ Boom Assy

1. 02983263 2 Name Logo, 18’ Axtreme . 02983264 2 Name Logo, 22’ Axtreme . 02983265 2 Name Logo, 25’ Axtreme

2. 02962764 6 Pinch Points

AXTREME 03/09 Safety Section 1-24

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