Alamo 02979718C User Manual

UNDER THE GUARDRAIL

Published 04/06 Part No. 02979718C

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorded o n the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

SAFETY SECTION ........................................................................................1-1

General Safety Instructions and Practices ........................................................................................................1-2

Decal Location ................................................................................................................................................1-12

Federal Laws and Regulations ........................................................................................................................ 1-19

INTRODUCTION SECTION ...........................................................................2-1

Attention Owner/Operator ...................... ... ................................................ .... ... ... ... ... .... ... ... .............................. 2-4

ASSEMBLY SECTION ...................................................................................3-1

Receiving Instructions ....................................................................................................................................... 3-2

Mounting on Bare Tractor .................................................................................................................................3-2

Control Cable Connection to Control Stick Assemblies ....................................................................................3-6

OPERATION SECTION .................................................................................4-1

OPERATOR REQUIREMENTS ........................................................................................................................ 4-3

TRACTOR REQUIREMENTS ........................................................................................................................... 4-4

ROPS and SEAT BELT .....................................................................................................................................4-4

Tractor Safety Devices ........................................ ... ... ... ... .... ... ... ... .... ... ..............................................................4-4

Tractor Horsepower ..................................... ... .... ... ... ... ................................................. ... ................................. 4-4

Tractor Hydraulics .............. ... .... ................................................ ... .... ... ... ... .... .................................................... 4-5

GETTING ON AND OFF THE TRACTOR ............................. ... .................................................... ... ... ..............4-5

Boarding the Tractor ................................. ... ... .... ................................................ ... ... .... ... .................................4-5

Dismounting the Tractor .................................................................................................................................... 4-6

STARTING THE TRACTOR ............................................................................................................................. 4-7

PRE-OPERATION INSPECTION AND SERVICE ............................................................................................4-7

Tractor Pre-Operation Inspection/Service .........................................................................................................4-9

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................4-10

Starting the Tractor ......................................................................................................................................... 4-11

Brake and Differential Lock Setting ................................................................................................................. 4-12

OPERATING THE TRACTOR AND IMPLEMENT .......................................................................................... 4-15

Position Controls .......... ... ... ... .... ... ... ... ................................................. ... ... ...................................................... 4-16

MOTOR CONTROL ........................................................................................................................................ 4-16

TRACTOR MOWING SPEED ......................................................................................................................... 4-16

TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................. 4-18

Transporting on Public Roadways ...................................................................................... ... .........................4-18

Hauling the Tractor and Implement ................................. ....................................... ......................................... 4-20

MAINTENANCE SECTION ............................................................................5-1

LUBRICATION INFORMATION ........................................................................................................................5-2

INITIAL HYDRAULIC SYSTEM CLEANING ..................................................................................................... 5-3

RESERVOIR OIL & FILTER MAINTENANCE: ................................................................................................. 5-3

.......................................................................................................................................................................... 5-4

HYDRAULIC SYSTEM ......................................................................................................................................5-5

PUMP & MOTOR .............................................................................................................................................. 5-5

VALVES ............................................................................................................................................................5-5

SAFETY SECTION

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A safe and careful operator is the best operator. Safety is of primary importance to the m anufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/ operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU practices.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in a inj ury.

Indicates an important message which, if not followed, could result in equipment or property damage.

. Only YOU can prevent serious injury or death from unsafe

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

UGR 04/06 Safety Section 1-2

(SG-3)

SAFETY

til

dif

this Impl

dif

thi

ever operate the Tractor or Implement un

you have read an

completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warnin g light s and follow a ll local traffic regulations.

(SG-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

(SG-5)

SAFETY

o not mo

Implement, any of its components or any Implement function.

y or alter

ement. Do not permit anyone to mo

(SG-8)

BEFORE leaving the tractor seat, always engage the brake and/or set

the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only .

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

UGR 04/06 Safety Section 1-3

y or alter

SAFETY

lifted

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount the Tractor while the tractor is moving. Mount the Tractor

only when the Tractor and all movin g parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions.

SAFETY

(SG-13)

(SG-11)

(SG-12)

ever work under the Implement, the framework, or any component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and

fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items thrown by the equipment.

(SG-16)

UGR 04/06 Safety Section 1-4

SAFETY

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause perman ent hear ing lo ss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended pe riod of time will cause per manent or total hearing loss. NOTE: Hearing loss from loud noise [f rom tractors, chain saws, radios ,

and other such sources close to the ear] is cu mulative over a lifetime withou t hope of natural recovery.

on the Implement.

(SG-I7)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor eng ine is of f before working

(SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

SAFETY

UGR 04/06 Safety Section 1-5

SAFETY

ith th

Transport only at safe speeds. Serious accidents and injuries can result

from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:

• Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes

smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.

• Test the equipment at a slow speed in turns. Increase the speed through the turn only

after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from

SAFETY

turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.

• Only transport the Tractor and Implement at the speeds that you have determined are

safe and which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

ways read carefully and comply fully w

instructions when handling oil, solvents, cleansers, and any other

chemical agent.

(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-19)

e manufacturer’s

(SG-23)

UGR 04/06 Safety Section 1-6

SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-24)

(SG-25)

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator is under the influence of drugs or alcohol.

Serious injury or death to the operator or others could result if the

(SG-27)

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or

Implement may cause serious injury or death.

(SG-29)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial

lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing.

(SGM-1)

SAFETY

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm.

(SG-30)

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-31)

UGR 04/06 Safety Section 1-7

SAFETY

Ext

M U

ldi

reme care should be taken when operating near loose objects suc

as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 1 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-7)

(SGM-5)

ow at the speed that you can safely operate and control the tractor and mower. Safe

SAFETY

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN OR

WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.

(SBM-6)

Always disconnect the wire leads from the mower valve solenoid

before performing service on the Tractor or Mower. Use caution when

working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

(SBM-12)

Do not back up with this implement. Backing could damage the machine or its comp onent s.

(S3PT-4)

se extreme care when lowering or unfo

ng the implement’s wings. Make sure no

bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(S3PT-5)

UGR 04/06 Safety Section 1-8

SAFETY

ith fact

librati

Maintai

bility t

bilit

Prol

There are obvious and hidden potential hazards in the operation of this Implement as in all

power-driven or pulled equipment. REMEMBER! This machine is often operated in rough terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions and the like. Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area. Do not operate this machine with anyone in the immediate area.

This Implement is wider than the Tractor. Be careful when operating or transporting this

equipment to prevent the Implement from running into or striking s ign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-12 )

(S3PT-7)

SAFETY

ever interfere w

ory-set hydraulic ca

ons. Any change in ca

on cou

cause a failure of the equipment and may result in injury. (SBH-13)

n adequate tractor sta

o prevent lateral insta

y an

possible tip-over which could result in serious bodily injury or even

death. Widen the wheel tread and add whee l weight s whe re ne cessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

(SSM-2)

o not operate Mower if excessive vibration exists. In the case of extreme vibration, shu down the Mower and the Tractor engine and wait until all motion has stopped. Insp ect th e Mower to determine the source of the vibration. If any Mower blades are missing or damaged replace them immediately. Operating the Mower with excessive vibration can result in component failure and broken objects could be thrown outward. To reduce the possibility of property damage and personal injury, never allow the Mower to be operated with excessive vibration.

(SSM-3)

Never leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower.

(SSM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

onged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state wh ich imp air s proper and safe operation.

UGR 04/06 Safety Section 1-9

(SG-32)

SAFETY

tti

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an

when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

SAFETY

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

The rotating parts of this machine have been designed and tested for rugged use.

However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such im pact could cau se the brok en ob jects to be thro wn ou tward a t very h igh velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

(SGM-4)

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.

(SGM-12)

UGR 04/06 Safety Section 1-10

SAFETY

The M

ifi

y e

DO NOT weld or repair rotating mower components. Welds and other repairs may cause

severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

ower is designed for certain mowing applications and is rated to cut up to a spec

size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause M o we r c om p on en t damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

Raise the mower head to the transport position and secure with the retaining pin befor

traveling on public roads and when storing the mower in the upright position. (SSM-05)

DO NOT stand in front of the mower head or perform service while the head is in the brea

back position. The mower head could suddenly swing fo rward caus ing serious bodily injury.

Relieve all hydraulic pressure and secure the mower in position before performing

maintenance.

(SSM-06)

All Safety Shields, Guards and other safety devices including (but not limited to) -

Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good

working condition. All safety devices should be inspected carefully at least daily for missing

or broken components. Missing, broken, or worn items must be replaced at once to reduce

the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SSM-07)

SAFETY

Only replace the spring assembly as a complete unit. DO NOT at tempt to remove or repai

the spring outside the assembly. Spring tension when released could cause serious bodil

injury. (SSM-08)

Wear gloves and exercise care when handling blades. Blades are SHARP and can caus lacerations to hands and other parts of the body if not safely handled. (SSM-09)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o

all rotating elements at all times. (SSP-3)

DO NOT allow any person under a folded wing unless wing is securely

locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

(STI-3)

UGR 04/06 Safety Section 1-11

SAFETY

dditi

this Impl

PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and

tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

SEE YOUR ALAMO DEALER

(SPAM -1 )

In a hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

on to the design and configuration of

ement, including Safety Signs and Safety Equipment,

(SG-18)

UGR 04/06 Safety Section 1-12

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

---

1 00758194 1 WARNING Do Not Operate With Shield Missing 2 00775933 1 WARNING Guard Missing Do Not Operate 3 02965262 1 WARNING Oil Spray 4 02966305 1 INSTRUCT Use Universal Tractor Hyd. Oil 5 02960766 1 LOGO Alamo Industrial 6 02979721 1 LOGO Under Guard Rail Mower 7 02962765 1 WARNING Crushing Hazard 8 nfs 1 SER PLT Under Guard Rail Serial Plate 9 D138 1 INSTRUCT Blade Rotation CW 10 00725746 1 PELIGRO Read Manual Translation Spanish 11 02925100 1 INSTRUCT Alamo Parts 12 00769737 1 DANGER Thrown Objects 13 00756007 1 WARNING Maintain Thrown Object Guards 14 0614500 2 WARNING No Step 15 02967827 1 DANGER Multi-Hazard 16 00776481 1 INSTRUCT Operator Manual Inside 17 0776031 1 Canister, Parts Manual 18 02979718C 1 Under Guard Rail Oper. Manual 19 10058000 3 Bolt

SAFETY

20 00017000 3 Lockwasher 21 00024100 3 Flatwasher 22 02959924 3 Locknut

UGR 04/06 Safety Section 1-13

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

---

1 02965093 1 INSTRUCT Proper Engine 2 02974321 1 INSTRUCT Valve Operation 3 00763977 1 INSTRUCT Read Op-Manual 4 02967827 1 DANGER Multi-Hazard 5 03200347 Ref REFLECT SMV Emblem

UGR 04/06 Safety Section 1-14

SAFETY

WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if caught between V-Belt and Pulley.

P/N 00758194

WARNING! - Guard Missing, Do Not Operate

P/N 00775933

WARNING! - Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.

SAFETY

P/N 02965262

INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307.

02966305

UGR 04/06 Safety Section 1-15

NAME LOGO - Alamo Industrial

P/N 02960766

DANGER! Crushing and Pinch Points - Moving machinery parts can pinch or crush or fall - which may cause injury or death.

SAFETY

P/N 02962765

Blade Rotation Clockwise.

P/N D138

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

UGR 04/06 Safety Section 1-16

SAFETY

IMPORTANT - Use only Genuine Ala mo Industrial replacement parts.

P/N 02925100

DANGER! Keep Away Thrown Objects. Inspect the area before mowing and remove foreign material that could become mower thrown objects.

P/N 00769737

WARNING! Keep all safety shielding installed, repaired and replaced when damaged so that machine stays in safe condition.

SAFETY

P/N 00756007

CAUTION! Not a step, keep hands and feet off machine.

P/N 0614500

UGR 04/06 Safety Section 1-17

DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.

P/N 02967827

INFORMATION - Operator’s Manual Inside

SAFETY

P/N 00776481

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

UGR 04/06 Safety Section 1-18

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules,regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

SAFETY

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper an d safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

UGR 04/06 Safety Section 1-19