Alamo 02979718C User Manual

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Page 1

UNDER THE GUARDRAIL

Published 04/06 Part No. 02979718C

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com

$0.00

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To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machin e is recorded o n the Warranty Card and on the Warranty Form that you retain.

Page 3

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator ’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus- trial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

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Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

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SAFETY SECTION ........................................................................................1-1

General Safety Instructions and Practices ........................................................................................................1-2

Decal Location ................................................................................................................................................1-12

Federal Laws and Regulations ........................................................................................................................ 1-19

INTRODUCTION SECTION ...........................................................................2-1

Attention Owner/Operator ...................... ... ................................................ .... ... ... ... ... .... ... ... .............................. 2-4

ASSEMBLY SECTION ...................................................................................3-1

Receiving Instructions ....................................................................................................................................... 3-2

Mounting on Bare Tractor .................................................................................................................................3-2

Control Cable Connection to Control Stick Assemblies ....................................................................................3-6

OPERATION SECTION .................................................................................4-1

OPERATOR REQUIREMENTS ........................................................................................................................ 4-3

TRACTOR REQUIREMENTS ........................................................................................................................... 4-4

ROPS and SEAT BELT .....................................................................................................................................4-4

Tractor Safety Devices ........................................ ... ... ... ... .... ... ... ... .... ... ..............................................................4-4

Tractor Horsepower ..................................... ... .... ... ... ... ................................................. ... ................................. 4-4

Tractor Hydraulics .............. ... .... ................................................ ... .... ... ... ... .... .................................................... 4-5

GETTING ON AND OFF THE TRACTOR ............................. ... .................................................... ... ... ..............4-5

Boarding the Tractor ................................. ... ... .... ................................................ ... ... .... ... .................................4-5

Dismounting the Tractor .................................................................................................................................... 4-6

STARTING THE TRACTOR ............................................................................................................................. 4-7

PRE-OPERATION INSPECTION AND SERVICE ............................................................................................4-7

Tractor Pre-Operation Inspection/Service .........................................................................................................4-9

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................4-10

Starting the Tractor ......................................................................................................................................... 4-11

Brake and Differential Lock Setting ................................................................................................................. 4-12

OPERATING THE TRACTOR AND IMPLEMENT .......................................................................................... 4-15

Position Controls .......... ... ... ... .... ... ... ... ................................................. ... ... ...................................................... 4-16

MOTOR CONTROL ........................................................................................................................................ 4-16

TRACTOR MOWING SPEED ......................................................................................................................... 4-16

TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................. 4-18

Transporting on Public Roadways ...................................................................................... ... .........................4-18

Hauling the Tractor and Implement ................................. ....................................... ......................................... 4-20

MAINTENANCE SECTION ............................................................................5-1

LUBRICATION INFORMATION ........................................................................................................................5-2

INITIAL HYDRAULIC SYSTEM CLEANING ..................................................................................................... 5-3

RESERVOIR OIL & FILTER MAINTENANCE: ................................................................................................. 5-3

.......................................................................................................................................................................... 5-4

HYDRAULIC SYSTEM ......................................................................................................................................5-5

PUMP & MOTOR .............................................................................................................................................. 5-5

VALVES ............................................................................................................................................................5-5

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SAFETY SECTION

Safety Section 1-1

Page 8

SAFETY

General Safety Instructions and Practices

A safe and careful operator is the best operator. Safety is of primary importance to the m anufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/ operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU practices.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in a inj ury.

Indicates an important message which, if not followed, could result in equipment or property damage.

. Only YOU can prevent serious injury or death from unsafe

(SG-1)

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

UGR 04/06 Safety Section 1-2

(SG-3)

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SAFETY

til

dif

this Impl

dif

thi

ever operate the Tractor or Implement un

you have read an

completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warnin g light s and follow a ll local traffic regulations.

(SG-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling of f the tractor --particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

(SG-5)

SAFETY

o not mo

Implement, any of its components or any Implement function.

y or alter

ement. Do not permit anyone to mo

(SG-8)

BEFORE leaving the tractor seat, always engage the brake and/or set

the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only .

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

UGR 04/06 Safety Section 1-3

y or alter

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SAFETY

lifted

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount the Tractor while the tractor is moving. Mount the Tractor

only when the Tractor and all movin g parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions.

SAFETY

(SG-13)

(SG-11)

(SG-12)

ever work under the Implement, the framework, or any component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and

fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items thrown by the equipment.

(SG-16)

UGR 04/06 Safety Section 1-4

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SAFETY

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause perman ent hear ing lo ss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended pe riod of time will cause per manent or total hearing loss. NOTE: Hearing loss from loud noise [f rom tractors, chain saws, radios ,

and other such sources close to the ear] is cu mulative over a lifetime withou t hope of natural recovery.

on the Implement.

(SG-I7)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor eng ine is of f before working

(SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

SAFETY

UGR 04/06 Safety Section 1-5

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SAFETY

ith th

Transport only at safe speeds. Serious accidents and injuries can result

from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:

• Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes

smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.

• Test the equipment at a slow speed in turns. Increase the speed through the turn only

after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from

SAFETY

turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.

• Only transport the Tractor and Implement at the speeds that you have determined are

safe and which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and r educe your speed. Be aware of traf fic around you and watch out for the other guy.

ways read carefully and comply fully w

instructions when handling oil, solvents, cleansers, and any other

chemical agent.

(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-19)

e manufacturer’s

(SG-23)

UGR 04/06 Safety Section 1-6

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SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-24)

(SG-25)

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator is under the influence of drugs or alcohol.

Serious injury or death to the operator or others could result if the

(SG-27)

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or

Implement may cause serious injury or death.

(SG-29)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial

lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing.

(SGM-1)

SAFETY

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm.

(SG-30)

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-31)

UGR 04/06 Safety Section 1-7

Page 14

SAFETY

Ext

M U

ldi

reme care should be taken when operating near loose objects suc

as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 1 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-7)

(SGM-5)

ow at the speed that you can safely operate and control the tractor and mower. Safe

SAFETY

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN OR

WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan ce or repair work.

(SBM-6)

Always disconnect the wire leads from the mower valve solenoid

before performing service on the Tractor or Mower. Use caution when

working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

(SBM-12)

Do not back up with this implement. Backing could damage the machine or its comp onent s.

(S3PT-4)

se extreme care when lowering or unfo

ng the implement’s wings. Make sure no

bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(S3PT-5)

UGR 04/06 Safety Section 1-8

Page 15

SAFETY

ith fact

librati

Maintai

bility t

bilit

Prol

There are obvious and hidden potential hazards in the operation of this Implement as in all

power-driven or pulled equipment. REMEMBER! This machine is often operated in rough terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions and the like. Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area. Do not operate this machine with anyone in the immediate area.

This Implement is wider than the Tractor. Be careful when operating or transporting this

equipment to prevent the Implement from running into or striking s ign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-12 )

(S3PT-7)

SAFETY

ever interfere w

ory-set hydraulic ca

ons. Any change in ca

on cou

cause a failure of the equipment and may result in injury. (SBH-13)

n adequate tractor sta

o prevent lateral insta

y an

possible tip-over which could result in serious bodily injury or even

death. Widen the wheel tread and add whee l weight s whe re ne cessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

(SSM-2)

o not operate Mower if excessive vibration exists. In the case of extreme vibration, shu down the Mower and the Tractor engine and wait until all motion has stopped. Insp ect th e Mower to determine the source of the vibration. If any Mower blades are missing or damaged replace them immediately. Operating the Mower with excessive vibration can result in component failure and broken objects could be thrown outward. To reduce the possibility of property damage and personal injury, never allow the Mower to be operated with excessive vibration.

(SSM-3)

Never leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower.

(SSM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation.

(SBM-7)

onged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state wh ich imp air s proper and safe operation.

UGR 04/06 Safety Section 1-9

(SG-32)

Page 16

SAFETY

tti

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an

when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

SAFETY

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

The rotating parts of this machine have been designed and tested for rugged use.

However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such im pact could cau se the brok en ob jects to be thro wn ou tward a t very h igh velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

(SGM-4)

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tra ctor an d Mo we r and cl ean clip pings an d collected debris fro m the mower deck.

(SGM-12)

UGR 04/06 Safety Section 1-10

Page 17

SAFETY

The M

ifi

y e

DO NOT weld or repair rotating mower components. Welds and other repairs may cause

severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

ower is designed for certain mowing applications and is rated to cut up to a spec

size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause M o we r c om p on en t damage and equipment failure resulting in possible serious injury or death.

(SGM-14)

Raise the mower head to the transport position and secure with the retaining pin befor

traveling on public roads and when storing the mower in the upright position. (SSM-05)

DO NOT stand in front of the mower head or perform service while the head is in the brea

back position. The mower head could suddenly swing fo rward caus ing serious bodily injury.

Relieve all hydraulic pressure and secure the mower in position before performing

maintenance.

(SSM-06)

All Safety Shields, Guards and other safety devices including (but not limited to) -

Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good

working condition. All safety devices should be inspected carefully at least daily for missing

or broken components. Missing, broken, or worn items must be replaced at once to reduce

the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SSM-07)

SAFETY

Only replace the spring assembly as a complete unit. DO NOT at tempt to remove or repai

the spring outside the assembly. Spring tension when released could cause serious bodil

injury. (SSM-08)

Wear gloves and exercise care when handling blades. Blades are SHARP and can caus lacerations to hands and other parts of the body if not safely handled. (SSM-09)

Do not operate the implement while wearing loose fitting clothing. Entanglement of th clothing with the rotating elements can result in serious injury or even death. Stay clear o

all rotating elements at all times. (SSP-3)

DO NOT allow any person under a folded wing unless wing is securely

locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

(STI-3)

UGR 04/06 Safety Section 1-11

Page 18

SAFETY

dditi

this Impl

PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and

tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

SEE YOUR ALAMO DEALER

(SPAM -1 )

In a hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

on to the design and configuration of

ement, including Safety Signs and Safety Equipment,

(SG-18)

UGR 04/06 Safety Section 1-12

Page 19

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

---

1 00758194 1 WARNING Do Not Operate With Shield Missing 2 00775933 1 WARNING Guard Missing Do Not Operate 3 02965262 1 WARNING Oil Spray 4 02966305 1 INSTRUCT Use Universal Tractor Hyd. Oil 5 02960766 1 LOGO Alamo Industrial 6 02979721 1 LOGO Under Guard Rail Mower 7 02962765 1 WARNING Crushing Hazard 8 nfs 1 SER PLT Under Guard Rail Serial Plate 9 D138 1 INSTRUCT Blade Rotation CW 10 00725746 1 PELIGRO Read Manual Translation Spanish 11 02925100 1 INSTRUCT Alamo Parts 12 00769737 1 DANGER Thrown Objects 13 00756007 1 WARNING Maintain Thrown Object Guards 14 0614500 2 WARNING No Step 15 02967827 1 DANGER Multi-Hazard 16 00776481 1 INSTRUCT Operator Manual Inside 17 0776031 1 Canister, Parts Manual 18 02979718C 1 Under Guard Rail Oper. Manual 19 10058000 3 Bolt

SAFETY

20 00017000 3 Lockwasher 21 00024100 3 Flatwasher 22 02959924 3 Locknut

UGR 04/06 Safety Section 1-13

Page 20

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

---

1 02965093 1 INSTRUCT Proper Engine 2 02974321 1 INSTRUCT Valve Operation 3 00763977 1 INSTRUCT Read Op-Manual 4 02967827 1 DANGER Multi-Hazard 5 03200347 Ref REFLECT SMV Emblem

UGR 04/06 Safety Section 1-14

Page 21

SAFETY

WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if caught between V-Belt and Pulley.

P/N 00758194

WARNING! - Guard Missing, Do Not Operate

P/N 00775933

WARNING! - Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.

SAFETY

P/N 02965262

INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307.

02966305

UGR 04/06 Safety Section 1-15

Page 22

NAME LOGO - Alamo Industrial

P/N 02960766

DANGER! Crushing and Pinch Points - Moving machinery parts can pinch or crush or fall - which may cause injury or death.

SAFETY

P/N 02962765

Blade Rotation Clockwise.

P/N D138

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

UGR 04/06 Safety Section 1-16

Page 23

SAFETY

IMPORTANT - Use only Genuine Ala mo Industrial replacement parts.

P/N 02925100

DANGER! Keep Away Thrown Objects. Inspect the area before mowing and remove foreign material that could become mower thrown objects.

P/N 00769737

WARNING! Keep all safety shielding installed, repaired and replaced when damaged so that machine stays in safe condition.

SAFETY

P/N 00756007

CAUTION! Not a step, keep hands and feet off machine.

P/N 0614500

UGR 04/06 Safety Section 1-17

Page 24

DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.

P/N 02967827

INFORMATION - Operator’s Manual Inside

SAFETY

P/N 00776481

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

UGR 04/06 Safety Section 1-18

Page 25

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms th e concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules,regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

SAFETY

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper an d safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

UGR 04/06 Safety Section 1-19

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INTRODUCTION SECTION

Introduction Section 2-1

Page 72

INTRODUCTION

This Under the Guardrail is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Assembly manual instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems.

Safety is of primary importance to the owner/ope rato r and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

INTRODUCTION

should know these Safety Messages before as sembly and be aware of the hazards of operating this mo wer during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the degre e of possible injury faced when operating this machine.

The lowest level of Safety Message; warns of possible minor injury.

Serious injury or possible death! Decals are Black and Orange.

Imminent death/critical injury. Decals are Red and White.

UGR 04/06 Introduction Section 2-2

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INTRODUCTION

The simplistic, time-tested design of the Under the Guardrail offers its users a fast, efficient, cost-effective method of vegetation maintenance. Designed for tractors with smaller horsepower engines, it is both safe and reliable. Users can depend on the Under the Guardrail for high production due to faster cutting as well as less maintenance than any other industrial mower on the market today.

The Under theGuardrail cutter bar features a breakaway system allowing the unit to hinge when obstructed. Also featured is a planetary drive system which allows for smoother operation and cleaner cutting. An efficient motor, decreased in size and weight, helps to increase speed control.

With a two-section front pump, the updated hydraulic system allows the unit to run cooler by eliminating heat, thus running more efficiently. This translates into more cutting power and less machine maintenance. The Under the Guardrail’s proven blade design allows for precision cutting. Built-in rock guards help to minimize blade damage.

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INTRODUCTION

ATTENTION OWNER/OPERATOR

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.

3. Record the Blade Mod el and Serial Numbers on the Warranty page at the front o f the Operator ’s Manual. Keep this as part of the permanent maintenance file for the implement.

INTRODUCTION

UGR 04/06 Introduction Section 2-4

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ASSEMBLY SECTION

Assembly Section 3-1

Page 76

ASSEMBLY

RECEIVING INSTRUCTIONS

Your Mower has been partially pre-assembled and adjusted at the factory. The complete unit consists of 4 assemblies.

(1.) Under the Guardrail Mower Assembly complete with blades and carriage arm. (2.) Common Component Box which contains items needed to complete the assembly onto the tractor. (3.) Hydraulic Kit containing hydraulic components specific to your tractor. (4.) Subframe Kit containing the Subframe and related items specific to you tractor. Inspect all shipments on receipt. If any parts are damaged or missing, file claim with the carrier before accepting shipment.

The mower should be mounted following the step-by-step sequence given. Use this manual as well as the mounting instructions contained in the Hydraulic Kit and Subframe Kit. Before mounting any part or assembly, READ THROUGH THIS MANUAL. Give careful attention to all notes on pages concerning the parts being installed, for specific information, and FOLLOW INSTRUCTIONS! If you have problems or are not sure of instructions, STOP and call our Customer Service Department for he lp. DO NOT MODIFY ANY PARTS!

ASSEMBLY

WORK SAFELY. Most of the installation can be performed by one man, but some of the parts are very heavy. GET HELP IF YOU NEED IT . Use the right too ls for the jo b. A floor jack or hoist will be a big help, but make sure they are in safe condition. Keep the floor free from oil and grease so you don’t slip. WEAR SAFETY GLASSES, SAFETY SHOES AND GLOVES and make sure your helper does too.

NOTE: The following precautions must be observed when installing the mower’s hydraulic system:

1. Work cleanly. Keep all parts and hose en ds cappe d un til the fina l conne ctio ns are m ade. Examin e and clean fittings if necessary to remove foreign materials. DOn’t let dirt contaminate the system.

2. Do not use teflon or other pipe joint tape on fittings or hose connections. For pipe threads, use a pipe thread sealant compound suitable for hydraulic service.

3. After pump is installed do not run the engine until the System is filled with oil!

MOUNTING ON BARE TRACTOR

1. Remove all parts from shipping cartons and lay them out for identification. Separate hardware for easy use as needed.

2. Install the attaching parts to the tractor as described in the Subframe Kit Installation Instructions. Install subframe and valve bracket cap screws and lockwashers loosely and tighten only after all fasteners have been started. NOTE: Shimming may be required for proper alignment.

3. Install the pump bracket, pump and t an k as describe d in the Hydraulic Kit Installation Instructions. Install pulley adapter to crank shaft of engine, next determine and cut the jackshaft to length. Preassemble the jackshaft, pump bracket, flexible coupling, and pump as a unit. Then, install this unit to tractor with fasteners provided. Also install the tank at this time. NOTE: To get a longer life from

splined jackshaft and pulley adapters, we recommend the splines be coated with LUBRIPLATE MO-LITH #2 or equivalent. IMPORTANT: After pump is installed do not run the engine until

the system is filled with oil. The pump will be d est roy ed if run ev en for a s hort time with out lubrication which will void the warranty.

4. Mount the Under Guardrail Mower to the subframe with the 1-1/2” carriage pin through the subframe trunnions. LIne up the roll pin holes; insert the roll pin and drive it into place.

UGR 04/06 Assembly Section 3-2

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ASSEMBLY

5. Attach the curb lift cylinder to the carriage and subframe lug with the clevis pins and cotterpins.

NOTE: Cylinder rod end attaches to the subframe lug.

6. Complete the Assembly of the valve stand by installing the valve and switch operation decals to the switch mount of the valve stand. Install the toggle switch (4) from the inside of the switch mount on the valve stand. Use the nut included with the switch on the underside of the mount to adjust th e position of the switch so that there is approximately 1/8” of thread protruding out of the top. Attach using the Switch Boot (2). Insert the Push/Pull switch (4) from the inside of the switch mount on the valve stand through the front face. Attach using the included nut. Attach the Red Push/Pull knob (3) to the stem of the Push/Pull Switch (4). Attach the Harness to the Switches according to the instructions shown in Figure Asm-R-

0242. Attach the valve to the valve stand. Carefully route the harness to the Motor Control Valve (7) on top of the tank. Attach the connector (6) to the two connectors on the Motor Control Valve (7). See Figure Asm-R-0242

7. Connect the hydraulic circuit in accordance with the Hydraulic Kit Installation Instructions, tank to pump, pump to valve and so on. Use a paste sealer on all pipe thread conne ctions. NOTE: DO

NOT USE TEFLON TAPE!

Do not overtighten connections. Cracked parts and fittings due to overtightening will not be covered under warranty.

ASSEMBLY

8. Connect the electric wire harness to the switches and tractor. Disconnect the negative lead from the battery terminal. Remove the ignition switch access panel and/or ignition switch. Cut the “IGNITION-START” wire approximately 3” from the ignition switch. Strip of f 1/4” insulation from the end of each wire. Loop in the brown wires using the attached butt connectors. Remove 1/4” of insulation form the “IGNITION ACCESSORY” switch and tee in red wire. Insulate connection with electrical tape. (Alternately, Tee-Splices may be utilized) Attach the black ground wire to a panel screw or other ground point. (See Figure Asm-R-)

9. Lubricate all points by referring to the figure in the Maintenance Section.

10. After making sure all of the hydraulic connections have been made and are tight, fill the reservoir with a good grade of clean Universal Tractor Hydraulic Oil (P/N 02966303 - 5 Gal Container).

NOTE: Always add oil to the reservoir using a system that filters the oil prior to being added to the tank. Never Assume that any

the tank, remove the screw cap from the top of the filter housing and remove the filter cartridge from the bowl. Fill the tank until the oil is at the top of the sight gauge. Re-install the filter and screw

UGR 04/06 Assembly Section 3-3

oil, even new oil in a new container is cont amin ant free! To rapidly fill

Page 78

ASSEMBLY

cap. Start the tractor and let it run for a few seconds. Stop the tractor and fill the tank as needed. Star t the tractor again and lif t and lower the mowe r for several cycles to remove all air from hydr aulic system. Return the Cutterbar to the floor. Turn on the Cutterbar motor and let it cycle for a few seconds. Turns off the motor and tractor and fill tank as needed.

11. The hydraulic system used for the Under the Guardrail Mower is the same as the Switchblade Sickle Bar Mower. Although it is the same hydraulic system it will not be used the same as the Switchblade Sickle Bar. Th e Switchblade Sickle Bar can toggl e from forward and reverse rotation which allows the cutterbar to clear it from debris stuck in the blades. The Under the Guardrail Mower blades will not use this operation. The blades should only rotate in the clockwise direction as viewed from the top. Once everything is assembled and is ready for operation be sure that the toggle switch reversing function is defeated. There are two solenoids on the motor. One is the forward rotation and the other is the reverse rotation. In order for the reversing function to be defeated, disconnect one of the connectors from one of the solenoids. Use trial and error to figure out which is the reverse solenoid. Once one of the connectors is disconnected turn the motor switch on. Then toggle the switch back and forth until you hear the blades rotating. If the blades can only turn Counterclockwise as viewed from the top then turn the motor of. Connect the connector back and disconnect the other connector. The blades should now only turn Clockwise as viewed from the top. Now if the toggle switch is inadvertently switched to reverse it will not reverse.

12. Install decals - Some Decals are shipped loose in the Common Box. All decals should be attached in their appropriate location. Refer to the decal location figures in the Safe ty Section. If decals are damaged, replacement will be supplied upon request.

13. Set the tractor wheels for tread and weight. For tractors with adjustable tread it is advisable to set the wheels, from and rear, to the widest tread setting consistent with the work to be done. Some mountings will not permit full front tread adjustment on mower side. For banks and ditch work, the rear wheel opposite the mower should be weighted and the tire filled with calcium chloride and water as an added overturn safety precaution.

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ASSEMBLY

14. Adjust carriage bolt item 1 to obtain a compression at impact point of 1/8”-3/16” before STOP “S” hits the arm. Adjust return spring tension (Item 2) to obtain desired mower head return speed.

15. The Mower is now ready to operate. Read the operating instructions and safety instructions before putting the mower to work.

There are obvious and hidden potential hazards in the operation of this mower. REMEMBER! This machine is often operated in rough terrain conditions and in heavy weeds. Serious injury or even death may occur unless care is taken to ensure the s afety of the op erator, bystanders, or passersby in the area.

CONTROL CABLE CONNECTION TO CONTROL STICK ASSEMBLIES

ASSEMBLY

First remove the cross-screw from the bottom of the Control Stick Assembly. DO NOT remove the screws that fasten the two housing halves together.

Next, while holding the housing, fully shift the handle in the control stick assembly to expose the femalethreaded end of the plunger rod.

UGR 04/06 Assembly Section 3-5

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ASSEMBLY

Then, while holding the handle to expose the plunger rod, thread the threaded bead of the cable into the end of the plunger rod and tighten securely. Release the handle, allowing the cable to pull into the control stick assembly.

Once cable is attached to plunger rod, slide the silver conduit sleeve into the bottom of the control stick assembly and align the groove in the conduit sleeve with the cross screw hole.

ASSEMBLY

Finally, reinstall the cross screw and tighten securely.

UGR 04/06 Assembly Section 3-6

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OPERATION SECTION

Operation Section 4-1

Page 82

OPERATION

ALAMO INDUSTRIAL UNDER THE GUARDRAIL MOWER

OPERATING INSTRUCTIONS

ALAMO INDUSTRIAL Under the Guardrail mowers are manufactured with quality materials by skilled workers. These mowers are designed for cutting grass and small weeds on roadsides at low maintenance cost. The mower is equipped with self-returning breakaway, built in hydraulic pressure relief valve, full-floating mowerhead and protective deflectors to prevent objects from being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, and deflectors equipped on the mower must be maintained in good operational condition.

It is the operator’s responsibility to be knoledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are within 100 yards of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of an Under the Guardrail mower and are not specific to any model. Some pictures may show shields removed for picture clarity. NEVER operate implement without all shields in place an in good

OPERATION

operational condition. The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower an d tractor. Proper operation of the mower, as detailed in this manual, will help ensure year of safe and satisfactory use of the mower.

IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER.

If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the cutter and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

UGR 04/06 Operation Section 4-2

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OPERATION

1.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety decals are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely und erst and the operation of th e equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Protective Eye Glasses, Goggles, or Face Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protections

• Close Fitting Clothing

• Respirator or Filter Mask (depends on mowing conditions) OPS-U- 0002

OPERATION

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. operator is under the influence of drugs or alcohol.

UGR 04/06 Operation Section 4-3

Serious injury or death to the operator or others could result if the

(SG-27)

Page 84

OPERATION

2.TRACTOR REQUIREMENTS

The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a grou nd speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.

Tractor Requirements and Capabilities

• ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Tractor Safety Devices ....................Slow Moving Vehicle (SMV) emblem, lighting,

• Tractor Horsepower-Minimum .........25 HP

2.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

OPERATION

(SG-7)

2.2 Tractor Safety Devices

If transporting or operating the tractor and mower near a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured.

Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or mower. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

2.3 T ractor Horsepower

The horsepower required to operate the mower depends on many factors including the vegetation to be cut, terrain condition, operator experience, and condition of the mower and tractor. For most mowing conditions, the UGM mower requires a tractor with at least 25HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.

UGR 04/06 Operation Section 4-4

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OPERATION

2.4 Tractor Hydraulics

The mower is positioned and lowered with 2 hydraulic cylinders, 90º above horizontal to 75º below horizontal and 2” below grade to 12” above grade. The Hydraulic circuit supplies full system flow, and the check valves incorporate to lock and hold mower in position. Hydraulic power is received from a front mounted, 2 section pump. T wo pump sizes are available to be match ed to the tractor RPM, e liminating theneed for a flow divider or any other mechanism to control excess flow, thus eliminiting excess heating due to restriction.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not

check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage inclu ding gangre ne. To check for a hose leak, SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

3.GETTING ON AND OFF THE TRACTOR

(SG-15)

OPERATION

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all movin g parts are completely stopped.

(SG-12)

3.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physic ally large enough to reach and operate the contr ols easily.

(SG-11)

UGR 04/06 Operation Section 4-5

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OPERATION

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all movin g parts are completely stopped.

3.2 Dismounting the Tractor

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop.

Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud,

OPERATION

ice, snow or other matter has accu mu la te d o n t he steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009

(SG-10)

(SG-12)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the

engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

(SG-9)

UGR 04/06 Operation Section 4-6

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OPERATION

4.STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the t ractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the light control lever.

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers. Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neutral. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and

belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

OPERATION

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

(SG-23)

5.PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029

UGR 04/06 Operation Section 4-7

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OPERATION

lifted

(SG-14)

(SG-21)

OPERATION

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should

be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SGM-3)

UGR 04/06 Operation Section 4-8

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OPERATION

5.1 Tractor Pre-Operation Inspection/Service

Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection:

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

The operator’s manual and decals affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.

OPERATION

• Ensure the manual canister is secured to the equipment with the operator’s manual inside.

• Ensure all decals are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor eng ine is of f before working on the Implement.

UGR 04/06 Operation Section 4-9

(SG-20)

Page 90

OPERATION

til

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not

OPERATION

or fluid can cause serious injury from burns or scalding.

(SG-15)

Attention: Oil Filler Cap is also the Pressure Relief Cap. Remove cap slowly to relieve pressure before removing cap completely. Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes, face, and exposed skin.

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface

(SG-34)

(Ops-0001-MISC)

DRIVING THE TRACTOR AND IMPLEMENT

Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following. OPS-U- 0012

ever operate the Tractor or Implement un completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and

Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the op erator has fully read and understood the manuals pr ior to operation.

(SG-4)

you have read an

UGR 04/06 Operation Section 4-10

Page 91

OPERATION

Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor

and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:

• Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes

• Test the equipment at a slow speed in turns. Increase the speed through the turn only

after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.

• Only transport the Tractor and Implement at the speeds that you have determined are

safe and which allow you to properly control the equipment.

(SG-19)

OPERATION

5.2 Starting the Tractor

The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033

UGR 04/06 Operation Section 4-11

Page 92

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

5.3 Brake and Differential Lock Setting

Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.

Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from turning. During

OPERATION

normal cutting conditions, locking the differential provides no benefit and shou ld not be used. OPS-

U- 0013

OPERATION

(SG-23)

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases; use extreme care and reduce your speed in these conditions. When operating in traffic, always

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the

Never Leave the mower unattended while the head is in the raised

position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

Always keep a careful lookout and use extreme care when working

(SBM-7)

(SG-9)

. (SBM-4)

UGR 04/06 Operation Section 4-12

Page 93

OPERATION

Tractor PRE-OPERATION Inspection

Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________

Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.

Item

The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3-point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition

Condition at Start of Shift

OPERATION

Specific Comment s if

not O.K.

Operator’s Signature:

DO NOT OPERATE an UNSAFE TRACTOR or MOWER

UGR 04/06 Operation Section 4-13

Page 94

OPERATION

Rotary Mower PRE-OPERATION Inspection

Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________

Item

OPERATION

The Operator’s Manual is in the canister on the mower All safety decals are in place and legible The tongue/hitch connection bolts & pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor & mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards/deflectors are in place & in good condiDriveline/gearbox shields are in good condition Driveline clutches are in good condition; not frozen Driveline telescoping members & U-joints are lubriDriveline yokes are securely attached to PTO & Gearbox mounting bolts are tight Gearbox oil is at the proper level Blade carrier retaining nut is tight Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition

Condition at Start of Shift

Specific Comment s if

not O.K.

Operator’s Signature:

DO NOT OPERATE an UNSAFE TRACTOR or MOWER

UGR 04/06 Operation Section 4-14

Page 95

OPERATION

Ext

6.OPERATING THE TRACTOR AND IMPLEMENT

THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and

understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the implement and tractor without complete operating instructions.

Before starting any operation, the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator, bystanders, and equipment. Special attention should be paid to foreign debris, roug h terrain , steep slopes, and passersby and animals in the area.

OPS-U- 0015

any varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result

in serious injury or even death. Inspect the cutting area for such obje cts before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

ow at the speed that you can safely operate and control the tractor and mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 1 to 5 mph. Use slow mowing speeds when operating

on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-7)

(SGM-6)

OPERATION

reme care should be taken when operating near loose objects suc as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent

machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator . Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

UGR 04/06 Operation Section 4-15

(SGM-5)

Page 96

6.1 Position Controls

All operating positions of the mower are controlled with two control valve levers. The 'lift' function control permits selection of Up, Lock, or Down position and the 'tilt' control may be placed in one of four positions; Up, Lock, Down, or Float.

Moving the 'lift' lever up will raise the cutterbar. Release the lever and it will automatically return to the center position to lock the cutterbar into position. Moving the "lift" lever down will lower cutterbar.

Lift the 'tilt' lever and the cutterbar tip will arc up toward the operator. Push down on the tilt control lever and the tip of the cutterbar will rotate down. Release the lever and it will automatically return to center position to lock the cutterbar into position. By pushing the lever all the way down, it will lock into float detent position. This allows the cutterbar to

OPERATION

follow the contour of the ground. The tilt function also incorporates an additional feature. If the tilt is lifted to its maximum position, the lift cylinder will engage and fully raise the cutterbar to maximum up position. When the tilt is lowered the bar will automatically return to the same lift height it was. This allows the operator to use one lever to raise the cutter bar to avoid an obstruction such as a utility pole.

OPERATION

If it is necessary to hold the cutt erbar in the air,(in such conditions as mo wing over water, stones,or other debris) the operator should then set the height with the 'lift' control in the hold (center) position an d the 'tilt' control in the hold (center) position. The valve incorporates holding components to maintain position.

6.2 Motor Control

The motor starts when the button on the control stand is pulled out and tractor engine is running. The motor rotation cannot be reversed; The toggle switch is only us ed for Switchbla de u nits to clear debris from cutterbar . The blades should only turn in the clockwise direction as viewed from the top. During installation, the toggle switch reversing function is defeated.

6.3 Mower Break Back

When the mower strikes the guardrail while traveling forward, it will break back against the return spring. The mower will return automatically to cutting position when the guardrail is passed. NOTE: the Break-Away

System only allows the cutterbar to break back. Do not back the tractor or allow it to roll back with the rear of the mower against an obstruction. Severe damage to the mower or related components may result.

in serious injury or even death. Inspect the cutting area for such obje cts before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-6)

UGR 04/06 Operation Section 4-16

Page 97

OPERATION

ith fact

librati

Maintai

bility t

bilit

6.4 Tractor Mowing Speed

The best mowing speeds are usualy between 1-3 MPH. Conditions will vary with the material being cut and the terrain, but select a speed producing the desired result and maintain that speed. If too much material falls on the cutterbar, increase the ground speed slightly. If grass is being torn out, slow down by swit ching to a slower gear to allow the knife time to cut clean. If the cutterbar breaks back frequently when cutting heavy dead grass, brush, or vines, slow down to allow the knife time to cut cleanly.

on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

Do not back up with this implement. Backing could damage the machine or its comp onent s.

(S3PT-4)

(SGM-7)

OPERATION

ever interfere w

ory-set hydraulic ca

ons. Any change in ca

cause a failure of the equipment and may result in injury. (SBH-13)

Never leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower.

(SSM-4)

n adequate tractor sta

(SSM-3)

o prevent lateral insta

y an

possible tip-over which could result in serious bodily injury or even

death. Widen the wheel tread and add wh eel weight s where necessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure.

(SSM-2)

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the

(SG-9)

on cou

UGR 04/06 Operation Section 4-17

Page 98

OPERATION

Never allow children to play on or around T ractor or Imple ment. Children can slip or fa ll of f

the Equipment and be injured or killed. Children can cause the Implement to shift or fall

crushing themselves or others.

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even death.

(SG-25)

(SG-35)

7.TRANSPORTING THE TRACTOR AND IMPLEMENT

Inherent dangers of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator mu st emp loy g ood ju dgemen t and sa fe op er ation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017

OPERATION

Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop.

Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH. OPS-U- 0018

7.1 T ransporting on Public Roadways

Extreme caution should be used when transporting the tractor and mower on public roadways. The tracto must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remem ber that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them. Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor’s slowe speed. Be extremely cautious when the piece of equipment that you are towing, is wider than the tractor tire width and/or extends beyond your lane of the road. OPS-B- 0014

UGR 04/06 Operation Section 4-18

Page 99

OPERATION

The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway. Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clea rly visible and legible. When transporti ng the Equipment use the Tractor flashing warning lights and follow all local

traffic regulations.

(SG-6)

OPERATION

(SG-10)

Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023

UGR 04/06 Operation Section 4-19

Page 100

OPERATION

7.2 Hauling the Tractor and Implement

Before transporting a loaded tractor and implement, measure the height and width dimensions and g ross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024

Use adequately sized and rated trailers and equipment to transport the tractor and implement.

OPERATION

Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer. OPS-U- 0025

UGR 04/06 Operation Section 4-20

Alamo 02979718C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

UNDER THE GUARDRAIL

OPERATOR’S MANUAL

ALAMO INDUSTRIAL®

To the Owner/Operator/Dealer

Alamo Industrial Division is willing to provide

one (1) AEM Mower Safety Practices Video

TABLE OF CONTENTS

SAFETY SECTION

General Safety Instructions and Practices

Decal Location

Federal Laws and Regulations

INTRODUCTION SECTION

ATTENTION OWNER/OPERATOR

ASSEMBLY SECTION

RECEIVING INSTRUCTIONS

1. Work cleanly. Keep all parts and hose en ds cappe d un til the fina l conne ctio ns are m ade. Examin e and clean fittings if necessary to remove foreign materials. DOn’t let dirt contaminate the system.

2. Do not use teflon or other pipe joint tape on fittings or hose connections. For pipe threads, use a pipe thread sealant compound suitable for hydraulic service.

3. After pump is installed do not run the engine until the System is filled with oil!

MOUNTING ON BARE TRACTOR

1. Remove all parts from shipping cartons and lay them out for identification. Separate hardware for easy use as needed.

9. Lubricate all points by referring to the figure in the Maintenance Section.

15. The Mower is now ready to operate. Read the operating instructions and safety instructions before putting the mower to work.

CONTROL CABLE CONNECTION TO CONTROL STICK ASSEMBLIES

OPERATION SECTION

1.OPERATOR REQUIREMENTS

2.TRACTOR REQUIREMENTS

Tractor Requirements and Capabilities

2.1 ROPS and Seat Belt

2.2 Tractor Safety Devices

2.3 T ractor Horsepower

2.4 Tractor Hydraulics

3.GETTING ON AND OFF THE TRACTOR

3.1 Boarding the Tractor

3.2 Dismounting the Tractor

4.STARTING THE TRACTOR

5.PRE-OPERATION INSPECTION AND SERVICE

5.1 Tractor Pre-Operation Inspection/Service

DRIVING THE TRACTOR AND IMPLEMENT

5.2 Starting the Tractor

5.3 Brake and Differential Lock Setting

6.OPERATING THE TRACTOR AND IMPLEMENT

6.1 Position Controls

6.2 Motor Control

6.3 Mower Break Back

6.4 Tractor Mowing Speed

7.TRANSPORTING THE TRACTOR AND IMPLEMENT

7.1 T ransporting on Public Roadways

7.2 Hauling the Tractor and Implement