Alamo 02968822P User Manual

BOOM ARM MOWER

Rev 08-07 Part No. 02968822P

PART'S MANUAL

An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Servis-Rhino (800446-5158) to obtain a Free copy before operating the equipment.

ALAMO INDUSTRIAL

1502 E. Walnut Seguin, Texas 78155 210-372-3551

TO THE OWNER/OPERATOR/DEALER

RED

002369

LOCK UP.

5. TRANSPORT SAFELY,

6. USE SMV, LIGHTS, &

REFLECTORS.

7. DO NOT OPERATE WITH MOWER OR WING RAISED.

8. DO NOT MOUNT OR DISMOUNT WHILE MOVING.

4. BLOCK UP SECURELY BEFORE WORKING UNDER.

3. USE SAFETY SHOES,HARD HAT, SAFETY GLASSES, SEAT BELTS, & ROPS.

2. NO RIDERS, NO CHILDREN

OPERATORS.

MANUAL

READ

Never mount or dismount a moving vehicle. Crushing from runover may cause injury or death.

Put tractor in park or set brake, disengage PTO, stop engine, remove key, and wait until noise of rotation has ceased

to prevent entanglement in rotating parts which may cause injury or death.

8. Before dismounting, secure flail mower in transport position or lower to ground.

7. Never operate with Flail Mower or Folding Section raised if passersby, bystandards or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Shields or implement structure.

6. Make certain that SMV sign, Warning Lights, and Reflectors are clearly visible. Follow local traffic codes.

Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable.

5. Before transporting, put Lift Lever in detent or full-lift position. Install Transport Safety Devices securely on folding implements. Slowdown when turning and on hillsides.

4. Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls. Make certain that area is clear before lowering or folding.

3. Operate only with tractor having Roll-Over Protective Structure (ROPS) and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn. Personal Protective Equipment such as Hard Hat, Safety Glasses, Safety Shoes, and Ear Plugs are recommended.

2. Allow no children on or near implement of tractor. Allow no riders on tractor or implement. Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades.

Learn how to stop engine suddenly in an emergency. Be alert for passersby and especially children.

1. Study and understand Operator's Manuals, Safety Signs, and Instructional Decals for tractor & flail mower to prevent misuse, abuse, & accidents. Practice before operating mower in a confined area or near passersby.

FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA.

DANGER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.

Observe the rules of safety and common sense!

FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA.

2. NO RIDERS, NO CHILDREN

3. USE SAFETY SHOES,HARD HAT, SAFETY GLASSES, SEAT BELTS, & ROPS.

4. BLOCK UP SECURELY BEFORE WORKING UNDER.

Learn how to stop engine suddenly in an emergency. Be alert for passersby and especially children.

5. Before transporting, put Lift Lever in detent or full-lift position. Install Transport Safety Devices securely on folding implements. Slowdown when turning and on hillsides.

Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable.

6. Make certain that SMV sign, Warning Lights, and Reflectors are clearly visible. Follow local traffic codes.

8. Before dismounting, secure flail mower in transport position or lower to ground. Put tractor in park or set brake, disengage PTO, stop engine, remove key, and wait until noise of rotation has ceased

to prevent entanglement in rotating parts which may cause injury or death.

Never mount or dismount a moving vehicle. Crushing from runover may cause injury or death.

5. TRANSPORT SAFELY,

6. USE SMV, LIGHTS, &

LOCK UP.

7. DO NOT OPERATE WITH MOWER OR WING RAISED.

8. DO NOT MOUNT OR DISMOUNT WHILE MOVING.

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.

PARTS

SECTION

Parts Section – 1

PARTS ORDERING GUIDE

The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section.

1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered.

3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part.

4. The Manufacturer reserves the right to substitute parts where applicable.

5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order.

6. The Manufacturer reserves the right to change prices without prior notice.

NOTE: Please refer to The Safety Section in the front of this Manual for the proper

Part Number when ordering Replacement Safety Decals.

For maximum safety and to guarantee optimum product reliability, always use genuine Servis-Rhino Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to:

ALAMO INDUSTRIAL

1502 E. Walnut Seguin, Texas 78155 830-379-1480

Parts Section – 2

PART NAME INDEX

BEARING ASY - 1500 FLAIL HEAD......................................................................................................................................................... 4

BEARING ASY - 2000 FLAIL HEAD......................................................................................................................................................... 5

BLADE CARRIER ASY - BAR PN 02965737............................................................................................................................................ 6

BLADE CARRIER ASY - PAN PN 02964456............................................................................................................................................ 7

CHAIN GUARD ASY - FRONT (DEEP DECK) PN 02965797................................................................................................................. 8

COMMON BOX PARTS PN 02969093..................................................................................................................................................... 10

CONTROL VALVE ASY PN 02969613 SN 01241 (05-06) & DOWN.................................................................................................... 12

CONTROL VALVE ASY PN 02981363 SN 01242 (06-06) & UP........................................................................................................... 14

CYLINDER ASY - LIFT............................................................................................................................................................................ 16

CYLINDER ASY - TILT............................................................................................................................................................................ 17

FLAIL HEAD ASY PN 02968984 - 60 INCH PART 1 ............................................................................................................................ 18

FLAIL HEAD ASY PN 02968984 - 60 INCH PART 2............................................................................................................................. 20

FLAIL HEAD SUB-ASY 1500................................................................................................................................................................... 22

FLAIL HEAD SUB-ASY 2000................................................................................................................................................................... 24

GAUGE WHEEL - SIDE PN 02966070 (OPTIONAL)............................................................................................................................. 26

HYDRAULIC TANK SUB-ASY PN 02981211........................................................................................................................................ 27

MOTOR & SPINDLE ASY PN 02969096................................................................................................................................................. 28

MOTOR ASY - FLAIL HEAD................................................................................................................................................................... 30

MOUNTING ARM ASY PN 02979631..................................................................................................................................................... 32

OIL RESERVOIR ASY PN 02968168....................................................................................................................................................... 34

PULLEY ASY - FLAIL HEAD 1500 & 2000............................................................................................................................................ 36

ROLLER ASY - FLAIL HEAD 1500 & 2000............................................................................................................................................ 37

ROLLER ASY - ROTARY HEAD (OPTION) .......................................................................................................................................... 38

ROTARY HEAD - MOTOR ASY (PARTS) - PN 02979881 PART 1...................................................................................................... 40

ROTARY HEAD - MOTOR ASY (PARTS) - PN 02979881 PART 2...................................................................................................... 42

ROTARY HEAD ASY................................................................................................................................................................................ 44

ROTARY HEAD ASY (NEW STYLE) ..................................................................................................................................................... 46

ROTARY HEAD PRE-ASY (NEW STYLE)............................................................................................................................................. 48

ROTARY HEAD SUB-ASY ...................................................................................................................................................................... 50

ROTOR SHAFT ASY - FLAIL HEAD 60 INCH ...................................................................................................................................... 52

ROTOR SHAFT ASY - FLAIL HEAD 80 INCH ...................................................................................................................................... 53

SERVO CONTROLLED PISTON PUMP ASY PN 02969527A PART 1................................................................................................ 54

SERVO CONTROLLED PISTON PUMP ASY PN 02969527A PART 2................................................................................................ 56

SPINDLE & HOUSING ASY PN 02960553B........................................................................................................................................... 58

BEARING ASY - 1500 FLAIL HEAD

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

1 02.824.01 2 WASHER 2 05.264.23 10 SETSCREW 3 05.264.25 4 SETSCREW 4 05.282.03 12 SPRING WASHER 5 05.283.03 2 SHAKEPROOF WASHER 6 05.286.03 10 NUT 7 05.345.05 4 SOCKET CSK SCREW 8 06.219.01 2 DISC-SHIELD 9 06.221.01 2 BEARING ASY. ( DRIVE OR NON-DRIVE END ) 10 09.584.01 1 BEARING PLATE-NON DRIVE 11 09.585.01 1 ADJUSTING-BOLT 12 09.586.01 1 BEARING PLATE-DRIVE END 13 09.588.01 1 GUARD - NON DRIVE

BEARING ASY - 2000 FLAIL HEAD

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

1 04.163.04 2 BEARING 2 04.252.01 2 WASHER 3 05.282.03 8 SPRING WASHER 4 05.286.03 10 NUT 5 05.283.04 2 WASHER 6 05.264.23 4 SETSCREW

05.264.24 4 SETSCREW 7 05.264.33 2 SETSCREW 8 05.953.03 2 GREASE NIPPLE 9 05.959.07 4 CIRCLIP 10 06.909.01 4 SEAL 11 06.910.01 4 COLLAR 12 09.585.01 1 ADJUSTING BOLT 13 41456.01 1 HOUSING

41457.01 1 HOUSING 14 41461.01 1 GUARD

BLADE CARRIER ASY - BAR PN 02965737

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

02965737 1 BLADE BAR ASY 1 00747900 2 HEX NUT 2 00748000 2 HEAVY LOCKWASHER 3 00752827 2 BLADE BOLT ( TORQUE TO 600 FT LBS ) 4 02965579 1 BLADE BAR WLD’MT 5 02966262 1 BLADES ( MATCHED SET )

BLADE CARRIER ASY - PAN PN 02964456

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

02964456 1 BLADE PAN ASY. W/ BLADES 1 00020900 3 SLOTTED NUT 2 00023200 3 ROLL PIN 3 00755623 3 WASHER 4 02964330 3 KEYED BLADE BOLT ( TORQUE TO 600 FT LBS ) 5 02964804 1 BLADE PAN ASY. W/O BLADES 6 02964815 3 BLADE BOLT BUSHING 7 02964954 3 KEY 8 02964960 1 BLADES ( MATCHED SET ) 9 02965229 3 WEAR WASHER

CHAIN GUARD ASY - FRONT (DEEP DECK) PN 02965797

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

1 00001000 4 CABLE CLAMP 2 00751127 71 CHAIN 5/16 WLD 8 LINK ZINC PL 3 00992000 11 CABLE, 1/4 GA AIRCRAFT (7X19) 4 02979119 1 BRKT,CHAIN GUARD DEEP DECK

THIS PAGE INTENTIONAL LEFT BLANK

COMMON BOX PARTS PN 02969093

ITEM PART NO. QTY. DESCRIPTION

02969093 1 COMMON BOX, BRAHMA 1 00001300 2 LOCKWASHER 2 00001800 8 LOCKNUT 3 00002700 8 FLATWASHER 5 00750940 3 NUT 6 00016300 3 BOLT 7 002369 1 DECAL, DANGER MULTI-HAZARD - FLAIL

02967827 1 DECAL, DANGER MULTI-HAZARD - ROTARY 8 00725336 2 STRAP 9 00725337 2 PIN 10 00725338 2 COTTER PIN 11 00725746 1 DECAL, SPANISH TRANSLATION 12 00726119 2 BRASS WASHER, SPECIAL 13 00748823 2 BOLT 14 00750940 6 LOCKNUT 15 00763504 1 ALAMO, WARRANTY CARD 16 02027400 6 BOLT 17 02776600 2 BOLT 18 02963201 1 DECAL, AG LOGO 19 02964028 1 PUSH-PULL SWITCH 20 02964063 1 SWITCH KNOB 21 02965093 1 DECAL, PROPER ENGINE RPM 22 02965262 1 DECAL, WARNING HOSE BURST 23 02979473 1 DECAL, AW ISO VG100 TRACTER HYD.FLUID 24 02966634 1 BUMPER WLD’MT 25 03200437 1 DECAL, PRESSURIZED TANK 26 02981212 1 OIL RESERVOIR ASY - BRAHMA 27 02968822 1 PARTS & OPERATORS MANUAL 28 02969032 1 TANK & PUMP COVER WLD’MT 29 02969128 1 DUAL AXIS - JOYSTICK 29A 02974119 1 BALL JOINT PIVOT - PLASTIC BALL (NOT SHOWN )) 29B 02974120 1 BALL JOINT PIVOT - DIE CAST METAL (NOT SHOWN ) 30 02971274 2 CABLE CONNECTION KIT 31 02970204 1 PUMP SOLENOID - WIRE HARNESS (INCLUDES ITEM 32) 32 02969741 1 FUSE (REFERENCE ONLY) 33 02981363 1 2 SPOOL VALVE ASY - BRAHMA 34 02969646 1 DECAL, NAME BRAHMA 35 02969666 1 DECAL, JOYSTICK INSTRUCTIONS 36 02733700 3 BOLT 37 00023500 9 FLATWASHER

CONTROL VALVE ASY PN 02969613 SN 01241 (05-06) & DOWN

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

02981363 1 CONTROL VALVE ASY 1 02962249 3 ADAPTER, HYD ELBOW 2 02967150 1 ADAPTER, HYD TEE 3 02967151 1 ADAPTER, HYD STRAIGHT 4 02968828 1 TIE, PLASTIC 4"LG - RED 5 02968830 1 TIE, PLASTIC 4"LG - BLUE 6 02968831 1 TIE, PLASTIC 4"LG - BLUE/WHITE 7 02968832 1 TIE, PLASTIC 4"LG - GREEN 8 02968833 1 TIE, PLASTIC 4"LG - GREEN/WHITE 9 02968834 1 TIE, PLASTIC 4"LG - ORANGE 10 02969131 1 DIRECTIONAL CONTROL VALVE 11 63042700 2 ADAPTER, HYD STRAIGHT 12 02969399 1 RESTRICTOR-ORFICE, ONE WAY 13 02972159 1 ADAPTER, HYD ELBOW 14 02979336 1 INLET 15 02979337 1 DOUBLE ACTION FLOAT

CONTROL VALVE ASY PN 02969613 SN 01241 (05-06) & DOWN

Continued... ITEM PART NO. QTY. DESCRIPTION

16 02979338 1 SINGLE ACTION 17 02979339 1 OUTLET COVER 18 02979340 3 STUD ASY.

CONTROL VALVE ASY PN 02981363 SN 01242 (06-06) & UP

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

02981363 1 CONTROL VALVE ASY. 1 02962249 3 HYD. ADAPTER ELBOW 2 02967150 1 HYD. ADAPTER TEE 3 02967151 1 HYD. ADAPTER STRAIGHT 4 02968828 1 PLASTIC TIE 4"LG - RED 5 02968830 1 PLASTIC TIE 4"LG - BLUE 6 02968831 1 PLASTIC TIE 4"LG - BLUE/WHITE 7 02968832 1 PLASTIC TIE 4"LG - GREEN 8 02968833 1 PLASTIC TIE 4"LG - GREEN/WHITE 9 02968834 1 PLASTIC TIE 4"LG - ORANGE 10 02980906 1 DIRECTIONAL CONTROL VALVE 11 63042700 2 HYD. ADAPTER STRAIGHT 12 02969399 1 ONE WAY RESTRICTOR-ORFICE 13 02972159 1 HYD. ADAPTER ELBOW 14 02962596 1 DETENT CAP 02908600 VALVE 15 02984398 1 VALVE SECTION TILT 16 02958734 1 SPOOL POSITIONER KIT 4-POS DET 17 02750100 1 DETENT KIT

CONTROL VALVE ASY PN 02981363 SN 01242 (06-06) & UP

Continued... ITEM PART NO. QTY. DESCRIPTION

18 02984421 1 VALVE SECTION LIFT 19 02046700 1 VALVE END PLATE 20 02884397 1 MAIN RELIEF - 3000 PSI 21 02984396 1 VALVE SECTION-INLET COVER 22 02918400 2 VALVE HANDLE FROM 02908600 23 02966875 2 VALVE HANDLE CONNECTION KIT

CYLINDER ASY - LIFT

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

02968032A 1 HYD. LIFT CYL.( 10-1/2" STROKE ) 1 02975531 1 SEAL KIT 2 02975464 1 TUBE WLD’MT ( LIFT CYL. ) 3 1917155 1 LOCKNUT 4 02975456 1 PISTON 5 02975458 1 ROD WLD’MT ( LIFT CYL. ) 6 02975449 1 HEAD GLAND ( LIFT CYL. ) 7 02968803 2 BUSHINGS

CYLINDER ASY - TILT

ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. DESCRIPTION

02968024A 1 HYD. TILT CYL. ( 12-13/16" STROKE ) 1 02975531 1 SEAL KIT 2 02975550 1 TUBE WLD’MT ( TILT CYL. ) 3 1917155 1 LOCKNUT 4 02975456 1 PISTON 5 02975549 1 ROD WLD’MT ( TILT CYL. ) 6 02975459 1 HEAD GLAND ( TILT CYL. ) 7 02968803 2 BUSHINGS

FLAIL HEAD ASY PN 02968984 - 60 INCH PART 1

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