Alamo 00756179P User Manual

HYDRO-15

HYDRAULIC FLEX WING

ROTARY MOWER

Rev 01-11

Part No. 00756179P

PART'S MANUAL

An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Alamo Industrial (800-356-6286) to obtain a Free copy before operating the equipment.

ALAMO INDUSTRIAL

1502 E. Walnut Seguin, Texas 78155 210-372-3551

TO THE OWNER/OPERATOR/DEALER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that

you retain. The use of "will-t" parts will void your warranty and can cause catastrophic failure with possible injury or death.

BOLT TORQUE

Mounting procedures for mowers will require a signicant amount of bolt nut and washer installation.

Frame and structure mounting bolts should be installed using Red Loctite, and torqued to the dry values listed in the torque chart based on the bolt size and hardness.

Other structures such as pump mounting bolts should be installed with Blue Loctite and torqued to the dry values indicated in the chart.

Bolt tightness should be completed with and checked with a suitable torque wrench.

Torque checks should be completed throughout the life of the mower in accordance with the maintenance chart provided in this manual.

Loose bolts on a frame or in a casting may be a result of:

● Vibration from the mower due to imbalance of the mower blades

● Pulled threads due to over tightening

● Distortion of the hole due to under tightening during installation

Bolts broken or sheared in the mounting structure or tractor may be the result of:

● Improper alignment of the Mounting Plate or Structure such that it is not sitting at on the mating surface

● Distortion of the bolt due to over-tightening

● Under tightening of the bolts

Check the bolt torque during installation and prior to delivery with a suitable torque wrench.

PARTS

SECTION

Parts Section – 1

PARTS ORDERING GUIDE

The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section.

1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered.

3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part.

4. The Manufacturer reserves the right to substitute parts where applicable.

5. Some parts are unlisted items which are special production items not normally stocked and

are subject to special handling. Request a quotation for such parts before sending a Purchase

Order.

6. The Manufacturer reserves the right to change prices without prior notice.

For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Industrial Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to:

ALAMO INDUSTRIAL

1502 E. Walnut Seguin, Texas 78155 830-379-1480

Parts Section – 2

PART NAME INDEX

AXLE ASY - CENTER SECTION................................................................................................................................................................ 5

AXLE ASY - RH & LH WING SECTION................................................................................................................................................... 6

AXLE HYD SCHEMATIC - LEVEL LIFT OPTION................................................................................................................................... 7

AXLE LEVEL LIFT CYL. - OPTION - P/N 8719, 8720 & 8721 (OLD STYLE)....................................................................................... 9

AXLE LEVEL LIFT CYL. - OPTION - P/N 8719B, 8720B & 8721B (NEW STYLE)............................................................................ 11

AXLE LIFT CYL - CENTER AXLE - (STANDARD HYD AXLE LIFT)................................................................................................ 13

AXLE LIFT SCREW ASY - WING AXLES.............................................................................................................................................. 14

AXLE SPRING SHOCK ASY - LH OR RH WING (OPTIONAL)........................................................................................................... 15

BASIC MOWER ASY - 15 FT (PART 1)................................................................................................................................................... 17

BASIC MOWER ASY - 15 FT (PART 2)................................................................................................................................................... 19

BLADE CARRIER ASY - BAR - CTR & WINGS..................................................................................................................................... 21

BLADE CARRIER ASY - PAN - CENTER & WINGS............................................................................................................................. 22

CHAIN GUARD ASY - FRONT CENTER SECTION - CENTER........................................................................................................... 23

CHAIN GUARD ASY - FRONT CENTER SECTION - SIDES................................................................................................................ 24

CHAIN GUARD ASY - FRONT WINGS - RH OR LH............................................................................................................................. 25

CHAIN GUARD ASY - REAR CENTER SECTION................................................................................................................................. 26

CHAIN GUARD ASY - REAR WINGS - RH OR LH............................................................................................................................... 27

CONTROL ROD - TONGUE & AXLE LEVEL LIFT............................................................................................................................... 28

CYL. WING LIFT & FOLD - P/N 00750398B........................................................................................................................................... 29

FILTER ASY - P/N 02964748..................................................................................................................................................................... 30

HOSE HANGER ASY................................................................................................................................................................................. 31

HYD CONTROL VALVE - 3 SPOOL - OPEN & CLOSED CENTER..................................................................................................... 32

HYD HOSE SCHEMATIC - PUMP & MOTOR - 10 FT. MOWER.......................................................................................................... 33

HYD HOSE SCHEMATIC - PUMP & MOTOR - 15 FT. MOWER.......................................................................................................... 34

HYD MOTOR & SPINDLE ASY - CENTER SECTION........................................................................................................................... 35

HYD MOTOR & SPINDLE ASY - LH WING SECTION......................................................................................................................... 37

HYD MOTOR & SPINDLE ASY - RH WING SECTION......................................................................................................................... 39

HYD MOTOR PARTS - CENTER SECTION............................................................................................................................................ 41

HYD MOTOR PARTS - LH WING SECTION.......................................................................................................................................... 42

HYD MOTOR PARTS - RH WING SECTION.......................................................................................................................................... 43

HYD PUMP & HOSE ASY - TANDEM PUMP......................................................................................................................................... 44

HYD PUMP REPLACEMENT PARTS - P/N 02978484........................................................................................................................... 45

HYD TANK ASY - P/N 02979348.............................................................................................................................................................. 47

RUBBER FLAP - REAR WINGS............................................................................................................................................................... 49

SKID SHOES - CENTER & WING SECTIONS........................................................................................................................................ 50

SPEED INCREASER ASY - P/N 00751488............................................................................................................................................... 51

SPINDLE & HOUSING ASY - P/N 02960553B........................................................................................................................................ 53

TIRE & WHEEL ASSEMBLIES................................................................................................................................................................. 55

TONGUE ASY & PARKING JACK - (STANDARD)............................................................................................................................... 57

TONGUE ASY & PARKING JACK - (SWIVEL OPTION)...................................................................................................................... 58

PART NAME INDEX

WHEEL HUB ASY - CENTER & WING AXLE....................................................................................................................................... 59

WINCH & CYL. SUPPORT STAND.......................................................................................................................................................... 60

WINCH ASY (WINCH REPLACEMENT PARTS)................................................................................................................................... 61

WING MOTOR MAGNETIC CUT OFF SWITCH ASY - S/N 01840 & UP............................................................................................ 62

WIRING HARNESS - P/N 02979083 - S/N 01840 & UP........................................................................................................................... 63

AXLE ASY - CENTER SECTION

ITEM PART NO. QTY. DESCRIPTION

1 00774965 1 CNTR AXLE WLD`MT (F/DUAL CNTRL RODS)

00757648 1 CNTR AXLE WLD`MT (F/SNGL CNTRL ROD) 2 00755076 2 BOLT, HEX HEAD 1"-NC X 5-1/2" GR8 3 00755305 2 BOLT, HEX HEAD 1"-8UNC X 6" GR8

00755305 3 BOLT, HEX HEAD 1"-8UNC X 6" GR8 4 00003500 2 GREASE FITTING, 1/8" STRAIGHT 5 00753803 2 BUSHING,CONNEX 1-1/4"OD X 1"ID X 3" LG 6 00752255 2 BOLT, HEX HEAD 1/2"-NF X 1" PL GR5 7 00001300 2 LOCKWASHER, 1/2" PL STD 8 00751035 2 DISC, RUBBER MOUNT 9 00757647 2 DUAL AXLE ARM WELDMENT 11 00748823 2 BOLT, HEX HEAD 1/2"-13UNC X 1-1/2" PL GR5 12 00757577 2 PIN, AXLE WLDMT 13 00016700 2 BOLT, HEX HEAD 1"-NC X 8" PL GR8 14 02822500 2 FLATWASHER, 1" PL STD 15 02030300 5 LOCKNUT, TOPLOCK 1"-NC PLB (WITH SINGLE LEVEL ROD)

02030300 6 LOCKNUT, TOPLOCK 1"-NC PLB (WITH DUAL LEVEL RODS 16 00001800 1 LOCKNUT, TOPLOCK 1/2"-NC PLB

AXLE ASY - RH & LH WING SECTION

ITEM PART NO. QTY. DESCRIPTION

1 00757692 1 AXLE ARM WLDMNT, RH WING

00757691 1 AXLE ARM WLDMNT, LH WING 2 00757241 1 WHEEL HUB, PRE-ASY 3 00756700 1 PIN WLDMNT, AXLE PIVOT 4 15B1600 1 WASHER, 1" SAE PL 5 20BH5012 1 PIN, SPIRAL 5/16" X 1-1/2" 6 00752670 1 GREASE FITTING 1/4"-28 BOLT THD

AXLE HYD SCHEMATIC - LEVEL LIFT OPTION

Continued... ITEM PART NO. QTY. DESCRIPTION

1 8719B 1 CYL. ASY, 3-1/2" BORE (CNTR AXLE) 2 8720B 1 CYL. ASY, 3-1/4" BORE (RH WG AXLE) 3 7521B 1 CYL. ASY, 3" BORE (LH WG AXLE) 4 02965360 1 HOSE ASY, #6 - 6FJX - 6FJX - 202" LG 5 02981345 1 HOSE ASY, #6 - 6FJX - 6 FJX - 192" LG

02979578 1 HOSE ASY, #6 - 6FJX - 6FJX - 166" LG 6 02979579 1 HOSE ASY, #6 - 6FJX - 6FJX - 94" LG 7 02979575 1 HOSE ASY, #6 - 6FJX - 6FJX - 104" LG 8 94517 6 ADAPTER, HYD ELBOW SWIVEL 9 00609200 6 BOLT, HEX HEAD 1"-NC X 4" GR5 10 02030300 6 LOCKNUT, TOPLOCK 1"-NC PLB 11 00755305 1 BOLT, HEX HEAD 1"-8UNC X 6" LG GR8 12 00755234 1 CONTROL SPACER KIT 13 00755224 1 BOLT, HEX HEAD 1"-NC X 7" GR8 14 00607100 1 ADAPTER, HYD TEE 15 00750997 1 HOSE ASY, #6 - 6MP - 4MP - 132" LG 16 72276000 1 NIPPLE, 3/4" CLOSE 17 00751143 1 ADAPTER, HYD ELBOW 18 00750368 1 Q.D. COUPLER #4 19 00717800 1 REDUCER, 8MP - 4FP

AXLE LEVEL LIFT CYL. - OPTION - P/N 8719, 8720 & 8721 (OLD STYLE)

ITEM PART NO. QTY. DESCRIPTION

8719 - CYL ASY, 3.5" BORE CENTER AXLE

8720 - CYL ASY, 3.25" BORE RH WING AXLE

8721 - CYL ASY, 3" BORE LH WING AXLE 1 8772 - CAP, (USE ON CYL. P/N 8719)

8778 - CAP, (USE ON CYL. P/N 8720)

8784 - CAP, (USE ON CYL. P/N 8721) 2 4705M - PISTON NUT, (USE ON CYL. P/N 8719 & 9720)

4675M - PSTON NUT, (USE ON CYL. P/N 8721) 3 8768 - PISTON, (USE ON CYL. P/N 8719)

8775 - PISTON, (USE ON CYL. P/N 8720)

8780 - PISTON, (USE ON CYL P/N 8721) 4 8769 - TUBE, (USE ON CYL. P/N 8719)

8776 - TUBE, (USE ON CYL. P/N 8720)

8781 - TUBE, (USE ON CYL. P/N 8721) 5 4706 - PISTON ROD, (USE ON CYL. P/N 8719 & 8720)

8753 - PISTON ROD, (USE ON CYL. P/N 8721)

AXLE LEVEL LIFT CYL. - OPTION - P/N 8719, 8720 & 8721 (OLD STYLE)

Continued... ITEM PART NO. QTY. DESCRIPTION

6 8754 - CLEVIS, OUTER (USE ON ALL CYL.) 7 8773 - TIE ROD, (USE ON CYL. P/N 8719 & 8720)

8785 - TIE ROD, (USE ON CYL. P/N 8721) 8 4689 - NUT, HEX 9/16"-18NF PL (USE ON CYL. P/N 8719 & 8720)

4376 - NUT, HEX 1/2"-20NF PL (USE ON CYL. P/N 8721) 9 8774 - HEAD, (USE ON CYL. P/N 8719)

8779 - HEAD, (USE ON CYL. P/N 8720)

8786 - HEAD, (USE ON CYL. P/N 8721) 10 8764 - SEAL KIT, (USE ON CYL. P/N 8719)

8765 - SEAL KIT, (USE ON CYL. P/N 8720)

8766 - SEAL KIT, (USE ON CYL. P/N 8721) 11 8354 - PIN, HYD CYL (USE ON ALL CYL) 12 00606000 - COTTER PIN, 3/16" X 2" (USE ON ALL CYL) 13 00750983 - ADAPTER, HYD ELBOW (USE ON ALL CYL)

AXLE LEVEL LIFT CYL. - OPTION - P/N 8719B, 8720B & 8721B (NEW STYLE)

ITEM PART NO. QTY. DESCRIPTION

8719B - CYL ASY, 3.5" BORE CENTER AXLE

8720B - CYL ASY, 3.25" BORE RH WING AXLE

8721B - CYL ASY, 3" BORE LH WING AXLE 1 2417184 - CAP, (USE ON CYL. P/N 8719B)

02982590 - CAP, (USE ON CYL. P/N 8720B)

2417157 - CAP, (USE ON CYL. P/N 8721B) 2 5JRC16140 - PISTON NUT, (USE ON ALL CYL) 3 02982594 - PISTON, (USE ON CYL. P/N 8719B)

02982591 - PISTON, (USE ON CYL. P/N 8720B)

02982586 - PISTON, (USE ON CYL P/N 8721B) 4 02982593 - TUBE, (USE ON CYL. P/N 8719B)

02982588 - TUBE, (USE ON CYL. P/N 8720B)

02982585 - TUBE, (USE ON CYL. P/N 8721B) 5 00774737 - PISTON ROD, (USE ON CYL. P/N 8719B & 8720B)

8753 - PISTON ROD, (USE ON CYL. P/N 8721B) 6 1917140 - CLEVIS, OUTER (USE ON ALL CYL.) 7 00774745 - TIE ROD, (USE ON CYL. P/N 8719B)

00774742 - TIE ROD, (USE ON CYL P/N 8720B)

AXLE LEVEL LIFT CYL. - OPTION - P/N 8719B, 8720B & 8721B (NEW STYLE)

Continued... ITEM PART NO. QTY. DESCRIPTION

8785 - TIE ROD, (USE ON CYL. P/N 8721B) 8 00036300 - NUT, HEX 9/16"-18NF PL (USE ON CYL. P/N 8719B & 8720B)

00001200 - NUT, HEX 1/2"-20NF PL (USE ON CYL. P/N 8721B) 9 00774728 - HEAD, (USE ON CYL. P/N 8719B)

02982589 - HEAD, (USE ON CYL. P/N 8720B)

2417158 - HEAD, (USE ON CYL. P/N 8721B) 10 02982595 - SEAL KIT, (USE ON CYL. P/N 8719B)

02982592 - SEAL KIT, (USE ON CYL. P/N 8720B)

02982587 - SEAL KIT, (USE ON CYL. P/N 8721B) 11 3047104 - PIN, HYD CYL (USE ON ALL CYL) 12 00755153 - COTTER PIN, (USE ON ALL CYL) 13 001654 - ADAPTER, HYD ELBOW (USE ON ALL CYL)

AXLE LIFT CYL - CENTER AXLE - (STANDARD HYD AXLE LIFT)

ITEM PART NO. QTY. DESCRIPTION

00759946 - CYLINDER ASY, STANDARD CENTER AXLE HYD LIFT 1 8354 2 PIN, HYD CYLINDER 2 163016 2 COTTER PIN, 3/16" X 2" 3 00760199 1 SEAL KIT, (3 DIA HYD CYL) 4 4675M 1 PISTON NUT 5 6511324 1 BREATHER, 1/2 SQ HD CORED 6 00023100 1 BOLT, HEX HEAD 3/8"-16UNC X 1-1/2" PL GR5 7 00760661 1 PISTON, F/ 3" BORE CYL 8 00760194 1 CYLINDER TUBE 9 00760200 1 PISTON ROD (NOT AVAILABLE USE 00759946A CYL ASY) 10 00013901 1 NUT, HEX 3/8"-NC PL 11 02716500 8 LOCKNUT, TOPLOCK 1/2"-NF PLB 12 00760197 1 HEAD, CYL 13 8754 1 CLEVIS, OUTER 14 00760196 1 BASE, CYL 15 00760202 4 ROD,CYL TIE (1/2"-NF X 13") 16 00755234 1 CONTROL SPACER KIT 17 001654 1 ADAPTER, HYD, ELBOW

AXLE LIFT SCREW ASY - WING AXLES

ITEM PART NO. QTY. DESCRIPTION

1 0656510000 1 MANUAL LIFT SCREW ASY (STANDARD AXLE LIFT) 2 651062F 2 GREASE FITTING (DRIVE TYPE) 3 00609200 2 BOLT, HEX HEAD 1"-NC X 4 GR5 4 02030300 2 LOCKNUT, TOPLOCK 1"-NC PLB 5 00760135 1 HANDLE, MANUAL LIFT SCREW 6 00771279 1 CAP, PLASTIC

AXLE SPRING SHOCK ASY - LH OR RH WING (OPTIONAL)

ITEM PART NO. QTY. DESCRIPTION

1 00756907 1 ROCKER ARM WELDMENT 2 1630162 1 COTTER PIN 3 00756998 1 ROCKER ARM PIN 4 371063A 1 SPRING

THIS PAGE INTENTIONAL LEFT BLANK

BASIC MOWER ASY - 15 FT (PART 1)

Continued... ITEM PART NO. QTY. DESCRIPTION

1 00758872 1 DECK WELDMENT, CENTER SECTION

00774965 1 CNTR AXLE WLD`MT (F/DUAL CNTRL RODS) 2 00757648 1 CNTR AXLE WLD`MT (F/SNGL CNTRL ROD) 3 00757647 2 WLDMT DUAL AXLE ARM WELDMENT, DUAL WHL - CENTER SECTION 4 00751042 6 HINGE PIN, SHORT PIN 5 00751107 6 PIN ROLL, 5/16" X 1-3/4" 6 00747600 3 INSPECTION COVER PLATE

00024100 3 FLATWASHER, STD 1/4" PL

00017000 3 LOCKWASHER, STD 1/4" PL

00004000 3 WINGNUT, 1/4"-20NC PL 7 02712500 1 BOLT, HEX HEAD 1"-NC X 4" PL GR8 SPECIAL

02030300 1 LOCKNUT, TOPLOCK 1"-NC PLB 8 00752254 4 FILLER PIPE, WING HINGE 9 00755028 1 WINCH STAND WELDMTEN 10 00756655 1 PARKING JACK, 5000# CAPACITY 11 -------------- 1 MOTOR & SPINDLE ASY, CENTER SECTION 12 00758866 1 BLADE BAR ASY, CENTER SECTION 13 02979348 1 TANK ASY, HYDRO 15 14 -------------- 1 PUMP ASY, TANDEM 15 00752753 6 WHEEL HUB KIT, CENTER OR WINGS 16 00755497 1 HOSE HANGER WELDMENT

02718900 1 BOLT, HEX HEAD 7/16"-NC X 1-3/4" PL

00999316 1 NUT, HEX 7/16"-NC PL 17 00755092 1 CHAIN GUARD ASY, FRONT CENTER DBL CURTAIN 18 00755101 1 CHAIN GUARD ASY, REAR CENTER DBL CURTAIN 19 00755098 1 CHAIN GUARD ASY, FRONT CENTER RH DBL CURTAIN 20 00755095 1 CHAIN GUARD ASY, FRONT CENTER LH DBL CURTAIN 21 00750398 2 CYLINDER, WING LIFT & FOLD 22 00759946 1 CYLINDER, CENTER AXLE (STANDARD LIFT) 23 00380200 1 VALVE ASY, 3 SPOOL OPEN CENTER

00750382 1 VALVE ASY, 3 SPOOL CLOSED CENTER. 24 00751488 1 SPEED INCREASER ASY, 1:4 25 00758873 1 DECK WELDMENT, RH WING 26 00756999 2 SPRING ASY, OUTBOARD AXLE 27 00757696 1 AXLE ARM ASY, RH WING 28 --------------- 1 MOTOR & SPINDLE ASY, RH WING 29 00758868 1 BLADE BAR ASY, LH WING 30 00755560 1 CHAIN GUARD ASY, FRONT RH WING DBL CURTAIN 31 00755119 2 CHAIN GUARD ASY, REAR WING LH OR RH DBL CURTAIN 32 00752051 2 RUBBER FLAP, REAR WING 10 X 10 33 00750993 1 SKID SHOE WELDMENT, RH WING

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