Akai GX-635 D Service Manual

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SERVilCEMANUAT
3
PARTS
LIST
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SECTION 1 SERVICE SECTION2 SECTION3
PARTS LIST.. SCHEMATIC
TAPE
GX'635D
MANUAL.
DIAGRAM
DECI(
I
........43
......67
TECHNICAL
I.
DATA
TRACK
SYSTEM REEL CAPACITY TAPE SPEED
& FLUTTER
WOW
FREQUENCY
DISTORTION
SIGNAL
ERASE CROSS CHANNEL
FREQUENCY
BIAS
RESPONSE
(1.000
TO NOISE
RATIO
TALK
SEPARATION
HEADS
MOTORS
TIME COUNTER
REAL FF & RWD
OUTPUT
TIME
JACKS
INPUT JACKS
DIN JACK DIMENSIONS
WEIGHT
POWER
REQUIREMENT
"0"
Hz
RATIO
VU)
2 channel
4 lrack
to 10-l/2"
Up
x0.8%
19 cm/s
cm/s
9.5 (Pitch
control: more
than 0.03%
Less
than
Less
than
Less
than 0.10%
Less
to 27,000
30
21,000 Hz
30 to
to 25,000
30
to
30
19.000
than 05%
Less
than 62
Better
than 70 dB
Better Better than
than 55 dB
Better
kHz
100
(6):
Two GX
(3):
One
to 99
Up
using 550m
sec
120
(2):
Line
Required
(1):
Phone Microphone
stereo/monaural
reel
-l12
(7
(3-314
xl.0%
WRMS at WRMS at 9.5
0.04% DIN
0.08%
DIN
13
dB at 19
Hz
13
dB at 9.5
t3
dB at 19
Hz Hz 13 dB
aI 19
dB DIN
(at (at
40
dB
(at
Recording
AC Servo Motor min 59 sec,
(0
0.775V
load impedance:
mV/8 ohms
100
(2):
0.25
Required microphone
(2):
LINE
Input 2.0 mV,
x 483(H)
440(W)
(46.4
ke
2l
100V.50/60 120V,60
Hz 2201240V,50 1 lO | 120 | 220
impedance
70 mV
impedance
x 256(D)
lbs)
Hz for JPN for US
Hz for
24 0V, 5 0/60
I
ips)
ips)
t6%)
lhan
19 cm/s
at 19
45500
at 9.5 cm/s
45500
cm/s using
cm/s
cm/s using
cm/s using
at 9.5
cmls
45500
1,000 Hz)
Hz)
1,000
Hz)
1,000
Heads,
for capstan than
Less
(1,800
ft.) TaPe
VU)
more
mV
impedance:
l0 kohms,
mm,
& Canada
Europe, UK
Hz internally
cm/s
Two
r1.5%
than
100
system
cm/s
using
GX
Drive
20 kohms
600
kohms
O
(17.4
and
Tape
WR
WR Tape
Tape
LN
Tape
LN
Playback
Two
ohms
t
0.3V x 10.1")
x 19'0
Australia
switchable
Heads, Two
AC Eddy
for other
Erase
current
countries
Heads
Motors
for Reel
Drive
*
Specifications
*
improvement'purposes'
For
determined with
specifications
LN-150-7 or SCOTCH #21
Akai
and design
are subject
1 tape unless
to change
without
otherwise
notice.
noted.
4
II. DISMANTLING
OF UNIT
In in reverse
of trouble, etc. necessitating
case
order.
dismantling,
please
dismantle
6
in
the order shown in the
photographs.
Reassemble
SCREWS A ffML KrcBS
)
III.
CONTROLS
1. PITCH
2.
3. BUILT-IN
4.
5. PINCH
CONTROL
SUPPLY REEL TABLE
REEL RETAINER
LEFT
TENSION ARM
ROLLER
6. RECORDING MUTE 7, REEL
8. REVERSE
9. POWER
10.
11.
12. 13,
14.
15. HEADPHONE
16.
SIZE SELECTOR
SELECTOR
SWITCH
VU METER
VU METER
(Right) (Left}
TAPE SELECTOR
TAPE
TIMER
SPEED
START
SELECTOR
JACK
OUTPUT
LEVEL CONTROL
(Left}
SWITCH
(REC
MUTE)/TIMING
LAMP
Fig. I
17. MONITOR SWITCH
18. REAL TIME
19.
TAKE-UP
20. BUILT-lN REEL RETAINER
21. RIGHT TENSION ARM HEAD
22.
23. RECORDING
24. PAUSE INDICATOR
25. REVERSE DIBECTION/STAND
26. FORWARD DIRECTION/STAND
27. MODE BUTTONS MICROPHONE INPUT
28.
29. MEMORY MARKERS
30. LINE INPUT CONTROLS MICROPHONE JACKS
31.
32. RECORDING
COUNTER
REEL TABLE
COVER
INDICATOR LAMP
MODE
and RESET
(Risht)
LAMP
CONTROLS
(Left/Right)
SWITCH
Controls
BUTTON
INDICATOR
BY
BY INDICATOR LAMP
LAMP
IV. PRINCIPAL PARTS LOCATION
SWITCH
MICRO
BRAKE
sw906
PLUNGER SL9O3
BRAKE
RNCH ROLLER
PLUNGER SL9O2
PLUNGER SL9O4
PAJSE
TENSION
ARM(L}
REC MUTE SWITCH
REEL SIZE S1,VITCH SW9O3
REVERSE SELECTOR SWITCH
POWER SWTTCH SW90l
SW9O4
",n,.**
{.
OIJTPUT LEVEL CONTROL
PHONES JACK
VOLUME
MONITOR SWITCH
TAPE SPEED SWITCH
IIMER START SWITCH
LR
REC MOOE SWITCH TAPE SELECTOR SWITCH
PIÍCH
CONTROL
VR9OI
TIME
REAL
TENSION
HEAD
OPERATION ELOCK
REC
MIC rrrup
COUNÍER
ARM
BLOCK
INOICATOR
MODE
r
RÊc
l-
J VOLUME
Fig.2 Front
VOLUME
(R)
LEVEL
J
View
REEL
MOTOR
M902 24XO-TD
RIGHT
REMO,CON JACK J9O5
VOLTAGE
SELECTOR
FUSE
TH-20rro
PC
BOARD
OPERATION
OPERATION P.C
TH-2041
ÍH-2042
VOLUME
TH-5002
P,C
PC
BOARO
BOARO
BGRD
SYS.CON PC
CAPSTAN MOTOR M903
PRE
TH-rOr5
SCM-200
AMP PC
TH-500r4
BOARD
BOARD
Fie. 3 Rear View
V. CIRCUIT
OPERATING
PRINCIPLES
1. SYSTEM
CONTROL OPERATION
NOT CIRCUIT
NAND CIRCUIT
NOR CIRCUIT
SYMBOL
X=A
X=AE
X=A+B
TRUTH
F-tfit
loll
I'IFI
TABLE
rl
LEVEL
LOW
O=
HIGH LEVEL
I:
J
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J
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Schematic-7
RWD MODE
17
I-I. CIRCUIT CONSTRUCTION
The design REC, its input with
oi M54410P
FF, RWD,
terminals. GX-635D
FWD in
place PLAY. Pause is controlled separate
l)
IC.
Block Diagram
until now
PAUSE and
PAUSE
of
by a
ICI M544IOP
OF
trad STOP,
preventing
REC
circuit
REV in
and
flip flop with
pt-nY.
AR as
is
constructed
place
of
a
ST
T
I I
)
I
--'l
4., \)7
I I I
'--
FAST
FF
/.
1
@
Fig. 4
I
M544l0P
l8
Terminals
2)
and
their
functions
Operation
input
terminals
Control
Output
terminals
Operation
3)
Terminal
terminal AR
input
activated
Name
STOP
FF
RWD
FWD
REV
REC-
FAST
FF
F}VD
REV
REC
by each
lnput terminal Input terminal Input terminal Input Input terminal Input Input terminal Terminal Terminal Terminal Terminal Terminal
input
for
stopping for fast for rewind
with with
with with with
for for
for
"H" "H" "H" "H" "H"
terminal
terminal for recording
forward
playback in the
playback in
preventing recording
output
signal
output during
signal
output
signal
output
signal
output
signal
Terminal operation
forward direction
the reverse
during
during during during
Function
direction
forward or rewind
fast fast forward mode
forward reverse recording
playback
playback mode
or
mode
mode
REC/Pause mode
Chart-2
lnpul
STOF
REC/FWD
REE/REV
NOTES:
Signal
FF
RWD
FWD
REV
1. The
2. The
3. AR When
4.
5. At the
FAST
L H H L L L L
input signal
is maintained
output
control
is a
"L"
=
AR
moment
FF
L H L L L L L
is activated
input terminal
signal
power
the
by
until
is supplied
is on,
Output
fall
the
the next
the REC
and
during
all output
FWD
L L L H L H L
_]-f
of
.
input signal.
output
REC output
the
will be
REV
L L L L H L H
is not
"L"
"H" is
and
REC
L L
L
L L H H
when
"H",
REC
the Stop
AR
output
mode
becomes
will be
Mode
STOP
FF Mode
Mode
RWD
Mode
FWD
Mode
REV
"L".
Mode
Output
REC/FWD REC/REV
effected.
Mode
Mode
Chart-3
Regarding
4) Previously
first terminal terminal
pLly
is used
Consequently, (FWD)
the input
M54410P
was
PAUSE
was
gÍounding
not allow
will
circuit's diode
been so
has
FLAY input
input. But
for REV
the modes
and
only
Dl3
designed
and
in
PAUSE
6th terminal
the
to be
the
that
the sixth
GX-635D,
for FWD.
changed
directly reason, through addition, both designed
from
the first
diode
F\tD and
to take
FF or RWD
if there
even
terminal
Dl3
prioritY.
(ngVt
releasing
are simultaneous
REV,
FWD
to
FF
mode
FWD.
also
is
and
For this
grounded
RWD.
into
inputs
output
In
is
t9
VELOCITY + PULSE
WIDTH
r\
501
@
CONVERSION
Fig.5
Block
Diagram
PREVENTING CLICK
CIRCUIT
I-2.
l) When
recording must
circuit recorded. Also when Final Mute must operate circuit ceases to operate recorded. from In
2) to TR28
ON. Amp
operating head and
When the
3) stand-by, base turned ON. potential is not supplied is operate Since electric and
Because fier is TR20 and
4) and When the the become lower than the
and current thereby turned (Stop-) This releases and This operation takes
circuit out.
FOR
power
the
is in full operation
This
being recorded.
ordinary
Therefore,
only while C42
turned off. Consequently
R90.
circuit
avoided.
for
charging
turns ON. TR2l
the stop mode
recording, base
base through
P.C Board) connected
to
supply
the recording mode
power
base electric current
When
Rec head
and
turns off
TR27
current
relay
in
is
TR2l
this reason C32 and C33 are
power
on, C32
becomes
the deck
stops and
DURING
is turned
take
circuit
Rec Final
is turned ON
flows
RLI function
complete
is OFF during
is turned off
voltage on C33
and is turned is discharged, and
ground
is effected.
therefore the click
TIMER
on for timer
place
after
else
or
power
the
before
oÍ else click
prevents
electric
R89 and
Mute relay
to TR28 collector
the signals
is effected.
is supplied
is being charged
TR27 is turned
to TR28
relay
is not supplied
C42
once
to TR28 base
only after
operation,
in this condition,
emitter in electric
is
supplied with
also
potential
from the recording
place
before
NOISE
RECORDING
recording,
the amplifier
will be
noise
click is turned off,
the
noise
such click
cuÍrent
R90, and TR28
to the recording
timer recording
at
and
ON,
base
RLI does
with a signal.
is
charged,
through
the click
recording mode
charged.
TR20 base
on. When
ICI terminal 2
through D24.
the amplifier
noise is cut
Rec
amplifier
will be
noise
flows
RLI
@re
TR27
to
TR27
electric
and TR28
base R89
the ampli-
noise
potential
electric
TR21
mode
not
by
will
2.THF. SAMPLE SERVO
signals
Servo
l)
the number either as
The motor
tions. frequency deviation
of the
etc.,
drive circuit
motor
sion.
pulse
is
is
is
is
This
deviations deviation
held at
is pulse,
and circuit. Meanwhile, because 112 rotation, time the
Sample reduced compared deflection For the reasons above, to
motor
perature, In addition,
voltage
voltage holding circuit, voltage has
smooth of wow
AND HOLD SYSTEM
MOTOR
of revolutions
frequency
width
in the number
is detected,
that voltage
then impressed
since
detection
revolutions, and fewer
holding circuit,
been sharply
and stable
flutter.
&
(SCM-200)
generally created
deviations
employed
unaffected
load circuit
through
proportionately to
varies
of
converted
until
it requires
pulse
constants
and
due
generated for each
are
of circuits
Hold
circuit
the conventional
to
system.
it
minimum
chances
to the
ripple content ripple
transport
tape
OPERATION
proportionately to
of the motor
or voltage in by time constants,
input signal
as
pulse
motor rotations.
to a voltage
the next servo
into
a holding
features
faulty mechanism.
of
inclusion
content of
reduced
are
GX-635D
width conver-
the motor drive
circuit
coming
can be
quick response
influence
of the
of
to result
with a minimum
shown
deflec-
uses
to the
the
The
value,
signal
and
motor
before
greatly
voltage
tem-
by
servo the servo the servo
in a
L|l
20
3-3/4
+7-l/2
R4 220
t5 2,?K
e
Í
-
TR4
ÍsERVo
I 9l
!
ourPUn
lx
t-
9;
*l
cro ooilí
.-r--
:+
_2
.E
INPUT
FG
SIGNAL
ó
r.
\:
TR5
=lÈ
É
lo
lrRro *
(
=[
tn
3
x
I
t:
I
:
TR12
CtA
t/tOO
E
K
T_
I
in
L__
TR13
---1
r. trt
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I
I
t
I
O
'_.\
ÍR6
\
a8.
",
3:
TR7
(
IR€
(
;
q
9
i
rK8
lprrrclrJoNrRoll
Át
\j
-O-
AADE
D9
qE
ry
L
I
MoToE
FÀPSTAN
Fig. 6
(d)
TR8
(e)
TRB
(Í)
TR9
(9)
rRlO
(h)
TRrl
(r)TRl2
(j)
TR12
BASE
COLLECTOR
COLLECTOR
BASE
COLLECTOR
i'
1_i*
^l t
uJ-
__L
THRESHOLD
LEVEL
Fis.7
2l
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