This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing, by
the constant improvement of product
1. The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the
original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to those
used in the original circuits. Service should be performed by
qualified personnel only.
2. Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer’s warranty and will further relieve the
manufacturer of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics
are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by
using replacement components rated for higher voltage,
wattage, etc. Replacement parts which have these special
safety characteristics are identified in the parts list of
Service manual. Electrical components having such
features are identified by shading on the schematics
and by ( ! ) on the parts list in Service manual. The use
of a substitute replacement which does not have the same
safety characteristics as the recommended replacement
part shown in the parts list of Service manual may cause
shock, fire, or other hazards
4. Don’t short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing. Some model’s power circuit is
partly different in the GND. The difference of the GND is
shown by the LIVE: ( ) side GND, ISOLATED (NEUTRAL) :
( ) side GND and EARTH : ( ) side GND. Don’t short
between the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND and never measure with a
measuring apparatus (oscilloscope etc.) the LIVE side GND
and ISOLATED (NEUTRAL) side GND or EARTH side GND
at the same time. If above note will not be kept, a fuse or
any parts will be broken.
5. If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or
adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
6. The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high
voltage can cause an increase in X-Ray emission, arcing
and possible component damage, therefore operation under
excessive high voltage conditions should be kept to a
minimum, or should be prevented. If severe arcing occurs,
remove the AC power immediately and determine the cause
by visual inspection (incorrect installation, cracked or melted
high voltage harness, poor soldering, etc.). To maintain the
proper minimum level of soft X-Ray emission, components
in the high voltage circuitry including the picture tube must
be the exact replacements or alternatives approved by the
manufacturer of the complete product.
7. Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10kΩ
2W resitor to the anode button.
8. When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
9. manufacturer’s replacement components.
.
10. Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control
knobs, metal cabinet, screwheads, earphone jack, control
shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
11. The surface of the TV screen is coated with a thin film which
can easily be damaged. Be very careful with it when handle
the TV. Should the TV screen become soiled, wipe it with a
soft dry cloth. Never rub it forcefully. Never use any cleaner
or detergent on it.
(1) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second.
(…Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance
rated 200V or more, for a periode of one second.)
This method of test requires a test equipment not generally
found in the service trade.
(2) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
“Leakage Current Tester”, measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
●Alternate Check Method
Plug the AC line cord directly into the AC outlet ( do not use
a line isolation transformer during this check.). Use an AC
voltmeter having 1000 ohms per volt or more sensitivity in
the following manner. Connect a 1500Ω 10W resistor
paralleled by a 0.15μ F AC-type capacitor between an
exposed metal part and a known good earth ground (water
pipe, etc.). Measure the AC voltage across the resistor with
the AC voltmeter. Move the resistor connection to each
exposed metal part, particularly any exposed metal part
having a return path to the chassis, and measure the AC
voltage across the resistor. Now, reverse the plug in the AC
outlet and repeat each measurement. Any voltage
measured must not exceed 0.75V AC (r.m.s.). This
corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.).
This corresponds to 0.2mA AC (r.m.s.)
7
TV Block diagram
VoV
A
A
A
A
A
V24V
V8V5V
V
Y
V
N
S
A
ALoA
A
2
V
V
TUNER
POWER
UNIT
SAW
video
24C08
bus
130
+13
-13
3.3
TDA11105-XXXX
IF IN R IN
RF AGC GIN
B IN
CHROMA
VIDEO
CVBS/Y IN
CVBS1 IN
CVBS2 IN
SDA
SCL MA IN L
MAOUTRMA IN R
MAOUTL
RGB OUT
V OUT H OUT
V IN
TDA8177
V OUT
D
H IN
H OUT
H OUT
200
CRT PCB
SCREE
FOCU
audio
8
.
video
R
G
B
405
video
Video IN
audio
audio
CRT
C
R i1
Li 1
Ro
Ri 2
Li 2
video
2i
Li2
Li1
N17821
Vi1
OUT1-
OUT1+
Vi2
OUT2-
OUT2+
8
.
9
REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and
deflection circuits.
When replacing memory IC, be sure to use IC written with the initial value of data.
2. PROCEDURE FOR REPLACING MEMORY IC
(1) Power off
Switch the power off and unplug the power cord from AC outlet.
(2) Replace IC
Be sure to use memory IC written with the initial data values.
(3) Power On
Plug the power cord into the AC outlet and switch the power On.
(4) Check and set SYSTEM default value:
3. Note: enter a factory mode method
1) Factory remote control: Press the factory remote control up [PRESET], press again[TEST]key,
appear on the television screen 'M'.
2) Customer remote control
3) Press [menu] key, appear the picture menu, press few character keys 6483, the screen
appears M.
4) Press [standby] key, withdraw factory mode.
5) The “TEST” will be displayed on the screen.
6) Check the setting value of the SYSTEM default value of Table below. If the value is different,
select items by [CH+]/[CH-] keys and set value by [VOL+]/[VOL-] keys.
7) Press “STANDBY” key again and return to the normal screen.
SERVICE ADJUSTMENT
B1 POWER SUPPLY
1. Receive normal colour bar signal.
2. Connect DC voltmeter to VD541- and isolated ground.
3. Adjust potentiometer in power unit to get the voltage as 110V ±1.0V for 21 inch hereinafter,
130 ±1.0V for 25 inch upwards.
FOCUS ADJUSTMENT
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR to make the vertical and horizontal lines as fine and
sharp as possible.
BUS CONTROL ADJUSTMENT
To enter BUS control mode, Press “TEST” key on the Remote control unit of factory. (Customer remote
control press "MENU" key behind in a row press"6""4""8""3")
Choose a "SETUP SELECT" options in"M2" menu, one by one in order press the numerical key"6, 4, 8 and 3",
press "MUTE" key again can depend on this get into "M3"~"M9" of design menu, general factory the
10
production doesn't need to carry on M 3~ adjustments of M9.
In "M0"~under"M9" appearance press” CALL” the key can get into "M" appearance.
At “M”under the appearance press “-/-“ the key can get into “BUS OPEN” appearance, at “BUS OPEN under,
press “-/-“ the key recover factory appearance.
Remote Hand Unit keys
[M1] [M2] [M3]
[M1] menu
MENU0 Geometrical adjustment
Receive PAL standard Complete pattern signal.
Receive NTSC signal and repeat above [M0] and [M1] adjustment.
[M2] Menu
AGC Adjustment.
[M3] Menu
CRTcut off and white balance adjustment.
Receive white signal.
c d e
f g h
Horizontal line
i
jk
[M0]
b
Adjustment steps:
a) Adjust V. SLOPE, to the center horizontal line just appeare from half bottom shadow.
b) Adjust V. SIZE, to get 90% of vertical picture contents would be displayed on CRT.
c) Adjust V. SHIFT, the center horizontal line correspond to CRT vertical center.
d) Adjust H.SHIFT, to get the picture horizontal center correspond to CRT horizontal center.
Receive 60dBμ(1mV)V
reduce gradually and just disappeared point.
Select “shipping”, push [V+] [V-]key to be shipped.
a) CRT cut off adjustment.
1. Select “SC”, then automatically vertical scan will be stopped.
2. Adjust SCREEN control on Flyback transformer to get the darkest single horizontal line (red,
green, or blue, sometimes shows more yellow, more purple or more white).
b) White balance adjustment.
1. Select RD/BD menu.
2. Adjust RD/BD to get colour temperature as x=281, y=311
c) Sub-Brightness adjustment. (Use stair case signal)
1. Select SB menu.
2. Adjust SB to get the darkest step being cutoff.
colour bar pattern signal,adjust AGC value(voltage from high to low),to noise
H
11
Shado
a
I2C standard UOC for export bus control adjustment item default setting 2007-12-05
MI Items Variable Preset recommendation
M0 50HZ60HZ 50HZ 60HZ
V. LOPE 63 + / -32 Picture vertical center adjustment 35 -01
V. SIZE 63 + / -32 Vertical amplitude adjustment 20 +02
V. SC 63 + / -32 Vertical S Correction Adjustment 25 -01
V.LINE 63 + / -32 Vertical positions adjustment 18 +02
V.SCR 63 +/-32 Vertical S Correction R 32 -01
H.PSASE 15 +/-32 Horizontal position adjustment 40 0
EW.W 63 + / -32 Horizontal amplitude adjustment 55 0
EW.PW 63 +/-32 E/W amplitude adjustment 29 0
CL 0~15 Contrast level offset 13
BLOC 0~15 Black level offset course 6
R.BIA 0~63 R OUT Amplitude Adjustment 32
G.BIA 0~6332 G OUT Amplitude Adjustment 32 -6
B.BIA 0~63 B OUT Amplitude Adjustment 32
R.DRV 0~63 R OUT Amplitude Adjustment 32
G.DRV 0~63 G OUT Amplitude Adjustment 32
B.DRV 0~63 B OUT Amplitude Adjustment 32
SUB BRT 0~63 Brightness of screen line 32
VSD 0~1 Vertical Ramp Out Stop Selection
TEST.S 0~5
M2 50HZ60HZ
RF AGC 0~63 32 Tuner AGC Takeover Point Adjustment
OSD.V.POS 0~630~63 Vertical position of OSD 13 13
OSD.H.POS 0~63 Horizital position of OSD 13
OSD BRT 0~15 OSD brightness 15
SHIPPING SETUP SELECT 0~1 Select 1, press the MUTE key to M 3~ M9
M3 SUB CONT 0~63 Sub contrast 63
SUB COLOR 0~63 Sub colour 63
SUB SHARP 0~63 Sub sharpness 63
SUB TINT 0~63 Sub tint 32
12
BTC 0~63 32
COF 0~1 Cut-off control range
0:normal control range 1:extended control range
CHINESE ON/OFF OSD language selection ON
THAI ON/OFF OSD language selection ON
VIETNAM ON/OFF OSD language selection ON
INDONESIA ON/OFF OSD language selection ON
ARABIC ON/OFF OSD language selection ON
M4 VA 0~3 Vercital amplitude 0
VAI 0~1 System I output signal amplitude correction 0:no
correction 1:amplitude + 12%
CBS 0~1 Control sequence of beam current limiting 0:normal
operation(contrast—brightness) 1:control on
contrast and brightness in parallel
COR 0~1 Video depend en t co ring(peaking)
0:off 1:coring active between 0 and 20 IRE
RPA 0~3 Ratio pre-and aftershoot 2
RPO 0~3 Ratio of positive and negative peaks 2
TCI2X 0~1 Top sync clamp current of the CVBS/Y input clamp
0: clamp current about 80 uA 1: clamp current
about 160 uA
BKS ON/OFF Baack stretch ON
BSD 0~1 Black stretch Depth 0:15IRE 1:30 IRE 0
AAS 0~3 Black area to switch off the black stretch 0
PWL 0~1 Peak white limiting 0:peak w hite limiting circuit not
active 1:peak white limiting circuit active
SOC 0~1 Soft clip adjust 0
PWLDAC 0~15 Peak white adjust 2
CHSE 0~15 Color degree identifies an intelligent degree 2
TFR 0~1 Transfer ratio
0:no black level shift due to video content
1:black level shift 10 IRE for a white picture
DSK 0~1 Dynamic skin control on/off 0:off 1:on 0
DSA 0~1 Dynamic skin tone angle 0:123 1:117 0
WS 0~1 0
BLS 0~1 Blue stretch mode 0:off 1:on 0
S.IDENT ON/OFF S-VIDEO Identify switchON
M5 IF Vision IF of RF (38/38.9/45.75/58.75) MHZ 38.9MHZ
OIF 0~15 IF compensate 8
FFI 0~1 Fast filter IF -PLL 0
AGCS 0~3 AGC speed 1
1
1
1
0
0
0
13
DCXO 0~3 Crystal load electric capacity compensate 2
FSL 0~1 Forced slicing level for vertical sync 0
SSL 0~1 Slicing level for horizontal sync separator 0:50%
1:30%,direction top sync
GD 0~1 Group delay on CVBSI signal 0:no group delay
correction 1: group delay correction switched on
HP2 0~1 Sync hronization of OSD/TEXT display 0
AKB ON/OFF Black current stabilization OFF
DFL 0~1 Disable flash protection from deflection timer
0:bandpass filter active 1:bandpass filter bypassed
FMWS 0~3 Window select for FM demodulator 0
AGN 0~1 Gain FM demodulator 0:normal operation 1:gain +6
dB
AGNE 0~3 FM sound demodulator outopt signal amplitude 1
AVL ON/OFF Auto volume levelling OFF
AVLE 0~1 AVL function on East-West output pin 0
0
0
0
0
0
0
0
0
0
0
1
14
DSGLS 0~1 Extra gain selection loudspeaker outputs 0:+0 Db
1:+6 Db
NRR 0~1 No red reduction during blue stretch 0
AMLOW 0~1 Audio output signal for AM sound 0
GSSIF 0~1 Extra gain-range SSIF for AM demodulation 0
V.P1 0~100 V.P1 volume of VALUE 10
V.P25 0~100 V.P25 volume of VALUE 45
V.P50 0~100 V.P50 volume of VALUE 70
V.P75 0~100 V.P75 volume of VALUE 85
ON DL0~16 On delay time3 OFF DL 0~7 Off delay time1
ON/OFF MODE 0~1 0
M7 NAT N-USA/PAL N-JPN/PAL N-USA/PAL PAL MAT
ACL 0~1 Automatic color limiting 0:not active 1:active 0
CB 0~1 Chroma bandpass center frequency 0
SBO 0~1 SECAM B-Y blank level offset adjustment 0
BPS 0~1 Bypass of chroma base-band delay line 0:active
bandwidth
Y.P 0~15 Y-delay adjustment fo r PAL signal 8
Y.N 0~15 Y-delay adjustment for NTSC signal 8
Y.AV 0~15 Y-delay adjustment for PAL signal in AV mode 8
Y.SVHS 0~15 Y-delay adjustment for PAL signal in S-video mode 8
PF.P 0~3 PAL Center frequency with postpone adjust 0
PF.N 0~3 NTSC Center frequency with postpone adjust 0
PF.AV 0~3 AV Center frequency with postpone adjust 0
C.PHI.1
M8 S.BRT 0~100 Standard Brightness in pp mode 50
S.CONT 0~100 Stan d ard Contrast in pp mode 75
S.COLOR 0~100 Standard Color in pp mode 50
S.SHARP 0~100 StandardSharpness in pp mode 50
D.BRT 0~100 dynamic Brightness in p p mode 75
D.CONT 0~100 dynamic Contrast in pp mode 100
D.COLOR 0~100 dynamic Color in pp mode 75
D.SHARP 0~100 dynamicSharpness in pp mod e 75
M.BRT 0~100 mild Brightness in pp mode 40
M.CONT 0~100 mild Contrast in pp mode 40
0
0
0
15
M.COLOR 0~100 mild Color in pp mode 40
M.SHARP 0~100 mildSharpness in pp mode 40
W.BRT 0~100 factory adjusts Brightness 50
W.CONT 0~100 factory adjusts Contrast 75
W.COLOR 0~100 factory adjusts Color 0
SC BRT 0~100 Subsidiary Bright Adjustment 50
COOL 0~63 Cool colo r ad justment 8
WARM 0~63 Warm color adjustment 8
M9 AV2 ON/OFF AV2 selection ON
SVHS ON/OFF S-VIDEO selection ON
DVD ON/OFF
AUTO SOUND ON/OFF Auto sound system as auto search ON
BG ON/OFF Sound system of 6.0M selecting ON
I ON/OFF Sound system of 5.5M selecting ON
M ON/OFF Sound system of 4.5M selecting ON
DK ON/OFF Sound system of 6.5M selecting ON
SIF PRI ON/OFF Force sound system as auto search ON
POWER REST0~3 AC power on start selection
BANLANCEON/OFF AV stereo selection (ON:AV STEREO OFF:MONO)OFF
HALFTONEON/OFF Half tone selectOFF
MENU BGON/OFF Menu background selection OFF
IR OPT SANYO/NEC Remote control selection SANYO
KEY OPT SANYO/MEK KEY BOARD selection SANYO
CURTAIN 0~2 CURTAIN selection 2
LOGO ON/OFF Logo selection OFF
TILT ON/OFF TILT selection ON
ASM OPT 0~1 Search speed selection1 V.MUTE P.OFF ON/0~7 Select whether cutoff RGB ouput from solution
DVD(Y U V) selection
whlie power off
ON
1
ON
KEY BOARD:
multiple-choice test(0/1)
0: Control keys input (Max. Limit voltage) ---(MEK KEY BOARD)
Function POWER MENU TV/AV V- V+ P- P+
Voltage 0 0.4125 0.825 1.2375 1.65 2.0625 2.475
1: Control keys input (Max. Limit voltage) –(SANYO KEY BOARD)
Function POWER MENU TV/AV V- V+ P- P+
Voltage 2.2 1.75 0.85 1.3 0.4 0.0
16
4 , LOGO EDIT
This software LOGO is a pair of pleased words and customer to edit 2 kinds, at the M_MODE, long
press[P.P]the key can get into a pair of pleased words editor appearance.
( Operate
Press[1]/[2] keys: The LOGO perpendicular position adjust, [1] adjusts upward, [2] get down
adjustment;
Press[3]/[4] keys: The LOGO level position adjust, [3] is to the left adjustment, [4] rightwards adjusts;
Press[REVIEW]key: Withdraw LOGO editor appearance, the LOGO information remembers EEPROM and
return to M_MODE;
Press again[MENU]the key can get into and can edit LOGO appearance.
( Operate
Press[1]/[2] keys: The LOGO perpendicular position adjust, [1] adjusts upward, [2] get down
adjustment;
Press[3]/[4] keys: The LOGO level position adjust, [3] is to the left adjustment, [4] rightwards adjusts;
Press[5]/[6] keys: The color choice of the LOGO character list, [5] regulate the first color, [6] regulate the
second color;
Press[7]/[8] keys: The LOGO character list size adjust, [7] regulate the first size, [8] regulate the second size;
Press[0] keys:Delete the letter of alphabet of importation
Press[(]/[(]key: The LOGO character list choose(0~9;A~Z;a~z; ":.+-*/@", SPACE);
Press[(]/[(]key: Move cursor;
Press[REVIEW]key: Withdraw LOGO editor appearance, the LOGO information remembers EEPROM and
return to M_MODE;
5. The ZOOM adjust.
At the M_MODE, press[ZOOM]key: Press when screen showed "ZOOM" or"16:9"[VOL+]/[VOL-]the key
regulated ZOOM/16:9 of field.
17
ICs functional description
UOC TDA11105-XXXX/TDA11106-XXXX
SYMBOL PIN DESCRIPTION
IF VO 1
VP2 2 2ND Supply voltage TV processor(+5v)
VCC AUDIO 3 8 volt supply for audio switches(+5V~8V)
PLL IF 4
GND2 5 Gaound 2 for TV processor
DECSDEM 6
FMDEMOUT 7
EHTO 8
AGC 9 Tuner AGC output
IREF 10 Reference current input
VSC 11 Vertical sawtooth capacitor
IF IN2 12 IF input 1
IF IN1 13 IF input 2
VDRA 14 Vertical drive A output
VDRB 15 Vertical drive B output
AVL/EW 16 Automatic volume leveling /EAST-WEST drive output
DECBG 17 Band gap decoupling
SECPLL 18 SECAM PLL decoupling
GND1 19 Ground 1 for TV-processor
PH1LF 20 Phase-1 filter
PH2LF 21 Phase-2 filter
VP1 22 1st supply voltage TV-processor(+5V)
DECDIG 23 decoupling digital supply of TV-processor
XTALOUT 24
XTALIN 25
IR 26
MUTE 27 Sound mute output
TILT/UHF 28
KEY 29 Control keys input *3
BAND2 30 Tuner Band selection output
BAND1 31 Tuner Band selection output
TUNING 32 tuning Voltage (Vt) PWM output
VDDP 33 Supply to periphery-3.3V)
SDA 34 I2C-bus data line
SCL 35 I2C-bus clock line
AV1 36
AV2 37
STANDBY 38 In STAND BY mode, high level (Power OFF).For Power ON this pin will