A.J. Antunes & Co VZN-441V-T5 9700752 User Manual

MANUFACTURING
9700742 9700752
System Tested and Certified by NSF
International and WQA against NSF/ANSI
Standard 42 and 53 for the reduction of:
Standard No. 42: Aesthetic Effects
Nominal Particulate Reduction Class I
Standard No. 53: Health Effects
Cyst Reduction & Turbidity Reduction as
verified and substantiated by test data.
System Tested and Certified by WQA
against NSF/ANSI Standard 372
for lead-free compliance
P/N 1011106 Rev. G 12/13
VZN V SERIES
WATER FILTRATION
VZN-441V, VZN-441V-T5
Owner’s Manual
VZN V SERIES
TABLE OF CONTENTS
Owner Information ...............................................................2
General............................................................................... 2
Warranty Information .......................................................... 2
Service/Technical Assistance ............................................. 3
Important Safety Information ..............................................4
Specifications .......................................................................6
Dimensions......................................................................... 6
Electrical Ratings and Plug Configurations ........................ 6
Replacement Cartridges .................................................... 6
Electrical Cord & Plug Configurations ................................ 6
Performance Data Sheet ......................................................7
Filter Cartridge Capacities.................................................. 7
Performance Claims for Percent Reduction....................... 7
Operation ...............................................................................8
Overview ............................................................................ 8
Manual Flushing ................................................................. 8
Installation .............................................................................9
Unpacking .......................................................................... 9
Equipment Setup ................................................................ 9
Mounting the System ....................................................... 10
Drain Valve Connection .....................................................11
Rinse Valve Connection ................................................... 12
System Inlet Connection .................................................. 12
Filtered Water Permeate Outlet Connection .................... 12
Inlet Water Plumbing ........................................................ 12
Installing a Bypass ........................................................... 13
Starting the Controller ...................................................... 13
Rinsing the Ultra Filter Cartridge...................................... 13
Sanitizing the System and Lines ...................................... 14
Rinsing the Carbon Element and TAC Cartridge ............. 14
Maintenance ........................................................................15
Replacing the Ultra Filter Cartridge.................................. 15
Rinsing and Replacing the Carbon Element .................... 16
Rinsing and Replacing the TAC Cartridge ...................... 17
System Sanitization .......................................................... 17
Changing the Interval Setting ........................................... 18
Resetting the Timer Program ........................................... 18
Check Permeate Tank Air Pre-Charge ............................. 18
Troubleshooting .................................................................19
Replacement Parts .............................................................20
Notes....................................................................................23
Limited Warranty ................................................................24
OWNER INFORMATION
General
The VZN system is an innovative filtration system that uses proprietary multi-bore hollow fiber membranes as well as a carbon element to provide the latest innovation in filtration technology.
This manual provides the safety, installation, and operating procedures for the VZN water filtration system. All information contained in this manual should be read prior to installing and operating the system. Your VZN system is manufactured from the finest materials available and is assembled to strict quality standards. This system has been tested at the factory to ensure dependable trouble-free opera­tion.
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the system arrives damaged, contact the carrier immedi­ately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does NOT extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage from moisture leaking into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the system changes
ownership, be sure this manual accompanies the equipment.
2
P/N 1011106 Rev. H 12/13
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation or opera­tion of your system, contact A.J. Antunes & Co. at 1-630-784- 1000, or toll free in the United States at 1-800-253-2991.
Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specification plate located on the system.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
VZN V SERIES
Suggested replacement period for the Ultra Filter Cartridge is approximately 3 years.
For sales in the state of Iowa:
Seller: Date:
Buyer: Date:
IMPORTANT
A.J. Antunes and Company reserves the right to change specifications and product
design without notice. Such revisions do NOT entitle the buyer to corresponding
changes, improvements, additions, or replacements for previously purchased equipment.
P/N 1011106 Rev. H 12/13
3
VZN V SERIES
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use the following guidelines to safely operate the system:
• Read all instructions before using equipment.
• Install or locate the equipment only for its intended use as described in this manual.
• Do NOT use corrosive chemicals in this equipment.
• Do NOT operate this equipment if it has a damaged cord or plug; if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified person­nel only. Contact A.J. Antunes & Co. for repair.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• This equipment should be supplied with only cold water.
• For installations in Massachusetts, the Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to. The use of saddle valves are not permitted. Please consult your local plumber.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Unplug the power cord before performing any service or maintenance on the unit.
• All electrical connections must be in accordance with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do NOT use an extension cord with this unit.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly quali­fied person.
• This equipment is to be installed to comply with the local plumbing code and any other applicable code.
• Water pressure must not exceed 100 psig (690 kPa). To reduce water pressure, install a water pressure regulator and set to suit the application.
• The trans membrane pressure (inlet pressure minus the permeate water pressure) must not exceed 45 psi (310 kPa).
• A ground fault circuit interrupter (GFCI) must be installed on the circuit to this system.
• When installed on metallic plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this unit.
NOTE: If the inlet water pressure is less than 50 psig (345 kPa), it is recommended that a suitably-sized booster system (outlet pressure 60 psig - 100 psig max (414 kPa ­690 kPa max) be installed.
4
P/N 1011106 Rev. H 12/13
VZN V SERIES
IMPORTANT SAFETY INFORMATION (continued)
Protect from becoming dry
If the membrane dries out, irreversible damage to the Ultra Filter membrane may result. Protect the filter from becoming dry by keeping it wet and sealed at all times.
Protect from freezing
If the Ultra Filter membrane freezes during operation or stor­age, irreversible damage to the membrane and brittle cracking of the cartridge or housing may result.
Protect from direct sunlight or other UV sources
Avoid long-term exposure to direct sunlight or other UV sources. The Ultra Filter should be stored in a dark location.
Protect from high temperatures or abrupt variation in temperature
The maximum operating temperature is 100°F (38°C). Avoid abrupt variations in temperature. Any temperature variation should be made slowly.
Protect from rough handling or dropping
Mechanical damage, external breakage, and/or internal break­age of the filter can result if the system is dropped or bumped. Handle with care at all times during transportation and instal­lation.
Protect from organic solvents and concentrated acids
Prevent any and all contact of the membrane with strong sol­vents, solvents containing chlorine, or concentrated acids. Do NOT use strong solvents or concentrated acids on any plastic parts of the filter system. Examples of some solvents to avoid: acetone, methyl acetate (nail polish remover); hexane (spot removers); turpentine, toluene (paint thinners); dry cleaning solutions, insecticides.
CAUTION
This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
CAUTION
Water Flow Regulator Assemblies are NOT interchange­able. Operating the system with the wrong Water Flow Regulator or without a regulator can damage the sys­tem, cause personal injury, and voids the warranty!
CAUTION
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
A ground fault circuit interrupter (GFCI) must be installed on the circuit to this system.
When installed on metallic plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this unit.
Protect from abrasive material
The membranes must be protected from abrasive materials like shavings left in a pipe. Abrasive materials in contact with the membrane can cause irreversible damage to the mem­brane. All pipes must be flushed clean before installing the fil­ter. All plastic parts of the filter system must be protected from sharp objects like knives, sand paper, or other tools. Cutting or nicking a plastic part can weaken it and cause a leak. Do NOT use abrasive cleansers on any plastic parts.
Protect from water hammer
The system must be protected from shock, pressure surges, or pulsation that may occur inside water pipes. Water ham­mer occurs in pipes when a valve or faucet shuts quickly. Install a water hammer arrestor (pressure vessel containing compressed air separated from the water by a diaphragm) to reduce pressure shock.
P/N 1011106 Rev. H 12/13
5
VZN V SERIES
MAY VA RY
SPECIFICATIONS
Dimensions
VZN-441V-T5VZN-441V
C
Model & Mfg. No.
VZN-441V
9700742
VZN-441V-T5
9700752
A
B
C
Width
(A)
24"
(61 cm)
32 3/4"
(83 cm)
Depth
(B)
10 1/8"
(26 cm)
10 1/8"
(26 cm)
A
B
Height
(C)
49 5/16"
(125 cm)
49 5/16"
(125 cm)
CAUTION
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
Electrical Ratings and Plug Configurations
Model & Mfg. No.
VZN-441V
9700742
VZN-441V-T5
9700752
NOTE: Includes plug adaptors for US, Europe, Australia, and UK.
Volts Watts Amps Hertz
100–240 10 .08 50/60
100–240 10 .08 50/60
Replacement Cartridges
Replacement Part Number
VZN-441V
VZN-441V-T5
VZN-441V
VZN-441V-T5
VZN-441V-T5 TAC-05 Cartridge 7000554
L-440 Ultra Filter 7000412
Carbon Element 7000669
Electrical Cord & Plug Configurations
Kit Model
Number
Description Configuration
DC Power Supply
100 - 240 VAC
0012146
Includes the
4 plug adaptors
below
NOTE: PLUG STYLE
A ground fault circuit interrupter (GFCI) must be installed on the circuit to this system.
When installed on metallic plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this device.
US
NEMA 1-15 (2 pin)
or NEMA 5-15
(3 Pin)
Euro
CEE 7/16
AS/NZS
3112 AUS
(2 Pin)
UK
BS 136 3
6
P/N 1011106 Rev. H 12/13
PERFORMANCE DATA SHEET
VZN V SERIES
Filter Cartridge Capacities
Maximum Operating Pressure 100 psig (690 kPa)
Maximum Operating Temperature 100°F (38°C)
Minimum Operating Temperature 40°F (4°C)
Maximum Trans Membrane Pressure 45 PSI (3.1 Bar)
pH Range 3-10
MWCO 100 kD
NSF/WQA Certified Rated Service Flow:
VZN-441V & VZN-441V-T5 13 gpm (49 l/m)
System Tested and Certified by NSF
International and WQA against NSF/ANSI
Standard 42 and 53 for the reduction of:
Standard No. 42: Aesthetic Effects
Nominal Particulate Reduction Class I
Standard No. 53: Health Effects
Cyst Reduction & Turbidity Reduction
as verified and substantiated by test data.
System Tested and Certified by WQA
against NSF/ANSI Standard 372
for lead-free compliance
Performance Claims for Percent Reduction
Substance Influent
1
cyst
Turbidity 11 ± 1 NTU ≤ 0.5 NTU 99.1%
Particulate Class I
Particles 0.5 to <
1µm
1
based on the use of microspheres or Cryptosporium parvum oocysts
Challenge
Concentration
minimum
50,000/L
at least 10,000
particles /mL
Reduction
Requirement
99.95% 99.95%
≥ 85% N/A
Minimum
Reduction
%
This system has been tested according to NSF/ANSI Standard 42 and 53 for reduction of the substances listed below. The concentration of the indicated substances in water entering the system was reduced to a concentration less than or equal to the permissible limit for water leaving the system, as specified in NSF/ANSI 42 or 53. While testing was per­formed under standard laboratory conditions, actual perfor­mance may vary.
NOTE: The NSF/WQA information provided applies to the Ultra Filter cartridge.
Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. Systems certified for cyst reduction may be used on disinfected waters that may contain fil­terable cysts.
P/N 1011106 Rev. H 12/13
7
VZN V SERIES
Overview
OPERATION
The VZN system operates in two modes:
Normal Operation Mode
Flush Mode
During Normal Operation Mode, water enters the Inlet and flows through the Ultra Filter before exiting the Permeate Outlet as usable product water.
During Flush Mode, the Drain Valve opens and water enter­ing the Inlet flushes and cleans the Ultra Filter membrane by removing any debris collecting on the membrane wall.
The Drain Valve is only powered during Flush Mode.
NOTE: Do NOT unplug the power cord or turn off the sys­tem during Flush Mode. If there is a power outage or the system is unplugged, water will continue to be filtered but the system will NOT flush. This could cause the Ultra Filter to plug prematurely and may reduce the life of the filter.
The flush is automated by the Universal Pulse Controller to last 10 seconds and take place in one-hour intervals. This interval can be changed (see Changing the Interval Setting in the Maintenance section of this manual).
CAUTION
Changing the flush interval may cause the Ultra Filter to plug prematurely and may reduce the life of the filter. Consult the factory for more information.
Ultra Filtration
Cartridge
System
Flush
Solenoid
Valve
(Automatic)
Carbon Element
Housing
Inlet
Ball Valve
(Manual)
(VZN-441V-T5 only)
Figure 1. System Components
Rinse
Ball Valve
(Manual)
Check Valve
Assembly
with Outlet
Pressure Gauge
Outlet
Ball Valve
(Manual)
TAC Cartridge
Housing
Manual Flushing
A manual flush can be activated at any time by pressing the FLUSH button on the Universal Pulse Controller.
When the FLUSH button is pressed, the Flush LED on the controller flashes and the Drain Valve opens for 10 seconds. After flushing is complete, the Drain Valve will close, the Flush LED will stop flashing and the unit will automatically return to Normal Operation Mode.
NOTE: A manual flush will not affect the interval flush setting.
8
P/N 1011106 Rev. H 12/13
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