A.J. Antunes & Co BEV-V 9700924 User Manual

A. J. ANTUNES & CO. www.ajantunes.com 180 Kehoe Blvd., Carol Stream, Illinois 60188
CHILL BEV-V INSTALLATION INSTRUCTIONS (P/N 9700924)
SUGGESTED MATERIALS AND EQUIPMENT NEEDED:
• (10 ft.) 3/4” PVC Pipe
• (4) 3/4” PVC Elbow Fitting
• Multipurpose glue for ABS, PVC, and CPVC
• Tubing Cutter
• PVC Pipe Cutter
• Screwdriver or Drill with Bits
• Channel-Lock Pliers
• Adjustable Wrench
• Measuring Tape
NOTE: Do NOT use copper tubing for the CO2 water line.
General
COLD PLATE
DRINK DISPENSER
ICE
Counter
Pre-Chilled CO
W ater
2
Cold Plate
Drain
If you experience any problems with these instructions, contact the Technical Service Department at 630-784-1000 or toll free in the U.S. at 877-392-7854.
Warranty Information
General Specifications
CO2 Water Connections
Drain Water Connections 3/4” (1.91 cm) PVC fittings
Operating Pressure
Electrical Connections None
3/8” (0.95 cm) barbed fittings with 360° swivel
Min. 30 psi (2.1 kgf/cm²) Max. 150 psi (10.5 kgf/cm²)
Installing the BEV-V
To ensure material compatibility, a multipurpose glue for ABS, PVC, and CPVC must be used. This will ensure a proper bond between the 3/4” PVC and the black ABS Drain Water Inlet.
The BEV-V is furnished with an assortment of plumbing fittings and insulating tape to aid in installation. However, due to the variety of equipment and numerous methods of making connections, all fittings may not be used.
Syrup Lines
CO
Water Outlet
2
(To Cold-Plate)
Drain Water Inlet
(From Cold-Plate)
Drain Water Outlet
(To Floor Drain)
Thermal
Insulation
CO
Filtered
Water
2
Syrup Drain
Floor Drain
Max
Drain
Figure 1. Typical Installation
22 inches
(55 cm)
CO2 Water Inlet
(From Carbonator)
NOTE: Do NOT attach the soda drip tray line to the BEV-V. The excess soda in the drip tray should drain separately to
Figure 2. Specifications Diagram
the floor drain. The BEV-V should only be attached to the cold plate drain line that contains the melted ice water.
Before installing the BEV-V, you must determine how to route the cold plate drain line to the unit. Some dispensers route the cold plate drain line(s) into the syrup drip tray. You will need to separate the cold plate drain water from the drip tray by routing a new drain line underneath the dispenser to the BEV-V (See page 2 for sug-
1. Place the BEV-V unit under the countertop where it is intended to be installed and secure the unit in place with the included mounting straps.
2. Use 3/4” PVC tubing to direct the Drain Water Oulet of the BEV-V unit to the floor drain.
gested manifold assembly to redirect cold plate drain water).
1-877-392-7836 Fax: 630-784-1000 Page 1 of 2 P/N 1011074 Rev. B 11/10
A. J. ANTUNES & CO. www.ajantunes.com 180 Kehoe Blvd., Carol Stream, Illinois 60188
CHILL BEV-V INSTALLATION INSTRUCTIONS (P/N 9700924)
3. Connect the cold plate drain line to the Drain Water Inlet on the BEV-V unit using vinyl tubing or PVC pipe.
NOTE: If using vinyl tubing, make sure there are no pinches or kinks in the tubing.
NOTE: The cold plate drain line should be insulated to keep water as cold as possible before it enters the unit and to prevent condensation.
NOTE: Because the cold plate drain line is gravity fed, you should minimize any obstructions to the flow in the tubing.
4. Turn off the fresh water supply valve.
5. Turn off or unplug the carbonator.
6. Relieve the line pressure by depressing the soda valve.
7. Locate the filtered CO2 water line from the carbonator and connect the line to the BEV-V CO2 Water Inlet.
8. Connect the pre-chilled BEV-V CO2 Water Outlet to the cold plate with an insulated line.
9. Turn on the fresh water supply and the carbonator.
10. Check for any water leaks.
Manifold Assembly to Re-route Cold Plate Melt Water From Tray
This manifold assembly only applies to cold plate drink water dispensers that have the melt water drain lines emptying into the soda overflow tray. For proper installation of the BEV-V, it is necessary to re-route the cold plate drain lines underneath the dispenser and into the BEV-V drain water inlet.
COLD PLATE
DRINK DISPENSER
ICE
Syrup Lines
Soda Overflow
Trough
CO2 Water
Lines
Metal Cold Plate
Drain Nipples
Figure 3. Remove Tubing From Dispenser
Cold-Plate Drain Water
Cold Plate
SUGGESTED MATERIALS NEEDED:
• (2) 1/2” barbed tubing elbows
• (1) 1/2” barbed tubing T connector
• 6 feet 1/2” ID vinyl tubing
• (1) 1/2” tubing clamps
• (2) 1/2” L-shaped tubing turndowns as supplied with some dispensers
To BEV-V
Drain Water Inlet
1. Remove the front service panel to gain access to the cold plate drain line outlets.
2. Remove all existing tubing from the exit points on the cold plate, as shown in Figure 3.
3. Construct a manifold as shown in Figure 4 to re-route the cold plate melt water under the dispenser, following the syrup lines, and under the cabinet to be attached to the BEV-V drain water inlet.
4. Use tubing clamps to secure any tubing connections.
1-877-392-7836 Fax: 630-784-1000 Page 2 of 2 P/N 1011074 Rev. B 11/10
Figure 4. Manifold Construction
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