• This Service Manual is the “Revision Publishing” and replace “Simple Manual”
NSX-AJ800/SZ800<U,LH>, (S/M Code No. 09-012-443-5T1).
• If requiring information about the CD mechanism, see Service Manual of
BZG-5 (S/M Code No. 09-00C-353-3N2).
CD
CASSEIVER
TAPE
MECHANISM
6ZM–3 PR4NM
2ZM–3MK2
PR4NM
BASIC TAPE MECHANISM: 2ZM-3MK2 PR4NM/
6ZM-3 PR4NM
FRONT
SPEAKER
SX–NAJ801CX–NAJ800
SX–WNSZ800CX–NSZ800
SATELLITE
SPEAKER
SX–S85
REMOTE
CONTROLLER
RC–BAS01
S/M Code No. 09-013-443-5R1
REVISION
DATA
Page 2
SPECIFICATIONS
TUNER
FM tuning range:87.5 MHz to 108 MHz
FM usable Sensitivity(IHF):
FM antenna terminals:75 ohms (unbalanced)
AM tuning range:530 kHz to 1710 kHz (10 kHz step)
AM usable sensitivity:350
AM antenna:Loop antenna
AMPLIFIER
Main amplifier<U>
Power output:125 W + 125 W (50 Hz - 20 kHz,
Total
harmonic distortion:
Main amplifier<LH>
Power output:Rated: 120 W + 120 W (6 ohms,
Total
harmonic distortion:
Satellite amplifier<U>
Power output:15 W + 15 W (50 Hz - 20 kHz, THD
Total
harmonic distortion:
Satellite amplifier<LH>
Power output:Rated: 16 W + 16 W (8 ohms, T.H.D.
Total
harmonic distortion:
Input:VIDEO/AUX: 700 mV
Output:FRONT SPEAKERS: 6 ohms or more
THD less than 1%, 6 ohms)
156 W + 156 W (1 kHz, THD less
than 10%, 6 ohms)
0.08% (70 W, 1 kHz, 6 ohms, DIN AUDIO)
T.H.D. 1%, 1kHz)
Reference: 150 W + 150 W (6 ohms,
T.H.D. 10%, 1kHz)
0.08% (70 W, 1 kHz, 6 ohms, DIN AUDIO)
less than 1%, 8 ohms)
18 W + 18 W (1 kHz, THD less than
10%, 8 ohms)
0.2% (7 W, 1 kHz, 8 ohms, DIN AUDIO)
1%, 1kHz)
Reference: 20 W + 20 W (8 ohms,
T.H.D. 10%, 1kHz)
0.2% (7 W, 1 kHz, 8 ohms, DIN AUDIO)
MIC: 1.7 mV (10 kohms)<LH>
STAELLITE SPEAKERS: 8 ohms or more
PHONES: 32 ohms or more
DECK 2: recording/playback x 1,
erase x 1
CD PLAYER
Laser:Semiconductor laser (
D/A converter:1 bit dual
Signal-to-noise ratio:85 dB (1 kHz, 0 dB)
Harmonic distortion:0.05 % (1 kHz, 0 dB)
FRONT SPEAKERS SX-NAJ801 ( only for NSX-AJ800)
Speaker system:3 way, bass reflex (magnetic shielded)
Speaker units:Woofer: 160 mm (63/8 in.) cone
Tweeter: 60 mm (2
Super tweeter: 20 mm (
Impedance:6 ohms
Dimensions (W x H x D): 230 x 324 x 224 mm
( 91/8 x 127/8 x 87/8 in.)
Weight:3.8 kg (8 lbs 6 oz)
FRONT SPEAKERS SX-WNSZ800 ( only for NSX-SZ800)
Speaker system:3 way, Built-in subwoofer (magnetic
shielded type)
Speaker units:Subwoofer: 160 mm cone type
Full range: 100 mm cone type
Super tweeter: 20 mm ceramic type
Impedance:6 ohms
Dimensions (W x H x D): 230 x 324 x 257 mm
Weight:4.8 kg
SATELLITE SPEAKERS SX-S85
Speaker system:Full range (magnetic shielded type)
Speaker units:80 mm cone type
Impedance:8 ohms
Sensitivity:87 dB/W/m
Dimensions (W x H x D): 100 x 325 x 95 mm
( 4 x 127/8 x 33/4 in.)(with pedestal)
100 x 186 x 84 mm
( 4 x 73/8 x 33/8 in.)(without pedestal)
Weight:0.6 kg (1 lbs 5 oz)
GENERAL
Power requirements:120 V AC, 60 Hz<U>
120 V/220 - 230 V/240 V AC
(Switchable), 50 Hz/60 Hz<LH>
Power consumption:140 W<U>, 180 W<LH>
Power consumption
in standby mode:With ECO mode on: 0.6 W
With ECO mode off: 24 W<U>, 26 W<LH>
Dimensions ( W x H x D): 260 x 326 x 345 mm
(101/4 x 127/8 x 135/8 in.)
Weight:8.4 kg (18 lbs 8 oz)<U>, 8.9 kg<LH>
• Design and specifications are subject to change without notice.
Recording system:AC bias
Heads:DECK 1: playback x 1
DECK 2: recording/playback x 1,
erase x 1
• The word "BBE"and the "BBE symbol" are trademarks of BBE
Sound, Inc.
Under license from BBE Sound,Inc.
– 2 –
Page 3
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs laser. Therefore, be sure to follow carefully
the instructions below when servicing.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION.
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30cm FROM THE SURFACE OF THE OBJECTIVE
LENS ON THE OPTICAL PICK-UP BLOCK.
Caution: Invisible laser radiation when
open and interlocks defeated avoid
exposure to beam.
sAdvarsel: Usynlig laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle.
VARNING!
Om apparaten används på annat sätt än vad som
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herin may result in
hazardous radiation exposure.
ATTENTION
L’utillisation de commandes, réglages ou procédures
autres que ceux spécifiés peut entraîner une dangereuse
exposition aux radiations.
ADVARSEL
Usynlig laserståling ved åbning, når sikkerhedsafbrydereer
ude af funktion. Undgå udsættelse for stråling.
This Compact Disc player is classified as a CLASS 1
LASER product.
The CLASS 1 LASER PRODUCT label is located on the
rear exterior.
CLASS 1LASER PRODUCT
KLASSE 1LASER PRODUKT
LUOKAN 1LASER LAITE
KLASS 1LASER APPARAT
Precaution to replace Optical block
(KSS-213F)
Body or clothes electrostatic potential could
ruin laser diode in the optical block. Be sure
ground body and workbench, and use care the
clothes do not touch the diode.
1) After the connection, remove solder shown in
right figure.
PICK-UP ASSY PWB
Solder
– 3 –
Page 4
NOTE ON BEFORE STARTING REPAIR
1. Forced discharge of electrolytic capacitor of power supply block
When repair is going to be attempted in the set that uses relay circuit in the power supply block, electric potential is kept charged across
the electrolytic capacitors (C101, 102) even though AC power cord is removed. If repair is attempted in this condition, secondary defect
can occur.
In order to prevent the secondary trouble, perform the following measures before starting repair work.
Discharge procedure
11
1 Remove the AC power cord.
11
22
2 Connect a discharging resistor at an end of lead wire that
22
has clips at both ends. Connect the other end of the lead
wire to metal chassis.
33
3 Contact the other end of the discharging resistor to the
33
positive (+) side (+VH) of C101. (For two seconds)
44
4 Contact the same end of the discharging resistor as step
44
33
3 to the negative (-) side (-VH) of C102 in the same way.
33
(For two seconds)
55
5 Check that voltage across C101 and C102 has decreased
55
to 1 V or less using a multimeter or an oscilloscope.
Select a discharging resistor referring to the following table.
Charging voltage (V)Discharging
(C101, 102)resistor (Ω)
25-48100387-A00-247-090
49-140220587-A00-232-090
Note: The reference numbers (C101, C102) of the electrolytic capacitors can change depending on the models. Be sure to check the
reference numbers of the charging capacitors on schematic diagram before starting the discharging work.
Rated power (W)Parts number
MAIN C.B
D101
3
C101C102
22
Fig-1
4
2. Check items before exchanging the MICROCOMPUTER
Be sure to check the following items before exchanging the MICROCOMPUTER. Exchange the MICROCOMPUTER after confirming
that the MICROCOMPUTER is surely defective.
2-1. Regarding the HOLD terminal of the MICROCOMPUTER
When the HOLD terminal (INPUT) of the MICROCOMPUTER is “H”, the MICROCOMPUTER is judged to be operating correctly.
When this terminal is “L”, the main power cannot be turned on. Therefore, be sure to check the terminal voltage of the HOLD
terminal before exchange.
When the MICROCOMPUTER is not defective, the HOLD terminal can also go “L” when the POWER AMPLIFIER has any
abnormalities that triggers the abnormality detection circuit on the MAIN C. B. that sets the HOLD terminal to “L”.
• Good or no good judgement of the MICROCOMPUTER
11
1 Turn on the AC main power.
11
22
2 Confirm that the main power is turned on and the HOLD terminal of the MICROCOMPUTER keeps the “H” level or not.
22
33
3 When the HOLD terminal is “L” level, the abnormality detection circuit is judged to be working correctly and the
33
MICROCOMPUTER is judged to be good.
– 4 –
Page 5
In such a case, check also if the POWER AMPLIFIER circuit or power supply circuit has any abnormalities or not.
2-2. Regarding reset
There are cases that the machine does not work correctly because the MICROCOMPUTER is not reset even though the AC power
cord is re-inserted, or the software reset (pressing the STOP key + POWER key) is performed.
When the above described phenomenon occurs, it can lead to wrong judgement as if the MICROCOMPUTER is defective and to
exchange the MICROCOMPUTER. In such a case, perform the forced-reset by the following procedure and check good or no
good of the MICROCOMPUTER.
11
1 Remove the AC power cord.
11
FRONT C.B
18
MICROCOMPUTER
FRONT C.B
22
2 Short both ends of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers.
22
33
3 Connect the AC power cord again. If the MICROCOMPUTER returns to the normal operation, the MICROCOMPUTER is
33
good.
Note: The reference number or MICROCOMPUTER pin number of transistor (Q110) and electrolytic capacitor (C113) can change depending
on the models. Be sure to check the reference numbers on schematic diagram before starting the discharging work.
15
C113
Short with tweezers.
Fig-2-2
C113
%
*
VSS
VDD
MICROCOMPUTER
2-3. Confirmation of soldering state of MICROCOMPUTER
Check the soldering state of the MICROCOMPUTER in addition to the above described procedures. Be sure to exchange the
MICROCOMPUTER after surely confirming that the trouble is not caused by poor soldering but the MICROCOMPUTER itself.
– 5 –
Page 6
DISASSEMBLY INSTRUCTIONS
1. How to Remove PANEL, MOVE ASSY
Remove the outside ornamental parts, CD mechanism,
CABI. FR before starting the following procedure.
1) Remove the FFC (1) and the three screws (2). Then
remove HLDR, MECHA ASSY.
2) Remove the eight screws (1) and remove the PWB. FR (2).
3) Remove the three FFC (1), (2), (3).
4) Remove the two screws (1) and remove the HLDR,
PANEL 2 (2). Then remove PANEL, MOVE 2 ASSY (3).
5) Remove the screw (1) and the HLDR, PANEL (2). Then
remove PANEL, MOVE 1 ASSY (3).
– 6 –
Page 7
2. How to Disassemble PANEL, MOVE 1 ASSY
1) Insert a screwdriver tip into the clearance on top of the
PANEL, MOVE 1 ASSY (1) and remove the PANEL,
MOVE 1 F (3).
2) Remove the claw (1) and remove the PWB, M-OPE
PANEL (2).
3. Note when Re-installing the HLDR, MECHA ASSY
Re-installing the HLDR, MECHA ASSY after the PANEL,
MOVE is closed.
Re-install it in a way that the LEVER SW of the HLDR,
MECHA ASSY is located beneath the PANEL, MOVE 1
ASSY.
C1 87-A12-383-000 CAP,E 3300-65 M 85 IV LELON<U>
C1 87-016-657-090 CAP,E 3300-71<LH>
KANRI
NO.
REF. NO.DESCRIPTIONPART NO.
NO.
C2 87-A12-383-000 CAP,E 3300-65 M 85 IV LELON<U>
C2 87-016-657-090 CAP,E 3300-71<LH>
C3 87-A12-317-080 C-CAP,U 0.1-50 Z F
C4 87-A12-317-080 C-CAP,U 0.1-50 Z F
C5 87-A12-317-080 C-CAP,U 0.1-50 Z F
C226 87-A12-317-080 C-CAP,U 0.1-50 Z F
C227 87-A12-317-080 C-CAP,U 0.1-50 Z F
C228 87-A12-317-080 C-CAP,U 0.1-50 Z F
C241 87-010-831-080 C-CAP,U,0.1-16F
C301 87-012-274-080 CHIP CAP,U 1000P-50B
C631 87-012-281-080 C-CAP,U 3900P-50 B
C632 87-012-281-080 C-CAP,U 3900P-50 B
C633 87-A11-070-080 C-CAP,U 0.033-16 K B
C634 87-A11-070-080 C-CAP,U 0.033-16 K B
C661 87-012-336-080 CAP, CHIP SS 3300 SL
C49 87-012-267-080 C-CAP,U 270P-50 B
C50 87-012-267-080 C-CAP,U 270P-50 B
C141 87-012-278-080 C-CAP,U 2200P-50 B
C142 87-010-785-080 C-CAP,U0.015-25BK
C153 87-A11-058-080 C-CAP,U 0.22-10 K B
Method : Play back the test tape and check that the output level
of the test point is 110 mV ± 3 dB.
5. REC/PB Frequency Response Check (DECK 2)
Settings : • Test tape :TTA–602
• Test point :TP8 (Lch), TP9 (Rch)
• Input signal :8 kHz/1 kHz (-26 dB)
• Adjustment location: SFR451 (Lch)
SFR452 (Rch)
Method :Apply a 1 kHz signal and REC mode. Then adjust
OSC attenuator so that the output level at TP8, TP9
becomes 10 mV. Record and play back
the 1 kHz and 8 kHz signals and adjust SFRs so that
the output of 8 kHz signals becomes 0 dB ± 1 dB with
respect to that of the 1 kHz signal.
6. REC/PB Frequency Response Check (DECK 2)
Settings : • Test tape :TTA–602
• Test point :TP8 (Lch), TP9 (Rch)
• Input signal :8 kHz/1 kHz (-26 dB)
Method :Apply a 1 kHz signal and REC mode. Then adjust
OSC attenuator so that the output level at TP8, TP9
becomes 10 mV. Record and play back
the 1 kHz signals and check that the output is
0 dB ± 2.5 dB.
59 8B-NF7-236-010 HLDR,PWB PNRM R
60 8B-NF7-235-010 HLDR,PWB PNRM F
61 8B-NF7-238-010 HLDR,FAN LOW
62 87-A91-751-010 FAN,DSB0812M-S382 -400MM
A 87-067-703-010 TAPPING SCREW, BVT2+3-10
B 87-067-758-010 BVT2+3-12 W/O SLOT
C 87-721-096-410 QT2+3-10 GLD
D 87-067-688-010 BVTT+3-6
E 87-NF4-224-010 S-SCREW,IT3B+3-8 CU
F 87-067-579-010 TAPPING SCREW, BVT2+3-8
G 87-067-641-010 UTT2+3-8(W/O SLOT)BL
H 87-078-199-010 S-SCREW,ITC+4-10 R
I 87-721-097-410 QT2+3-12 GLD
J 87-B10-315-010 BVIT3B+3-8 R W/O
NO.
COLOR NAME TABLE
Basic color symbolColorBasic color symbolColorBasic color symbolColor
BBlackCCreamDOrange
GGreenHGrayLBlue
LTTransparent BlueNGoldPPink
RRedSSilverSTTitan Silver
TBrownVVioletWWhite
WTTransparent WhiteYYellowYTTransparent Yellow
LMMetallic BlueLLLight BlueGTTransparent Green
LDDark BlueDTTransparent OrangeGMMetallic Green
51 87-A92-195-010 HEAD,RPH HASVH5507A
52 86-ZM3-205-110 SPR-C,RPH S
53 86-ZM3-202-210 BASE,HEAD S
54 82-ZM1-245-210 HLDR,IC
55 86-ZM3-605-110 CONN ASSY,8P -RPB
56 82-ZM1-259-210 SPR-T,PINCH R
57 86-ZM3-201-010 CHAS,HEAD S
58 82-ZM1-269-210 SPR-T,BRG
A 86-ZM3-207-010 S-SCREW,RPH
B 86-ZM3-209-010 S-SCREW,AZIMUTH S
C 86-ZM3-218-110 S-SCREW,EH 2
D 86-ZM3-208-110 S-SCREW,EH
E 87-251-071-410 U+2.6-4
F 80-ZM6-207-010 V+1.6-7
G 86-ZM4-206-010 S-SCREW,AZIMUTH L
H 85-ZM3-202-010 S-SCREW,TG
I 82-ZM3-334-010 PW 2.16-6-0.4
J 80-ZM6-243-010 SH 1.75-3.6-0.5 SLT
K 87-B10-043-010 W-P,0.99-4-0.25 SLT
L 86-ZM3-213-010 S-SCREW,HLDR MOT S
M 87-761-073-410 VFT2+2.6-8 W/O SLOT
N 82-ZM3-222-010 S-SCREW,SHILD PLATE
A 80-ZM6-207-010 V+1.6-7
B 86-ZM4-206-110 S-SCREW,AZIMUTH L
C 85-ZM3-202-010 S-SCREW,TG
D 82-ZM3-222-010 S-SCREW,SHILD PLATE
E 82-ZM3-318-110 S-SCREW W,MOTOR M2
– 43 –
Page 44
GENERAL SPEAKER DISASSEMBLY INSTRUCTIONS (FOR REFERENCE)
Type.1
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Remove the screws of each speaker
unit and then remove the speaker units.
Type.2
Remove the grill frame and four pieces of rubber caps by pulling
out with a flat-bladed screwdriver. Remove the screws from hole
where installed rubber caps. Insert a flat-bladed screwdriver into
the position indicated by the arrows and remove the panel. Remove the screws of each speaker unit and then remove the speaker
units.
Type.4
TOOLS
1 Plastic head hammer
2 (() flat head screwdriver
3 Cut chisel
12 3
How to Remove the PANEL, FR
1.Insert the (() flat head screwdriver tip into the gap
between the PANEL, FR and the PANEL, SPKR. Tap the
head of the (() flat head screwdriver with the plastic
hammer head, and create the clearance as shown in Fig-1.
2.Insert the cut chisel in the clearance, and tap the head of
the cut chisel with plastic hammer as shown in Fig-2, to
remove the PANEL, FR.
Type.3
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Turn the speaker unit to counterclockwise direction while inserting a flat-bladed screwdriver into
one of the hollows around speaker unit, and then remove the speaker
unit. After replacing the speaker unit, install it turning to clockwise
direction until "click" sound comes out.
3.Place the speaker horizontally. Tap head of the cut chisel
with plastic hammer as shown in Fig-3, and remove the
PANEL, FR completely.
Fig-1Fig-2
How to Attach the PANEL, FR
Attach the PANEL, FR to the PANEL, SPKR. Tap the four
corners of the PANEL, FR with the plastic hammer to fit the
PANEL, FR into the PANEL, SPKR completely.