Design and specifications are subject to change without
notice.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to about
350 °C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky , less prone to flo w) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also
be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
2
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
CX-VX5
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
This appliance is
classified as a CLASS 1
LASER product. The
label is located on the
left side of the unit as
viewed from the front.
3
CX-VX5
TABLE OF CONTENTS
1. SERVICE POSITIONS
1-1. DVD Mechanism Block ...................................................... 5
7-6. DVD Mechanism Deck Section-1..................................... 76
7-7. DVD Mechanism Deck Section-2..................................... 77
7-8. DVD Mechanism Deck Section-3..................................... 78
7-9. Base Unit Section .............................................................. 79
8. ELECTRICAL PARTS LIST ........................................80
4
1-1. DVD MECHANISM BLOCK
CX-VX5
SECTION 1
SERVICE POSITIONS
1-2. MICON BOARD
5
CX-VX5
SECTION 2
GENERAL
This section is extracted
from instruction manual.
6
CX-VX5
7
CX-VX5
8
CX-VX5
9
CX-VX5
10
CX-VX5
11
CX-VX5
12
Note : Disassemble the unit in the order as shown below.
SET
3-1.TOP COVER
(Page 14)
CX-VX5
SECTION 3
DISASSEMBLY
3-2.FRONT PANEL ASSY
(Page 15)
3-3.FL BOARD
(Page 16)
3-4.P-KEY BOARD,
RM BOARD
(Page 16)
3-5.F-AV BOARD
(Page 17)
3-8.MECHANISM DECK
(Page 18)
3-12. CHASSIS (TOP)
(Page 20)
3-11. POWER BOARD
(Page 20)
3-7.MICON BOARD
3-9.DMB03 BOARD
3-15. DRIVER BOARD
(Page 22)
3-6.REAR PANEL SECTION
(Page 17)
3-10. AMP BOARD
(Page 19)
(Page 18)
(Page 19)
3-18. BASE UNIT
(Page 24)
3-13. LEVER (LOADING-R/L)
(Page 21)
3-14. LEVER (DISC STOP),
DISC SENSOR LEVER
(Page 22)
3-16. RF BOARD
(Page 23)
3-17. OPTICAL PICK-UP
(Page 23)
3-19. LEVER (BU LOCK)
(Page 24)
3-20. CLOSE LEVER
(Page 25)
3-21. LEVER (DIR),
GEAR (IDL-B)
(Page 25)
3-22. GEAR (IDL-C)
(Page 26)
13
CX-VX5
Note : Follow the disassembly procedure in the numerical order given.
3-1. TOP COVER
2
two
screws
x
4
top cover
6)
(+BTP 3
1
two
screws
(+BTP 3
3
(+BTP 3
x
6)
five
screws
x
6)
14
3-2. FRONT PANEL ASSY
2
5
CN106
4
CN104
2
screw
(+BVTP 3
3
x
CX-VX5
6)
0
I/O board
9
CN108
1
two
screws
(+P 3
x
8)
8
CN105
qh
screw
(+KTP 3
x
6
CN101
7
CN107
qa
CN400
qf
qg
lug
6)
CN501
qk
two claws
ql
front panel assy
qj
screw
(+KTP 3
x
qs
wa
6)
CN503
w;
screw
(+BVTP 3
lug
qd
x
CN50
6)
15
CX-VX5
)
3-3. FL BOARD
claw
1
two
screws
(+P 2.6
x
6)
2
sub chassis
claw
3
two
screws
(+P 2.6
x
6)
3-4. P-KEY BOARD, RM BOARD
3
CN804
2
P-KEY board
1
two
screws
(+P 2.6
x
6)
5
(+P 2.6
4
screw
FL board
x
6
16
6
RM board
4
CN801
3-5. F-AV BOARD
2
two
screws
(+P 2.6
x
6)
3
two
screws
(+P 2.6
x
6)
5
F-AV board
4
connector bracket
1
two
screws
(+KTP 2.6
x
6)
)
CX-VX5
3-6. REAR PANEL SECTION
1
CN901
7
rear panel section
6
(+P 3
2
CN501
screw
x
8)
5
two
(+P 3
screws
x
8)
4
(+P 3
screw
x
8)
3
screw
(+P 3
x
8
17
CX-VX5
s
r
3-7. MICON BOARD
5
CN506
4
CN509
7
two
(+P 3
3
screws
x
8)
CN508
9
CN102
2
CN510
8
MICON board
6
two
(+P 3
1
CN505
screw
x
8)
3-8. MECHANISM DECK
3
two
screws
(+BVTP 3
CN906
1
8
two
screws
(+P 3
x
x
10)
6
CN701
0
mechanism deck
5
CN501
6)
4
2
two
screws
(+BVTP 3
9
mechanism holde
7
two
screws
(+P 3
x
10)
x
6)
18
3-9. DMB03 BOARD
k
d
5
two
screws
(+BVTP 3
x
6)
7
4
two
(+BVTP 3
3
CN107
DMB03 board
screws
6
2
1
x
heat sin
CN106
CN105
CX-VX5
6)
3-10. AMP BOARD
1
CN905
2
CN902
3
screw
(+BVTP 3
x
6)
4
two
screws
(+BVTP 3
5
two
(+BVTP 3
6
x
6)
screws
x
AMP boar
6)
19
CX-VX5
)
3-11. POWER BOARD
2
sheet (barrier)
3
screw
(+BVTP 3
x
1
two
screws
(+BVTP 3
6)
x
6)
4
three
(+BVTP 3
screws
5
POWER board
x
6)
3-12. CHASSIS (TOP)
3
two screws
(+P 2
5
chassis (top)
4
three screws
(+BVTP 2.6
×
10)
1
×
8)
screw
(+BVTP 2.6
2
lever (CL UP2
×
8)
20
3-13. LEVER (LOADING-R/L)
CX-VX5
5
lever (loading-R)
1
spr-T (loading-L)spr-T (loading-R)
4
two hooks
1
2
two hooks
3
lever (loading-L)
PRECAUTION DURING LEVER (LOADING-R/L) INSTALLATION
Align the horizontal position.
lever (loading-L)
Install the
both levers so that they move symmetrically.
lever (loading-R)
21
CX-VX5
)
3-14. LEVER (DISC STOP), DISC SENSOR LEVER
1
gear (cap)
2
gear (IDL-L)
PRECAUTION DURING LEVER (DISC STOP) INSTALLATION
5
two hooks
6
lever (disc stop)
3-15. DRIVER BOARD
3
two claws
4
lever (disc sensor)
hole
hole
Install the lever (disc stop) so that the both holes
are aligned.
2
three screws
(+BVTP 2.6 × 8
chassis (top)
lever (disc stop)
3
Remove soldering
from the two points.
4
motor (pulley) assy
1
belt (MOT)
5
DRIVER board
22
3-16. RF BOARD
)
4
wire (flat type)
(CN002)
5
RF board
CX-VX5
3
wire (flat type)
(CN001)
3-17. OPTICAL PICK-UP
5
(DBU-1)
2
step screw (M)
optical pick-up
3
two insulators
1
2
(CN003)
claw
1
two step screws (M
wire (flat type)
4
insulator
23
CX-VX5
3-18. BASE UNIT
6
base unit
4
floating screw
(+PTPWHM 2.6)
3
spr-E (holder down)
2
lever (CL UP2)
1
screw
(+BVTP 2.6
3-19. LEVER (BU LOCK)
4
lever (BU lock)
1
gear (cap)
2
gear (BU lock)
5
floating screw
(+PTPWHM 2.6)
×
8)
3
three hooks
2
24
3-20. CLOSE LEVER
3
5
claw
close lever
1
washer (3-1-0.4)
2
spr-E (close lever)
4
shaft (disc stop)
CX-VX5
3-21. LEVER (DIR), GEAR (IDL-B)
2
1
spr-E (DIR)
6
Loosen the screw.
retaining ring
9
lever (DIR)
3
pulley (gear)
4
gear (cap)
5
gear (IDL-A)
q;
gear (IDL-B)
8
stopper
7
Hold the release lever
and change the direction.
25
CX-VX5
3-22. GEAR (IDL-C)
1
3
gear (IDL-D)
2
two claws
gear (IDL-F)
7
gear (IDL-C)
6
claw
4
three hooks
5
gear (loading lever)
26
SECTION 4
TEST MODE
CX-VX5
[Version Display Mode]
*The software version is displayed.
Procedure:
1.Press three buttons of X , [PRESET +] and [FUNCTION]
simultaneously for two seconds.
2.The message “MODEL NAME & AREA” is displayed. The
version display mode is activated.
3.Press the [DISPLAY] button. “STR ***” is displayed.
4.Each time the [DISPLAY] button is pressed, the display changes
in the order of DVD, MODEL NAME & AREA and STR.
5.To exit from this mode, press the ?/1 button.
[Key T est Mode]
* Button check
Procedure:
1.Press three buttons of x , [FUNCTION] and Z simultaneously.
2.The message “KEY00 V.OL” is displayed.
3.Each time a button is pressed, “KEY00 V.OL” value increases.
However, once a button is pressed, it is no longer taken into
account.
4.When all buttons are pressed, “KEY12 V.OL” appears and the
number blinking is stopped.
5.To exit from this mode, disconnect the power cord.
[Display T est Mode]
Procedure:
1.Press three buttons of X , [PRESET --] and [FUNCTION]
simultaneously.
2.All segments are turned on.
D
D
BASS
SLEEP
NTSC VF
D
D
D
PL
NIGHT
TRK CHAP ID3 ALBMMONO
TITLE
HMS
DVD SACD PBC
VCD MP3
kHz SHUF PGM
MHz
ALBM
TUNED
[OSD Test Mode]
Procedure:
1.Press the ?/1 button on the main unit or the ?/1 button on
the remote commander to turn the set on.
2.Press two buttons of Z , x and turn the [VOLUME] control
clockwise simultaneously.
3.The message “SERVICE IN” is displayed on the display. The
Test Mode Menu is displayed on the TV screen.
4. To execute each function, select the number on the remote
commander.
5. See the following section for explanation in detail.
6. To exit from this mode, press the ?/1 button.
[Disc Slot Lock]
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure:
1.Turn the set on.
2.Press two buttons of x and Z simultaneously for five seconds.
3.The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure:
1.Press two buttons of x and Z simultaneously for f ive seconds
again.
2.The message “UNLOCKED” is displayed and the slot is
unlocked.
Note : When “LOCKED” is displayed, the slot lock is not released
by turning power on/off with the ?/1 button.
[Repeat Limit Release Mode]
Procedure:
1.Press three buttons of x , [PRESET +] and [FUNCTION]
simultaneously.
1
2.Repeat limit is released.
3.Press the [DISPLAY] button, all segments are turned off.
4.When the [DISPLAY] button is pressed, the display will light
up as follows.
TITLE
NTSC
D
D
PL
NIGHT
CHAPALBMMONO
DVDPBC
V MP3
SHUF
ALBM
5.Press the [DISPLAY] button and confirm the display.
D
BASS
D
D
SLEEP
VF
TRKID3
HMS
SACD
CD
kHzPGM
MHz
TUNED
6.Every pressing of the [DISPLAY] button turns on each segments
in the same order.
7.To exit from this mode, press the ?/1 button.
1
27
CX-VX5
[GENERAL DESCRIPTION]
The T est Mode allows you to make dia gnosis and adjustment easily
using the remote commander and monitor TV. The instructions,
diagnostic results, etc. are given on the on-screen display (OSD).
[TEST DISC LIST]
Use the following test disc on test mode.
TDV-520CSO (DVD-SL): PART No. J-2501-236-A
LUV-P01 (CD):PART No. 4-999-032-01
TDV-540C (DVD-DL):PART No. J-2501-235-A
Note: Do not use exiting test disc for DVD.
[ST ARTING TEST MODE]
1. Press the @/1 button to turn the power on.
2. Press two buttons of Z , x and turn the [VOLUME] control
clockwise simultaneously to enter the test mode.
3. It displays “SERVICE IN” on the fluorescent indicator tube,
and displays the Test Mode Menu on the monitor screen as
follows. (At the bottom of the menu screen, the model name
and revision number are displayed)
Test Mode Menu
0. Syscon Diagnosis
1. Drive Auto Adjustment
2. Drive Manual Operation
3. Mecha Aging
4. Emergency History
5. Mecha Error History
6. Version Information
7. Video Level Adjustment
Exit: POWER Key
Model :xx
Revision :x.xx
4. To execute each function, select the desired menu and press its
number on the remote commander.
5. To release from test mode, press the
power off.
@/1 button and turn the
0-1. All (All items continuous check)
This menu checks all diagnostic items continuously. Normally, all
items are checked successively one after another automatically
unless an error is found, but at a certain item that requires judgment
through a visual check to the result, the following screen is displayed
for the key entry.
• Example display
### Syscon Diagnosis ###
Diag All Check
No.2 Version
2-3. ROM Check Sum
Check Sum = ****
Press NEXT Key to Continue
Press PREV Key to Repeat
For the ROM Check, the check sum calculated by the Syscon is
output, and therefore you must compare it with the specified value
for confirmation.
Following the message, press the [NEXT ] button to go to the
next item, or press the [ PREV] button to repeat the same
operation again.
To quit the diagnosis and return to Check Menu screen, press the
.
>
[RETURN] key on the remote commander to display Check Menu.
• Error occurred
If an error occurred, the diagnosis is suspended and error is displayed.
Press the
diagnosis, or press the [ PREV] button to repeat the same check
where an error occurred, or press the [NEXT ] button to continue
the check from the item next to faulty item.
[RETURN] key on the remote commander to quit the
.
>
[OPERA TING TEST MODE]
0.SYSCON DIAGNOSIS
The same contents as board detail check by serial interface can be
checked from the remote commander operation.
On the Test Mode Menu screen, press [10/0] key on the remote
commander, and the following Check Menu will be displayed.
### Syscon Diagnosis ###
Check Menu
0. Quit
1. All
2. Version
3. EEPROM
4. GPIO
5. SD Bus
6. Video
0-0. Quit
Quit the Syscon Diagnosis and return to the Test Mode Menu.
General Description of Checking Method
Selecting 2 and subsequent items calls the submenu screen of each
item. And selecting 2 and subsequent items executes respective
menus and outputs the results.
For the contents of each submenu, see “Check Items List” as below .
Check Items List:
0-2.Version
0-2-1. All
0-2-2. Revision
0-2-3. ROM Check Sum
0-2-4. Model Type
0-2-5. Region
The revision number of ROM (IC205) that the program for
the DVD system processor (IC206) is stored.
0-2-3. ROM Check Sum
Check sum is calculated. (4 digits hexadecimal number)
28
CX-VX5
0-2-4. Model Type
Model name is displayed. (DAV-SCX)
0-2-5. Region
Model destination code is displayed. (2 digits number)
0-3. EEPROM Check
0-3-1. Sampling Check
EEPROM check at every 64 words.
It compares read data with write data of each address. When
there are discrepancies between two data, it displays error.
0-3-2. Detail Check
EEPROM check at every 1 word.
It compares read data with write data of each address. When
there are discrepancies between two data, it displays error.
0-4. GP I/O Check
Pull up/down setting check of the DVD system processor (IC206)
pin 150, 151 and 154 (for clock setting port).
0-5. SD Bus Check
SD bus data check between DVD decoder (IC701) and D-RAM
(IC706).
0-6. Video Check
Output the color bars for video level adjustment.
1.DRIVE AUTO ADJUSTMENT
On the Test Mode Menu screen, press the [1] key on the remote
commander, and the Adjustment Menu will be displayed.
## Drive Auto Adjustment ##
Adjustment Menu
0. ALL
1. DVD-SL
2. CD
3. DVD-DL
1-1. DVD-SL (single layer)
Press the 1 ke y on the remote commander and insert a DVD single
layer disc following the message. Then the adjustment will be made
through the steps below, then adjusted values will be written to the
EEPROM.
DVD Single Layer Disc Adjustment Steps:
1.Sled tilt reset
2.Disc check memory SL
3.Wait 300 msec
4.Set disc type SL
5.LD on
6.Spindle start
7.Wait 1 sec
8.Focus servo on 0
9.Auto track offset adjust
10. CLVA on
11. Wait 500 msec
12. Tracking on
13. Wait 1 sec
14. Sled on
15. Check CLV on
16. Auto LFO adjust
17. Auto focus offset adjust
18. Auto tilt position adjust
19. Auto focus gain adjust
20. Auto focus offset adjust
21. EQ boost adjust
22. Auto loop filter offset adjust
23. Auto track gain adjust
Search Check
24. 32 track jump forward
25. 32 track jump reverse
26. 500 track jump forward
27. 500 track jump reverse
28.All servo stop
29.EEP copy loop filter offset
1-2. CD
Press the
following the message. Then the adjustment will be made through
the steps below , then adjusted values will be written to the EEPR OM.
[2] key on the remote commander and insert a CD disc
Exit: RETURN
Normally,
DVD (dual layer) in this order . But, individual items can be adjusted
for the case where adjustment is suspended due to an error. In this
mode, the adjustment can be made easily through the operation
following the message displayed on the screen.
The disc used for adjustment must be the one specified for
adjustment.
1-0. ALL
Press the [10/0] key on the remote commander, and the servo set
data in EEPROM will be initialized. Then, 1. DVD-SL disc, 2. CD
disc and 3. DVD-DL disc are adjusted in this order.
Each time one disc was adjusted, it is ejected. Replace it with the
specified disc following the message. You can f inish the adjustment
by pressing the [RETURN] button on the remote commander.
Note: During adjustment of each disc, the measurement for disc type judg-
[10/0] is selected to adjust DVD (single layer), CD and
ment is made. As automatic adjustment does not judge the disc
type unlike conventional models, take care not to insert wrong type
discs. Also, do not give a shock during adjustment.
CD Adjustment Steps
1.Sled tilt rest
2.Disc check memory CD
3.Wait 500 msec
4.Set disc type CD
5.LD on
6.Spindle start
7.Wait 500 msec
8.Focus servo on 0
9.Auto track offset adjust
10. CLVA on
11. Wait 500 msec
12. Tracking on
13. (TC display start)
14. Wait 1 sec
15. Jitter display start
16. Sled ON
17. Check CLV on
18. Auto loop filter offset adjust
19. Auto focus offset adjust
20. Auto focus gain adjust
21. Auto focus offset adjust
22. EQ boost adjust
23. Auto LFO Adjust
29
CX-VX5
24. Auto track gain adjust
Search Check
25. 32Tj forward
26. 32Tj reverse
27. 500Tj forward
28. 500Tj reverse
29. All servo stop
1-3. DVD-DL (dual layer)
Press the [3] key on the remote commander and insert a DVD dual
layer disc following the message. Then the adjustment will be made
through the steps below, then adjusted values will be written to the
EEPROM.
DVD Dual Layer Disc Adjustment Steps:
1.Sled tilt reset
2.Disc check memory DL
3.Wait 500 msec
4.Set disc type DL
5.LD on
6.Spindle start
7.Wait 1 sec
Layer 1 Adjust
8.Focus servo on 0
9.Auto track offset adjust
10. CLVA on
11. Wait 500 msec
12. Tracking on
13. Wait 500 msec
14. Sled on
15. Check CLV lock
16. Auto loop filter offset adjust, Auto focus adjust
17. Auto focus gain adjust
18. Auto focus offset adjust
19. EQ boost adjust
20. Auto loop filter offset adjust
21. Auto Track Gain Adjust
Search Check
22. 32 track jump forward
23. 32 track jump reverse
24. 500 track jump forward
25. 500 track jump reverse
Layer 0 Adjust
26. Focus jump (L1 t L0)
27. Auto track offset adjust L0
28. CLVA on
29. Wait 500 msec
30. Tracking on
31. Wait 500 msec
32. Sled on
33. Check CLV lock
34. Auto focus filter offset adjust
35. Auto Focus Adjust
36. Auto focus gain adjust
37. Auto focus offset adjust
38. EQ boost adjust
39. Auto Loop Filter Offset
40. Auto track gain adjust
Search Check
41. 32 track jump forward
42. 32 track jump reverse
43. 500 track jump forward
44. 500 track jump reverse
Layer Jump Check
45. Layer jump (L0 ? L1)
46. Layer jump (L1 ? L0)
47. All servo stop
2.DRIVE MANUAL OPERA TION
Note: This mode is used for design, and not used in service fundamen-
tally.
On the Test Mode Menu screen, press the [2] key on the remote
commander, and the Operation Menu will be displayed. For the
manual operation, each servo on/off control and adjustment can be
executed manually.
## Drive Manual Operation ##
Operation Menu
1. Disc Type
2. Servo Control
3. Track/Layer Jump
4. Non EEPROM Write Adjust
5. EEPROM Write Adjust
6. Memory Check
7. Disc Check Memory
8. Error Rate Display
9. SACD Water Mark
Exit: RETURN
In using the manual operation menu, take care of the following
points. These commands do not provide protection, thus requiring
correct operation. The sector address or time code field is displayed
when a disc is loaded.
Note:
1. Set correctly the disc type to be used on the Disc Type screen.
2. In case of an alarm, immediately press the x button to stop the
servo operation, and press the @/1 button to turn the power off.
Basic operation:
(controllable from front panel or remote commander)
@/1:Power OFF (release the Test Mode)
x: Servo stop
A: Stop and eject
[RETURN]: Return to Operation Menu or Test
Mode Menu
[ PREV], [NEXT ] :Transition between sub modes of menu
>.
[1] to [9], [10/0]: Selection of menu items
Cursor o/
O
: Increase/Decrease in manually
adjusted value
30
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