AIWA AZG 1 data 5 Service Manual

AZG-1

English

SERVICE MANUAL

CD-R/RW MECHANISM

ZD8RNM
ZD8RDC
ZD8RNDC
ZD8RMDM
YZD8RDCM
ZD8RNDJM
ZD8RNDJC

BASIC CD MECHANISM:KSM-880CAB

TYPE

S/M Code No. 09-001-335-3NA

DATA

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

CLASS 1
KLASSE 1
LUOKAN 1
KLASS 1

LASER PRODUCT
LASER PRODUKT
LASER LAITE
LASER APPARAT

This set employs laser. Therefore, be sure to follow carefully the
instructions below when servicing.

WARNING!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT
WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 30cm FROM THE
SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL
PICK-UP BLOCK.

Caution: Invisible laser radiation when
open and interlocks defeated avoid expo­sure to beam.
Advarsel:Usynling laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainit­ulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylit­tävälle näkymättömälle lasersäteilylle.

CAUTION

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.

ATTENTION

L'utilisation de commandes, réglages ou procédures autres que
ceux spécifiés peut entraîner une dangereuse exposition aux
radiations.

ADVARSEL!

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude
af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1 LASER
product.
The CLASS 1 LASER PRODUCT label is located on the rear
exterior.

VARNING!

Om apparaten används på annat sätt än vad som specificeras i
denna bruksanvising, kan användaren utsättas för osynling
laserstrålning, som överskrider gränsen för laserklass 1.

Precaution to replace Optical block

Body or clothes electrostatic potential could ruin
laser diode in the optical block. Be sure ground
body and workbench, and use care the clothes
do not touch the diode.

1) After the connection, remove solder shown in
the figure below.

Solder

2

How to Adjust the Rotating Phase of the
Gear, Main Cam

1) Push down the hooking catch of the CHAS. MECH, and
remove the TRAY.

2) Align the arrow mark of the Gear, Main Cam with the black
round mark of the CHAS, MECHA as shown below.

3) Confirm that the Slide, Mech Cam is located in the right
position, then insert the TRAY gently.

Caution: If the rotating phase of the Gear, Main Cam is

incorrectly adjusted, the chucking operation and
tray movement will have malfunction.

Align the arrow 2 mark with the black
round • mark.

3

ELECTRICAL MAIN PARTS LIST

REF. NO PART NO. KANRI DESCRIPTION

NO.

IC
87-A21-381-040 C-IC,LA9235M

87-A21-591-010 C-IC,LC78641NE-D
87-A21-414-010 IC,BA5927S

TRANSISTOR

87-026-609-080 TR,KTA1266GR
87-A30-076-080 C-TR,2SC3052F
87-A30-497-080 TR,2SA1980Y/G
87-A30-087-080 C-FET,2SK2158
87-026-237-080 CHIPTR,DTC124XK

<YZD8RDCM,ZD8RDC,ZD8RMDM>

87-A30-075-080 C-TR,2SA1235F<EXCEPT ZD8RNM>

DIODE
87-A40-270-080 C-DIODE,MC2838

87-070-136-080 ZENER,MTZJ5.1B
87-A40-003-080 ZENER,MTZJ4.3A
87-A40-337-080 ZENER,MTZJ6.8B
87-A40-313-080 C-DIODE,MC2840

3CD C.B

C1 87-010-374-080 CAP,E 47-10
C2 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C2 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C3 87-010-260-080 CAP, ELECT 47-25V
C4 87-010-260-080 CAP, ELECT 47-25V

C5 87-010-197-020 CHIP CAPACITOR,0.01-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C5 87-010-197-080 CHIP CAPACITOR,0.01-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C6 87-010-405-080 CAP, ELECT 10-50V
C7 87-010-263-080 CAP, ELECT 100-10V
C8 87-012-349-080 C-CAP,S 1000P-50 CH

C10 87-010-546-080 CAP,E 0.33-50
C11 87-010-401-080 CAP, ELECT 1-50V
C13 87-010-321-020 C-CAP,S 82P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C13 87-010-321-080 C-CAP,S 82P-50 J CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C15 87-010-197-080 CHIP CAPACITOR,0.01-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C15 87-010-197-020 CHIP CAPACITOR,0.01-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C16 87-010-260-080 CAP, ELECT 47-25V
C101 87-010-992-080 C-CAP,S 0.047-25 B
C102 87-010-401-080 CAP, ELECT 1-50V
C103 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C103 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C104 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C104 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C105 87-010-260-080 CAP, ELECT 47-25V
C106 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C106 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C107 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C107 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C108 87-010-186-020 CAP,CHIP 4700P

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C108 87-010-186-080 CAP,CHIP 4700P

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

REF. NO PART NO. KANRI DESCRIPTION

NO.

C109 87-010-992-080 C-CAP,S 0.047-25 B
C110 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C110 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C111 87-010-260-080 CAP, ELECT 47-25V
C112 87-010-197-020 CHIP CAPACITOR,0.01-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C112 87-010-197-080 CHIP CAPACITOR,0.01-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C114 87-010-260-080 CAP, ELECT 47-25V
C115 87-010-197-080 CHIP CAPACITOR,0.01-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C115 87-010-197-020 CHIP CAPACITOR,0.01-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C116 87-010-260-080 CAP, ELECT 47-25V
C117 87-010-197-020 CHIP CAPACITOR,0.01-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C117 87-010-197-080 CHIP CAPACITOR,0.01-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C118 87-010-263-080 CAP, ELECT 100-10V
C119 87-015-819-080 CAP,0.01
C120 87-010-312-020 C-CAP,S 15P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C120 87-010-312-080 C-CAP,S 15P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C121 87-010-312-080 C-CAP,S 15P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C121 87-010-312-020 C-CAP,S 15P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C122 87-010-404-080 CAP, ELECT 4.7-50V
C123 87-010-197-020 CHIP CAPACITOR,0.01-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C123 87-010-197-080 CHIP CAPACITOR,0.01-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C124 87-010-401-080 CAP, ELECT 1-50V
C126 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C126 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C128 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C128 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C130 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C130 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C132 87-010-405-080 CAP, ELECT 10-50V
C133 87-010-314-020 C-CAP,S 22P-50V

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C133 87-010-314-080 C-CAP,S 22P-50V

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C135 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT YZD8RDCM,ZD8RNM,ZD8RMDM>
C151 87-010-405-080 CAP, ELECT 10-50V
C152 87-010-405-080 CAP, ELECT 10-50V
C192 87-012-349-080 C-CAP,S 1000P-50 CH

C193 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C193 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C201 87-A10-730-080 CAP,E 1000-16 SMG

<EXCEPT YZD8RDCM,ZD8RDC>

C202 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C202 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C204 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C204 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C205 87-010-405-080 CAP, ELECT 10-50V
C206 87-010-405-080 CAP, ELECT 10-50V
C207 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

4

REF. NO PART NO. KANRI DESCRIPTION

NO.

C207 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C301 87-010-382-080 CAP, ELECT 22-25V
C302 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C302 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C303 87-010-260-080 CAP, ELECT 47-25V

C401 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C401 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C402 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C402 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C403 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C403 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C404 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C404 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C405 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>

C405 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C406 87-010-322-080 C-CAP,S 100P-50 CH

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
C406 87-010-322-020 C-CAP,S 100P-50 CH

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C407 87-010-405-080 CAP, ELECT 10-50V
C454 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>

C454 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNM,ZD8RNDJM,ZD8RMDM>
C601 87-010-260-080 CAP, ELECT 47-25V<EXCEPT ZD8RNM>

C602 87-010-196-020 CHIP CAPACITOR,0.1-25

<ZD8RNDJM,ZD8RMDM>

C602 87-010-196-080 CHIP CAPACITOR,0.1-25

<EXCEPT ZD8RNM,ZD8RNDJM,ZD8RMDM>
CN1 87-A60-429-010 CONN,16P H TOC-A
CN201 84-ZG1-648-010 CONN ASSY,6P

REF. NO PART NO. KANRI DESCRIPTION

CN202 87-A60-130-010 CONN,5P V
CN501 84-ZG1-647-010 CONN ASSY,2P

CN601 87-009-345-010 CONN,2P PH V<ZD8RMDM>
CON401 87-099-030-010 CONN,13P 6216H
FB601 87-008-372-080 FLTR,EMI BL01 RN1<ZD8RMDM>

FB602 87-008-372-080 FLTR,EMI BL01 RN1<EXCEPT ZD8RNM>
LED601 87-A40-558-010 LED,SLZ-8128A-01-A<EXCEPT ZD8RNM>
M201 87-045-383-010 MOT,M9I50T28-2

M201 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)
SW201 87-036-109-010 SW,MICRO SPPB61

SW202 87-036-109-010 SW,MICRO SPPB61
X101 87-A70-046-010 VIB,XTAL 16.934MHZ

LED. C.B <YZD8RDCM,ZD8RDC,ZD8RMDM>
LED501 87-A40-263-080 LED,SLH-56PCT31 GRN
LED502 87-A40-263-080 LED,SLH-56PCT31 GRN

LED503 87-A40-268-080 LED,SLH-56DCT31 ORN
LED504 87-A40-268-080 LED,SLH-56DCT31 ORN

T-T C.B
C401 87-018-214-080 CAP TC U 0.1-50F

CON401 86-NFZ-675-010 CONN,5P H 6216-11H
M401 87-045-364-010 MOTOR(BCH3B14)
PS401 87-026-573-010 SNSR,PHOTO GP1S53V

MOTOR C.B
PIN3 91-564-722-110 CONN,PIN 6P

SW1 91-572-085-110 LEAF SWITCH

NO.

<YZD8RDCM,ZD8RDC,ZD8RMDM>

<EXCEPT YZD8RDCM,ZD8RNM,ZD8RMDM>

<YZD8RDCM,ZD8RNM,ZD8RMDM>

<YZD8RDCM,ZD8RDC,ZD8RMDM>

<YZD8RDCM,ZD8RDC,ZD8RMDM>
<YZD8RDCM,ZD8RDC,ZD8RMDM>
<YZD8RDCM,ZD8RDC,ZD8RMDM>

• Regarding connectors, they are not stocked as they are not the initial order items.

The connectors are available after they are supplied from connector manufacturers upon the order is received.

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

88

A

Resistor Code

Chip resistor

Wattage Type Tolerance
1/16W 1005 5% CJ

1/16W
1/10W

1/8W

1608
2125

3216

5%
5%

5%

Symbol

Figure

Value of resistor

CJ
CJ

CJ

5

Form

L

W

Dimensions (mm)

LW t

1.0 0.5 0.35 104

t

1.6 0.8 0.45
2 1.25 0.45

1.6

0.55

3.2

Resistor Code

108
118

128

: A
: A

TRANSISTOR ILLUSTRATION

C

B

EECB

2SA1235F
2SC3052F

2SA1980Y/G
KTA1266GR

DTC124XK

D

G

S

2SK2158

6