AIWA AZG 1 data 4 Service Manual

AZG-1
English
SERVICE MANUAL
CD-R/RW MECHANISM
TYPE
ZD3RNDM
ZD3RDM
YZD3RNDM
YZD3RDM
ZD3RN1DM
YZD3RNMDM
YZD3RMDM
ZD3RMDM
ZD3RMDJM
YZD3RNDCM
YZD3RDCM
ZD4RDC
BASIC CD MECHANISM:3ZG-2 E3
KSM-2131FAM
BASIC CD MECHANISM
3ZG-2 E3
KSM-2131 FAM
S/M Code No. 09-001-335-3N8
DATA
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
CLASS 1 KLASSE 1 LUOKAN 1 KLASS 1
LASER PRODUCT LASER PRODUKT LASER LAITE LASER APPARAT
This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing.
WARNING!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
Caution: Invisible laser radiation when open and interlocks defeated avoid expo­sure to beam. Advarsel:Usynling laserståling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainit­ulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylit­tävälle näkymättömälle lasersäteilylle.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
ATTENTION
L'utilisation de commandes, réglages ou procédures autres que ceux spécifiés peut entraîner une dangereuse exposition aux radiations.
ADVARSEL!
Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude af funktion. Undgå udsættelse for stråling.
This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior.
VARNING!
Om apparaten används på annat sätt än vad som specificeras i denna bruksanvising, kan användaren utsättas för osynling laserstrålning, som överskrider gränsen för laserklass 1.
Precaution to replace Optical block (KSS-213F)
Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode.
1) After the connection, remove solder shown in the right figure.
2
How to Adjust the Rotating Phase of the Gear, Main Cam
1) Push down the hooking catch of the CHAS. MECH, and remove the TRAY.
2) Align the arrow mark of the Gear, Main Cam with the black round mark of the CHAS, MECHA as shown below.
3) Confirm that the Slide, Mech Cam is located in the right position, then insert the TRAY gently.
Caution: If the rotating phase of the Gear, Main Cam is
incorrectly adjusted, the chucking operation and tray movement will have malfunction.
Align the arrow 2 mark with the black round • mark.
3
ELECTRICAL MAIN PARTS LIST
REF. NO PART NO. KANRI DESCRIPTION
NO.
IC 87-A21-381-040 C-IC,LA9235M
87-A21-591-010 C-IC,LC78641NE-D 87-A21-414-010 IC,BA5927S
TRANSISTOR
87-026-609-080 TR,KTA1266GR 87-A30-076-080 C-TR,2SC3052F 87-026-214-080 TR,DTA114YS (0.3W) 87-A30-515-080 TR,2SA1979 O/Y 87-A30-087-080 C-FET,2SK2158
87-026-237-080 CHIP-TR,DTC124XK
<EXCEPT ZD3RN1DM,YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
87-A30-075-080 C-TR,2SA1235F
DIODE 87-A40-270-080 C-DIODE,MC2838
87-070-136-080 ZENER,MTZJ5.1B 87-A40-003-080 ZENER,MTZJ4.3A 87-A40-337-080 ZENER,MTZJ 6.8B 87-A40-313-080 C-DIODE,MC 2840
3CD C.B C1 87-010-374-080 CAP, ELECT 47-10V
C2 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C2 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C3 87-010-260-080 CAP, ELECT 47-25V C4 87-010-260-080 CAP, ELECT 47-25V
C5 87-010-197-020 C-CAP,S 0.01-25 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C5 87-010-197-080 CAP, CHIP 0.01 DM
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C6 87-010-405-080 CAP, ELECT 10-50V C7 87-010-263-080 CAP, ELECT 100-10V C8 87-012-349-080 C-CAP,S 1000P-50 CH
C10 87-010-546-080 CAP, ELECT 0.33-50V C11 87-010-401-080 CAP, ELECT 1-50V C13 87-010-321-020 C-CAP,S 82P-50 CH
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C13 87-010-321-080 CHIP CAPACITOR,82P(J)
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C15 87-010-197-020 C-CAP,S 0.01-25 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C15 87-010-197-080 CAP, CHIP 0.01 DM
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C16 87-010-260-080 CAP, ELECT 47-25V C101 87-010-992-080 C-CAP,S 0.047-25 B C102 87-010-401-080 CAP, ELECT 1-50V C103 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C103 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C104 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C104 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C105 87-010-260-080 CAP, ELECT 47-25V C106 87-010-322-080 C-CAP,S 100P-50 CH
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C106 87-010-322-020 C-CAP,S 100P-50 CH
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C107 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C107 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C108 87-010-186-020 C-CAP,S 4700P-50 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C108 87-010-186-080 CAP,CHIP 4700P
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
REF. NO PART NO. KANRI DESCRIPTION
NO.
C109 87-010-992-080 C-CAP,S 0.047-25 B C110 87-010-322-080 C-CAP,S 100P-50 CH
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C110 87-010-322-020 C-CAP,S 100P-50 CH
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C111 87-010-260-080 CAP, ELECT 47-25V C112 87-010-197-020 C-CAP,S 0.01-25 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C112 87-010-197-080 CAP, CHIP 0.01 DM
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C114 87-010-260-080 CAP, ELECT 47-25V C115 87-010-197-020 C-CAP,S 0.01-25 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C115 87-010-197-080 CAP, CHIP 0.01 DM
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C116 87-010-260-080 CAP, ELECT 47-25V
C117 87-010-197-020 C-CAP,S 0.01-25 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C117 87-010-197-080 CAP, CHIP 0.01 DM
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C118 87-010-263-080 CAP, ELECT 100-10V C119 87-015-819-080 CAPACITOR,0.01 C120 87-010-312-080 C-CAP,S 15P-50 CH
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C120 87-010-312-020 C-CAP,S 15P-50 J CH
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C121 87-010-312-080 C-CAP,S 15P-50 CH
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C121 87-010-312-020 C-CAP,S 15P-50 J CH
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C122 87-010-404-080 CAP, ELECT 4.7-50V C123 87-010-197-020 C-CAP,S 0.01-25 B
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C123 87-010-197-080 CAP, CHIP 0.01 DM
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C124 87-010-401-080 CAP, ELECT 1-50V C126 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C126 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C128 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C128 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C130 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C130 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C132 87-010-405-080 CAP, ELECT 10-50V C133 87-010-314-020 C-CAP,S 22P-50 CH
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C133 87-010-314-080 C-CAP,S 22P-50V
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C135 87-A11-088-080 CAP,TC U 100P-50 J CH C151 87-010-405-080 CAP, ELECT 10-50V C152 87-010-405-080 CAP, ELECT 10-50V C192 87-012-349-080 C-CAP,S 1000P-50 CH
C193 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C193 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C201 87-A10-730-080 CAP,E 1000-16 SMG C202 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C202 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C204 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
C204 87-010-196-080 CHIP CAPACITOR,0.1-25
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C205 87-010-405-080 CAP, ELECT 10-50V C206 87-010-405-080 CAP, ELECT 10-50V C207 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
4
REF. NO PART NO. KANRI DESCRIPTION
C207 87-010-196-080 CHIP CAPACITOR,0.1-25 C301 87-010-382-080 CAP, ELECT 22-25V
C302 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
C302 87-010-196-080 CHIP CAPACITOR,0.1-25 C303 87-010-260-080 CAP, ELECT 47-25V
C401 87-010-322-020 C-CAP,S 100P-50 CH C401 87-010-322-080 C-CAP,S 100P-50 CH C402 87-010-322-020 C-CAP,S 100P-50 CH
C402 87-010-322-080 C-CAP,S 100P-50 CH C403 87-010-322-020 C-CAP,S 100P-50 CH
C403 87-010-322-080 C-CAP,S 100P-50 CH C404 87-010-322-080 C-CAP,S 100P-50 CH
C404 87-010-322-020 C-CAP,S 100P-50 CH C405 87-010-322-020 C-CAP,S 100P-50 CH C405 87-010-322-080 C-CAP,S 100P-50 CH
C406 87-010-322-020 C-CAP,S 100P-50 CH C406 87-010-322-080 C-CAP,S 100P-50 CH
C407 87-010-405-080 CAP, ELECT 10-50V C454 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
C454 87-010-196-080 CHIP CAPACITOR,0.1-25
C601 87-010-260-080 CAP, ELECT 47-25V C602 87-010-196-020 C-CAP,S 0.1-25 Z F GRM
C602 87-010-196-080 CHIP CAPACITOR,0.1-25 CN1 87-A60-429-010 CONN,16P H TOC-A
CN201 84-ZG1-648-010 CONN ASSY,6P<ZD4RDC>
CN201 87-099-199-010 CONN,6P 6216 H<EXCEPT ZD4RDC> CN202 87-A60-130-010 CONN,5P V FE CN301 87-A60-154-010 CONN,6P H FE CN601 87-009-345-010 CONN,2P PH H
CON401 87-099-030-010 CONN,13P 6216H
NO.
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> <YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> <EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>
<YZD3RMDM,YZD3RNMDM,ZD3RMDM,ZD3RMDJM>
FB601 87-008-372-080 FILTER, EMI BL OIRNI FB602 87-008-372-080 FILTER, EMI BL OIRNI
LED601 87-A40-558-010 LED,SLZ-8128A-01-A M201 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)
M201 87-045-383-010 MOT,M9I50T28-2<ZD4RDC> SW201 87-036-109-010 PUSH SWITCH
SW202 87-036-109-010 PUSH SWITCH X101 87-A70-046-010 VIB,XTAL 16.934MHZ
LED C.B
LED501 87-A40-263-080 LED,SLH-56PCT31 GRN LED502 87-A40-263-080 LED,SLH-56PCT31 GRN
LED503 87-A40-268-080 LED,SLH-56DCT31 ORN LED503 87-A40-263-080 LED,SLH-56PCT31 GRN<ZD4RDC>
LED504 87-A40-268-080 LED,SLH-56DCT31 ORN
T-T C.B
C401 87-A11-148-080 CAP,TC U 0.1-50 Z F CON401 86-NFZ-675-010 CONN,5P H 6216-11H M401 87-045-364-010 MOTOR(BCH3B14) PS401 87-026-573-010 SNSR,PHOTO GP1S53V
DRIVE C.B<EXCEPT ZD4RDC> M1 87-045-358-010 MOT,RF-310TA 43<EXCEPT ZD4RDC>
M2 87-045-356-010 MOT,RF-310TA 30<EXCEPT ZD4RDC> PIN3 87-A60-086-010 CONN,6P H6216-11<EXCEPT ZD4RDC> SW1 87-A90-042-010 SW,LEAF MSW-17310MVP0
MOTOR C.B<ZD4RDC> M2 9X-262-513-210 SLED MOTOR<ZD4RDC>
PIN3 91-564-722-110 CONNECTOR 6P<ZD4RDC> SW1 91-572-085-110 LEAF SW<ZD4RDC>
REF. NO PART NO. KANRI DESCRIPTION
NO.
<YZD3RMDM,YZD3RNMDM,ZD3RMDM,ZD3RMDJM>
<EXCEPT ZD4RDC>
<YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF>
<YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF>
<YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF> <YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF>
<EXCEPT ZD3RN1DM,YZD3RNDCM,ZD3RNDM,YZD3RNDM>
<EXCEPT ZD4RDC>
• Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
5
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
88
A
Resistor Code
Chip resistor
Wattage Type Tolerance 1/16W 1005 5% CJ
1/16W 1/10W
1/8W
1608 2125
3216
5% 5%
5%
TRANSISTOR ILLUSTRATION
Symbol
CJ CJ
CJ
Figure
Value of resistor
Form
L
Dimensions (mm)
t
W
0.55
Resistor Code
108 118
128
LW t
1.0 0.5 0.35 104
1.6 0.8 0.45 2 1.25 0.45
3.2
1.6
: A : A
D
G
B
S
2SK2158 DTA114YS
2SA1235F
C
E
ECB
2SC3052F
ECB
2SA19790/Y KTA1266GR
6
BLOCK DIAGRAM
LC78641NE-D
XOUT
XIN
RCHO
LVSS,
RVSS
LCHO
RVDD
TDO
ZD3RNMDM
ZD3RMDM
YZD3RMDM
ZD3RMDJM
ZD4RDC
MODEL
CD MECHANISM EXCEPT ZD4RDC: 3ZG-2E3 ZD4RDC: KSM-2131FAM
KSS-213F
PIN3
DRIVE C.B (EXCEPT ZD4RDC) MOT OR C.B (ZD4RDC)
CON
401
87
*:
LED501, 502 LED503, 504
EXCEPT ZD4RDC
ZD3RDM YZD3RDM ZD3RMDM YZD3RMDM ZD3RMDJM ZD3RDCM YKZD3RDF ZD4RDC MODEL
*
ZD4RDC
WIRING
1
234567
8
9
10
11 12 13
14
ZD4RDC MODEL
EXCEPT ZD4RDC MODEL
A
B
C
TO MOTOR C.B PIN3
ZD4RDC MODEL
D
TO DRIVE C.B
EXCEPT ZD4RDC MODEL
PIN3
E
KSS-213F
F
ZD3RDM YZD3RDM ZD3RMDM YZD3RMDM
G
H
ZD3RMDJM ZD3RDCM YKZD3RDF ZD4RDC MODEL
ZD3RDM YZD3RDM ZD3RMDM YZD3RMDM ZD3RMDJM ZD3RDCM YKZD3RDF MODEL
I
J
ZD3RNMDM ZD3RMDM YZD3RMDM ZD3RMDJM ZD4RDC MODEL
K
109
SCHEMATIC DIAGRAM
IC101
LC78641NE-D
ZD3RNMDM ZD3RMDM YZD3RMDM ZD3RMDJM ZD4RDC MODEL
VDD/2V
M201
MOVE
3.6V
2SA19790/Y
2SA19790/Y
2SA19790/Y
2SA19790/Y
2SA19790/Y
ZD3RDM YZD3RDM ZD3RMDM YZD3RMDM ZD3RMDJM ZD3RDCM YKZD3RDF ZD4RDC MODEL
EXCEPT ZD4RDC: 3ZG-2E3
ZD4RDC: KSM-2131 FAM
KSS-213F
CONN 6P (EXCEPT ZD4RDC) CONN ASSY 6P (ZD4RDC)
DRIVE C.B (EXCEPT ZD4RDC) MOTOR C.B (ZD4RDC)
*:
LED501 LED502 R503 LED504 LED503
R504
SLH-56PCT31GRN 150 1/8W
SLH-56DCT31ORN SLH-56DCT31ORN SLH-56PCT31GRN 150 1/8W
1211
EXCEPT ZD4RDC
*
*
ZD4RCD
TEST MODE
1. How to Start the CD Test Mode
While pressing the CD function key, connect the AC power plug to wall outlet. The test mode starts up and “CD TEST” appears on the display.
2. How to Exit the CD Test Mode
Press the POWER button or disconnect the AC power plug from wall outlet. * When any function key other than PLAY is pressed during playback, the test mode is canceled.
*1 ...... When the focus search keeps running for 10 minutes or longer continuously, the driver IC heats up, and the protective circuit works
so that the machine may stops operating. In this case, turn off the main power, wait for a while and restart the machine.
*2 ...... Do not keep pressing the FF or RWD button while the pickup is located at the innermost or outermost circumference because the
gear can be damaged as the sled motor keeps rotating.
4. Automatic Adjustment Result Display
3. Function and Use of the CD Test Mode
NO
1
2
3
4
5
6
7
MODE
Start mode
Search mode
Play mode
Traverse mode
Sled mode
Spindle mode
RF AGC mode
How to enter the
mode
STOP button
PLAY button
PAUSE button
FF button
RWD button
TAPE REC
button
TUNER button
All indicators turn
All indicators turn
Display
on
CD
Normal
Normal
CD TEST
CD TEST
on
AGC ON/OFF
Operation
• All FL all ndicators turn on
• LD turns on all the time
• Focus search continuos operation *1
• Spindle motor continuos kick
• Normal playback
• Focus search is continued if failed in TOC READ.
• Tracking servo OFF/ON Repeats OFF/ON every time the PAUSE button is pressed
• Moves PU to inner circumference *2 Kicks the lens to inner circumference at the same time
• Moves PU to outer circumference *2 Kicks the lens to outer circumference at the same time
• Pressing the button once rotates the spindle motor in the normal direction (rough speed). Pressing the button again rotates it in the reverse direction. Pressing it again stops the motor
• Repeats ON/OFF every time the TUNER button is pressed
Check item
• FL check
• Microprocessor check
• APC circuit check
• Laser current measurement
• Focus search waveform check
• Focus error waveform check (Ignores DRF during search mode)
• Each servo circuit is checked
• DRF check
• Tracking balance check
• Sled circuit check
• Tracking circuit check
• Mechanism operation check
• PU check
• Spindle circuit check
• Spindle motor check
• PU good or defective check
• RF AMP circuit check
The automatic adjustment values of the focus and the tracking can be displayed.
4-1. Automatic Adjustment Result Display of Focus Offset Cancel/Gain
1) Enter the start mode (all indicators turn on).
2) Press the TAPE button to display “F**” and set each of the adjustment item to either ON or OFF. (Refer to the following table.)
3) Press the PLAY button to play back the CD.
4) Press the CD button.
5) The automatic adjustment value “F** **” is displayed. (Refer to the following table.)
6) Upon completion of check, press the CD button twice to return to the play mode.
Adjustment item (ON = 1, OFF = 0)
F OFFSET GAIN F OFFSET GAIN F 0 0 F Not displayed Not displayed Not displayed F 1 1 F ** Not displayed ** F 1 0 F ** Not displayed Not displayed F 0 1 F Not displayed Not displayed **
Automatic adjustment value display
(Asterisk * means hexadecimal display.)
4-2. Automatic Adjustment Result Display of Tracking Offset Cancel/Balance/Gain
1) Enter the start mode (all indicators turn on).
2) Press the AUX button to display “T***” and set each adjustment item to either ON or OFF. (Refer to the following table.)
3) Press the PLAY button to play back the CD.
4) Press the CD button twice.
5) The automatic adjustment value “F******” is displayed. (Refer to the following table.)
6) Upon completion of check, press the CD button to return to the play mode.
Adjustment item (ON = 1, OFF = 0)
T OFFSET BALANCE GAIN T OFFSET BALANCE GAIN T 0 0 0 T Not displayed Not displayed Not displayed T1 1 1T** ** ** T 1 1 0 T ** ** Not displayed T 1 0 1 T ** Not displayed ** T 1 0 0 T ** Not displayed Not displayed T 0 1 1 T Not displayed ** ** T 0 1 0 T Not displayed ** Not displayed T 0 0 1 T Not displayed Not displayed **
Automatic adjustment value display
(Asterisk * means hexadecimal display.)
1413
WAVE FORM
1 IC201 • (IN6-R) VOLT/DIV: 500mV
TIME/DIV: 200mS
2 IC201 ª (IN6-F)
1.6Vp-p
1 2
1.6Vp-p
3 Between CN202 1 and 2 VOLT/DIV: 1V
(2 Pin: 0 Level) TIME/DIV: 200mS
0
4 IC101 % (FE) VOLT/DIV: 500mV
TIME/DIV: 2mS
1.75Vp-p
5 IC101 ^ (TE) VOLT/DIV: 200mV
TIME/DIV: 200µS
1.0Vp-p
15
IC BLOCK DIAGRAM IC, BA5927S
IC, LA9235M
16
IC DESCRIPTION IC, LC78641NE-D
Pin No. Pin Name I/O Description
1
PDO1
O
Internal VCO control phase comparator output pin. (Pull down)
10 11 12 13 14 15 16 17 18
2
3 4 5 6 7 8 9
PDO2
VVSS
PCKIST
VVDD
FR
HFL
SLCIST
SLCO
EFMIN
JITTV JITTC
BH
PH (RFENV)
FE TE
VREF
ADAVDD
— — — —
Internal VCO control phase comparator output pin.
O
OFF for rough servo, ON for phase servo. (Pull down) Internal VCO ground pin. PDO output current adjustment resistor connection pin. Internal VCO power supply pin. VCO frequency range adjustment resistor connection pin. (Pull up)
I
Mirror detection signal input pin. SLCO output current adjustment resistor connection pin.
O
Control output.
I
EFM signal input pin.
O
Jitter detection monitor pin.
O
Jitter detection adjustment pin. (Pull down)
I
BH signal input pin. (Connected to GND)
I
PH signal or RFENV signal input pin.
I
FE signal input pin.
I
TE signal input pin.
I
VREF input pin.
Servo A/D, D/A power supply pin. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
34
35 36 37
ADAVSS
PHREF BHREF
TBLO
TDO
FDO SPDO SLDO
DVREF/FG
LASER CONT1 CONT2 CONT3 CONT4 CONT5
PCK
C2F
VDD
DOUT
O O O O O O O
I/O
O I/O I/O I/O I/O I/O
O
O
O
Servo A/D, D/A ground pin. PH reference output pin. (Not connected) BH reference output pin. (Not connected) Tracking balance output pin. Tracking control output pin. Focus control output pin. Spindle control output pin. Thread control output pin. Output driver VREF output pin. FG signal input pin. (Connected to GND) Laser ON/OFF control pin. General-purpose input/output pin 1. (Connected to GND) General-purpose input/output pin 2. (Connected to GND) General-purpose input/output pin 3. (Connected to GND) (Not connected) General-purpose input/output pin 4. General-purpose input/output pin 5. (Not connected) EFM data playback clock monitor pin. Average 4.3218MHz when the phase is locked. (Not connected) C2 flag output pin. (Not connected) Digital power supply pin. Digital out output pin. (EIAJ format)
38
FSX
Output pin for the 7.35kHz synchronization signal divided from the crystal oscillator.
O
(Not connected)
17
Pin No. Pin Name I/O Description
39 40
EFLG TEST
O
C1, C2 error correction monitor pin. (Not connected)
I
Test input pin. (Connected to GND)
41
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
EMPH
MUTEL MUTER
LVDD LCHO
LVSS
RVSS RCHO RVDD XVDD
XIN
XOUT
XVSS
ASLRCK ASDACK
ASDFIN
I/O
O O
O — —
O — —
O —
Emphasis pin. Which becomes an input pin after reset and can be controlled externally. This becomes an emphasis monitor pin under control by command. (Not connected)
L channel mute output pin. (Not connected) R channel mute output pin. (Not connected) L channel power supply pin. L channel output pin. L channel ground pin. R channel ground pin. R channel output pin. R channel power supply pin. Crystal oscillator power supply pin.
I
Connections for a 16.9344MHz crystal oscillator pin.
Crystal oscillator ground pin.
I
L/R clock input pin. (Connected to GND)
I
Bit clock input pin. (Connected to GND)
I
L/R channel data input pin. (Connected to GND) 57 58 59 60
61
62 63 64 65 66 67 68 69 70 71 72 73 74 75
LRSY
DATACK
DATA
16M
SFSY
SBSY
PW
SBCK
CE CL
DI
DO
INT
WRQ
RES DRF
VDD5V
VSS
CONT6
O O O O
O
O O
O O O
O — —
I/O
L/R clock output pin. (Not connected) Bit clock output pin. (Not connected) L/R channel data output pin. (Not connected)
16.9344MHz output pin. (Not connected) Subcode frame synchronization signal output pin. This signal falls when the subcode is
in the standby state. (Not connected) Subcode clock synchronization signal output pin. (Not connected) Subcode P, Q, R, S, T, U and W output pin. (Not connected)
I
Subcode readout clock input pin. (Connected to GND)
I
Chip enable signal input pin.
I
Data transfer clock input pin.
I
Data input pin. Data output pin. Interruption signal output pin. (Not connected) Interruption signal output pin.
I
Reset input pin. This pin must be set low briefly after power is first applied. Focus ON detect pin. Microprocessor interface power supply. Digital ground pin. General-purpose input/output pin 6.
76
77
CONT7
V/P
I/O
O
General-purpose input/output pin 7. Rough servo/phase control automatic switching monitor output pin. “H” for rough servo and “L” for phase servo. (Not connected)
18
Pin No. Pin Name I/O Description
Synchronization signal detection output pin.
78
FSEQ
O
Outputs a high level when the synchronization signal detected from the EFM signal and the internally generated synchronization signal agree. (Not connected)
79
80
DEFECT
EFMO
I/O
O
Defect pin. Which becomes an input pin after reset and can be controlled externally. This becomes the defect monitor pin under control by command. (Not connected) EFM signal output pin. (Not connected)
19
MECHANICAL EXPLODED VIEW 1/1
13
11
12
14
28
27
26
25
24
23
22
B
10
a
29
C
19
30
a
A
31
20
P.C.B
21
P.C.B
9
34
4
8
18
7
6
3
4
1
2
5
CUSHION,CD A
EXCEPT ZD4 : 3ZG-2 E3
ZD4 : KSM-2131FAM
15
CUSHION,CD A
32
ZZJ-J
17
16
CUSHION, CD A
15
33 (EXCEPT ZD4)
20
MECHANICAL PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION
NO.
1 84-ZG1-225-010 BELT,SQ1.0-63.3 2 84-ZG1-673-010 F-CABLE,5P 1.25 210MM BLACK N
<EXCEPT YZD3RNMDM,ZD3RNDM,YZD3RNDM,ZD4RDC>
2 84-ZG1-672-010 F-CABLE,5P 1.25 210MM WHITE N
<YZD3RNMDM,ZD3RNDM,YZD3RNDM,ZD4RDC> 3 87-045-364-010 MOTOR(BCH3B14) 4 84-ZG1-267-010 PULLEY,LOAD MO 8<EXCEPT YKZD3RDF>
4 81-ZG1-212-010 PULLY,LOAD MO<YKZD3RDF> 5 84-ZG1-238-010 GEAR,WORM N 6 84-ZG1-248-010 SPR-C,WORM 7 84-ZG1-239-210 PULLY,WORM N<EXCEPT ZD4RDC> 7 84-ZG1-273-010 PULLEY,WORM 4<ZD4RDC>
8 8A-ZG1-001-010 TRAY,NO3 BLU 9 84-ZG1-291-110 HLDR,MAGNET 4 NAT
<EXCEPT YKZD3RDF,ZD4RDC> 9 84-ZG1-272-110 HLDR,MAGNET N4<YKZD3RDF,ZD4RDC> 10 84-ZG1-259-010 SPR-P,WORM 11 84-ZG1-221-010 GEAR,MAIN TT<YKZD3RDF>
11 84-ZG1-269-010 GEAR,MAIN TT 4<EXCEPT YKZD3RDF> 12 84-ZG1-224-010 LEVER,TT
<EXCEPT YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
12 84-ZG1-288-010 LEVER,TT NAT
<YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM> 13 8A-ZG1-002-010 TURN TABLE,NO1 BLU 14 81-ZG1-239-010 S-SCREW,TT
15 81-ZG1-271-010 S-SCREW MECH REAR 16 85-NFT-611-110 FF-CABLE 16P-1.0
<YZD3RNDCM,YZD3RDCM,ZD4RDC>
16 85-NFT-611-110 FF-CABLE 16P-1.0
<EXCEPT YZD3RNDCM,YZD3RDCM,ZD4RDC>
17 84-ZG1-287-010 HLDR,MECHA NAT
<YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM> 17 84-ZG1-212-210 HLDR,MECHA NO2
<EXCEPT YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
18 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)
<EXCEPT ZD4RDC> 18 87-045-383-010 MOT,M9I50T28-2<ZD4RDC> 19 84-ZG1-211-010 SPR-E CAM S 20 84-ZG1-285-010 PLATE,MAGNET BLK<ZD3RN1DM> 20 81-ZG1-255-110 PLATE,MAGNET MK2<EXCEPT ZD3RN1DM>
REF. NO PART NO. KANRI DESCRIPTION
21 83-ZG3-604-010 RING,MAG 2 22 83-ZG3-213-010 LVR,SW 23 84-ZG1-208-210 LEVER,CAM<YKZD3RDF,ZD4RDC> 23 84-ZG1-266-010 LEVER,CAN 8
24 84-ZG1-205-210 GEAR,TRAY (*) 25 81-ZG1-291-110 GEAR,TRAY RELAY NO3
25 81-ZG1-250-110 GEAR,TRAY RELAY MK2*<ZD4RDC> 26 84-ZG1-206-110 GEAR,RELAY<YKZD3RDF,ZD4RDC> 26 84-ZG1-274-010 GEAR,RELAY 8
27 84-ZG1-207-010 PULLEY,RELAY<EXCEPT ZD4RDC>
27 84-ZG1-271-010 PULLEY,RELAY 8<ZD4RDC> 28 84-ZG1-209-010 BELT,SQ1.8-117.7 29 84-ZG1-203-410 GEAR,MAIN CAM
29 84-ZG1-215-410 GEAR,MAIN CAM BLU 30 84-ZG1-011-010 REFLECTOR,CD
31 84-ZG1-216-310 SLIDE,MECHA CAM YEL 31 84-ZG1-204-310 SLIDER,MECHA CAM 32 84-ZG1-201-410 CHAS,MECHA
32 84-ZG1-286-010 CHAS,MECHA NAT 32 84-ZG1-232-210 CHAS,MECHA N<ZD4RDC>
33 84-ZG1-630-010 CABLE FFC 6P-1.25 33 84-ZG1-630-010 CABLE FFC 6P-1.25 34 8A-ZG1-208-010 SH, 18-26-0.5 W/ADH BLK
A 87-067-703-010 TAPPING SCREW, BVT2+3-10 B 87-067-981-010 BVT2+3-6 BLK C 87-251-070-410 U+2.6-3<ZD4RDC>
NO.
<EXCEPT YKZD3RDF,ZD4RDC>
<EXCEPT ZD4RDC>
<EXCEPT YKZD3RDF,ZD4RDC>
<YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
<EXCEPT YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
<EXCEPT ZD3RN1DM,YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
<EXCEPT YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
<YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
<EXCEPT YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM,ZD4RDC>
<YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
<YZD3RNDCM,YZD3RDCM>
<EXCEPT YZD3RNDCM,YZD3RDCM,ZD4RDC>
<EXCEPT ZD3RN1DM,YZD3RNDCM,YZD3RNMDM,ZD3RNDM,YZD3RNDM>
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange
21
CD MECHANISM EXPLODED VIEW 1/1 (3ZG-2 E3)
9
7
8
2
10
6
A
A
A
A
1
5
3
SW1
4
M1
M2
P.C.B
CD MECHANISM PARTS LIST 1/1 (3ZG-2 E3)
REF. NO PART NO. KANRI DESCRIPTION
NO.
1 83-ZG2-243-310 CHAS ASSY,SHT 2 83-ZG2-235-010 GEAR,A3 3 83-ZG2-205-210 GEAR,B 4 83-ZG2-236-010 GEAR,MOTOR 3 5 83-ZG2-253-110 SHAFT,SLIDE 5
6 87-A90-836-010 PICKUP,KSS-213F 7 83-ZG2-227-310 TURN TABLE,C1 8 83-ZG2-245-510 LEVER,SHUTTER(*) 9 83-ZG2-250-110 SPR-E,SHT 2 10 83-ZG2-241-110 PLATE,C2
A 87-261-032-210 V+2-3
22
CD MECHANISM EXPLODED VIEW 1/1 (KSM-2131 FAM)
6
7
3
2
COVER
5
SPINDLE MOTOR
4
CD MECHANISM PARTS LIST 1/1 (KSM-2131 FAM)
REF. NO PART NO. KANRI DESCRIPTION
NO.
1 9X-264-629-220 MOTOR CHASSIS ASSY(MB)(FR) 2 92-626-907-010 GEAR(A)(S) 3 87-A90-836-010 OPTICAL PICK UP KSS-213F 4 92-626-908-020 SHAFT SLED 5 92-627-003-010 GEAR(B)
6 92-646-697-020 LENS SHUTTER(F) 7 92-646-702-010 SPRIG EXTENSION A 97-621-255-150 SCREW+P2-3
A
1
MOTOR C.B
23
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
0251431
Printed in Singapore
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