Aiwa AZ-G1 Service Manual

AZG-1

English

SERVICE MANUAL

CD-R/RW MECHANISM

TYPE

YKZD3RDF

ZD3RNDM

ZD3RDM

YZD3RNDM

YZD3RDM

ZD3RN1DM

YZD3RNMDM

YZD3RMDM

ZD3RMDM

ZD3RMDJM

YZD3RNDCM

YZD3RDCM

ZD4RDC

BASIC CD MECHANISM:3ZG-2 E3

KSM-2131FAM

BASIC CD MECHANISM

3ZG-2 E3

KSM-2131 FAM

S/M Code No. 09-001-335-3N8

DATA

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

CLASS 1 KLASSE 1 LUOKAN 1 KLASS 1

LASER PRODUCT LASER PRODUKT LASER LAITE LASER APPARAT

This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing.

WARNING!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

Caution: Invisible laser radiation when open and interlocks defeated avoid exposure to beam. Advarsel:Usynling laserståling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

ATTENTION

L'utilisation de commandes, réglages ou procédures autres que ceux spécifiés peut entraîner une dangereuse exposition aux radiations.

ADVARSEL!

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior.

VARNING!

Om apparaten används på annat sätt än vad som specificeras i denna bruksanvising, kan användaren utsättas för osynling laserstrålning, som överskrider gränsen för laserklass 1.

Precaution to replace Optical block (KSS-213F)

Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode.

1) After the connection, remove solder shown in the right figure.

How to Adjust the Rotating Phase of the Gear, Main Cam

1) Push down the hooking catch of the CHAS. MECH, and remove the TRAY.

2) Align the arrow mark of the Gear, Main Cam with the black round mark of the CHAS, MECHA as shown below.

3) Confirm that the Slide, Mech Cam is located in the right position, then insert the TRAY gently.

Caution: If the rotating phase of the Gear, Main Cam is

incorrectly adjusted, the chucking operation and tray movement will have malfunction.

Align the arrow 2 mark with the black round • mark.

ELECTRICAL MAIN PARTS LIST

REF. NO PART NO. KANRI DESCRIPTION

NO.

IC 87-A21-381-040 C-IC,LA9235M

87-A21-591-010 C-IC,LC78641NE-D 87-A21-414-010 IC,BA5927S

TRANSISTOR

87-026-609-080 TR,KTA1266GR 87-A30-076-080 C-TR,2SC3052F 87-026-214-080 TR,DTA114YS (0.3W) 87-A30-515-080 TR,2SA1979 O/Y 87-A30-087-080 C-FET,2SK2158

87-026-237-080 CHIP-TR,DTC124XK

87-A30-075-080 C-TR,2SA1235F

DIODE 87-A40-270-080 C-DIODE,MC2838

87-070-136-080 ZENER,MTZJ5.1B 87-A40-003-080 ZENER,MTZJ4.3A 87-A40-337-080 ZENER,MTZJ 6.8B 87-A40-313-080 C-DIODE,MC 2840

3CD C.B C1 87-010-374-080 CAP, ELECT 47-10V

C2 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C2 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C3 87-010-260-080 CAP, ELECT 47-25V C4 87-010-260-080 CAP, ELECT 47-25V

C5 87-010-197-020 C-CAP,S 0.01-25 B

C5 87-010-197-080 CAP, CHIP 0.01 DM

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C6 87-010-405-080 CAP, ELECT 10-50V C7 87-010-263-080 CAP, ELECT 100-10V C8 87-012-349-080 C-CAP,S 1000P-50 CH

C10 87-010-546-080 CAP, ELECT 0.33-50V C11 87-010-401-080 CAP, ELECT 1-50V C13 87-010-321-020 C-CAP,S 82P-50 CH

C13 87-010-321-080 CHIP CAPACITOR,82P(J)

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C15 87-010-197-020 C-CAP,S 0.01-25 B

C15 87-010-197-080 CAP, CHIP 0.01 DM

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C16 87-010-260-080 CAP, ELECT 47-25V C101 87-010-992-080 C-CAP,S 0.047-25 B C102 87-010-401-080 CAP, ELECT 1-50V C103 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C103 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C104 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C104 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C105 87-010-260-080 CAP, ELECT 47-25V C106 87-010-322-080 C-CAP,S 100P-50 CH

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

C106 87-010-322-020 C-CAP,S 100P-50 CH

C107 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C107 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C108 87-010-186-020 C-CAP,S 4700P-50 B

C108 87-010-186-080 CAP,CHIP 4700P

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

REF. NO PART NO. KANRI DESCRIPTION

NO.

C109 87-010-992-080 C-CAP,S 0.047-25 B C110 87-010-322-080 C-CAP,S 100P-50 CH

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

C110 87-010-322-020 C-CAP,S 100P-50 CH

<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C111 87-010-260-080 CAP, ELECT 47-25V C112 87-010-197-020 C-CAP,S 0.01-25 B

C112 87-010-197-080 CAP, CHIP 0.01 DM

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C114 87-010-260-080 CAP, ELECT 47-25V C115 87-010-197-020 C-CAP,S 0.01-25 B

C115 87-010-197-080 CAP, CHIP 0.01 DM

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C116 87-010-260-080 CAP, ELECT 47-25V

C117 87-010-197-020 C-CAP,S 0.01-25 B

C117 87-010-197-080 CAP, CHIP 0.01 DM

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C118 87-010-263-080 CAP, ELECT 100-10V C119 87-015-819-080 CAPACITOR,0.01 C120 87-010-312-080 C-CAP,S 15P-50 CH

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C120 87-010-312-020 C-CAP,S 15P-50 J CH

C121 87-010-312-080 C-CAP,S 15P-50 CH

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C121 87-010-312-020 C-CAP,S 15P-50 J CH

<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C122 87-010-404-080 CAP, ELECT 4.7-50V C123 87-010-197-020 C-CAP,S 0.01-25 B

<EXCEPT YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C123 87-010-197-080 CAP, CHIP 0.01 DM

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C124 87-010-401-080 CAP, ELECT 1-50V C126 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C126 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C128 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C128 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C130 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C130 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C132 87-010-405-080 CAP, ELECT 10-50V C133 87-010-314-020 C-CAP,S 22P-50 CH

C133 87-010-314-080 C-CAP,S 22P-50V

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C135 87-A11-088-080 CAP,TC U 100P-50 J CH C151 87-010-405-080 CAP, ELECT 10-50V C152 87-010-405-080 CAP, ELECT 10-50V C192 87-012-349-080 C-CAP,S 1000P-50 CH

C193 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C193 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C201 87-A10-730-080 CAP,E 1000-16 SMG C202 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C202 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

C204 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C204 87-010-196-080 CHIP CAPACITOR,0.1-25

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> C205 87-010-405-080 CAP, ELECT 10-50V C206 87-010-405-080 CAP, ELECT 10-50V C207 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

REF. NO PART NO. KANRI DESCRIPTION

C207 87-010-196-080 CHIP CAPACITOR,0.1-25 C301 87-010-382-080 CAP, ELECT 22-25V

C302 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C302 87-010-196-080 CHIP CAPACITOR,0.1-25 C303 87-010-260-080 CAP, ELECT 47-25V

C401 87-010-322-020 C-CAP,S 100P-50 CH C401 87-010-322-080 C-CAP,S 100P-50 CH C402 87-010-322-020 C-CAP,S 100P-50 CH

C402 87-010-322-080 C-CAP,S 100P-50 CH C403 87-010-322-020 C-CAP,S 100P-50 CH

C403 87-010-322-080 C-CAP,S 100P-50 CH C404 87-010-322-080 C-CAP,S 100P-50 CH

C404 87-010-322-020 C-CAP,S 100P-50 CH C405 87-010-322-020 C-CAP,S 100P-50 CH C405 87-010-322-080 C-CAP,S 100P-50 CH

C406 87-010-322-020 C-CAP,S 100P-50 CH C406 87-010-322-080 C-CAP,S 100P-50 CH

C407 87-010-405-080 CAP, ELECT 10-50V C454 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C454 87-010-196-080 CHIP CAPACITOR,0.1-25

C601 87-010-260-080 CAP, ELECT 47-25V C602 87-010-196-020 C-CAP,S 0.1-25 Z F GRM

C602 87-010-196-080 CHIP CAPACITOR,0.1-25 CN1 87-A60-429-010 CONN,16P H TOC-A

CN201 84-ZG1-648-010 CONN ASSY,6P<ZD4RDC>

CN201 87-099-199-010 CONN,6P 6216 H<EXCEPT ZD4RDC> CN202 87-A60-130-010 CONN,5P V FE CN301 87-A60-154-010 CONN,6P H FE CN601 87-009-345-010 CONN,2P PH H

CON401 87-099-030-010 CONN,13P 6216H

NO.

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC> <YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RNDCM,YZD3RDCM,YKZD3RDF,ZD4RDC>

<YZD3RMDM,YZD3RNMDM,ZD3RMDM,ZD3RMDJM>

FB601 87-008-372-080 FILTER, EMI BL OIRNI FB602 87-008-372-080 FILTER, EMI BL OIRNI

LED601 87-A40-558-010 LED,SLZ-8128A-01-A M201 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)

M201 87-045-383-010 MOT,M9I50T28-2<ZD4RDC> SW201 87-036-109-010 PUSH SWITCH

SW202 87-036-109-010 PUSH SWITCH X101 87-A70-046-010 VIB,XTAL 16.934MHZ

LED C.B

LED501 87-A40-263-080 LED,SLH-56PCT31 GRN LED502 87-A40-263-080 LED,SLH-56PCT31 GRN

LED503 87-A40-268-080 LED,SLH-56DCT31 ORN LED503 87-A40-263-080 LED,SLH-56PCT31 GRN<ZD4RDC>

LED504 87-A40-268-080 LED,SLH-56DCT31 ORN

T-T C.B

C401 87-A11-148-080 CAP,TC U 0.1-50 Z F CON401 86-NFZ-675-010 CONN,5P H 6216-11H M401 87-045-364-010 MOTOR(BCH3B14) PS401 87-026-573-010 SNSR,PHOTO GP1S53V

DRIVE C.B<EXCEPT ZD4RDC> M1 87-045-358-010 MOT,RF-310TA 43<EXCEPT ZD4RDC>

M2 87-045-356-010 MOT,RF-310TA 30<EXCEPT ZD4RDC> PIN3 87-A60-086-010 CONN,6P H6216-11<EXCEPT ZD4RDC> SW1 87-A90-042-010 SW,LEAF MSW-17310MVP0

MOTOR C.B<ZD4RDC> M2 9X-262-513-210 SLED MOTOR<ZD4RDC>

PIN3 91-564-722-110 CONNECTOR 6P<ZD4RDC> SW1 91-572-085-110 LEAF SW<ZD4RDC>

REF. NO PART NO. KANRI DESCRIPTION

NO.

<YZD3RMDM,YZD3RNMDM,ZD3RMDM,ZD3RMDJM>

<YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF>

<YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF> <YZD3RDCM,YZD3RMDM,ZD3RMDM,ZD3RMDJM,ZD3RDM,YZD3RDM,YKZD3RDF>

• Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

Resistor Code

Chip resistor

Wattage Type Tolerance 1/16W 1005 5% CJ

1/16W 1/10W

1/8W

1608 2125

3216

5% 5%

TRANSISTOR ILLUSTRATION

Symbol

CJ CJ

Figure

Value of resistor

Form

Dimensions (mm)

0.55

Resistor Code

108 118

128

LW t

1.0 0.5 0.35 104

1.6 0.8 0.45 2 1.25 0.45

3.2

1.6

: A : A

2SK2158 DTA114YS

2SA1235F

ECB

2SC3052F

ECB

2SA19790/Y KTA1266GR

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