Air Science DWS24 User Manual

Ductless Downflow Workstations
"The World’s Most Extensive Selection of Ductless Downflow Fume Hoods."
24 • 36 • 48
Provides Feature-Rich Operator Safety & Facilitates
Operator-Intensive Applications with Unrestricted Access
Meets or Exceeds OSHA, ANSI and other International Standards
— DWS24
Product Overview
JUMP TO:
Features and Callouts (p.3)
DWS® Controller Options (p.4)
Airflow and Multiplex™ Filtration Technology (p.5)
Specifications (p.6)
Options and Accessories (p.7)
Ductless Downflow Workstations
Downflow Workstations
Downward a irflow protects ope rator from fume and particle hazards.
Unrestricted front and sid e access to work area.
Easy to chan ge filter.
Improved filter clamping eliminates. bypass leakage.
Low airflow alarm.
High capacity filters.
DWS48, shown
APPLICATIONS
• Chemical
• Dental
• Forensic
• Histology
• Industrial
• Microscopy
• Pharmaceutical
• Powder fingerprinting
• Veterinary applications
INTRODUCTION
Air Science DWSTM Downflow
Workstations are high efficiency
ductless fume hoods designed
to protect the user and the
environment from hazardous vapors
generated on the work surface.
Unrestricted front and side access
facilitates applications requiring
complex and intensive operator
involvement, while downward airflow
in the chamber protects the operator.
The DWS Downflow Workstation
product line is based on an innovative
Air Science Multiplex™ Filtration
Technology that creates a safe work
environment over the widest range
of applications in the industry.
DUCTLESS TECHNOLOGY:
The Eco-friendly Choice
Advanced carbon filtration technology offers a safe, high per­formance alternative to conventional ducted fume hood products for a broad range of applications.
Environmental Benefits. Air Science ductless fume hoods isolate and trap chemical vapors to prevent ecological impact through release into the environment.
Versatile. Each filtration system is selected for its specific application. The Multiplex Filter broadens the range of applications. Carbon filters are available in more than 14 configurations for use with vapors or organic solvents, acids, mercury and formaldehyde. HEPA/ ULPA filters can add to biological safety.
Easy to Install. The ductless fume hood is self-contained and does not require venting to the out-side. Many units are portable and may be moved from one location to the next with minimal down-time and without filter changes. Set-up, operation and filter maintenance are straightforward.
Energy Efficient. Because filtered air is returned to the room, no demands are required of the facility HVAC capacity for make-up air.
Cost Effective. Facility ductwork, HVAC and construction costs are eliminated.
Safe to Use. Workstation airflow and face velocity protect users from incidental exposures to fumes.
Self testing. Electronic airflow monitoring assures continuous safety. An optional electronic gas sensor monitors carbon filter performance.
Made in the U.S.A.
This Product Exceeds OSHA, ANSI and Other International Standards.
Product Features
p:3
Ductless Downflow Workstations
PRODUCT FEATURES:
A. Filter I.D. Window: A strategically placed front cover
window shows the installed filter part number and installa­tion date for convenience and to encourage timely filter replacement.
B. Control Panel: Electronic controls and displays include
switches for the blower, low airflow alarm and electronic hour counter.
C. Steel Support Frame: The chemical resistant epoxy
coated steel frame adds mechanical strength. Optional all polypropylene construction is available if desired; see accessories.
D. Electrostatic Pre-Filter: The 99.5% effective
electrostatic pre-filter can be changed from below the work sur face while unit is operating, to prevent user exposure to chemical vapors and powders trapped in the filter.
E. Color: The cabinet is white with blue trim; optional side
panels and front sash are clear. (Black color also available, see Options and Accessories.)
F. Airflow Alarm: A continuous air velocity monitoring
system alerts the operator upon unacceptable values.
G. Internal Manual Speed Controller: Authorized
personnel may set the centrifugal fan motor speed as desired.
H. Stand: Optional mobile cart with locking casters.
I. Work Surface: Under the perforated stainless steel
internal work sur face is a polypropylene tray to retain any spillage.
J. Filter Door Key: Filter access keys prevent unauthorized
removal or accidental exposure to dirty filters.
K. Integral Lighting: A vapor proof fluorescent lamp
illuminates the interior of the workstation.
OTHER FEATURES:
Side Panels and Front Sash: (Optional) When installed,
optional side panels and optional front sash provide better containment of hazardous vapors. The Front Sash is easy to open and close.
270 Degree Visibility: Unrestricted user access to the front
and sides of the workstation also admits ambient illumina­tion and provides an unobstructed view of its contents.
Standards Compliant: Performance specifications and
construction meet or exceed OSHA, ANSI and relevant international standards to assure operator safety.
Construction: All models are available in either metal or
polypropylene construction. See selection chart for speci­fications and dimensions. Specify metal or polypropylene when ordering. Available in 110V, 60Hz or 220V, 50Hz models.
DWS24, shown with optional mobile cart.
Air Science
®
120 6th Street • Fort Myers, FL 33907 • T/239.489.0024 • Toll Free/800.306.0656 • F/800.306.0677 • www.airscience.com
Product Features
p:4
THE AIR SCIENCE PERFORMANCE ADVANTAGE
Each Air Science fume hood includes features expressed through sound design and certified quality construction. Options and accessories add functional performance to meet specific applications.
Professional Quality. Air Science fume hoods comply with current technical and safety regulations.
Multiplex Filtration. The Air Science Multiplex™ Filter offers a range of options for high performance.
Industrial
Components.
The cabinet frame and work surfaces are durable and chemically resistant.
Reliability. Internal systems are isolated from fumes, extending product life.
Ductless Downflow Workstations
The standard Advanced control panel includes an on/off switch, low airflow alarm and hour meter to aid in determining available filter life.
An optional electronic Filter Saturation Alarm (FSA) is available with the optional Advanced control panel. In additio n to all the features of the Advanced control panel the FSA adds an electron ic gas sensor and e mits audio and visual a lerts when the mai n filter needs to be changed.
Air Scie nce fume h oods use energy-efficient ebmpapst™ brand centrifugal blowers for long life, dependable performance.
DWS DOWNFLOW WORKSTATION FEATURES & BENEFITS
• Available in 3 standard sizes, in metal or polypro­pylene construction, totaling 6 models.
• Wider units, comprising two or more workstations can be positioned side-by-side with junction connections option.
• High capacity air handling system delivers face velocity of 80 fpm at the work surface.
• A low airflow alarm warns of insufficient face velocity.
• The Air Science filter assembly is easy to access, easy to change.
• A unique filter clamping design eliminates bypass leakage outside the cabinet.
• Accessories include an optional filter saturation alarm.
DWS36, shown in black with acryl ic side option Metal units powder coated black; Polypropylene units mad e with blac k material.
This Product Exceeds OSHA, ANSI and Other International Standards.
Product Filtration
p:5
AIR SCIENCE MULTIPLEX™ FILTRATION TECHNOLOGY
Multiplex Filtration consists of a pre-filter and main filter to create a combination of chemical and physical architecture customized to each application. The mechanical design enhances safety, convenience and overall value.
• The electrostatic pre-filter is accessible from within the cabinet.
• A filter clamping mechanism allows for the filter to be easily installed and ensures an even seal at the filter peripheral face at all times to prevent bypass leakage.
• The filter chamber prevents con­taminated air from contacting internal cabinet mechanisms.
• The main filter type and installation date are displayed in a front-access window.
The Air Science carbon filtration technique is based on enhanced, activated carbon particle formulations from specially selected, naturally occurring raw material superior to wood or other organic sources. The carbon is treated to attain the proper porosity and aggregate surface area and to react with several ranges of aerosolized chemicals moved through the filter by an air handling blower.
• The multiplex option permits one or more filtration options to be combined to meet a wider range of multiple-use applica­tions. Multiplexing permits configuration for the capture of acids, bases and particulates such as biological aerosols when paired with HEPA or ULPA filters.
• The Air Science carbon filter is a self-contained assembly sized to fit the specified product model number, and configured to optimize airflow across 100% of the filter surface area for maximum efficiency, prolonged filter life, optimal diffusion and saturation capacity, and user safety.
Air Science is the single source supplier for all pre-filters and carbon filters used in its products, plus those of many other manufacturers.
ENHANCED FILTRATION TECHNOLOGY
The Air Science EFT™ is a universal filtration system developed for use with a wide range of core chemical families. These include organic acids, aliphatic hydrocarbons, aromatic hydrocar­bons, alcohols, esters, aldehydes, ketones, ethers, halogens and others. Although the EFT system is weighted to accommodate these families, it can handle inorganic acids as well. Available as an option on Air Science Downflow Workstations.
Ductless Downflow Workstations
DWS DOWNFLOW WORKSTATION AIRFLOW PATTERN
Exhaust Air
Fan / Blower
A
Electrostatic Pre-filter
Pre-filter may be changed from below the work surface while unit is running
Rear Air
Plenum
Filtration
DWS36, shown with Multi plex Filtration System.
DWS Downflow Workstations maintain a c onstant face velocity of 80 FPM at the work surface in compliance with USA and international standa rds for safety and performance. Contaminated air i s pulled through the Multipl ex filtration system where activated carbon adsorbs chemical vapors an d/or particulates if HEPA/ULPA filters are used. Clean air is returned to the room.
A. The main filter is easy to repla ce, no tools required. The fi lter clamps tightly against the
filter gasket to prevent filter bypass and maintain filter integrity.
Downflow Room Air Intake
MULTIPLEX FILTRATION SYSTEM, SUMMARY
Pre-Filter Main Filter
Electrostatic Protects t he main filters from aerosols, mists, dust and par ticul ates
Activated Carbon FILTC O™ Sourced. A single carbon filter containing activated
Singl e:
One ty pe of activated carbon.
Stacked:
Two or more single filters each with a different type o f carbo n.
HEPA/UL PA A self-contained filter designed to physically capture particles
with filter effi ciency superior to 95.5% down to 0.5 microns.
Standard --
carbon granules chemically formulated to capture one or more specific vapors or family of vapors.
-- Specify
-- Specify
larger than 0.3 microns (H EPA) or 0.12 microns (ULPA).
-- Specify
Air Science
®
120 6th Street • Fort Myers, FL 33907 • T/239.489.0024 • Toll Free/800.306.0656 • F/800.306.0677 • www.airscience.com
Product Specifications
p:6
Ductless Downflow Workstations
DWS24
DWS36
DWS48
Side View
MODEL DIMENSIONS WEIGHT
Metal Polypropylene Internal Height External ( W x D x H) Shipping ( W x D x H) Net Ship
Standard Models
DWS24 DWS24-PP
DWS36 DWS36 -PP
DWS48 DWS48 -PP
Specifications are subje ct to chang e without notice.
15.75"
400 mm
15.75"
400 mm
15.75"
400 mm
24" x 22.75" x 31.5"
610 x 580 x 800 mm
36" x 22.75" x 31.5"
915 x 580 x 800 mm
48" x 22.75" x 31.5"
1220 x 580 x 80 0 mm
40" x 40 " x 40"
1016 x 1016 x 1016 mm
40" x 45" x 40 "
1016 x 1143 x 1016 mm
40" x 55" x 40"
1016 x 1397 x 1016 mm
120 / 55 160 / 73
131 / 60 227 / 103
185 / 84 25 0 / 114
PRODUCT SPECIFICATIONS
DWS™ Model DWS24 DWS36 DWS48
Airflow CFM 145 290 435
Face Velocity FPM 80 80 80
Noise, d BA, 1 mete r < 52 < 52 < 52
Lighting
Construction
Blower
Electrical
Electrical Switches
Monitoring
<… White epoxy coated steel frame an d head unit. Clear side panels. Stainless steel spill tray. …>
<… 120V, 60Hz or 220V, 50Hz voltag es avail able. Specif y when o rdering. Othe r voltage options availa ble. …>
<… Compact fluorescent lighting. …>
<… ebmpapst
centrifugal fan.
<… Main On/Of f …>
<… Low airflow alarm, standard. …>
>
(
lbs/Kg
)
Filter Specifications
Pre-Filter Electrostatic, 1 lbs/ .45 kg (nominal)
Ma i n* (1) 22 lbs / 10 kg (1) 27 lbs / 12.3 kg (1) 27 lbs / 12.3 kg
STANDARDS & COMPLIANCE
Quality Management Systems ISO 9001
Carbon Filter Efficiency BS 79 89-20 01
Biological Safety Filter Efficiency HE PA and ULPA
Electrical Safety UL- C- 61010 -1
Product Design ANSI Z 9.5-2003
OSHA, Occupational Safety and Health Administration
Environment IS O 14 0 01
Air Science
®
120 6th Street • Fort Myers, FL 33907 • T/239.489.0024 • Toll Free/800.306.0656 • F/800.306.0677 • www.airscience.com
AFNOR N FX 15-211
IEST-RP- CC- 0034.2 I EST- R P- CC 0 07.1 IEST-RP-CC001-4 EN 18 22
CE Mark ROHS Exempt under EEE Ca tegor y 9
ANSI Z 9.7-1998
OSHA Standard -29 CRF, Safety and Health Regulations for General Industry, 1910.1450: Occupational exposure to hazardous chemicals in laboratories. Part B, definition, lab-oratory type hood. The DWS meets this definition when fitted with acrylic side window and front sash.
Energy Star Partner
Product Options
p:7
Ductless Downflow Workstations
OPTIONS & ACCESSORIES
DWS Model
Filter Saturation Alarm*
Base Sta nd, Mobil e, with Casters
Base Cabinet, Fixed
ADA Compliance*
Polypropylene Construction*
Stainl ess Steel Hanging Rod*
Side Windows Attachment*
Front Sash Attachment*
Junction Connections*
Rear Sh elf Epoxy coated steel
Bla ck* Metal units powder
An electronic gas sensor emits audio and visual alerts when the main filter needs to be changed.
The 34" tall mobile cart provides a lower sto rage shelf; accommodates wheelchair access. Locking casters fix the hood in place.
Provides enclosed storage space. (specify: Yellow, Blue, White, locking casters or leveling feet)
Provides wheelchair access and lowered remote controls.
Cabinets are available in all polypropylene construction. Contact Air Science for information.
Hanging rod spans the width of the cabinet.
Transparent acrylic side panels for the downflow workstation.
Transparent acrylic front sash for the downflow workstation.
Connects two or more workstations to form a continuous unit with only one control system.
15" rear shelf provides additional storage space for operator tools and analysis materials.
coated black; Polypro­pylene units made with black material.
DWS24
DWS24-PP
FSA FSA FSA
P5-CART P15-CART P20-CART
P5-ENCB P15 - ENC B P20 - ENCB
DWS36
DWS36-PP
DWS48
DWS48-PP
All DWS mod els are availab le in
<… ADA compliant configurations. Contact …>
Air Science for ordering information.
DWS24-PP DWS36-PP DWS48-PP
HANGR-XX
<… Must ord er ACRYLIC SIDE WINDOWS option. …>
SIDE WINDOW SIDE WINDOW SIDE WINDOW
<… Must ord er ACRYLIC SIDE WINDOWS option. …>
JUNCT-FR JUNCT-FR JUNCT-FR
DWS-S DWS-S DWS-S
BLACK BL ACK BLACK
FILTER SUMMARY
Formula Description
GP Plus! The most widely used filter in the range, primarily
for solvent, organic, and alcohol removal.
ACI Plus! Neutralizes volatile inorganic acid vapors.
ACR Iodine and methyl iodide vapo rs. It is frequent ly
used for iodination reactions with low level radioactive iodine.
ACM Mercury vapor.
AMM Removes vapors from dilute ammonia solutions
and to remove low molecular weight amines.
SUL Designed to remove hydroge n sulphide and l ow
molecular weight mercaptans.
CYN Removal of hydrogen cyanide. M any cyani de
compounds will evolve HCN gas if acidifi ed, so this filter is normally specified if working with any cyanide compound.
FOR D esign ed to oxid ize formaldehyd e and
glutara ldehyd e fumes. It is widely used in hospital pathology laboratories.
ETH Diethyl ether is adsorbed on activated carbon,
but bec ause of its low boi ling po int, local heat adsorption can reduce the capacity of the filter. Special impregnation allows a chemical reaction which increases the filter capacity.
HEPA /UP LA Powders and particulates.
Universal filtration.
* Factory installed; specify when ordering.
120 6th Street • Fort Myers, FL 33907 T/239.489.0024 • Toll Free/800.306.0656 • F/800.306.0677 www.airscience.com
©2013 Air Scien ce OW 9937 06/13 Air Scie nce, DWS, Mu ltiple x, and EFT a re all regi stered tra demarks o f Air Scie nce Corp oration
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